G.

Madegowda Institute of Technology

Bharthinagara, Maddur Tq, Mandya Dist – 571 422 [Approved
by AICTE, Recognized by Govt of Karnataka Affiliated to VTU]

Department of Mechanical Engineering

Seminar
On
“GUIDELINES FOR PROCESS SELCTION”
Presented by :
JEEVARANJAN K B 4MG20ME0032 Under The Guidance:
RAMANA GOKUL M 4MG20ME010 MR. PRASHANTH S
SANJU R 4MG20ME012 HOD and ASSISTANT PREFESOR
SANJAY M S 4MG21ME402 DEPT. OF MECH
 CONTENT

1. INTRODUCTION

2. IMPORTANCE

3. SELECTION FOR A PART

4. GUIDELINES FOR PROCESS SELECTION

5. FACTORS

6. PROCESS SELECTING CRITERIA

7. EXAMPLE SYSTEM FOR PRELIMINARY SELECTION

8. ADVANTAGES AND APPLICATIONS

9. COMPARISION

10. CHALLENGES

11. CASE STUDIES

12. PRODUCTION PLANNING AND CONTROL

13. CONCLUSION
Guidelines for Process
Selection in Additive
Manufacturing

In this presentation, we will explore the importance of process selection in

additive manufacturing and discuss the factors to consider, selection
methods,
ss challenges, case studies, and production planning.
 Introduction to Process Selection

Additive Manufacturing Processes

Additive manufacturing, also known as 3D printing, is a process used to create a physical (or 3D) object
by layering materials one by one based on a digital model. Unlike subtractive manufacturing which creates
its final product by cutting away from a block of material, additive manufacturing adds parts to form its
final product.

There are several additive manufacturing processes, including:

1. Fused Deposition Modeling (FDM)

2. Stereolithography (SLA)
3. Selective Laser Sintering (SLS)
4. Direct Metal Laser Sintering (DMLS)
Importance of Process Selection
The right process selection in additive manufacturing can significantly impact the quality, efficiency,
and cost-effectiveness of the final product. It determines the feasibility and success of the
manufacturing process.

Quality Control Cost-effectiveness Efficiency and Speed

Each process has its own
capabilities and limitations that
affect the quality of the printed
parts. Selecting the most
suitable process ensures
consistent, high-quality
outcomes.
Choosing the right process can
optimize material utilization,
reduce waste, and minimize
production costs, making the
manufacturing process more
economically viable.
Different processes have
varying speeds, build
volumes, and layer
thicknesses. Proper process
selection ensures timely
delivery and efficient use of
resources.
Selection Methods for a Part
1 Design for Additive Manufacturing (DFAM)
Optimize the part design for additive manufacturing, considering factors like
orientation, support structures, and AM-specific features.

2 Material Testing and Evaluation

Conduct thorough material testing to analyze various material properties, such
as mechanical, thermal, and chemical characteristics.

3 Process Capability Studies

Evaluate the capabilities of different additive manufacturing processes by
prototyping and testing parts with different complexities and geometries.
Guidelines for Process Selection
1 1. Define Requirements
Identify the specific requirements
of the project, such as material
2. Evaluate Compatibility 2 properties, part dimensions, and
Assess the compatibility between surface quality.
the additive manufacturing
process and the project
requirements to ensure they align. 3 3. Consider Costs
Analyze the costs associated with
each process, including material
4. Consult Experts expenses, equipment, and post-
4
processing requirements.
Seek expert advice from
professionals who have experience
with various additive
manufacturing processes and can
provide valuable insights.
Factors to Consider in Process Selection

Material Requirements Compliance and Standards

Consider the material properties, such as Ensure that the chosen process adheres to
strength, durability, flexibility, and heat industry standards, regulations, and
resistance, necessary for the desired certification requirements applicable to the
application. end product.

Complexity and Design Cost and Time Constraints

Determine the complexity of the design and Analyze the available budget and project
identify the process that can best fulfill the timelines to select a process that aligns with
intricate geometries and functional the financial and time parameters.
requirements.
Process Selection Criteria

1 Material Compatibility 2 Geometry Constraints

Does the selected process work with the Is the chosen process capable of
desired materials for the project? producing the required part geometry
accurately?

3 Surface Finish 4 Production Volume

What level of surface finish is achievable Consider the required production volume
with the selected process? and assess whether the process can meet
the required quantity efficiently.
Examples System for Preliminary
Selection
1 Part Complexity 2 Material Compatibility
Identify the level of complexity Consider the compatibility of the
required for the part and match it with desired material with various additive
the appropriate additive manufacturing processes available.
manufacturing process.

3 Volume and Production Scale

Determine the production volume and scale requirements to choose a process that can
efficiently meet the demand.
Advantages and Applications
Reduced Waste
Additive manufacturing minimizes material
wastage by only using the necessary amount
of raw materials, resulting in cost savings
and sustainability benefits.
Customization
With its ability to create one-of-a-kind
products, additive manufacturing enables
personalized solutions for industries like
healthcare and consumer goods.
Rapid Prototyping
By quickly turning digital designs into
physical objects, additive manufacturing
significantly speeds up the prototyping
phase of product development.
Complex Structures
Additive manufacturing can fabricate intricate
structures and functional components with
internal channels or lattices that enhance
performance and efficiency.
Comparison of Additive Manufacturing
Processes
FDM SLA SLS DMLS

Material Thermoplastic Photopolymer Thermoplastic Metal Powder

Filament or Metal
Powder

Accuracy ⭐⭐ ⭐⭐⭐ ⭐⭐⭐ ⭐⭐⭐⭐

Surface Finish ⭐ ⭐⭐⭐⭐ ⭐⭐ ⭐⭐⭐⭐⭐

Production ⭐⭐⭐⭐ ⭐ ⭐⭐ ⭐⭐⭐

Speed
Challenges of Process Selection
Technology
Advancement
The rapid evolution of additive
manufacturing technologies
requires staying updated with
the latest advancements and
their impact on process
selection.
Material Variety
The availability of a wide
range of materials adds
complexity to the process
selection, requiring thorough
material testing and evaluation.
Process Compatibility
Not all additive manufacturing
processes are suitable for every
application, and selecting the
wrong process can result in
poor quality or part failure.
Case Studies Showcasing Successful Process
Selection
Case Study 1 Automotive Industry Utilizing selective laser
sintering (SLS) for prototyping
and production of lightweight,
complex components.

Case Study 2 Medical Sector Implementing electron beam

melting (EBM) for
manufacturing patient-specific
implants with excellent
biocompatibility.

Case Study 3 Aerospace Applications Employing direct metal laser

sintering (DMLS) to create
intricate, high-strength parts for
aircraft and spacecraft.
Production Planning and Control
Effective production planning and control involves optimizing the manufacturing process, monitoring quality,
managing resources, and ensuring timely delivery.

Efficient Workflow Quality Assurance Logistics Management

Streamline the manufacturing
workflow, from design to post-
processing, to enhance
productivity and minimize
bottlenecks.
Implement robust quality control
measures at different stages of
the manufacturing process to
maintain consistent and reliable
output.
Ensure effective logistics
management, including inventory
management, transportation, and
delivery, to meet production
deadlines.
Conclusion
By following these guidelines and considering the process selection criteria,
businesses can optimize the use of additive manufacturing and unlock its full
potential in various industries.