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In refrigeration and cooling installations, any residual heat created must be expelled to the surrounding air
through heat exchangers. Fans therefore pump cold air through the heat exchanger to improve the heat
dissipation. There is a whole range of options for designing and configuring especially efficient, quiet and
durable fans. A new, passive component, the so-called diffuser, provides for a substantial improvement in
efficiency and noise. Its pressure-boosting effect minimises exit losses and makes it easier to adapt the fan to
commercially available heat exchangers.
Every medium is only able to absorb a certain amount of heat energy for each degree Kelvin. The possible
temperature difference and the amount of heat to be expelled define the cooling air flow required. This air
volume has to be delivered by a fan through the heat exchanger under consideration. Because refrigeration
technology appliances are usually operated with high operating factors, an economical use of the drive energy
input is important, for every additional watt costs money. A suitably configured fan impeller is used to generate a
volume flow of air. Here it is important to avoid stripping and back-flows as these create energy losses and
unwanted noise. This procedure is state of the art which all manufacturers now more or less command.
ebm-papst is going one step further. AxiTop - the diffuser for axial fans - substantially reduces losses
downstream of the impeller outlet.
To deliver an airflow through a heat exchanger, a sufficient pressure differential is needed to overcome the flow
resistance of the exchanger. Normally, the delivered air flows at high speed from the exit side of the fan and is
dissipated into the environment. Dissipation means that the kinetic energy of the flow is converted into heat that
is no longer technically utilised. The AxiTop diffuser is designed to decelerate the flow, allowing a large
proportion of the dynamic kinetic energy to be converted into static pressure. This reverse-conversion boosts
the pressure increase of the impeller. If all components are aerodynamically optimised, this allows efficiency to
be significantly enhanced, making it possible to reduce the fan speed and thus noise emissions.
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29/7/2019 AxiTop - Diffusor for axial fans
development are possible, depending on the
application. (measured on size 800 mm)
If, on the other hand, the greater efficiency of the fan with
the AxiTop diffuser is utilised, it can provide around 9%
more air flow with comparable power consumption, and
noise emissions are still 4.9 dB(A) lower. These values
can vary according to the operating point and application.
Depending on the individual configuration, the optimised
efficiency can be used either to reduce power input or to
increase air performance.
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