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Simulation of an Energy Harvesting Circuit for Low

Power Application

Mohd Sofwan bin Mohd Resali Hanim Salleh (Assoc.Prof)


College of Engineering College of Engineering
(Mechanical Engineering Department) (Mechanical Engineering Department)
Universiti Tenaga Nasional (UNITEN) Universiti Tenaga Nasional (UNITEN)
Selangor, Malaysia Selangor, Malaysia
Mohdsofwan@gmail.com Hanim@uniten.edu.my

Abstract— One of the challenges in harvesting energy from As to get a very good stable power source to the load circuit
ambient is to convert and store the usable power effectively. In as an example microcontroller, RF module, and input sensor
this context, there is a need to understand and design an efficient with analog circuit, a good power management circuit is
energy harvesting power management circuitry. In view of the required to manage power source from generator. This paper
issues, this paper focuses on the simulation of an energy will discuss on the power management circuit system of what
harvesting circuit for low power application. The circuit consists
to do with the electrical energy once it has been harvested
of a full-bridge AC-DC rectifier as target for the power input Pin
more than 10mW, energy storage super capacitor by using from the ambient power generator that was convert energy
switch-mode charge capacitor method, comparator or voltage from ambient energy to the electrical energy.
multiplier circuit as to let the storage capacitor to store at the
enough power before supply it to the load circuit and micro- The challenging also come from how to make the energy
power step-down regulator with a single supply voltage in the harvesting power management system become better lifespan
range of 3.2 – 34 V. for long time usage and become more portable device.
Comparatively little discussion between super capacitor and
batteries for energy storage also will describe into this paper.
Keywords-component: AC-DC rectifier, energy storage super
capacitor, comparator, step-down regulator.
The standalone power management circuit here means that
this energy harvesting power management system can enable
I. INTRODUCTION electronic devices to be completely self sustaining so that
There has been significant increase in the research on battery maintenance can eventually be eliminated in some
vibration-based energy harvesting for low power applications electronic applications. Therefore in some electronic
in recent years. This is due to smaller electronics applications applications, the ambient energy sources can be considered to
such as wireless and mobile electronics and the demand for replace the usage of batteries which can minimize product
better lifespan of batteries. The application such as for maintenance, operating cost and user friendly as it will
wireless medical implants and embedded sensors in buildings become more portable device [5].
and similar structures as just a few many examples. The trends
are now to develop micro power generators and generate Super capacitors are increasing use in the energy harvesting
sufficient power to drive low power electronic devices such as field because it has several advantages to act as a stand-alone
smart wireless sensors that consume less than a few milliwats device compare to batteries usage. The advantages of the
[1,2]. supercacitors:
• More charge/discharge cycles
One of the applications for energy harvesting is the wireless • Higher power density
sensor networks condition monitoring. Devilliers et al. [3] • Higher cycle efficiency
presented energy harvesting wireless sensor network (WSN) • Longer life time
condition monitoring of high voltage transformers to actively • Lower toxicity of material used
monitor, predict and identify causes of failures. But the most • Easier State of Charge (SoC) estimation
challenging on WSN is to maintain a very good stable power
source has always been required [4]. This paper studied forms a standalone power
management system for an energy harvesting vibration based
as the power sources will come from piezoelectric generated

978-1-4244-7398-4/10/$26.00 ©2010 IEEE 898 IPEC 2010


power. This power management will present the electrical AC-
DC rectifying energy harvesting, energy storage, comparator
circuit and micro power step down regulator circuit.
II. BACKGROUND INFORMATION

Figure 1 represents basic energy harvesting power


management circuit. The power management system consists
of three main stages; the full bridge rectifier to rectify AC
voltage to DC voltage, a super capacitor for storage energy
and DC-DC step down or step up voltage circuit.
Figure 2. Basic power management energy harvesting circuit

Source Energy Storage The average VDO represent for the DC voltage after rectifier is
Rectifier Load
Input and Power
(AC-DC) Circuit
Management
VDO = √2Vssinωt (where ω=2πf and ωT/2=π) (1)

After integrating,
Figure 1. Basic power management energy harvesting circuit
VDO = 2/π (√2VS)
The current pulses from power generator, in this case from
piezoelectric phase are in AC wave-form. A set of diode in the
circuit will rectify the AC wave-form from each of the four B. Energy Storage
phases and produce DC pulses of current that charge the DC rectified voltage then will start to charge it into the
storage capacitor in steps. This capacitor also is used for super capacitor as an electrical energy until it have enough
smoothing voltage from rectifier which is suitable for most of energy to start supply it to the electronic load device. The
electronic device. Power is provided from the storage easiest and the cheapest way to charge a super capacitor from
capacitor to an integrated DC-DC converter IC which starts DC rectify voltage is charge a super capacitor directly by
operation. This switch is part of a standard forward, or buck connecting the super capacitor parallel across the output AC-
converter that converts the energy stored in the capacitor to a DC rectifier terminal as show in Figure 3.
regulated step down DC voltage. The output voltage from DC-
DC regulator is suitable for all electronic devices in the load
circuit which is produce a stable voltage.
Vs
A. Rectifier Circuit
Tabesh et al. [6] proposed a voltage doublers rectifier
stand-alone circuitry for harvesting energy from a
piezoelectric micro-power generator. But the limitation of the
proposed design using voltage doublers rectifier is it only
useful for power (Pin) ranges less than 0.5mW due to not
efficient as to control circuit’s power loss. The second
Figure 3. Super capacitor charge directly from the output AC-DC rectifier
limitation is voltage doublers rectifier required a high voltage
filter capacitor compared to the full bridge AC-DC rectifier.
Ottman et al. [7] proposed full bridge rectifier circuit with The limitation of the charge super capacitor using this
optimization using step-down converter with power input (Pin) method is when at the initial discharge super capacitor Cs, the
more than 10mW. Therefore for this application will use full- energy harvester is biased at 0V and look likes no power [8].
bridge AC-DC rectifier as a target for the (Pin) more than It will effects on the efficiency ≈ 0 altough the capacitor will
10mW. Figure 2 show full bridge AC-DC rectifier. charge. The other limitation is it does not provide the end user
operation information. Operation information is very
important as for indication for end user to know on how much
the power alredy generated.

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Switch mode super capacitor charging is proposed as to C. Comparator
eliminate the limitation of the direct charging super capacitor. Torah et al. [9] reported on the self-powered autonomous
Figure 4 shows simple switch mode supercapacitor . wireless sensor node using vibration energy harvesting. It
proposed a cold start circuit act as energy storage or voltage
generated comparator before start to turn on the
microcontroller and other electronic circuit. The minimum
voltage that requires to turning on the microcontroller is
2V.

Figure 4. Switch mode super capacitor charging Figure 6. Supercapacitor voltage with and without cold start circuit.

Figure 4 shows the that it are consist of C1 and C2 for Figure 6 [9] shows that why it need for the cold start circuit
smoothing the voltage from Vcc which is voltage DC after or comparator circuit as to turn on the electronic load. If
rectifier (Vrect). The electrical energy will start store at super without comparator circuit, voltage on super capacitor storage
capacitor Cs after through the P-Channle MOSFET (PMOS). will always flow it power to the electronic circuit and it will
The energy accumulated at the storage capacitor will start never reach a minimum voltage that requires to turn on
supply it to the electronic load circuit. microprosessor circuit. But with the comparator circuit by
using a TOREX XC616 device (voltage level detector), the
voltage store at supercapacitor will never supply to the
microprosessor circuit until it reach a minimum voltage to turn
microprosessor. In this case is 2V.

Figure 5. Comparison between switch mode charge capacitor and direct


charge capacitor
Figure 7. Supercapacitor voltage with and without comparator circuit.
Figure 5 shows the comparison between switch mode
charge capacitor and direct charge capacitor interm of Figure 7 show the simulation result for this an energy
charging time. The super capacitor is fully charge at almost harvesting circuit for low power application with and without
same time for both of the charge storage capacitor method. comparator circuit. For the energy harvesting circuit without
But for the switch mode charge capacitor it was showing the comparator device it just can store the voltage until 3.2V and
generated voltage that was store in the super capacitor step by never reach the fully charge to extract more power. But for the
step. This is very good information to the end user on to know energy harvesting with comparator circuit, the comparator
how much power already generated into the super capacitor. device will start to turn on when the voltage across the
For this simulation the super capacitor value is 1000μF by capacitor is reach the threshold voltage Vth 8.2V. In this stage
using full bridge rectifier and 13V AC voltage at frequency super capacitor have more power to supply to the electronic
100Hz input. load for at least the minimum power it require. Beside that by
using comparator device it allow the energy harvesting circuit

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to get a fully charge. In this simulation, the input is set at 10V
AC voltage with frequency 100Hz. The storage capacitor
charge is applying switch mode capacitor charge. While the
electronic load is DC-DC regulator circuit with resistive load
at the output.

The other funcntion for the comparator circuit or voltage


detector is it use to set the lower threshold voltage (VTH Low)
and high threshold voltage (VTH High). The function of the VTH
Low and VTH High is when we want to measure the super
capacitor storage value. This will be explain at other section.
Figure 8. Simulation design for an energy harvesting circuit for low power
D. DC-DC Step Down Regulator application
Most of the low power electronic device applications
require small input voltage range from 3.0V to 5.0V. They The output voltage from piezoelectric generator was
also need for the stable voltage input signal. It means they rectified first by a full bridge rectifier. The rectify voltage
require for the voltage signal without ripple signal waveform which is varying DC voltage then stored in a capacitor Cs. The
size of Cs is dependent on the energy needed for the duration of
that was not stable. The DC-DC micro-power step down
the application. The energy needed at least for one transmission
regulator will use in this an energy harvesting circuit as first to
data cycle. The calculation for the size capacitor storage Cs is:
step down the electronic load input voltage and secondly to
produce the very stable input signal without ripple. Most of Cs=2.Energy (2)
the DC-DC step down regulator nowadays has much option 2
Vi – Vf 2
for the output voltage by using one device. As an example
LTC 1934 step down regulator we can program it at the output Where Energy is the total energy needed for the load circuit
pin whether the output is 3V, 3.3V or 5V. that will supply from Cs. Vi2 is the Vintial is the initial voltage
the capacitor is charged to, and Vfinal is the voltage the
III. SIMULATION DESIGN capacitor is discharged to. The consideration for total energy
In this simulation design it is use AC voltage sources for that will use at the load circuit is including start up, sensing,
representing the micro-power piezoelectric as a transducer to processing of gathered data and transmitting of data. Base on
capture the energy and convert from mechanical energy to the equation (2) and expected total energy at the load circuit a
electrical energy. The output voltage produced by the generator 1100μF was used for Cs. Electrolytic capacitor were chosen
is an AC nature and varies depending on the magnitude of the due to low cost, low leakage and high capacitance per unit
vibration source and is therefore not suitable to power volume. By increasing the value of Cs it will take a longer
electronic device directly [3]. This circuit was designed to charging period.
rectify first an AC input voltage to the power management The output of Cs cannot directly connect to the load circuit
circuitry and transform the output signal of the piezoelectric as the load circuit will continuously draw the energy from Cs
generator into a useable DC voltage. and not allow the piezoelectric generator to charge back the
The input AC voltage sources are set up the output voltages capacitor at the required voltage. The LTC1540 nano power
ranges from 0 – 16V. The entire load electronic device such as comparator [10] and LT1934 micro-power step-down
microcontroller or sensor network requires a stable DC input. switching regulator [11] form a buffer circuit as to allow the Cs
The piezoelectric generator does not produced sufficient power to charge. As mentioned earlier, the output from regulator will
output to operate the load electronic devices directly. This produce the stable DC voltage as required at the load circuit.
energy harvesting power management must fulfill to operate The piezoelectric generator will always give energy to the
as: have a steady output DC voltage to the electronic load Cs which will cause the voltage increase across the capacitor.
circuit and willing to store enough energy first before to By using LT1540 adjustable comparator, this comparator will
operate to electronic load circuit. Figure 8 shows base from the start to enables when voltage across the capacitor reached the
prototype energy harvesting power management circuit. top threshold voltage, in this case is 8.2V. This comparator will
allow the capacitor to charge up to 8.2V before the energy was
transferred through regulator to the load circuit. The regulator
output is 3V which is already considered as the maximum
voltage supply at load circuit. Once the voltage at the capacitor
dropped to the lower threshold 3.2V, the comparator will start
to turn off and the capacitor will start to recharge again from
the piezoelectric power generator.

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IV. RESULT AND DISCUSSION VI. FURTHER WORK
As for further work, it will start to fabricate this simulation
design for an energy harvesting power management into
printed circuit board (PCB) as a hardware prototype and
compare it with the simulation result. Simulation design still
need to improve as to get better efficiency result. For the PCB
prototype design it will test with the piezoelectric micro-power
generator as the actual input for an energy harvesting power
management for low power application. For the final
application this simulation design targeted to connect with the
wireless sensor network as the load.
VII. ACKNOWLEDGMENT
The authors would like to acknowledge the funding from
Figure 9. Simulation result for an energy harvesting circuit low power
the TNBR (grant number RJ010090427) for the project an
application. energy harvesting power management module for wireless
sensor network.
Figure 9 show the simulation result for the simulation
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