COMPANYPROFILE

Controlli company was established

in 1936 and remained an Italian
company for 60 years.

In 1996 Controlli became part of

Invensys Plc

In 2005 Controlli was bought by

Schneider Electric SA

In August 2011 Controlli became

again an independent Italian
company
R&D and Production facilities in
95 employees, 16 mln Euro Genova (Italy): 7000 sqm
turnover, 1300 products in the
catalogue, 400.000 pieces Certified ISO 9001:2000
manufactured in one year and ISO 14000
2
COMPANYPROFILE

Controlli factory
is located in
Genova
Via Carlo Levi, 52
16010 Sant'Olcese Milano

Italy Genova

Roma

3
COMPANYPROFILE

CONTROLLI is recognised today as an

Italian leader in the Building
Automation market and a benchmark
in Europe in the segment of valves
and actuators for the HVAC market.
Robotized machineries are used for
manufacturing, assembling and
testing.

Product Quality is our 1st

commitment, witnessed also by the
adoption of the SIX SIGMA
procedures, by the ISO9000 quality
system and by the PED certication for
all our valves.

Products are tested 100%

Returned products <0,25%

4
 COREBUSINESS

VALVES & ACTUATORS

We are proud to offer one of the largest range of valves and
actuators in the HVAC market. Valves range from 15mm to
200mm for fluids with temperature from -30°C to +350°C,
max. pressure 12bar (steam) or 30bar (water). Linear
actuators start at 90N and go up to 3000N.

SENSORS & CONTROLLERS

To start with, we will mention our room controllers, our fan-
coil units controllers, digital controllers for heating and
cooling with parameter-setting as well as programmable
controllers, for stand-alone applications or with ModBus
connectivity. Our range includes sensors, transmitters and
switches for temperature, humidity and pressure.

5
Markets & applications
Focus on OEMs
OEMs market worth about 30% of total
turnover
Design and Production flexibility and
customization
Wide range of products for FCUs, AHUs,
Close Controls units, free cooling
Chillers
Focus on Building
Automation
Controlli has an internal team
of experienced technicians
and engineers supporting our
customers with their
projects.
Configuration software for free
programmable controllers
and monitoring tools are
developed internally
according to customer
specifications.
Systems integration for BMS is
provided as well.
8
 GLOBE VALVES
Price

Industrial processes / steam

AHUs,
air conditioning, heating
FCUs, zone valves

Performance (pressure/temperature)
 ACTUATORS
Price

Industrial processes / steam

AHUs,
air conditioning, heating

FCUs, zone valves

Force

90N 300N 450N 600N 1500N 3000N

MICRA®: motorised valves for FCUs

Electrothermal actuator with compact dimensions:

• On/Off and Modulating control (with pre-heating to allow the
actuator respond more quickly)
• fast opening / closing times: initial opening 60s, full opening 150s
• 24Vac, 110-230Vac, 50-60Hz
• IP44
• 3,5mm stroke
• Force: 90N, 140N
• Normally Open & Normally Closed models

PN16 brass valve bodies with compact dimensions:

• 2way, 3way, 3way-4ports
• 1/2” and 3/4”
• 2,5mm stroke
• Kvs: 0,25 – 6,0
• 100% tight close-off
• max. temp. 95°C

11
MVR: electro-thermal actuators
Electrothermal actuator with compact dimensions:
• On/Off and PWM control, 24Vac, 110-230Vac, 50-60Hz
• auxiliary micro-switch
• fast opening / closing times
• 3,5mm stroke
• M30 x 1.5 connection on valves / manifolds
• 90N force
Functioning: without power MVR spindle is in the “outside” position, when powered MVR actuator will
pull the spindle “inside”.

functioning on MICRA valves is Normally Open

functioning on manifolds is Normally Closed:

suitable to manifolds from many different
manufacturers!

12
MICRA accessories
MICRA fan-coil valves can be equipped with:
• thermal insulation (1)
• manual override (2)
• fittings (3)
• customised valve mounting kits (4)

(1)

(2)

(4)

(3)
13
 MCA
New thermic actuator
for manifolds & valves

o Universal ! Valve adaptive concept without

adapters
o Protection from condensation and from leaking
regardless of the valve position (throughout
360°)
o Function Indicator Pin visible from any direction
o Fast installation thanks to our Manual Override
Position
o Maintenance free
o Max. stroke 4mm with 90N & 140N
o 24V and 110-230V
MCA
New thermic actuator
for manifolds & valves

ADAPTIVE

By a simple rotation of the

cover of the actuator the
installer can adapt it to
manifolds or valves
without the need of
adapters (that are usually
and easily lost).
MCA
New thermic actuator
for manifolds & valves

MCA is equipped with 3 EPDM o-rings

to guarantee IP44 protection
(e.g. from condensation or water leaking) regardless of
the orientation of the installed actuator
(throughout 360°)
MCA – New thermic actuator
One actuator fits many different valves (Controlli or other)

IVR Uponor

TA Hydronics Oventrop Danfoss BROEN

Fan-coil units kit
ready for installation
Designed to connect a fan-coil unit directly into a building’s chilled water or hot water network.
designed to reduce on site installation and commissioning times and to prevent potential future
system leakage from fan coil unit systems; all components are installed as a single item which is
then 100% pressure-tested in the factory prior to delivery to site
includes balancing valve with pressure ports installed on the return line.
A built-in bypass section includes a full port isolating valve to enable coil and circuit flushing and
cleaning to be carried out without the need to switch off the attached fan coil unit.
Small size motorised valves

Electric actuators with compact dimensions:

• Floating (increase/decrease) and Modulating control
• 200N force
• 24Vac, 230Vac; 50-60Hz
• 6,5mm stroke
• manual over-ride (3mm allen key)

PN16 brass valves: PN16 cast iron valves:

• 2way & 3way • 2way & 3way
• 1/2” and 3/4” • 1/2” to 1” ½
• 5,5mm stroke • 5,5mm stroke
• Kvs: 0,25 – 6,0 • Kvs: 6,3 to 18
• 100% tight close-off • max. temp. 95°C
• max. temp. 95°C

19
Small size valves & actuators for FCUs,
compact AHUs, zone valves
New MVT 300N actuator
• compact dimensions
• 300N force suitable to achieve improved close-off pressure
on valves up to 2”
• 60 seconds opening/closing time on 5.5mm stroke valves
• manual override
• 0..10 / 2..10 / 0..5V / 6..10 Vdc and 4..20mA input signals
• 2..10Vdc feedback signal available on proportional models
• all models are self-stroking therefore suitable also to valves
from other manufacturers up to 16mm stroke (linkage kit
might be necessary depending on valve type/brand)
• easy settings adjustment through 6 dip-switches on the
electronic board (accessible without removing the cover)
• 3 LEDs visible through the clear plastic cover (green for
power, yellow for opening, red for closing).

Two different types of assembling mechanism onto the valve bodies are available:
> Short yoke for valves up to 9mm stroke: self stroking, only pushing. This type is specific to normally
closed valves (valves with Spring return). Part-numbers for these models have an “S” at the end.
> longer yoke for valves up to 16mm stroke: self stroking, push & pull. This type is suitable to our new
valves VSB.T (2way) and VMB.T (3way) up to 2”.
New MVT 300N actuator

A B C D E F H1 H2 Close Off
DN Kvs
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [bar]
3/4" 6.3 85 61 142,5 81,5 67,5 77 210 219,5 4
1" 10 95 66 147,5 81,5 72,5 83 220 230,5 4
1" 1/4 14 108 71 152,5 81,5 78,5 92 231 244,5 2,8
1" 1/2 18 120 75 156,5 81,5 85,5 99,5 242 256 2,0
New MVT 300N actuator
valve compatibility
New VSBxT / VMBxT valves
MVT: Self Stroking Compact Actuator

MVT203S – MVT403S- MVT503S

…

Satchwell

…
VZX-MZX (AG73)

MVT203 – MVT403- MVT503

MVT: Self Stroking Compact Actuator
Very compact solution compared to MVB + V.B cast iron valve
H H
DN Kvs MVT + V.B.T MVB+V.B
[mm] [mm]
3/4" 6.3 210 307
1" 10 220 316.5
1 ¼” 14 231 327
1 ½” 18 242 341.5
2” 25 257 356.5
12
H 10
MVT + V.B.T

H MVB+V.B
Close Off [bar] 8

0
3/4" 1" 1" 1/4 1" 1/2 2”
New MVT 300N actuator
One actuator fits many different valves (also not from Controlli
by means of an adapter)

TA Hydronics Oventrop Danfoss BROEN

VS2 / VD2 motorized valves

ACTUATOR
• 2-wire On/Off
• 24Vac or 230Vac
• With spring return: normally closed
• End position micro-switch
• Options: normally open

VALVE
• PN16 brass valve body
• 2way & 3way
• Mixing & diverting
• ½” - ¾” - 1”
• Max. Temperature 95°C

28
PICVs
Dynamic Pressure Independent Control Valves
VSX..PB series
• Dynamic Pressure Independent Control Valves
• 2way brass valves PN25
• Range: ½” , ¾” , 1”, 1” ¼, 1” ½ external thread
• Max flow from 200 to 4000 L/H
• Normally closed
• Maximum temperature: 120°C
• Max. close-off: 400 kPa
• Motorised by
MCA (thermic, On/Off)
MVT56S / MVT56 / MVT503S (Proportional)
MVT28 / MVT44 / MVT203S / MVT403S
(3 pos.) actuators

Dynamic balancing eliminates overflows, regardless of fluctuating pressure conditions

in the system.
29
PICVs
Dynamic Pressure Independent Control Valves

Pressure Independent Control Valve = control valve designed to keep constant

flow according to a certain range of pressure drop.
The valve body includes a differential pressure controller whose function is
achieving a proportional control over the differential pressure across the valve
plug.

Funktionsprinzip P 3
P
Optima 6 5 6

2
P1 P2 P3

Three products in one :

 Control Valve
 Differential Pressure Controller
 Static flow limiting valve
PICVs
Dynamic Pressure Independent Control Valves

Reduced number of valves to install

X X

X X
Dynamic
Static
Balancing
Balancing X X

X X

X
PICVs
Dynamic Pressure Independent Control Valves

No need of adjustment when adding a new branch

PICVs
Dynamic Pressure Independent Control Valves

Easy commissioning

It is just a matter of selecting one of the pre-set values on the top of the
valve, according to the effective minimum differential pressure across the
valve and the nominal flow rate.
PICVs
Dynamic Pressure Independent Control Valves

34
2-way valves for applications
with high close-off
2TGA.B
• 2-way valves with pressure balanced plug valves, suitable
to applications with high close-off pressure: 10bar
• Compact dimensions
• threaded connections up to 2”
• maximum fluid temperature: 130°C
• 8,5mm stroke for MVT28, MVT44 (3 pos.) and MVT56L
(proportional) actuators
• Stainless steel internal parts (seat, plug, stem, …)
• Competitive alternative vs ball valves

Max. Differential Pressure

Model DN Kvs Other features
with MVT actuators
2TGA20B 3/4" 5
2TGA25B 1" 8
Stainless steel
2TGA32B 1" 1/4 11 10 bar internal parts
(seat, plug, stem)
2TGA40B 1" 1/2 18
2TGA50B 2" 30

35
Bronze valves with threaded connections

2TBB & 3TBB

• 2way & 3way PN16 valves:
o Bronze valve body
o Brass plug
o Stainless steel stem
• mixing and diverting
• threaded connections ½” to 2”
(Kvs up to 33)
• temperature applications -10°C to
130°C
• suitable to MVF and MVH actuators
(no adapter needed)

36
Control valves for HVAC

PN16 valves

• 2way & 3way

• cast iron body

• threaded connections ½” to 2” (Kvs up to 40)

• flanged connections 15mm to 200mm (Kvs up to 500)

• Temperature applications -10°C to 200°C

• Tight-shut off option (0% leakage)

37
Flanged valves from 15mm to 200mm

2 = 2way
3= 3way

38
Control valves for HVAC and Industrial
processes

PN25, PN40 valves

• 2way & 3way
• PN25: nodular iron body
• PN40: steel body
• flanged connections 15mm to 150mm (Kvs up to 300)
• Temperature applications -38°C to 350°C
• Suitable to steam 12bar
• Specific models for very low / very high temperature
fluids
• Specific models for high close-off (balanced plug valves)
- water: 30bar
- steam: 12bar

39
Control valves for HVAC and Industrial
processes

40
Balanced plug valves
Accessories for valves and actuators
Valves are also available with the following options:
• thermal insulation jackets (1)
• rain proof protection (2)
• male threaded connections (3)
• stem heaters for applications with fluids below 0°C (4)
• micro-switches (1)
• Linkages to other manufacturers valves (5): Siemens,
Honeywell, Danfoss and more

(3)

(5) (2)

(4)

42
MVE linear actuators for globe valves

• 3 pos. & proportional control (0-10Vdc, 2-10Vdc, etc.) are Universal: one actuator for all globe valves!
o MVE fit on all Controlli flanged valves (no linkage
both available on all models
required)
• Brush-less motor o MVE fit on 2TBB & 3TBB bronze valves (no linkage
• self stroking (Plug&Play at first power on) and self required)
o MVE fit on Controlli cast iron threaded valves VSB & VMB
calibrating up to 60mm stroke
by means of AG52 linkage kit
• self diagnostic functionality o MVE..S (models with short brackets) fit on Controlli
• high resolution: 500 available steps between complete threaded valves VSB & VMB by means of AG63 linkage kit
o MVE fit on most of the valves from other manufacturers
close to complete open position
(please contact our technical support for a full list of
• 24Vac/dc or 230Vac power supply adapters)

43
MVE – short yoke linear actuators

Same features as standard MVE

actuators just with
more compact dimensions.
Only for valves up to 2” / DN50.

44
MVE_R
linear actuators with
emergency fail safe function

All features such as input/output signals, automatic or manual calibration,

diagnostic, resolution, auxiliary end switches, manual override etc. are the same
as MVE506 / MVE206 / MVE506R / MVE206R. Additionally models with “R”
provide electronic emergency function based on super-capacitor technology in
the event of a power failure. Charging time about 130s. Super-capacitor life: 10
years
Emergency position (retracted or extended stem) selectable with jumper setting
on the pcboard. Opening/closing times, also in case of emergency return:
approx. 1mm/s for proportional control or 60s (regardless of valve stroke) for
floating control. One model provides both stem up / stem down options,
through jumper setting.
45
Actuators for HVAC

MVB
• 2 pos. or floating or proportional control signals
• 24Vac or 230Vac power supply
• 450N force
• manual override
• without spring return

MVH
• brush-less motor
• 3 pos., 0-10V, 4-20mA control available in a single model
• 24Vac or 230Vac power supply
• self stroking, self calibrating
• 52mm stroke (max.)
• IP55 protection
• 1500N, 3000N force
• also suitable to applications with very low / very high
temperature fluids 46
Linear Actuators
with mechanical spring return
for globe valves
MVH56FA/FC
• brush-less motor
• 3 pos. & 0-10V proportional control in a single
model
• 24Vac power supply
• self stroking, self calibrating, 52mm stroke (max.)
• IP55 protection
• 700N force
• Also suitable to applications with very low / very
high temperature fluids

47
Actuators for HVAC
Rain-proof protection for MVH and MVE actuators

48
Butterfly valves, shoe valves

VFA butterfly valves

PN16 valves to be motorised with MDA or MDL actuator
DN 25mm to 200mm, -10°C/+100°C, 100% tight close-off

Shoe valves
3way & 4way; 1” to 2” threaded connections or
40mm to 125mm flanged connections

50
Butterfly valves, shoe valves
Valve sizing

Software assistant to choose the correct size of valves for:

water, superheated water, saturated steam, thermal oil.

52
More details about valve sizing

Valve & Actuator Selection

formula for Kvs.xls

53
54
 Control equipments
Performances
Price

Programmable
controllers

Digital controllers
PID controllers

Room
controllers

On/Off controls,
thermostats,
sensors, switches

55
ENERGON

Stand Alone Network

 NR9000
fan-coil controller
COMPACT:
 removable terminal plugs for: power supply, high power
signal, low power signal
 Compact hardware (6 DIN module) with 20 I/Os
 Digital room sensor with adjustment for: set point, fan
speed and Economy/Comfort mode

FLEXIBLE:
 6 Analog/Digital Inputs for sensors and remote function
selection (e.g. Change/Over, Economy, Window
Contact…)
 2 Analog Output (0..10Vdc) for modulating valves and
modulating fan speed control
 7 High Voltage Digital output for valves control and 3 fan-
speed control
 ModBus RS-485 Communication
 Proprietary Bus to connect more units to a single room
sensor
 Universal power supply from 85-265 Vac
NR9000
fan-coil controller

Valves & Fans-peed Control Type Digital Input Interface

ON-OFF valves & 3 Fan-speed control Winter/Summer change over
3p Floating valves & 3 Fan-speed control Economy mode enable
ON-OFF valves & Proportional 0..10Vdc Remote power-off (Occupancy
Fan-speed control Sensor)
Modulating Valves 0..5Vdc & 5..10Vdc Windows contact
valves & 3 Fan-speed control

Digital Output Interface (for

External Relay)
Electric heating (it can be
configured to work in parallel with
water coil or in an emergency mode
when 100% valve open and
temperature is outside Proportional
Band
Electrical Power enable (following
Remote power off input)
NR9000
fan-coil controller
Low Voltage Input Side
LED’s showing valve operating
mode (Heating/Cooling or stand-
by)

NR9000

Configuration & ModBus

Addresses (up to 16) configurable
by dipswitches under the
transparent cover
High Voltage Output Side
NR9000
fan-coil controller
Room Sensor
2 colors: black & white
A stylish and user-friendly display panel offers customisation
possibilities by changing the coloured frame (standard 3 module
plates).
Mounting
• Flush Mounting in A503 electrical box (3 modules) and
compatible with Bticino Living International and Vimar Idea
• Wall Mounting
Functions Available
On/Off/Economy Mode set
Fan Speed Selection: Auto/3/2/1/0
Set Point selection
Multi Color Led (Red-Green-Orange) showing operating mode (Off-
Comfort-Economy)
Configurable
Display panel can show either room temperature or set-point
temperature. User may have full control or limited control or no
control (can only see the set-point).
NR9000
fan-coil controller

Stand-Alone Configuration with Room Sensor or with Return Sensor

ROOM 1 Max 6
Link Bus

Return Sensor–
SNTC
NR9000 Applications
fan-coil controller

63
NR9000 Applications
fan-coil controller

64
NR9000 Applications
fan-coil controller

65
NR9000 Applications
fan-coil controller

66
NR9000
fan-coil controller

Supervisory Control System (option)

ROOM 1 ROOM 2 ROOM 3 … ROOM N

RS - 485 MODBUS RTU

SCADA
NR9000
fan-coil controller
Configuration tool

USB RS485

LIBO-USB
optically isolated USB / RS485
converter for connecting NR9000
controllers to a laptop
 NR9000
fan-coil controller
Configuration Tool
Allow the user to set the full range of parameters of each controller as well as to
define all the configurations that are not already defined by the dipswitch
Allow the plant overview showing the user the most important variables of each
controller (Set, temperature and working condition)
Allow the definition of 4 different weekly TimeScheduler with 4 different periods per
days (up to 8 mode changes per day)

Graphic Display Panel (Multinet)

It is a pre-programmed MT-NET-PO1 panel ready to control up to 50 NR9000
Allow the definition of 3 different weekly time scheduler and up to 6 mode change per
day
Allow to monitor and set the main control parameters for each controller
3 Password protected Levels (User, Installer, Manufacturer)
Web server

TouchScreen Panel GT
Same function of the Graphic Display panel but with the possibility of advanced
graphics and integration of other devices
Alarm Management
Web Server
NR9000
fan-coil controller

Example of Architecture

Micronet View
Modbus I/O Server

Ethernet

MT-NET-PO1
RS485 (ModBus)

1..50 1..50
NR9000
fan-coil controller
• Stand Alone or Network integrated
• 2 Pipes or 4 Pipes configurable through dip-switch
• Valve control (On/Off or proportional) and fan speed control (3 fan-speed or
proportional) configurable through dip-switch
• Configuration tool available for ModBus addresses/parameters setting and for control
action settings (e.g. proportional bands, integrative time…)
• Network integrated controllers can be remotely monitored by a PC with our
configuration tool or by a Controlli GT touch-screen (also time-tables and set-points
can be defined for different groups of controllers)
• Controlli GT touch-screens offer Web Access capability
ROOM 1 ROOM 2 ROOM 3 … ROOM N

ROOM 1

Link Bus

RS-485 MODBUS RTU

 Heat Recovery Ventilation

According to EPBD Directive all new

buildings need to be “Nearly Zero
Energy” and to achieve that results
heat recovery in ventilation units is a
must.

HRV units are equipped with an high

efficiency cross flow heat exchanger
reducing the gap between the external
fresh air and the internal exhaust air.
Heat Recovery Ventilation Unit
NR9002 controller
designed for Heat Recovery
Ventilation Units (Recuperators)

Compact controller for DIN rail mounting

(6 modules) field configurable with dip-switches
setting.
ModBus RTU
Power Supply 85-265Vac
Suitable to several types of recuperator with
different management of intake air / supply air /
extract air / exhaust air dampers.
Ventilation unit bypass management for free-
cooling or free-heating functions.
4 digital inputs: flow switch, differential pressure switch, frost protection, power-off.
4 analogue inputs: supply / inlet / external temp.sensors, air quality or humidity sensors.
2 analogue outputs 0..10Vdc for valves proportional control or fans proportional control.
6 relay outputs (24-250V 8A) for 3-speed fans (x2) control or dampers management.
4 Triac outputs (24-250V 4A) for dampers control or 3pos.-ON/OFF valves control.
2 Open Collector outputs (max. 18mA for external relays with 12Vdc / 220mW max. and
640 Ohm) for electric heater and alarm devices.
NR9002 controller
dedicated to Heat Recovery
Ventilation Units (Recuperators)
Ventilation control:
o manual / automatic (according to air quality or air humidity).
o 3 speed: powerful fans can be operated directly without external relays (max 8 A)
o variable speed: EC fans can be operated
by 2 analogue outputs 0..10Vdc
Hot and/or chilled water control (2-pipe or 4-pipe systems): On/Off, 3pos. or
proportional.
Electric heater
Analog input for air quality sensor (for fan speed automatic control).
Digital input for flow switch, differential pressure switch and frost protection switch.

Fans & valves control

DIP n. 8 OFF: 3-speed fans, On/Off dampers control, 0..10Vdc valves control
DIP n. 8 ON: Proportional fans control, On/Off dampers control, 3pos. valves control
NR9002 controller
Preset configurations:
#1: without dampers
#2: with intake damper with/without
bypass
#3: with exhaust damper
with/without bypass
#4: with return / intake / exhaust
#2
dampers.

#4

#3
NR9002 controller
dedicated to Heat Recovery
Ventilation Units (Recuperators)
Parameters setting achieved by means of
 NR9002-RT remote panel (selected number of parameters only, see below)
 Controlli dedicated configuration tool
 Supervisory systems with ModBus protocol.

NR9002-RT remote panel (wall or flush mounting) with display for

 Power On / Off
 Ventilation enable and fan speed selection
 Temperature set-point adjustment
 Air quality setting
 Summer/Winter change-over
 Visualization of: supply and return temperature, external
temperature, humidity or air quality, alarms, pressure/flow
switch anomalies.
Available in white or black colors compatible with Bticino or Vimar
frames.
Controller can work without NR9002-RT remote panel.
 OMNIA® digital controllers
• Digital controllers with 9 Inputs/Outputs for Temperature
and Humidity (and Pressure) control;
• P+I action; 4 control loops; 24Vac or 230Vac power supply;
• outside temperature compensation; low / high
temperature/humidity limits, enthalpy control, free cooling;
• Models with RS485 provide Modbus connectivity, Real Time
Clock, daily / weekly programs

W500T = Temperature controller

W500TMB = same as above with RS485
W500T2 = Temperature controller with 2 independent control loops
W500T2MB = same as above with RS485
W501TMB = Temperature controller with 3 pos. output and RS485
W500H = controller for Temperature & Humidity (& Pressure)
W500HMB = same as above with RS485
SPTC = Temperature sensors: room, outside, strap-on, duct, immersion
TU = Humidity transmitters: room, outside, strap-on, duct, immersion

78
OMNIA controllers - connectivity

255 ModBus addresses

Supervisory System

ModBus

LinkBus LinkBus

Sensor

LinkBus
79
W500T - control loops

SR SL SC DI1 DI2 Hardware:

• 2 analogue outputs
• 2 digital outputs
Analogue LOOP 1 AO1 • 3 analogue inputs
• 2 digital inputs

Analogue LOOP 2 AO2

Linkbus: 4 controllers can
be connected together
On/Off LOOP 1 DO1 without Bus, equivalent
controller with 36 I / Os

On/Off LOOP 2 DO2 ModBus: controllers can be

connected to Modbus
systems (255 addresses)

SR = Regulation Sensor; SL = Limit Sensor; SC = Compensation Sensor

DI = Digital Input; DO = Digital Output; AO = Analogue Output
80
W500H - control loops

ST SC SH DI1 DI2 Hardware:

• 2 analogue outputs
• 2 digital outputs
Analogue LOOP 1 AO1 • 3 analogue inputs
• 2 digital inputs

Analogue LOOP 2 AO2 Linkbus: 4 controllers can

be connected together
without Bus, equivalent
controller with 36 I / Os
On/Off LOOP 1 DO1
Different controllers sharing
same sensors.

On/Off LOOP 2
ModBus: controllers can be
DO2 connected to Modbus
systems (255 addresses)

ST = Temperature Sensor; SC = Compensation Sensor; SH = Humidity Sensor;

DI = Digital Input; DO = Digital Output; AO = Analogue Output
81
 W500 configuration tool

USB RS485

LIBO-USB
optically isolated USB / RS485
converter for connecting W500
controllers to a laptop

Configuration Tool
Free of charge
software for Windows,
allowing: parameters
setting from a laptop,
save/download
programming 82
applications

83
applications

84
 W500 configuration tool

USB RS485

LIBO-USB
optically isolated USB / RS485
converter for connecting W500
controllers to a laptop

Configuration Tool
Free of charge
software for Windows,
allowing: parameters
setting from a laptop,
save/download
programming 85
applications

86
applications

87
applications

88
applications

1..5 Vdc 6..9 Vdc

AO1 AO2 DO1 DO2 DI1 DI2 AO1 AO2 DO1 DO2 DI1 DI2
RS RS

W500H HS
W500HMB HS

CS CS
ModBus
Connection to
Supervising
LINKBUS
SW

89
 New sensors range

Temperature and humidity room sensors

(also temperature & humidity combined).
Temperature sensing elements: NTC, PTC, Balco

90
Omnia®PRO and LIBERTY controllers
• Programmable controller for small HVAC
installations
- Inputs: 6 digital + 5 analogue
(3 passive NTC + 2 NTC or V or mA)
- Outputs: 5 digital + 3 analogue
(0-10Vdc / 4(0)-20mA)
• I/O additional modules available
(11 inputs + 8 outputs)
• Display: in-built or remote
• 12-24 Vca power supply
• ModBus connectivity RS485 and RTC (option)
• Temperature & Humidity room sensor with display

91
Omnia®PRO controllers
WPRO-561 = controller without display
WPRO-561S = controller without display , RS485
WPRO-562 = controller without display , 2 triacs
WPRO-562S = controller without display , 2 triacs , RS485
WPRO-561D = controller with display
WPRO-561DS = controller with display , RS485
WPRO-562D = controller with display , 2 triacs
WPRO-562DS = controller with display , 2 triacs , RS485
STA60L = room sensor with display
WPRO-RT = remote display

Examples of application: AHUs with heating/cooling/humidity control, frost protection,

compensation, optimization, free cooling, electric heater, heat pump. Central heating,
hot water service, boliers and chillers sequencing and more.
Models with “S” (with RS485) can be remotely monitored by GT Touch Screens. Maximum
number of controllers that can be connected to one GT touch screen: from 10 to 40
controllers, depending on the architecture
92
“LIBERTY” controllers
W551C = controller without display
W551C-S = controller without display with RS485
Fresh air AHU
W551C-D = controller with display
W551C-DS = controller with display and RS485
Constant air W552C = controller without display
volume AHU W552C-S = controller without display with RS485
with heat W552C-D = controller with display
recovery
W552C-DS = controller with display and RS485
W553C = controller without display
Heat pump
W553C-S = controller without display with RS485
Proportional W553C-D = controller with display
humidification W553C-DS = controller with display and RS485
W554C = controller without display
for Swimming W554C-S = controller without display with RS485
pools W554C-D = controller with display
W554C-DS = controller with display and RS485
STA60L = room temperature sensor with display
STA61L = room temp.+humidity sensor with display
93
MultiNet controllers
• Programmable controller for medium size
HVAC installations
• 5 programming tools (IEC61131-3)
• Large hardware with 27 Inputs/Outputs
- 8 digital inputs (24Vac/dc or 48Vdc) + 1
free voltage contact
- 6 analogue inputs (NTC 10kOhm or
Pt1000 or 4..20mA or free voltage)
- 7 digital outputs (relais, 250Vac)
- 5 analogue outputs (0-10Vdc)
• Connectivity: Ethernet, CanOpen, RS485, RS232
MT-NET-BD1 = Controller with display
MT-NET-ES1 = Expansion module (without display)
MT-NET-TS1 = Keyboard
MT-NET-PO1 = Remote keyboard
MT-NET-ETH = Ethernet plug-in. MT-NET-CAN = CanOpen plug-in.
MT-NET-485 = RS485 plug-in. MT-NET-232 = RS232 plug-in.
MultiNet controllers
Web Gate remote control
Demo: http://94.81.173.132:8080

Easy remote control of all parameters of the plant through internet browsers connecting
ethernet plug-in to MultiNet controllers
MultiNet controllers

CANOpen

RS485 (ModBus)

CANOpen

- Micronet View
- Modbus I/O Server
MultiNet & OmniaPRO

WWW

- Micronet View
- Modbus I/O Server

Ethernet

MT-NET-PO1

RS485 (ModBus)

1..60 1..60
MultiNet & OmniaPRO
remote monitoring/control

GPRS

CANOpen
Ethernet

RS485 (ModBus)

OmniaPro
GT series touchscreens

Graphic Terminals (GT) with 2 independent serial ports RS485,

application memory capacity from 8MB to 32MB, alarms
management and log, web Server capabilities for remote
monitoring through Internet Explorer.
GT touchscreens are suitable to the following Controlli
devices:
W500TMB / W500HMB digital controllers
AXCU22/WMB fan-coil controllers
NR9000 room controllers Web server Demo:
http://94.81.173.132:8080
LIBERTY controllers

Different controllers (e.g. W500TMB

and AXCU22/WMB) can be connected
to a single GT.

220Vac/24Vdc
transformer included
FreeStudio: Engineering software
for OmniaPRO, Liberty, MultiNet
controllers
• FreeStudio: no licence, no cost, no
time limit
• 5 programming tools (IEC61131-3)
• Application: creating the engineering
• Device: downloading the engineering
and activating all parameters
• User Interface: only for MultiNet, to
create the pages viewed through the
controller display
• Connection: defining the architecture
in case of many controllers
• Simulation: simulating how a
controller works.
• EwDMI cable (OmniaPRO only): USB
connection to PC and TTL connection
to OmniaPRO controller.
• USB/RS485 converter, for OmniaPRO
and MultiNet. Controllers need
separate power supply.
FreeStudio: Engineering software
for OmniaPRO, Liberty, MultiNet
controllers
• 5 programming languages are supported:
• FBD Functional Block Diagrams
• ST Structured Text (similar to C++)
• IL Instruction List
• LD Ladder Diagram
• SFC Sequential Function Chart
102
ConBOX heat metering systems
ConBOX are turn-the-key metering systems for buildings and
include heat meters for hot and/or chilled water.
Consumption can be read locally on the meters or
transmitted to a remote data station (via M-Bus
connectivity).
ConBOX modules include AQUACON, MULTICON, WOLTCON
or ULTRACON heat meters, all compliant to MID (Measuring
Instruments Directive) European Directive 2004/22/CE.

Each ConBOX also include a 2way or a

3way zone valve, 2 flow meters (for hot
and for chilled water), filters, strainers,
fittings, pipings, pressure balancing valve
and more.
Room temperature is controlled by either
a thermostat or a chrono-thermostat.

103
ConBOX heat metering systems

Solution for wall mounting without case

Customized versions
for wireless monitoring
(designed on customer specs.)
SHARE
Heat cost allocation unit
SHARE is an innovative system for wireless remote readout of
consumption values.
This is the first heat cost allocator compliant to EN834 directly
measuring the water temperature regardless of the radiator type.
A very sensitive mechanism detects any movement, also the
smallest, of the radiator valve and detects the actual consumption
of hot water from the heating station.
There is no need of installation kits specific for each radiator.
SHARE can be mounted between the valve and the thermostatic
head.

One single software for

• heat cost allocators configuration
• downloading energy consumptions.

No need of including coefficients specific to the radiator type,

SHARE only needs one parameter i.e. the nominal power of the
radiator according to EN442.
SHARE
Heat cost allocation unit

SHARE is an innovative system of energy cost

allocation developed by Controlli for heating
systems not allowing the installation of traditional
BTU meters e.g. old residential buildings with
vertical hot water distribution.

Bidirectional Communication Protocol !

SHARE can be fully programmed Wireless (868
MHz) without entering the flat.

Walk-by read out of consumptions, downloaded

wirelessly walking by the building with a laptop
equipped with a Radio USB Dongle.
SHARE
Heat cost allocation unit
Each SHARE kit consists of: radiator valve + thermostatic head
+ water sensor + energy meter
Thermostatic Radiator
head valve

Energy
meter
water
temperature
sensor
SHARE
Heat cost allocation unit
SHARE is not installed on the radiator surface and therefore it has a
small visual impact and does not damage the radiator itself with
installation kits or soldering points.
with SHARE with traditional
cost allocator unit cost allocator unit
SHARE
Heat cost allocation unit
Readings of energy consumptions using SHARE are more accurate than those
from traditional heat cost allocators (mounted on the radiator) and very
close to the results achieved with a BTU meter compliant to M.I.D. EN1434
250

200
Consumption [kWh]

150

100
SHARE

Traditional
50

Heat Meter

0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000
Time [min]
1
2
3

4
5

6
SHARE
Heat cost allocation unit

• LCD display with 6 digits

• Suitable to radiators from as low as 21 Watt up to
9999 Watt
• SHARE heat cost allocator is powered by a lithium
battery (3V, 10 years).
• 1 water sensor + 1 air sensor (inside the unit)
- alternatively air sensor can be wall mounted
• Radio frequency 868 MHz
• Patented technology.

• Compliant to EN834
• Compliant to 2004/108/CE Directive (EMC) and
1999/5/CE Directive for radio frequencies (R&TTE)
CONTROLLIWEBSITE
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113
 Export Sales office

michele.monacelli@controlli.eu
Michele Monacelli MD and Sales Director
0039 0107306.1

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Alessandro Reduzzi Export sales mgr
0039 0107306.229

giorgio.cascella@controlli.eu
Giorgio Cascella Export area mgr
0039 02.5810.2615

export@controlli.eu
Alex Maccari Technical support
0039 010.7306.228

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Simona Lottici Customer care
0039 0107306.288

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Lorenzo Perelli Product Marketing
0039 0107306.231

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Nicola Dongo Marketing & Comm.
0039 0107306.284

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Laura Bruzzo Sales administration
0039 0107306.268

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Mauro Parodi Finance and logistics
0039 0107306.258

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Massimo Azzolini Quality dept.
0039 0107306.218
114