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KENR5623-06

October 2013
FLUID POWER SYMBOLS
35 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE

38 COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

39
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

20 12 CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

36 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

D11T Track-Type Tractor MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
AMA1-UP
JEL1-UP
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

32 OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

Tap Locations
37 Pressure and Sampling PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Tap Schematic RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Description
Number Location
HPD1 Pump Discharge 1 D-6
HPD2 Pump Discharge 2 D-5
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
HPD3 Pump Discharge 3 (NOT SHOWN) B-5
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
LEFT SIDE FRONT HPS
HPDR
Pilot Supply
Pilot Lift Raise
E-2
D-4
HPDL Pilot Lift Lower D-5 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HPTL Pilot Tilt Left D-4


HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
HPTR Pilot Tilt Right D-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
HPRR Pilot Ripper Raise C-5 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

HPRL Pilot Ripper Lower C-4


HPSI Pilot Shank In C-4 UNIDIRECTIONAL UNIDIRECTIONAL

41 HPSO Pilot Shank Out C-5


FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL
HFRP Fan Pump Discharge D-1 DIRECTION FLOW FLOW EITHER
DIRECTION
HFM1 Fan Motor Inlet D-2
40
34 21 HPRV RV Pressure Signal D-5
© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
SOS Oil Sampling E-2

13
Component Locations
HPDL
Part Machine Schematic
Description
14 HPDR Number Location Location
STANDARD CONFIGURATION ELECTRICAL SYMBOLS TABLE
Accumulator Gp - Precharge 364-5386 1 E-2
HPSO HYDRAULIC SYMBOLS (ELECTRICAL)
Cooler Gp - Hydraulic Oil 338-1924 2 C-3
Cylinder Gp - Dual Tilt 308-2464 3 F-4
Cylinder Gp - Dual Tilt (LH) 308-2462 4 F-7
G
HPRV
Cylinder Gp - Lift (LH)
Cylinder Gp - Lift (RH)
252-0471
252-0471
5
6
F-6
F-6 M
SOS Filter Gp - Pilot Supply 249-1751 7 E-2
Manifold - Fan Pump 345-8526 8 D-1 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Manifold Gp - Pilot Supply Selector And Reducer 232-3242 9 E-2 (FLUID) (GAS / AIR)
HPRL

(Dimensions: 34 inches x 28 inches)


355-2403
HPTL Motor Gp - Fan 10 D-3
355-2404
1 Pump Gp - Demand Fan And Pilot Supply 340-2121 11 C-2
Pump Gp - Dozer And Tilt 227-9383 12 B-4
HPSI
Tank And Filter Gp - Hydraulic Oil 235-0256 13 A-4

KENR5623-06
Valve Gp - Control Dozer / Tilt 244-5438 14 D-6 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
9 Valve Gp - Control, Dual Tilt 225-2321 15 F-5 (ADJUSTABLE) SWITCH
HPTR Valve Gp - Cooler Bypass 124-8335 16 C-3
Valve Gp - E/H Pilot, Dozer Lift And Tilt, Ripper, Rv 285-5625 17 D-4
Valve Gp - Quick Drop 9T-5653 18 F-6 ELECTRICAL SYMBOLS (ELECTRICAL)
HPS Valve Gp - Resolver Shuttle 132-5077 19 E-7
HPRR
Valve Gp - Reversing For Fan (Attachment) 345-8032 20 B-2
19 Valve Gp - Vacuum Breaker 154-6165 21 A-4
RIPPER (OPTION) T
16 Cylinder Gp - Ripper Lift (Rh)
340-1877
22 A-6 PRESSURE TEMPERATURE LEVEL FLOW
11 161-6615
340-1877
SWITCH SWITCH SWITCH SWITCH
Cylinder Gp - Ripper Lift (Lh) 23 A-7
16 7 161-6616
WIRE NUMBER IDENTIFICATION CODES
HPD1 130-3263
Cylinder Gp - Ripper Tilt 24 A-6
161-7563
HPD2 130-6381 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
RIGHT SIDE FRONT Cylinder Gp - Ripper Tilt

Cylinder Gp - Ripper Pin Puller


161-7562
6E-3113
25

26
A-7

A-5
CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


Valve Gp - Ripper Lift And Tip 285-0139 27 B-7 INDICATES WIRE 135 IN HARNESS “AG”
Valve Gp - Mtg (24v Solenoid On Trans Oil Circuit) 188-6140 28 A-5 WIRE
HFM1
AUTO CARRY (OPTION)

24 Page,
CIRCUIT NUMBER
Cylinder Gp - Lift (RH W/positioning Sensor) 274-3834 29 F-5 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve Gp - Diverter 164-4536 30 B-5
Cylinder Gp - Lift LH (No Sensor) 261-8004 31 F-6 CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
DISCHARGE SCREEN (OPTION)
7 Screen Gp - Discharge (Option: Part Of 266-0290) 266-0285 32 B-4
PREVIOUS STANDARD
Screen Gp - Discharge (Option: Part Of 266-0290) 263-3308 33 B-4, D-3

33 Valve Gp - Vacuum Breaker (Eu)


EU VACUUM BREAKER PACKAGE
220-0812 34 A-4
WIRE WIRE COLOR

REFERENCE SENSORS and SWITCHES


10 Switch As - Fan Filter Bypass Pressure 227-6744 35 A-3
325-PK-14 B A
HFRP
17 10 Sensor Gp - Pressure 296-5270 36 D-7
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Sensor Gp - Pressure 344-7391 37 D-5
15 Switch - Case Drain Bypass Pressure 258-0883 38 A-4
IDENTIFICATION

Temp. Sensor - Tank 145-7028 39 A-4


LADDER (ATCH)
PRESSURE TAPS Motor Gp - Gerotor 340-2114 40 F-3
Valve Gp - Control 258-8894 41 F-3
Check Part Numbers in the Parts Manuals for your Specific Machine.

5
8 18 24 23
28 31
4
2 27
30
26
29 25

5
22
6
3

LEFT REAR SIDE RIPPER BLADE CYLINDERS RIPPER CYLINDERS


DOZER (AUTO CARRY OPTION)
7 6 5 4 3 2 1

(40) MOTOR GP

BLADE GEROTOR
340-2114

(3) CYLINDER GP
(31) CYLINDER GP (5) CYLINDER GP (29) CYLINDER GP RH DUAL TILT
RH LIFT LH LIFT RH LIFT 308-2464
(NO SENSOR) 252-0471 W/POSITIONING SENSOR
261-8004 274-3834
HTRR

(6) CYLINDER GP
HTRH (41) VALVE GP
RH LIFT TYPICAL CONTROL
F (4) CYLINDER GP 252-0471 258-8894 F
LH DUAL TILT RE
S1=PITCH
308-2462 (18) VALVE GP S2=SINGLE TILT
QUICK DROP DEFAULT=DUAL TILT
HTLR 9T-5653
HE
END STROKE
(C5) (C6) (C4) (C3) (15) VALVE GP S2 BYPASS VLV
CONTROL RETURN TO TRANS SUPPLY
DUAL TILT (TRANS)
225-2321

(C6) (C4)

S1

(C5) (C3)
HTLH (1) ACCUMULATOR GP SOS
PRECHARGE
364-5386
(7) FILTER GP
PILOT SUPPLY
249-1751

HDL HDR (8) MANIFOLD GP


PILOT SELECTOR / REDUCER
232-3242

E DEAD
HPS E
ELECTRIC
LOWER VALVE

(19) VALVE GP
RESOLVER SHUTTLE
132-5077

(17) VALVE GP
HPRV E/H PILOT
285-5625

HFM1 HFRP
RV
HPDR

(14) VALVE GP (33) SCREEN GP


CONTROL HPDL (OPTION PART of 266-0290)
DOZER LIFT / TILT 263-3308
D 244-5438 D

LOWER/FLOAT RAISE
(10) MOTOR GP FMIG PG PP
FAN 355-2403
REVRSING FAN
HPTL 355-2404
(37) SENSOR GP P
PRESSURE FMI (8) MANIFOLD
344-7391 FAN PUMP
HPD1 HPTR 345-8526
(36) SENSOR GP
PRESSURE
296-5270
HPD2
TILT RT TILT LT
TT
HPRL
C2

HPRR
(Dimensions: 34 inches x 28 inches)

RIP UP RIP DOWN


KENR5623-06

HPSI

HPSO (16) VALVE GP


C COOLER C
BYPASS
124-8335 (11) PUMP GP
T
DEMAND FAN AND
TIP OUT TIP IN
PILOT SUPPLY
340-2121
HRR

Taps Used For Factory Test Only


(2) COOLER GP HDR Lift Raise E-6
HYDRAULIC OIL
HDL Lift Lower E-6
HRL 338-1924
HTLR Tilt Left Rod F-7
HTLH Tilt Left Head E-7
(33) SCREEN GP HTRR Tilt Right Rod F-5
(OPTION PART of 266-0290)
263-3308 HTRH Tilt Right Head F-4
(32) SCREEN GP HRR Ripper Raise C-7
(OPTION PART
of 266-0290) HRL Ripper Lower C-7
24 Page,

266-0285 HRSI Ripper Shank In B-6


HRSO Ripper Shank Out B-6

(20) VALVE GP
REVERSING VALVE for FAN (ATCH) LINE PATTERNS
B (12) PUMP GP 345-8032 B
DOZER AND TILT Pressure Line
HRSI 227-9383
(27) VALVE GP
Pilot / Load Sensing Pressure
RIPPER LIFT AND TIP
285-0139
HPD3
Drain / Return Lines
C1 P
HRSO
Component Group

C2 CALLOUTS
(30) VALVE GP
DIVERTER YY Taps (Pressure, Sampling, Sensor - by letter)
164-4536

(39) TEMP SENSOR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


(TANK)
145-7028 LIFT AND TILT PUMP OUTPUT ONE
PILOT PUMP OUTPUT
(38) SWITCH AS FAN PUMP OUTPUT
PRESSURE CASE DRAIN BYPASS LIFT AND TILT PUMP OUTPUT TWO
258-0883 SUPPLY LINE
VALVE GP TT DRAIN / RETURN LINE
VACUUM BREAKER TILT CYLINDER AND CONTROL CIRCUIT
(21) STD:154-6165 IMPLEMENT PILOT SENSING
(34) EU:220-0812 RIPPER TILT CYLINDER AND CONTROL CIRCUIT
LADDER MOTOR AND CONTROL CIRCUIT
T
(35) SWITCH AS RIPPER LIFT CYLINDER AND CONTROL CIRCUIT

RIPPER (26) CYLINDER GP


RIPPER PIN PULLER
PRESSURE FAN
FILTER BYPASS
227-6744
RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT

6E-3113
A A
(23) CYLINDER GP (22) CYLINDER GP
LH LIFT RH LIFT
340-1877 (25) CYLINDER GP 340-1877
(28) VALVE GP
LH TILT (24) CYLINDER GP
SOLENOID
130-6381 RH TILT 188-6140
130-3263
THIS SCHEMATIC IS FOR THE D11T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: KENR5623-06
(13) TANK GP SCHEMATIC PART NUMBER: 340-8088, CHANGE: 02, VERSION: -
SUPPLY TANK HYDRAULIC OIL Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(TRANS) 235-0256 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1

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