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Analytical Methods For The Accurate Computation of Stator Leakage Inductances in Multi-Phase Synchronous Machines
Analytical Methods For The Accurate Computation of Stator Leakage Inductances in Multi-Phase Synchronous Machines
Abstract—Multi-phase machines are of increasing which mainly depends on stator leakage inductances [5],
importance in today’s electric drives and generation [6]. Also in multi-phase synchronous motors, supplied by
systems. While in three-phase machines stator leakage flux Load-Commutated Inverters, these parameters play a
phenomena are usually described with a single parameter, a
remarkable role in determining the current dynamics
higher number of independent leakage inductances is
required as the number of phases increases. The impact of during normal and abnormal commutation transients as
leakage inductances on multi-phase machine performance, discussed in [7].
especially in PWM inverter-supplied motors, is proved by Despite of their practical importance, stator leakage
many studies. Hence the need originates for the inductances in multiphase machine design and analysis
electromagnetic designer to have easy-to-use but sufficiently are often approached through heuristic and coarse
accurate calculation formulas giving the complete set of
approximations. Examples of commonly used
mutual inductance in a multi-phase machine. This paper
aims at providing such formulas making abstraction of the simplifications are: in [4] only self leakage inductances
particular phase arrangement in the stator winding and are accounted for, while mutual ones are ignored; in [5]
under the hypothesis of equal phase belts. The computation the end-coil leakage inductance portion is supposed to be
algorithms provided are assessed against measurements on proportional to the slot leakage inductance one; finally,
actual machines wherever possible; otherwise accurate only slot leakage fluxes are considered in [8]; air-gap
Finite Element (FE) analyses are used for validation.
leakage inductances are neglected in the mentioned
Index Terms—AC motor drives, Inductance, Machine
references and also in the testing procedures proposed in
windings. [3].
The aforementioned approximations are partly due to
I. INTRODUCTION the objective difficulty of accurately computing the
parameters in issue analytically, i.e. without resorting to
The role of multi-phase machines in today’s electrical
complete geometric models of the machine, to be
drives is highlighted by recent surveys on this topic [1],
processed though detailed and time-consuming Finite
[2]. The advantages of using a number of stator phases
Element (FE) analyses [12]. Moreover, test procedures
higher than three are significant in many regards, like
for measuring stator leakage inductances in synchronous
power rating enhancement, drive fault tolerance,
machines are quite critical, even in case of ordinary three-
performance improvement and the possibility of new
phase windings [9].
multi-motor architectures [2]. Synchronous machines
This paper proposes a set of analytical techniques
with multi-phase windings, in particular, are important
(partly original and partly derived from past cited works)
wherever the electric machine size and performance
that can be employed for a fast but sufficiently accurate
requirements discourage the use of induction motors [1].
computation of stator leakage inductances of multi-phase
In three-phase machines, stator leakage flux
machines without using FE techniques.
phenomena are exhaustively accounted for through a
The proposed methods apply to any number of stator
single parameter in the dq0 equivalent circuit [3]. As the
phases and hold for both symmetrical and asymmetrical
number of stator phases increases, however, the number
winding configurations [2]. The assumptions are made
of stator leakage inductances to be considered grows
that leakage inductances are not affected by magnetic
accordingly due to the mutual magnetic couplings among
saturation (which is reasonable except in fault and
phases [4].
overload conditions [11]). Furthermore, the n-phase
Recent and past studies have shown how stator
winding is supposed of double-layer imbricated-coil type
leakage inductances may strongly impact on multiphase
with an integer number of slots/pole/phase and with n
machine performance, especially under inverter supply.
phase belts per pole.
For example, circulation current harmonics which appear
The proposed analytical techniques are validated
in multi-phase machines (like split-phase motors) when
against experimental measurements wherever possible.
supplied by voltage-source inverters have an amplitude
As an alternative FE simulations are used for assessment.
TABLE I
MAPPING TABLE FOR DUAL-STAR WINDING
Original phase U,1 U,2 V,1 V,2 W,1 W,2
Corresponding phase 1 2 5 6 3 4
TABLE II
MAPPING TABLE FOR FIVE-PHASE WINDING
Original phase 1 2 3 4 5
Corresponding phase 1 3 5 2 4 Fig. 3. Mapping a 5-phase winding into an equivalent 5-phase scheme.
846
factors to account for the coil pitch [14]. The method has analytical procedures to determine end-coil leakage
been extended to five-phase [15] and six-phase windings inductances λek reference is then made to [10].
[6], [8]. In the proposed paper, a easy-to-handle analytical
formula is derived to extend the computation for any V. AIR-GAP LEAKAGE INDUCTANCE
number n of phases. The air-gap leakage inductance is due to the stator-
The final expression proposed (whose derivation is produced flux lines that partly flow through the air-gap
given in Appendix A) is but do not contribute to the fundamental of the air-gap
field. In other words, the air-gap field is the consequence
λsk =
2 pq
{(Lt + Lb )δ k ,0 + (1 + δ k ,0 )⋅ M tb of the spatial harmonics (excluding the first) of the air-
b2 (1)
[
⋅ R (1 − k − n(1 − r ) ) − R(1 − k − nr ) } ] gap field produced by a stator phase.
The approach proposed for the analytical air-gap
with the following set of definitions: leakage inductance computation is based on the winding
function theory extended to machines with possibly non-
p: number of pole pairs; uniform air-gap [18]. According to this theory, the total
q: the number of slots per phase belt; mutual inductance (including both leakage and useful
b: the number of parallel ways per phase; fluxes) between the i-th and j-th phases due to air-gap
Lt: self-inductance (due to slot leakage flux) of a coil flux can be computed as:
side lying in the top layer (air-gap slot side);
2π
Lb: self-inductance (due to slot leakage flux) of a coil
side lying on the bottom layer (opposite the air-gap); ³
M i , j = R L μ 0 P( x − xr )Wi ( x)W j ( x)dx (2)
Mtb: mutual inductance (to to slot leakage flux) of two 0
847
Fig. 4. Phase self inductance of a salient-pole machine as a function of
the rotor position neglecting higher-order harmonics.
+ 1 + ¨ s ¸ . (7)
( )
the flux density is computed as:
2 1+ u 2 2θ © 2θ ¹
B( x)=μ 0 P( x− xr )Wi ( x) I (10)
If also the rotor surface were slotted, an additional
factor should be included in (3) to account for that. where the permeance function P(x) and the winding
function Wi(x) of the energized phase are computed as per
B. Winidng funcion the previous subsections. The comparison is shown in the
The winding function of a machine circuit expresses
the spatial MMF distribution produced in the air-gap by a
unity current flowing in that circuit. By summing the
contributions of all the active conductors of a phase and
using Fourier series decomposition, the following
expression of Wi(x) is obtained:
ª § i − 1 ·º ½
Wi ( x) = ¦ ® Ah cos«h¨ x −
h =1,3, 5, 7 ,... ¯ ¬ ©
π¸ ¾
n ¹»¼ ¿
(8)
Nn 1 § πh · § πhr ·
Ah = 8q sin¨ ¸ sin ¨ ¸ (9)
b h2 © 2n ¹ © 2 ¹
where:
N: number of series-connected turns per coil;
r: coil to pole pitch ratio.
It is remarked that the first term (h=1) of (8) represents
the fundamental of air-gap MMF produced by a phase,
while the other terms represent the higher-order space
Fig. 6. Comparison of air-gap profiles obtained analytically and from
harmonic components of the MMF field. FE simulations (Fig. 5).
848
two cases when the energized phase axis is aligned to
either the d or q axes (Fig. 5). It can be seen that in both
cases the accordance between analytical and numerical
results is satisfactory, which confirms the appropriateness
of the proposed winding and permeance function
formulations to study the air-gap field of salient-pole
synchronous machines.
D. Computation of air-gap inductances
The winding function Wi(x) given by (8) and (9) can
be decomposed as follows:
§ i −1 ·
Wi ( x) = A1 cos¨ x − π¸
© n ¹
(11)
ª § i − 1 ·º ½
+ ¦ ® Ah cos«h¨ x −
h =3,5, 7 ,... ¯ ¬ ©
π ¸» ¾
n ¹¼ ¿
VI. NUMERICAL FE VALIDATIONS Fig. 7. Models of (a) quadruple-star round rotor machine; (b) dual-star
salient-pole machines. Phase names are indicated for a winding layer
In this Section FE analyses are employed to and over a pole span.
numerically check the correctness and accuracy of the
calculation formulas provided for slot and air-gap leakage employed to assess (1) in case of the dual-star (6-pahse)
inductances. The reason why FE analysis are used in and quadruple-star (12-phase) synchronous machines
addition to experimental assessments (Section VII) (subsequently considered for experimental tests too)
consists of the large flexibility of the FE method, which whose cross sections are shown in Fig. 7. The use of FE
enables to simulate a wide variety of design solutions (for method enables to easily change the coil pitch so as to
example changing the coil pitch), while actual machines validate (1) over the entire range of interesting r values.
used for experiments inevitably offer a limited range of For the FE assessment of slot leakage inductances,
validation cases. Unfortunately, the FE method is not auxiliary points (Pb, Pt) are included in the model at each
extendable to validate end-coil leakage inductance slot opening (Fig. 8). Then, for any stator coil with sides
computation unless one resorts to 3D modelling Cb and Ct (Fig. 8), its flux linkage due to slot leakage
approaches, which are beyond the scope of this work. field is computed from FE analysis as follows:
A. Slot leakage inductances °ª 1 1 º
Unlike end-coil leakage fields, slot leakage one is
N L ®« ³³
°̄¬« Cb
C
Az ( x, y )dxdy−
C ³³ A ( x, y)dxdy»¼»
Ct
z
(14)
confined in the core region and can be accurately
determined with 2D FE techniques. These are next −[ Az ( Pb )− Az ( Pt )]}
2π
§ i−1 · § j−1 ·
M i , j = R Lμ0 A1 cos¨ x− π ¸cos¨ x− π ¸[1+Dsin(2 x−2 xr )]dx+λai− j
³
2
(12)
0
© n ¹ © n ¹
2α
ª Z mod(x− xr , 2π / Z ) º
2π
§ i −1 · § j −1 ·
λ a
i− j
=−2Rβ L μ 0 A1 cos¨ x− π ¸cos¨ x− π ¸ [1+ Dsin(2 x−2 xr )]cos«
³
2
» dx
0
© n ¹ © n ¹ ¬ 2 ¼
½ (13)
ª Z mod(x− xr , 2π / Z ) º º
2π 2α
° ª § i −1 ·º ª § i−1 ·º ½° ª
+ RLμ 0 ®
0 ° h =
³ ¦
3, 5 , 7 ,...
® Ah cos«h¨ x− π ¸» Am cos«m¨ x− π ¸» ¾¾[1+ Dsin(2 x−2 xr )]«1−2β cos«
¯ ¬ © n ¹ ¼ ¬ © n ¹ ¼ ¿° «
¬ ¬ 2 » » dx
¼ »¼
¯m=3,5,7,... ¿
849
flux linkages thus obtained is assumed equal to the air-
gap leakage inductance and compared to the analytical
estimation through (13).
The results of the comparison, reported in Fig. 10,
show a good accordance between the numerical and
analytical evaluations both in the case of the salient-pole
machine and in the case of the round-rotor one. It is
however to be considered that, in a salient-pole machine,
the air-gap leakage inductance is slightly dependent on
Fig. 8. Sides (Cb, Ct) of a stator coil and auxiliary points (Pb, Pt) the rotor position as can be seen from (13), so diagrams
introduced for leakage inductance computation.. of Fig. 10a refer to a particular rotor position.
where: C coil cross-section area, N number of turns per VII. EXPERIMENTAL VALIDATIONS
coil, L useful core length, Az vector potential (z
Some dedicated testing activities are performed on the
component) resulting from FE analysis. In fact, the first
two multiphase synchronous machines whose cross
term in square brackets is proportional to the total coil
sections are shown in Fig. 7 so as to obtain leakage
flux linkage, while the second term is proportional to the
inductance measurement values to compare with
total coil flux linkage minus the portion due to slot
computation results. Measurements are mainly collected
leakage field.
on the wound stators with the rotor removed, according to
The comparison between analytical and FE simulation
the testing guidelines provided in [9]. Because these
results is shown in Fig. 9 (each circle corresponds to a FE
guidelines apply to three-phase machines, an extension to
simulation), showing a very good matching.
a multiphase stator configuration is necessary. For this
B. Air-gap leakage inductances purpose, the methodology already described in [7], [10] is
In order to validate the expression (13) for air-gap followed: basically, while a stator phase is supplied with
leakage inductances, the generic stator phase “i” of the an AC current I, the open-circuit induced voltage is
example machines (Fig. 7) is energized with unity current measured on the other ones. This enables to determine
in the FE model and the vector potential Az(x) on the air- phase self and mutual inductances (λrrk) with the rotor
gap circumference is saved. The “air-gap flux linkage” of removed. As discussed in [3], each inductance λrrk with
phase j is computed using the values of Az in the points P the rotor removed can be written as:
below the slots where conductors of phase j are contained
λrrk = λsk + λek + λbk (15)
(Fig. 8), with the appropriate sign, so as to catch only the
air-gap flux linkage. The procedure is repeated twice: where λ k+λ k is the slot plus end-coil leakage component
s e
once taking the actual values of Az(x) and once taking and λbk is the term due to the flux passing through the
only the fundamental of Az(x). The subtraction of the two stator bore. This latter term can be easily determined (as
−4 −4
6×10 4×10
−3
1×10
−4 −4
4×10 2×10
−4
5×10
−4
2×10 0
−4 0
0 − 2×10
−4 −4 −4
− 2×10 − 4×10 − 5×10
0.5 0.6 0.7 0.8 0.9 0.5 0.6 0.7 0.8 0.9 0.5 0.6 0.7 0.8 0.9
Fig. 9. Slot leakage phase inductances (self and mutual) as functions of the coil pitch for the 12-phase machine (a, b) and for the 6-phase machine (c).
Solid line diagrams are from analytical computation [eq. (1)], circled points are from FE analysis.
0,0003 2,50E-05
2,00E-05 analytical
0,0002
1,50E-05 fem
0,0001 1,00E-05
5,00E-06
henries
henries
0
0,00E+00
0 1 2 3 4 5
-0,0001 -5,00E-06 0 1 2 3 4 5 6 7 8 9 10 11
analytical -1,00E-05
-0,0002
fem -1,50E-05
-0,0003 -2,00E-05
k k
Fig. 10. Air-gap leakage inductances λ k computed analytically and from FEA: (a) for the 6-phase machine; (b) for the 12-phase machine.
a
850
means of FE analysis taking into account different
numbers of phases and coil pitch values. Measurements
on a 6-phase (dual star) and 12-phase (quadruple star)
machines with the rotor removed are also presented and
compared with analytical results. All the validations
presented (both through measurements and FE
simulations) show a satisfactory matching with analytical
predictions.
Fig. 11. Search coil placed in the stator bore in a test with rotor APPENDIX A
removed.
In this Appendix the derivation of (1) is illustrated.
proposed in [16]) by means of FE analysis as well as the With the mapping procedure discussed in Section II,
slot leakage term λsk: the FE model is accurately any double-layer n-phase winding with coil to pole pitch
calibrated for this purpose with a search coil placed in the r can be represented as sketched in Fig. 13a. For the sake
stator bore (Fig. 11). Once λrrk, λbk and λsk are known, the of simplicity, Fig. 13a illustrates a 2-pole machine (the
extension to a generic number of pole pairs is
end-coil leakage inductances λek can be finally
determined by difference from (15). straightforward).
Given two generic and distinct phases i and j, such that
The values obtained with the described procedure are
k=|ij|, their respective phase belts may or may not
compared in Fig. 12 with those obtained with the
overlap depending on the coil pitch (changing the coil
proposed analytical computations [air-gap leakage
pitch is equivalent to “sliding” one winding layer keeping
components (from Fig. 10) are also added to visualize the
entity of the various leakage flux contributions]. Fig. 12 the other fixed). Let us call Z'i,j the overlapping fraction
of phase belts with equal sign belonging to phases i, j and
shows a satisfactory agreement.
Z''i,j the overlapping fraction of phase belts with opposite
VIII. CONCLUSIONS signs belonging to phases i, j. For example, it is evident
from Fig. 13a that if r=1 (full pitch winding) there is no
In this paper the analytical calculation of stator leakage overlapping between the phase belts of the two phases, so
inductances in multi-phase machine with n phases (either Z'i,j=Z''i,j=0. Conversely, a complete overlapping of the
symmetrically or asymmetrically distributed) is phase belts with equal sign (i.e. “+i”, “+j” and “i”, “j”;
addressed. Analytical expressions are proposed to
Z'i,j=1) occurs for coil pitch values r such that:
compute slot and air-gap leakage inductances based on
machine design data, while for the end-coil contribution π (1 − r ) = (π / n ) i − j (A1)
reference is made to previous works. The formulas for
slot and air-gap leakage inductances are assessed by while a complete overlapping between phase belts of
henries
0,0005 0,0005
0,0003 0,0003
0,0001 0,0001
-0,0001 -0,0001
0 1 2 3 4 5 0 1 2 3 4 5
-0,0003 -0,0003
-0,0005 -0,0005
k k
henries
1,00E-04 1,00E-04
0,00E+00 0,00E+00
-1,00E-04 0 1 2 3 4 5 6 7 8 9 10 11 -1,00E-04 0 1 2 3 4 5 6 7 8 9 10 11
-2,00E-04 -2,00E-04
k k
Fig. 12. Slot (λsk), end-coil (λek) and air-gap (λak) leakage inductances for (a) the 6-phase machine and (b) the 12-phase machine, from the proposed
analytical method (left side graphs) and from measurements and calibrated FE analysis (right-side graphs).
851
to consider possible slots occupied by coil sides of the
same phase: each of such slots gives a contribution of
2Mtb. This ends the proof of (1) also for the self leakage
inductance case (k=0).
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