Appendix 2 :

Precast Hollow Core Slab

 Appendix 2

PRECAST HOLLOW CORE SLAB

Precast hollow core slab is also known as voided prestressed concrete slab. It is a one-way spanning
prefabricated concrete slab, integrated with hollow cylinders, hence must be supported by fixed walls
and/or beams. Since characteristic of slab is hollow, it reduces self weight and also time of construction.
Precast hollow core slab is popular in low-seismic prone zones.

Process of manufacturing hollow core slab is done by extruding prestressed steel wire rope from a moving
mould while concrete is still wet. Slab can be cut to required length and width by using circular diamond
saw (refer Figure 1). Only permitted sizes and locations are allowed to make openings for any services with
suitable fastenings, as shown in Figures 2a, 2b and 2c. Any random openings will affect the performance of
hollow core slab.

Both hollow core and massive slabs can be covered with soft floor covering to dampen sound of footsteps.
Another option of soundproof is to apply a thin “floating” concrete on top of slab. Advantages of
manufacturing hollow core slab are time saving and reduced training of manpower.

1
 A A B B

Section AA, b ≤ 430mm Section BB, b ≤ 600mm

Figure 1 : Examples of permitted sizes and locations of openings in precast hollow core slabs.

Structural Concrete
Toppings

Usage
- Electrical conduits
and ceiling
- Light duty services
- e.g. signage, etc.

anchor bolt anchor bolt

Figure 2a : Light Duty Fastening - Light hangers using drill in anchor bolt.

2
 Structural concrete
toppings

Usage
- Air Conditioned duct,
Fan-coil unit
(if applicable)
- Fire fighting main pipe
150mm diameter
- Electrical cable tray,
Trunking & conduit
- Water pipes

75mm diameter, etc.

anchor bolt anchor bolt

Figure 2b : Medium Duty Fastening - Medium capacity hangers using special anchors fixed into the slab.

Structural concrete
toppings

Steel rod
Steel rod

Concrete infill

Figure 2c : Heavy Duty Fastening - Heavy duty hangers are fixed through slab
and supported from top of slab.