2.

Mechanical and Heavy Equipment

2.1 Purpose

This chapter describes minimum requirements for safe operation, inspection, and
maintenance of mechanical and heavy equipment.

2.2 References

Saudi Aramco (SA) General Instructions (GIs):

GI 2.100, Work Permit System

GI 2.702, Moving Drilling Rigs, High Clearance Equipment/ Loads, or Operating

Cranes Under or Near Powerlines

GI 7.024, Marine and Offshore Crane, Hoist and Rigging Operations

GI 7.025, Heavy Equipment Operator and Rigger Testing and Certification

GI 7.030, Inspection and Testing Requirements for Elevating/Lifting Equipment

GI 1781.001, Inspection, Testing and Maintenance of Fire Protection Equipment

SA Safety Handbook, Minimum Safety Rules

SA Forklift Operations Guide

American National Standards Institute (ANSI)/ Scaffold Industry Association (SIA):

ANSI/SIA A92.2, Vehicle-Mounted Rotating and Elevating Aerial Platforms

ANSI/SIA A92.3, Manually Propelled Elevating Aerial Platforms

ANSI/SIA A92.5, Boom-Supported Elevating Work Platforms

ANSI/SIA A92.6, Self-Propelled Elevating Work Platforms

ANSI/SIA A92.8, Vehicle-Mounted Bridge Inspection and Maintenance Devices

ANSI/SIA A92.9, Mast-Climbing Work Platforms

ANSI/SIA A92.10, Transport Platforms

ANSI/Industrial Truck Standards Development Foundation (ITSDF):

ANSI/ITSDF B56.1, Safety Standard for Low Lift and High Lift Trucks

ANSI/ITSDF B56.6, Safety Standards for Rough Terrain Forklift Trucks

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 1 of 16

 American Petroleum Institute (API):

API 2219, Safe Operation of Vacuum Trucks in Petroleum Service

American Society of Mechanical Engineers (ASME):

ASME B30.27, Material Placement Systems

2.3 General Requirements

2.3.1 A SA hot work permit shall be obtained prior to the use of equipment with
internal combustion engines in restricted areas per GI 2.100.

2.3.2 Mechanical and heavy equipment shall be inspected on a regular basis by a

competent heavy equipment inspector or mechanic as per the
manufacturer’s recommendations. In addition, equipment covered under GI
7.030 shall have a valid inspection sticker issued by SA or an SA-approved
third-party inspection agency.

2.3.3 Pre-use inspections shall be conducted on all mechanical and heavy

equipment. Operators performing these inspections shall ensure the
following, at a minimum, prior to operating the equipment:

A. No fuel, oil, hydraulic fluid, water, etc., leaks are coming from the
equipment. Spills shall be immediately contained, cleaned up, and properly
disposed.

B. Hose and pipe connections are checked and free of wear and cracks.
Defective hoses/pipes shall be replaced or repaired.

C. All lights and warning devices operate properly.

D. Wiring inspected and free of damage or improper repairs.

E. Fire extinguisher(s) available, inspected, tagged, and operable.

2.3.4 Only authorized personnel shall be allowed to enter the work area where
mechanical and heavy equipment is in operation. When entering the work
area, authorized personnel shall make direct eye contact with the
equipment operator(s) to ensure their presence is known.

2.3.5 Trained groundsmen or flagmen shall be used when human traffic is

present in a heavy equipment work area.

2.3.6 Contractors shall submit to the SA proponent organization (SAPO) a plan

of how they will manage hazards associated with human/machine
interfaces during heavy equipment operations. The plan shall consider but
not be limited to:

A. Vehicle backup alarms.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 2 of 16

 B. Pedestrian and vehicle only zones.

C. High-visibility clothing.

D. Identifying low-visibility areas.

E. Use of spotters.

F. Proximity detectors.

G. Blind spot cameras.

2.3.7 Operators shall ensure the work area is clear prior to operating mechanical
and heavy equipment.

2.3.8 When an operator cannot see the entire area around the equipment,
attendants/spotters wearing high-visibility (e.g., reflective) fluorescent
vests shall direct and assist the operator.

2.3.9 Reverse/backup alarms shall be audible at a level at least10 dB above

ambient noise on all heavy equipment.

2.3.10 Preventive maintenance schedules shall be established and strictly followed

for each piece of equipment.

2.3.11 During maintenance or repair work, operators shall dismount from

equipment unless otherwise instructed, and the immediate area around the
equipment shall be cleared of unauthorized personnel.

2.3.12 Repairs, adjustments, or replacement of parts shall not be permitted on

operating equipment. Equipment shall be stopped and deactivated prior to
performing repairs.

2.3.13 Heavy equipment tires shall be deflated before repairing them. They shall
be inflated inside a strong restraining device (e.g., a tire cage) by
increasing the tire pressure gradually.

2.3.14 Equipment operators shall have 360-degree visibility when operating

equipment (e.g., curtains/cardboard shall not obstruct the operator’s view).
Cabs shall be kept clean and clear of items such as rubbish and loose tools.
Windows shall be kept clean at all times and shall be replaced if the glass
becomes pitted, cracked, or broken.

2.3.15 Equipment shall be located to prevent exhaust fumes from affecting

personnel in the area. Gasoline- or diesel-powered equipment shall not be
used inside buildings, inside confined spaces or upwind of confined spaces
while a confined space entry is ongoing. The potential of exhaust fumes
entering the confined space shall be prevented if simultaneous activities are
unavoidable. (See Chapter I-6, Confined Spaces.)

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 3 of 16

 2.3.16 Engines shall be stopped, the parking brake applied, and wheels chocked
when mechanical or heavy equipment is left unattended, including
overnight.

2.3.17 Blades, buckets, scraper bowls, and other hydraulic components shall be
lowered to the ground when it is left unattended. Ignition keys shall be
removed and/or battery cables disconnected to avoid startup by
unauthorized personnel.

2.3.18 Any mechanical or heavy equipment left unattended at night, if adjacent to

a highway or construction area where work is in progress, shall have
appropriate lights/reflectors installed or barricades shall be installed and
equipped with appropriate lights/reflectors to identify the location of the
equipment.

2.3.19 Personnel shall not ride in or work off any part of the equipment, unless it
is specifically designed for such work.

2.3.20 Personnel shall not rest or sleep (e.g., seek shade) under or around
mechanical or heavy equipment at any time.

2.3.21 Equipment shall be stopped and engines turned off before refueling.

2.3.22 Gasoline and diesel powered equipment shall only be refueled in well
ventilated areas. Exhaust pipes shall be kept away from
combustible/flammable materials.

2.3.23 When a crane or other mechanical and heavy equipment, such as concrete
pumping equipment or boom truck, is operating near or traveling under an
energized overhead power line, a designated signalman or flagman shall be
assigned to ensure that minimum distances are maintained (see Table 2.1).

Table 2.1 Overhead Power Line Clearance Distances

Overhead (O/H) Power Required Clearances for Required Clearances for

Line Voltage Equipment Operating Cranes and Equipment
Around Energized O/H Passing Under O/H Power
Power Line Lines w/ No Load and
Attachments Lowered
Min kV Max kV ft m ft m
0 50 10 3.1 6 1.8
50 200 15 4.6 10 3.1
200 350 20 6.1 10 3.1
350 500 25 7.6 16 4.9

2.3.24 Goal posts of the corresponding height shall be installed at a minimum of

25 meters horizontal distance from the power line, or as recommended by

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 4 of 16

 the SA Power Operations Department, to warn and assist the operator in
determining the safe-approach distance.

2.4 Heavy Equipment Operator Qualifications

2.4.1 Operators shall possess a valid Saudi Arabian government (SAG) heavy
equipment license and a certification per GI 7.025 (as required) for
operation of the specific heavy equipment. Additional equipment not
currently listed in GI 7.025 may also require a specific certification. The
SAPO shall be contacted for information regarding equipment not listed in
GI 7.025.

2.4.2 Operators of equipment not requiring certification shall be trained, tested,

and issued written authorization by their employer for the specific
equipment to be operated.

2.4.3 Non-SA marine personnel may possess a home-country certification from a

recognized international institution for heavy equipment used offshore (see
GI 7.024 for additional information).

2.5 Portable Air Compressors

2.5.1 Portable air compressors shall be properly designed, inspected, tested, and
maintained, and shall be equipped with safety relief valves. Air receivers
shall have periodic documented inspections.

2.5.2 Daily checks shall be performed on the compressor’s pressure relief valve,
fuel, oil, and water levels. The air reservoir shall be drained of any trapped
water prior to use.

2.5.3 Compressors shall be equipped with an easily accessible and visible

emergency shutdown switch or button.

2.5.4 Compressed air hose joints shall be secured with proper couplers (twist
lock fittings). Crimped, clamped, or banded connections shall be used to
secure compressed air hoses to couplers.

2.5.5 Safety wires/pins and/or whip checks shall be used at all coupler
connections to prevent the tool and/or hoses from being inadvertently
disconnected.

2.5.6 Goggles and a full face shield shall be worn when compressed air is used
during special cleaning/purging tasks.

2.5.7 Hearing protection is required when the noise level exceeds 85 dB.

2.5.8 Compressed air shall not be used to remove dust or dirt from clothing or
individuals. A compressed air hose shall not be directed towards an
individual for any reason.

2.5.9 Horseplay with compressed air shall be strictly forbidden.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 5 of 16

 2.5.10 Air compressors supplying breathing air shall:

A. Have the air intake for the compressor located at a site free of air
contaminants (e.g., upwind of any internal combustion engines).

B. Have pressure relief valve(s) on air receiver(s).

C. Include a high-efficiency breathing air filter and water/oil trap before the
filter in the air delivery system to remove moisture, oil mist, and
particulates.

D. Have continuous inline carbon monoxide (CO) monitoring with an audible

alarm set to 10 ppm for oil lubricated compressors.

E. Operate at a maximum of 118 °C (245 °F) and 150 psig (see the
manufacturer’s specifications).

F. Be fitted with air intake filters to remove particulates.

G. Have an automatic high-temperature alarm on the air output set at a

maximum temperature of 60 °C (140 °F).

H. Outlet air temperature delivered to the operator’s mask/hood shall be less

than 37.8 °C (100 °F). Use of air-cooling devices (e.g., vortex tubes) may
be necessary.

I. Supply air at a rate of 170 L/min (6 SCFM) for hoods without a vortex
tube and 708 L/min (25 SCFM) for hoods with a vortex tube.

J. Be adequately grounded during use to prevent formation of static

electricity.

K. Have cleaning and inspection programs and written operating procedures

developed/provided by the operator’s management.

L. Be tested quarterly per GI 1780.001 by a SA-approved independent third

party testing facility to ensure the air quality meets Compressed Gas
Association (CGA) Grade ‘D’ air quality requirements, including:

• Oxygen, not less than 20% nor more than 23% by volume.

• Carbon monoxide, not more than 10 parts per million (ppm) by

volume.

• Carbon dioxide, not more than 0.1% by volume.

• Oil mist, not more than 5 mg/m3 at standard temperature and

pressure (STP).

• Particulates, not more than 5 mg/m3.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 6 of 16

 • Water vapor, not more than 0.76 mg/L.

2.6 Portable Electrical Generators

2.6.1 A trained electrician shall ensure that wired electrical connections are
properly made.

2.6.2 Outlets supplying portable electric power tools shall be equipped with a
functioning residual current device (RCD) and be limited to no more than
240 volts. See Chapter I-11, Hand Tools and Power Tools, for additional
information on portable electric power tools.

2.6.3 Users shall ensure generators have been inspected and approved for use.

2.6.4 Generators shall have an accessible stop button/shutdown switch for

emergency shut off.

2.6.5 Pulleys, belts, and fans shall be completely enclosed or otherwise guarded.
See Chapter III-1, Machine Guarding, for additional information.

2.6.6 Engine cover side panels shall be closed at all times when the engine is
running.

2.6.7 The generator shall be properly grounded during use.

2.6.8 Portable generator equipment shall be located 23 m (75 ft) away from
flammable and combustible material storage areas. The generator exhaust
should be directed away from any combustible or flammable material. A
hot work permit shall be issued for use of a generator in a restricted area
per GI 2.100.

2.7 Forklifts

2.7.1 Forklifts shall be operated and inspected in accordance with ANSI/ITSDF

B56.1, and the manufacturer’s recommendations.

2.7.2 Forklifts with additional special equipment or attachments shall meet the
manufacturer’s specifications.

2.7.3 Forklifts shall have a valid inspection sticker.

2.7.4 Forklifts shall be equipped with overhead protection, seatbelts, a fire

extinguisher and a backup warning alarm.

2.7.5 Only forklift operators certified per the requirements of GI 7.025 shall
operate forklifts.

2.7.6 Forklift operators shall conduct a daily forklift pre-use inspection (e.g.,
Forklift Daily Inspection Checklist provided in the SA Forklift Operation

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 7 of 16

 Guide). Inspections shall include checking the functionality of backup
warning alarm and safety devices.

2.7.7 Forklifts shall only be used on stable road/surface conditions. Loads shall
always be in the “uphill” position when traveling up an inclined surface.

2.7.8 Forks shall be tilted back and raised no more than 15-20 cm (6–8 inches)
above the ground to maintain stability when traveling with loads.

2.7.9 Loads shall not exceed the manufacturer’s rated lifting capacity (e.g., as
indicated on the data plate).

2.7.10 Unstable or insecure loads shall not be transported. Loads shall not be
raised or lowered while the forklift is moving.

2.7.11 Forklifts shall be rated for the area of operation (e.g., use “EX” trucks in
areas that have fire or explosion risks). Diesel or gasoline powered forklifts
shall not be used in closed buildings, warehouses or poorly ventilated
areas.

2.7.12 Forklifts shall not be left unattended with the engine running. When
forklifts are parked, the forks shall not be in a raised position.

2.7.13 Operators shall travel in reverse when the load obstructs the operator’s
forward view. Operators shall travel in reverse when going down an
inclined surface, keeping the load “uphill”.

2.7.14 Personnel other than the operator shall be prohibited from riding on the
forklift, including on the forks.

2.7.15 Personnel shall not be raised or lowered by a forklift, unless they are
contained within an attachment specifically designed for this purpose and
the model of forklift used.

2.7.16 Personnel shall not position any part of their body between moving parts of
the forklift.

2.7.17 Electric (battery) powered forklifts shall be recharged in well- ventilated

areas to prevent the possible buildup of hydrogen gas (flammable) while
recharging.

2.7.18 Rough terrain fork trucks and telescopic handlers (telehandlers) shall be
manufactured, operated and inspected in accordance with ANSI/ITSDF
B56.6.

2.7.19 Telehandlers shall be provided with clearly legible load charts visible to
the operator in his operating position and the operator shall be trained in
their use.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 8 of 16

2.8 Excavators (Including Backhoes and Trenching Equipment)

2.8.1 Personnel shall not work within the boom radius while an excavator is in
operation or where they could be struck by any part of the excavator.

2.8.2 Outriggers, if provided, shall be fully extended when operating a

mechanical excavator.

2.8.3 Excavators shall maintain a clearance of at least 0.6 m (2 ft) from any fixed
object while performing a swinging motion.

2.8.4 Mechanical excavators shall not be used within 3 m (10 ft) of any pipeline,
equipment, cable or other obstruction.

2.8.5 Spotters wearing high-visibility (e.g., reflective) vests shall be used during
excavation activities to assist and guide the operator as needed.

2.8.6 Booms shall be latched and secured before travel.

2.8.7 Only mechanical excavators designed by the manufacturer to perform

lifting shall be used to raise, lower or suspend a load.

2.8.8 Vacuum excavators may be used to locate utilities or within 3 m (10 ft) of
utilities when the equipment is designed for that purpose and the
appropriate safeguards are taken. Safeguards include, but are not limited to,
reducing the water/air/suction pressure and the use of rubber or similar
material on the nozzle and hose ends.

2.9 Graders, Dozers, Scrapers, Loaders, and Mini-Loaders

2.9.1 Spotters/flagmen wearing high-visibility (e.g., reflective) vests shall be

used to assist and guide the operator as needed.

2.9.2 Equipment shall be provided with rollover protection.

2.9.3 Engines shall not be left running when the equipment is unattended.
Operators shall shut off the engine and remove the ignition key before
leaving the machine.

2.9.4 Equipment shall be blocked in position if there is work to be performed

underneath the equipment.

2.10 Dumpers and Dump Trucks

2.10.1 Personnel shall not ride in the skip or on the engine cover of dumpers and
dump trucks.

2.10.2 Dump bodies shall be fully lowered before leaving the dump area.

2.10.3 Dumper skip latches shall be in good working order. The release
mechanism shall function smoothly.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 9 of 16

 2.10.4 Dumpers and dump trucks shall be regularly maintained with particular
attention to brakes, steering, and skip release mechanisms. Proper towing
eyes with shackles or pins shall be provided if they are used for towing.

2.10.5 Dump bodies shall be fully lowered when repair or maintenance is being
performed. Dump bodies shall be blocked if they are to be in the raised
position for maintenance or any extended period. Hydraulic rams shall not
be used to support a raised body.

2.11 Concrete Mixers and Batch Plants

2.11.1 Proper personal protective equipment (PPE) such as respirators, hearing

protection and goggles, shall be worn (see Chapter I-3, Personal Protective
Equipment [PPE]).

2.11.2 Chains, gears, revolving shafts and other moving parts shall be properly
guarded (see Chapter III-1, Machine Guarding).

2.11.3 Safety chains, catches and lifting mechanisms shall be in good operating
condition.

2.11.4 Empty cement bags shall not be allowed to accumulate in the work area.

2.11.5 Approaches to sand and aggregate bins shall be barricaded. Only

authorized personnel shall be permitted access to the site.

2.11.6 Silo access ladders shall meet the requirements of Chapter II-3, Ladders
and Stepladders.

2.11.7 Silos shall be considered confined spaces and activities performed inside a
silo shall meet the requirements of Chapter I-6, Confined Spaces.

2.12 Vacuum Trucks

2.12.1 All vacuum truck equipment shall meet the requirements of API 2219.

2.12.2 Vacuum truck cargo tanks shall have:

A. A functioning level indicator and vacuum/pressure gauges to prevent

overpressure and overfilling.

B. A minimum design pressure of 25 psi and a minimum test pressure of 40

psi.

C. Overpressure protection in the form of an ASME relief valve or rupture

disk.

D. A means of manual depressurization.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 10 of 16

 2.12.3 Conductive hoses shall be used when loading and unloading flammables
and combustibles.

2.12.4 During the loading and unloading of flammables and combustibles, the
vapors shall be directed to a safe location away from ignition sources.

2.12.5 Vacuum trucks and their associated equipment shall be tested, inspected,
and maintained as per manufacturers’ recommendations.

2.12.6 A documented inspection shall be performed on vacuum trucks prior to use

(see Appendix A for a sample checklist). As a minimum the inspection
shall verify:

A. Valves move freely and are leak free.

B. Floats for level indicators and shutoffs move freely.

C. Gaskets are in good condition.

D. Hose connections and fittings are in good condition.

E. Cargo tank and hoses are empty.

2.12.7 At a minimum, the following shall be adhered to when operating vacuum

trucks:

A. Appropriate work permits shall be obtained if operating in a restricted area

as per GI 2.100, Work Permit System.

B. A job safety analysis shall be performed prior to commencing work.

C. Operator shall never leave the operation at any time.

D. Access shall be restricted at least 7.6 m (25 ft) diameter around the vacuum
truck using cones, tape or similar means.

E. Vacuum truck parking brake shall be set and wheels chocked.

F. Truck shall be positioned, if possible, on level ground at least 7.6 m (25 ft)
upwind from the material to be loaded or 15.2 m (50 ft) upwind if inside a
dike.

G. Truck shall be grounded or bonded to the source container.

H. A dedicated fire extinguisher (minimum 20 lb) shall be kept in close

proximity to the loading/unloading operation.

I. If the truck does not have sufficient capacity for the entire contents or spill,
it shall only be filled to 90% capacity.

J. When possible keep the hose ends below the level of the liquid being

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 11 of 16

 loaded to prevent air from entering the truck.

K. If vapor recovery is not used, discharge vapors shall be directed to a

position either at least 15.2 m (50 ft) downwind of or 3.7 m (12 ft) above
the vacuum truck and away from ignition sources.

2.13 Manlifts and Aerial Lifts

2.13.1 “Manlift” in this section refers to elevating work platforms, mobile

elevating work platforms, scissor lifts, manlifts, spider lifts, or any other
type of aerial work platform whether self- propelled or manually powered.

2.13.2 All manlifts shall be equipped with an anti-entrapment device. Manlifts

without anti-entrapment devices shall not be used after Jan. 1, 2017. Newly
purchased manlifts shall have anti-entrapment devices installed.

2.13.3 Manlift operators shall be certified on the equipment they will operate as
per GI 7.025.

2.13.4 Manlifts shall have both platform (upper) and lower controls. Controls
shall be plainly marked as to their function. Lower controls shall provide
for overriding the upper controls. Lower level controls shall not be
operated, except in case of emergency, unless permission has been
obtained from the operator in the lift.

2.13.5 At a minimum, the following shall be adhered to when operating manlifts:

A. A standby man, who is a certified manlift operator (per GI 7.025), shall be

available on the ground to operate the lower manlift controls in case of an
emergency.

B. Tools shall be in a tool pouch, toolbox, or otherwise secured in the manlift

basket. Materials shall not protrude beyond the handrails of the manlift nor
shall the handrail be used to support materials of any kind.

C. Outriggers shall be used when installed by the manufacturer and be

positioned on pads or a solid surface.

D. Manlifts shall not be operated in wind speeds exceeding 32 km/h (20 mph),
unless otherwise specified by the manlift manufacturer.

E. Personnel inside a manlift, whether operator or passenger, shall wear full

body harnesses and lanyards attached to the anchor point within the basket
of the manlift (see Chapter II-5, Fall Protection).

F. When entering or exiting the manlift basket at ground level, personnel shall
enter and exit through the manufacturer’s intended doorway and under no
circumstances climb over the guardrail or jump from the basket to the
ground.

G. Personnel shall not leave the basket controls unattended when in an

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 12 of 16

 elevated position. A manlift may not be used to access an elevated work
platform or surface unless the following requirements are met:

 Fall arrest procedures and equipment are approved by the SAPO and
properly utilized.

 All workers are secured at all times to the basket and/or structure by
the use of proper fall arrest equipment.

 A full-body harness with a double lanyard is used.

 One lanyard is attached at all times when transitioning from the basket
to the working point and back.

 The second lanyard is attached before the first lanyard is released when
moving outside of the basket.

 The standby man (referenced in Section 2.13.5.A) shall be physically

present at the specific work location at all times when workers are
working in this manner.

H. Personnel shall stand firmly on the floor of the manlift basket or platform.
Sitting or climbing on the edge of the basket or using planks, ladders, or
other devices to position for work is prohibited.

I. Manlifts shall not be moved with the boom elevated in a working position
with workers in the basket, unless the equipment is specifically designed
for this type of operation.

J. The brakes shall be set and wheel chocks shall be used when using a
manlift on an inclined surface.

2.14 Concrete Pumping Equipment

2.14.1 Concrete pumping equipment shall be manufactured, inspected and

operated in accordance with ASME B30.27.

2.14.2 Only personnel trained, certified, and given written authorization by their
employer for the specific piece of equipment they are operating shall
operate concrete pumping equipment.

2.14.3 Material placement crew (personnel other than the operator responsible for
the placing and finishing of the material delivered by the concrete pumping
equipment) members shall be confirmed competent in their specific
responsibilities by their employer.

2.14.4 Proper PPE shall be used by the operator and material placement crew.

2.14.5 At a minimum, the following shall be adhered to when operating concrete

pumping equipment:

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 13 of 16

 A. The operator shall never divert his attention from the operation at any time
and never leave the concrete pumping equipment unattended when it is
operating.

B. A spotter/signalman shall be used at all times and the operator shall

respond to signals (see Figure 2.1 for minimum hand signals) from the
spotter and to any stop signal from any person.

C. Equipment shall not be used as a crane or hoist to lift objects or loads other
than equipment specified by the manufacturer to be attached to the boom.

D. Hoses or other components of the delivery system shall not be dragged by

the equipment.

E. The equipment shall not be moved without the outriggers or boom properly
stowed as required by the manufacturer.

F. The equipment shall not be operated in lightning or when the wind speed is
greater than 32 km/h (20 mph).

G. The boom shall not be loaded with hanging hoses or pipes heavier than
equipment specifications. A pipeline shall not be attached directly to the
boom restricting boom movement. The boom shall not be secured to any
fixed object.

H. The equipment shall be operated a safe distance from overhead electrical

power lines as per Table 2.1.

I. Concrete pumping equipment shall be located on stable ground with

outriggers deployed if equipped.

J. Each piece of hanging delivery system shall be connected to the boom with
a hose or a sling.

K. Compressed air shall not be used to clean out the delivery pipeline unless
expressly allowed by the equipment manufacturer.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 14 of 16

 Figure 2.1 Concrete Pumping Equipment Hand Signals

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 15 of 16

 Appendix A

VACUUM TRUCK PRE-USE CHECKLIST

INSPECTION ITEM YES NO
1. Are valves moving freely and leak free?

2. Do other connections appear leak free?

3. Do the hose connections and fittings appear in good condition?

4. Are the hoses and cargo tank empty?

5. Does the cargo tank have a relief device?

Does the cargo tank have pressure and level gauges and do they appear to be
6.
in working condition?
Does the truck have a means to minimize carryover such as baffles,
7.
filters/screens, knockouts, shutoffs?
8. Is there a means to manually depressurize the truck?
Does the cargo tank have a nameplate that contains the minimum design
9.
(25 psi) and test pressure (40 psi)?
10. If being used for hydrocarbons, is the truck equipped with conductive hoses?

Notes:

Company representative: Vacuum truck operator:

Instructions:

Complete checklist upon arrival of truck and prior to issuing permit. Any “no” answer should be
addressed prior to issuing permit and commencing loading or unloading activities.

CSM III-2 Mechanical and Heavy Equipment December 2016 Page 16 of 16