TeHB MST-V 09.02 DGRL EN-US 2017-11-14

Steam sterilizer
MST-V 6-6-X
Technical Manual
These instructions apply to:
Product Steam Sterilizer MST-V
Product version 09.02
PLC version V1.16.xxx
Country-specific regulations Product subject to Pressure Equipment Directive (PED)
Material 107-7309
Document | Version 1004-2800 | 03
Language EN-US English
Month | Year 10 | 2017
Copyright 2017
Belimed AG
Grienbachstrasse 11
6300 Zug, Switzerland
+41 41 449 78 88
+41 41 449 78 89
info@belimed.com | www.belimed.com
Steam sterilizer MST-V 6-6-X | © Belimed
Content
1 Introduction 8
1.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.1 Product and type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.2 Type plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.2.1 Type plate of sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.2.2 Pressure equipment type plate of sterilizer. . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Change and copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Contact person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Symbols and notices used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety 12
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.1 Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Personnel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 General safety instructions for maintenance . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Summary of the safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Signs on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Description 17
3.1 Overview of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Operating elements and display elements . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.1 Location of main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.2 Location of utility shut-off valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.3 Pressure indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.4 Control panel on loading side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.4.2 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.4.3 Communication bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.4.4 Activity bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.5 Display when a program is running . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.6 Display of the current readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.7 Operating panel on unloading side (2-door) . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.7.2 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.7.3 Activity bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.8 Process status indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3 Automation unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.1 Batch cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.2 Transport cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
107-7309 004 3 | 148

Content Steam sterilizer MST-V 6-6-X | © Belimed
3.4 Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.4.1 Emergency stop button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 Utilities 34
4.1 Utility tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.1 Model 6-6-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.2 Model 6-6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1.3 Model 6-6-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.4 Model 6-6-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2 Quality of utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.1 Cold water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.2 Compressed air quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.3 Feed water quality for steam generator (option) . . . . . . . . . . . . . . . . . . . . . 40
4.2.4 Steam quality, external steam supply (option) . . . . . . . . . . . . . . . . . . . . . . 40
4.2.5 Cooling water quality in systems with cooling circuit
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5 Procedure description 42
5.1 Predefined programs and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Changing the program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3 Pressure-time diagrams of the standard programs . . . . . . . . . . . . . . . . . . . . 42
5.3.1 Legend for the procedure phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.2 Abbreviations for procedure designations. . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.3 134 °C Program for instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.3.4 134°C Programs for textiles and utensils . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.5 121 °C Rubber program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.6 134 °C warm up program with leak test . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.7 134 °C Bowie-Dick Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3.8 Leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.9 134 °C Program for heavy instruments . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3.10 125°C porous items program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.11 121°C liquids program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.3.12 134° C Warm up program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3.13 134 °C Bowie Dick function test with Integrated Bowie-Dick
Test (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6 CP-Top operating software 56

6.1 User administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3 Adapting programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.3.1 Copying programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.3.2 Relocating programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.3.3 Deleting programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.3.4 Adapting parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7 Options 62
7.1 Automation unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Content
7.1.1 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.2 Emergency cooling with cold water . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8 Errors 66
8.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.2 Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9 Maintenance 82
9.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9.2 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.2.1 Defining maintenance intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.3 Daily maintenance and tests (prior to start of
sterilization). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.4 Weekly maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.5 Periodic check of the pressure vessel . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.6 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10 Servicing instructions 87
10.1 Maintenance work on the sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.1 Checking the door drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.2 Checking the piping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.3 Check filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.4 Checking the function of the ventilators . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.5 Replacing the door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.1.5.1 Replacing the door seal on the loading side . . . . . . . . . . . . . . . . . . . . . . . 88
10.1.5.2 Replacing the door seal on the unloading side. . . . . . . . . . . . . . . . . . . . . . 89
10.1.6 Cleaning the components in the piping. . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.1.7 Replacing the ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.1.8 Checking the function of the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.1.9 Checking the function of the vacuum pump . . . . . . . . . . . . . . . . . . . . . . . 92
10.1.10 Checking the function of the manometers . . . . . . . . . . . . . . . . . . . . . . . . 93
10.1.11 Checking the function of the throttle non-return valves . . . . . . . . . . . . . . . . . 93
10.1.12 Testing the steam quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.1.12.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.1.12.2 Test of the non-condensable gases . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.1.13 Replacing capsule element of condensate drains . . . . . . . . . . . . . . . . . . . . 96
10.1.14 Switch cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.1.15 Exchanging PLC buffer battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.1.16 Integrated Bowie-Dick function test (option) . . . . . . . . . . . . . . . . . . . . . . 100
10.1.17 Maintenance of test device for integrated Bowie-Dick test
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.1.18 Scanner (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.1.19 Operate test program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.2 Checking the safety devices of the sterilizer . . . . . . . . . . . . . . . . . . . . . . 101
10.2.1 Checking the Emergency stop button . . . . . . . . . . . . . . . . . . . . . . . . . 101
107-7309 004 5 | 148

Content Steam sterilizer MST-V 6-6-X | © Belimed
10.2.2 Checking the safety valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

10.2.3 Checking and cleaning the door seals and the seal frames . . . . . . . . . . . . . . 103
10.2.3.1 Checking and cleaning the loading side door seal . . . . . . . . . . . . . . . . . . . 103
10.2.3.2 Checking and cleaning the unloading side door seal . . . . . . . . . . . . . . . . . . 104
10.2.4 Checking the closure force of the doors . . . . . . . . . . . . . . . . . . . . . . . . 105
10.2.5 Adjusting the slipping clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
10.2.6 Calibrating and adjusting the pressure sensors. . . . . . . . . . . . . . . . . . . . . 107
10.2.6.1 Calibrating the pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Calibrating the chamber pressure sensors . . . . . . . . . . . . . . . . . . . . . . . 107
Calibrating the jacket and steam pipeline pressure sensors . . . . . . . . . . . . . . 107
10.2.6.2 Adjusting the pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
10.2.7 Calibrating and adjusting the temperature sensors . . . . . . . . . . . . . . . . . . . 110
10.2.7.1 Calibrating the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 110
10.2.7.2 Adjusting the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
10.2.8 Checking the zero pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
10.2.8.1 Checking the function of the zero pressure switch . . . . . . . . . . . . . . . . . . . 115
10.2.8.2 Checking the switching point of the zero pressure switch . . . . . . . . . . . . . . . 115
10.2.9 Checking the door sealing pressure surveillance . . . . . . . . . . . . . . . . . . . . 115
10.2.10 Checking the steam supply surveillance . . . . . . . . . . . . . . . . . . . . . . . . 116
10.2.11 Checking the door end switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
11 Precautions to take when shutting down 120
12 Technical data 121

12.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.2 Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.2.1 Steam sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.2.2 Batch cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.2.3 Extendable shelves (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.3 Quality of utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.3.1 Compressed air quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.3.2 Cold water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.3.3 Cooling water quality in systems with cooling circuit
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.3.4 Steam quality, external steam supply (option) . . . . . . . . . . . . . . . . . . . . . 123
12.4 Electrical connection specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.4.1 Steam sterilizer (3N~200–230 V, 50/60 Hz) . . . . . . . . . . . . . . . . . . . . . . 125
12.4.2 Steam sterilizer (3N~380–420 V, 50/60 Hz) . . . . . . . . . . . . . . . . . . . . . . 125
12.5 Surrounding conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.5.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.5.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.6 Cycle documentation printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Appendix
Appendix 1: P&I diagram 6-6-6/9/12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Appendix 2: P&I diagram, 6-6-6/9/12, with cooling water switch-over
6 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Content
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Appendix 3: P&I diagram, 6-6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Appendix 4: P&I diagram, 6-6-18, with cooling water switch-over
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Appendix 5: P&I diagram with external steam switch-over (option). . . . . . . . . . . . . . . . . . . . . . . . 131
Appendix 6: Spare parts drawing - sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Appendix 7: Spare parts drawing - transport cart, 6-0-6/9/12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Appendix 8: Spare parts drawing - batch cart, 6-0-6/9/12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Appendix 9: Spare parts drawing for Integrated Bowie-Dick Test
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Appendix 10: Spare parts drawing for upgrade kit TS 09 (option) . . . . . . . . . . . . . . . . . . . . . . . . . 136
Appendix 11: Spare parts drawing for extendable shelf (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Appendix 12: Spare parts drawing for foot switch (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Appendix 13: Spare parts drawing for scanner (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Appendix 14: Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
107-7309 004 7 | 148

1 Introduction
1.1 Product identification
1.1.1 Product and type designation

The MST-V steam sterilizer from Belimed AG is available as 1-door (VS1) or 2-door model (VS2) in
the following sizes:
• 6-6-6
• 6-6-9
• 6-6-12
• 6-6-18
The features which determine the exact designation are listed below:
MST H-W-D VSx
MST Medical Sterilizer
H-W-D H: usable height H = 6 dm

W: usable width B = 6 dm
D: usable depth [dm]
VSx V = vertical door(s)

x = 1: 1-door version
x = 2: 2-door version
1.1.2 Type plates

The following type plates are affixed to the product:
1.1.2.1 Type plate of sterilizer
Belimed AG
Grienbachstrasse 11
6300 Zug, Switzerland
YYYY-MM-DD
Fig. 1-1 Example of sterilizer type plate

The sterilizer type plate is affixed inside the machine on the right-hand column of the loading side
below the main switch.
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Steam sterilizer MST-V 6-6-X | © Belimed Introduction
1.1.2.2 Pressure equipment type plate of sterilizer
Fig. 1-2 Example of pressure equipment type plate for sterilizer

The pressure equipment type plate for the sterilizer is affixed on the sterilizer behind the switch cab-
inet.
1.2 Target group

These instructions are addressed to the following target group:
• Technical service
These instructions must be accessible to the target group at all times.
1.3 Change and copyright

The text, graphics and data contained here represent the technical status of the product at the time
of printing of these instructions. Changes due to further development may occur. The original version
of this document is in German (DE).
These instructions, including all parts thereof, are protected by copyright law. Utilization of any kind,
whether for duplication, translation or processing in other media, is not permissible without the con-
sent of Belimed AG. The contents of these instructions must not be used for commercial purposes.
1.4 Warranty
The product must only be installed and commissioned by personnel employed by Belimed AG or per-
sonnel who have been trained by Belimed AG. Belimed AG accepts no responsibility for work per-
formed by personnel neither directly employed by Belimed AG, nor trained by Belimed AG.
No repairs or modifications in or on the product must be carried out by non-authorized personnel. Un-
authorized repairs and modifications exclude any liability of the manufacturer for resulting damages
to the operator and the product. Furthermore, modifications that affect operation may violate local
laws and jeopardize insurance coverage in the event of malfunction.
Repairs and modifications must only be carried out by personnel either directly employed by
Belimed AG or trained by Belimed AG. Improperly executed repairs and modifications can entail con-
siderable danger to both patient and operator; moreover, such actions will void the warranty claim.
Furthermore, no warranty service is provided for defects caused by non-compliance with these in-
structions, improper use or normal wear and tear of the product.
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Introduction Steam sterilizer MST-V 6-6-X | © Belimed
Defective components must only be replaced by original spare parts from Belimed. Only if these are
used is it ensured that they meet the safety requirements. If spare parts are used that neither originate
from Belimed AG, nor have not been approved by Belimed AG, the warranty is rendered void.
1.5 Contact person

For technical questions, contact the local Belimed service agent.
1.6 Symbols and notices used

The following symbols and notices are used to indicate precautionary measures for handling and for
occupational safety that are important to avoid harm to health and life.
DANGER
Indicates a danger with high risk.

If not avoided, it will cause death or serious injury.
Indicates possible consequences of the danger.
 Indicates work steps to avoid the danger.
WARNING
Indicates a danger with medium risk.

If not avoided, it can cause death or serious injury.
CAUTION
Indicates a danger with low risk.

If not avoided, it will cause slight or moderate injury.
NOTICE
Indicates danger of damage to property.

If not avoided, it will cause damage to the product or to objects in its vicinity.
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Steam sterilizer MST-V 6-6-X | © Belimed Introduction
TIP
Tips for use and useful information on the best possible utilization.
 Indicates work steps that must be executed successively.

– Describes the reaction to the completed work step.
–
1 Position numbers that refer to diagrams.

2
• Indicates a list.
a) Indicates a subsection of a list.
b)
‹ › Indicates a software text.
107-7309 004 11 | 148

2 Safety
2.1 Introduction
With this sterilizer, you have acquired a product that is state-of-the-art in terms of safety.
Nevertheless, hazards may arise from the product if it is operated incorrectly or if it is not used as
intended.
2.1.1 Conformity
By means of the EC Declaration of Conformity and the CE mark, Belimed AG affirms that this product
complies with the basic health and safety requirements.
With this sterilizer, you have acquired a product that is state-of-the-art in terms of safety.
Nevertheless, hazards may arise from the product if it is operated incorrectly or if it is not used as
intended.
2.2 Intended use

This Belimed sterilizer is designed to be used for the terminal sterilization of porous and non-porous,
heat and moisture stable materials in the healthcare facilities. Standard sterilization procedures have
been programmed on the sterilizer at the factory. These have been tested in accordance with the con-
ditions defined in the EN 285 standard.
Depending on the program selected, different materials, such as textiles, glass, or packaged or non-
packaged instruments in containers or in paper or fabric packaging, can be sterilized in this sterilizer.
Liquids can only be sterilized if the sterilizer is equipped with the appropriate programs.
If you are uncertain as to whether a material or product can be sterilized, ask the manufacturer of the
product concerned which sterilizing method is recommended.
2.3 Personnel requirements

This product must only be installed, operated and maintained by authorized, trained and briefed per-
sonnel.
If other persons, companies or facilities are entrusted with installation or maintenance (servicing, in-
spection, repair) of the product, the country-specific regulations regarding know-how, requirements
and necessary means must be observed.
Every person who installs, operates or maintains the product by order of the operating company must
first have read and understood these instructions.
Responsibilities with regard to installation, operation and maintenance must be clearly defined and
observed to avoid safety hazards due to unclear responsibilities.
The operating company is responsible for defining the responsibilities.
2.4 General safety instructions for maintenance

The following safety instructions must generally be observed:
• The product must only be used when there are no faults while observing the relevant instructions.
• Installation and maintenance work must only be performed by personnel trained and authorized
by Belimed AG. Manipulations by persons without adequate training can result in injuries or dam-
age to the product.
• Before performing maintenance work, the main switch must be switched off and secured with a
padlock. Furthermore, the utilities must be shut off.
• Safety devices must not be removed, altered or bypassed.
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Steam sterilizer MST-V 6-6-X | © Belimed Safety
• The door seal must not be manipulated when the chamber is in pressurized condition.
• If errors or damages occur, the supervisor must be informed. Errors must be resolved as de-
scribed in the error message list.
• Panel components may only be removed while the system is in switched-off state.
• Before opening screw connections, all containers and pipelines must be depressurized.
• Before switching on, check whether all panel components and protective devices are fitted in
place.
• Portable and mobile high frequency communication equipment, such as voice radio equipment or
cell phones, must not be used at distances closer than 1 m from the product. Impairment of func-
tion could otherwise result.
• The use of accessories not intended for the product is not recommended, as this can lead to an
increase of electromagnetic emissions or to a reduced immunity to electromagnetic interference.
• When working on electronic components, make sure that no electrostatic discharge is caused
when coming into contact with the components (wear ESD-compliant protective equipment and
use ESD-compliant tools).
• Only use original spare parts from Belimed AG. If other spare parts are used, the promised perfor-
mance cannot be ensured and the manufacturer's warranty becomes void.
• Always mop up and dry wet floors immediately.
2.5 Summary of the safety instructions

This is a summary of the safety instructions for safe operation of the product.
Safety instructions are repeated in this manual when the relevant subject is dealt with.
All safety instructions are included in the following list. Read the list through carefully before starting
to operate the product or to perform cleaning and inspection work.
DANGER
Risk to life due to electric shock

Electric shocks can cause serious injury or death.
 Switch the building power supply to a deenergized state and safeguard it against being switched
on again.
DANGER
Risk to life due to electric shock or infection

Incorrect maintenance work can endanger the safe operation and result in injury or death of persons.
 Maintenance work must only be performed by authorized and trained personnel.
 In case of uncertainty with regard to correct implementation, contact the Belimed service.
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Safety Steam sterilizer MST-V 6-6-X | © Belimed
WARNING
Injury hazard
If the door drive starts running during maintenance work, hands or arms can get stuck between the
chain and the cog wheel.
 Before maintenance work, turn off the main switch and secure it with a padlock.
 Carry the key of the padlock with you during maintenance work.
WARNING
Scalding hazard
The sterilizer, and particularly the steam lines, are under high pressure. During work on the sterilizer,
all pipes must be depressurized.
 Interrupt steam supply.
 Reduce pressure in the pipes to ambient pressure.
 Check the manometers to verify that the entire piping, the chamber and the chamber jacket are
depressurized.
 Open the sliding door.
 Carefully undo the screw connections.
WARNING
Injury hazard
In the event of incorrect manipulation, the pressure vessel may, if it comes to the worst, burst.
 Have safety valves checked only by personnel who have been trained and authorized by Belimed.
CAUTION
Injury hazard
If the slipping clutch is disengaged, the chamber door cannot slide downwards.
 When working below the chamber door, block the door with the built-in door locking mechanism.
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Steam sterilizer MST-V 6-6-X | © Belimed Safety
CAUTION
Crushing hazard due to electrically operated sliding door

If hands or arms get trapped, they can be injured.
 Stay clear of door area during opening and closing.
 Take heed of adhesive label "Caution! Crushing hazard!".
CAUTION
Risk of non-sterility
According to EN 285, the Bowie-Dick Test must be performed every day prior to the first product ster-
ilization cycle.
 Start Bowie-Dick Test every day prior to the first product sterilization cycle.
CAUTION
Risk of damage
Use of incorrect components may lead to damage when using the thermoblock.
 Use appropriate sheaths:

Internal diameter of sheath = external diameter of sensor +0,1 mm.
CAUTION
Burn hazard
The chamber must have cooled down. Do not perform any work on the hot chamber.
 Allow the chamber to cool down.
2.6 Signs on the product

The following signs are affixed near the sites of greatest hazard:
Dangerous voltage!
Warning of a hazard site!
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Safety Steam sterilizer MST-V 6-6-X | © Belimed
Caution! Crushing hazard!
Caution! Hot!
Read the instructions!
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3 Description
3.1 Overview of the product
The diagrams below show the main elements and operating elements on the loading side and on the
unloading side. The cycle documentation printer is located on the loading or unloading side, depend-
ing on the machine version.
Loading side (LS)
2
3
4
Fig. 3-1 Main loading side components and operating elements
1 Control panel
2 Cycle documentation printer (optionally on unloading side)
3 Chamber door
4 Emergency stop button
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Description Steam sterilizer MST-V 6-6-X | © Belimed
Unloading side (US)
3
4
Fig. 3-2 Main components and operating elements on the unloading side
1 Control panel
2 Cycle documentation printer (optionally on unloading side)
3 Chamber door
4 Emergency stop button
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Steam sterilizer MST-V 6-6-X | © Belimed Description
Loading side, servicing door open
Fig. 3-3 Loading side with servicing door open
1 Main switch
2 Switch cabinet
3 Cycle documentation printer
4 Chamber door
5 Servicing door
6 Door motor
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Unloading side, servicing door open
Fig. 3-4 Unloading side with servicing door open
1 Chamber door
2 Servicing door
3 Door motor
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3.2 Operating elements and display elements
3.2.1 Location of main switch

The sterilizer main switch is at the top right behind the screen.
Fig. 3-5 Loading side with servicing door open
1 Main switch
3.2.2 Location of utility shut-off valves

 Open all utility shut-off valves before taking the sterilizer into operation.
107-7309 004 21 | 148

1
2
Fig. 3-6 Location of utility shut-off valves
1 Utility connection at top (option)

2 Steam shut-off valve with external steam supply (option)
3 Utility connection
In sterilizers with external steam supply, the steam shut-off valve 2 is installed on the building side,
upstream of the utility connection. Therefore, the location can vary. The utility connection is located
above the chamber behind the servicing door on the loading side.
The cold water shut-off valve is located upstream of the utility connection. The utility connection 3 is
located behind the servicing door on the loading side below the chamber, or, in the case of utility con-
nection at top 1 (option), above the chamber.
TIP
Legend of the supply pipes

The supply pipes are labeled with numbers, the corresponding legend is located in the servicing
space.
3.2.3 Pressure indicators

The product is equipped with mechanical and electronic pressure indicator systems:
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• Electronic pressure transducers that display the pressure in digital form on the operating panel.
• Mechanical pressure indicators in the servicing space.
The pressure indicators in the servicing space show the following values during operation, depending
on the program phase:
Pressure during normal Minimum/maximum permis-

Utility sterilizing operation sible values
[bar relative]a [bar relative]
Steam pressure +2.5 to +3 +2.3 to +3.5
Chamber pressure -0.96 to +2.3 -1 to +2.7
Jacket pressure 0 to +2.3 -1 to +2.7
Door seal pressure (locked) +2.9 to +3.2 +2.8 to +3.5
Compressed air +5 to +7 +5 to +7
Cooling water pressure +2 to +5 +2 to +5

a. The absolute pressure is displayed on the screen. This can differ from the relative pressure by up to 0.1 bar,
depending on the altitude.
Table 3-1 Typical readings of the pressure indicators in the servicing space
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6
5
4
Fig. 3-7 Location of steam pressure indicator
1 Steam pressure indicator (PI 100)

2 Chamber pressure indicator (PI 800)
3 Jacket pressure indicator (PI 804)
4 Cooling water pressure indicator (PI 200)
5 Compressed air indicator (PI 300)
6 Door seal pressure indicator (PI 301)
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3.2.4 Control panel on loading side
3.2.4.1 Overview
1
2
3
5
6
7
8
Fig. 3-8 Overview of operating panel on loading side
1 Status bar
2 button
3 Display with operating panel
4 Selection buttons
5 Activity bar
6 Confirmation button ‹OK›
7 On/Off button (standby)
8 Activity buttons
Green light-emitting diodes indicate, whether or not a button can be activated:
Button cannot be activated
Button can be activated
Info/Home button and Home/Info button

These buttons are shown in simplified form as button in these instruc-
tions.
3.2.4.2 Status bar
Date, time, chamber temperature, chamber pressure as well as certain settings and events are indi-
cated in the status bar 1.
107-7309 004 25 | 148

Message inactive (black) Door on loading side open
Warning active (yellow),

Door on unloading side open
maintenance required
Error active (red) Automatic loading / unloading active (green)
Automatic loading / unloading inactive

Doors locked
(green)
Doors open Automatic loading / unloading error (red)
Doors closed
3.2.4.3 Communication bar
The communication bar 3 comprises a sign and a 2-line text display. The sign indicates whether the
display is in ‹home mode› (basic display) or in ‹information mode›.
Screen in Screen in
‹home mode› ‹information mode›
3.2.4.4 Activity bar
The activity bar 5 displays the available functions as symbols.
Cursor forward Cursor back
Delete Delete all
Reading transponder Writing to transponder
Upper case letters Lower case letters
Numbers New
Page forward Page back
Value minus (smaller) Value plus (larger)
Back Program pause
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Open door Close door
New user No user logged on
Program start Copying programs
Relocating programs
3.2.5 Display when a program is running

When the program is started, the following information is displayed. To switch between the screen
pages, press the button.
First screen page
• Name of the program running
• Remaining program run time
• Current program phase
• Values of chamber pressure (P1) and chamber temperature (T1)
• ‹Cycle information› button active, if cycle information is recorded
• ‹Program intervention› button active
Program P06 running

Leak test
Remaining run 35 min

Step Pre-vacuum
Time Actual 2.2 min
Temp.: Actual 24°C
Pressure: Actual 880 mbar
Cycle information
Program intervention
OK
Table 3-1 Example of first screen page
Second screen page

• Diagram with temperature and pressure curve (sensors T1 and P1)
• Name of the program running
• Remaining program run time
107-7309 004 27 | 148

• Current program phase

• ‹Program intervention› button active
3.2.6 Display of the current readings

All current readings of the temperature and pressure sensors are displayed in the ‹Measurements›
menu. To access this menu, activate the button and the button. Use the and buttons
to switch between the pages.
3.2.7 Operating panel on unloading side (2-door)
3.2.7.1 Overview
1
2
3
Fig. 3-9 Overview of operating panel on unloading side (option, 2-door)
1 Light-emitting diode red

Light flashes - warning active
Continuous light - error active
2 Light-emitting diode green
Continuous light - program active
3 Light-emitting diode green
Continuous light - doors locked
4 Display
Display of status bar and activity bar
5 Activity button inactive
6 Activity button active
3.2.7.2 Status bar
In the status bar, certain settings and events are shown by means of signs and data:
28 | 148 004 107-7309

Automatic loading/unloading active
Automatic loading/unloading inactive
Doors locked
Doors open
Doors closed
Door on loading side open
Door on unloading side open
Light-emitting diode Red flashing light: warning active

‹Warning/error› Continuous red light: error active
Light-emitting diode
Continuous green light: program active
‹Program progress›
Light-emitting diode
Continuous green light: doors locked
‹Door interlock›
3.2.7.3 Activity bar
The activity bar displays the functions of the activity button. What functions are available depends on
the respective program phase.
Open door Adjust contrast
Close door Confirm display settings
Blowing out the door seal Adjust brightness and background illumi-
nation
Retracting the door seal
3.2.8 Process status indicator

The process status indicator is located above the chamber door on the loading side and on the un-
loading side. It indicates the status while a process is under way.
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Fig. 3-10 Process status indicator
* = first bar
One bar corresponds to a time interval of approximately 5 minutes.
Status Light-emitting diode bar display Color of bar
Starting position No display. –
Program started, remaining run 1st bar rotating clockwise. White

time > 60 min
Program started, remaining run An additional bar lights up approximately White

time < 60 min every 5 minutes until the complete status
display is lit up, indicating that the program
is finished.
Program finished, ready for All 12 bars flash. White

unloading
Error pending All 12 bars flash. red
Automatic loading and unloading All 12 bars flash. White

(option)
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3.3 Automation unit
3.3.1 Batch cart
Fig. 3-11 Batch cart
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3.3.2 Transport cart
3
Fig. 3-12 Transport cart
1 Docking and locking lever

2 Batch cart locking plate
3 Lockable castors with full lock
4 Transport cart locking plate
5 Guide blocks
6 Lockable castors with directional lock
3.4 Safety devices
3.4.1 Emergency stop button

An Emergency stop button is located on either side of the sterilizer. The position is shown in Chapter
3.1 «Overview of the product».
Activating the Emergency stop button:

 Press the red cap of the Emergency stop button.
– The Emergency stop button engages.
– All valves are closed.
– Ongoing program is interrupted.
– All motors are stopped.
– Operating panel on loading side indicates error.
Error can only be acknowledged once the Emergency stop button has been reset to its normal posi-
tion.
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Bringing the Emergency stop button into normal position:

 Turn the red cap of the Emergency stop button counterclockwise.
– The Emergency stop button is released.
After releasing the Emergency stop button, proceed as follows:
• If there was a brief interruption: The program can be continued. To do this, acknowledge the error
and select the menu item ‹Continue› in the ‹Program intervention› menu.
• If there was a longer interruption: Ensuing errors can arise, for example if the chamber tempera-
ture has dropped below the lower alarm threshold temperature. In such cases, the batch must be
sterilized again
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4 Utilities
4.1 Utility tables
4.1.1 Model 6-6-6
Connection on building side

Positive pressure in bar
Consumption per cycle

Design capacity (peak)
with standard load

Abbreviation
Utility
Standard supply lines
Sterilizing steam, external steam supply

SD 2.5–3 ¾" 50 kg/h 11 kg
(option)
Cold water for vacuum pump with cooling cir- 180 L

CW cuit (option), measured at 15°C with water 2–5 ½" 0.7 m3/h
hardness of 0.7-2 mmol/L (10 L)
DL Compressed air ISO 8573-1:2010 [5:6:4] 5–7 ¼" 5 Nm3/h 0.3 Nm3
Power supply with external steam supply

4.5 / 4.7 A
EL1 3N~380–420 V, 50 / 60 Hz 1.7 / 2.3 kW 0.5 / 0.6 kWh
(10 A)
Fuse: ( )
ZL Air for ventilating aggregate space via aeration channel on building side or from room
Standard disposal lines
ALP Vacuum pump exhaust air freely discharged into the servicing space
A Water drainage (permanent connection) 1¼" ≤ 15 L/min
Floor drain
GU 2"
Temperature resistance 100 °C
Aggregate space exhaust air, outgoing heat

AL1 flow, temperature in the aggregate space 1.5 kW
approx. 30 °C
Exhaust steam line via roof
AD1 Steam release safety valve chamber ≤2.7 1" nipple 240 kg/h
AD2 Steam release safety valve jacket ≤2.7 1" nipple 240 kg/h
Cooling circuit (option)
Cooling water inlet: 2–5 ¾" 2 m3/h

Flow 400 L
T1 10 °C, DT = 15 K
CWI
Heat to be dissipated 26,000 kJ
8 kW
Cooling capacity
CWR Cooling water return ¾"
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Steam sterilizer MST-V 6-6-X | © Belimed Utilities
Table 4-1 Utility table, model 6-6-6
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Utilities Steam sterilizer MST-V 6-6-X | © Belimed
4.1.2 Model 6-6-9

with standard load

Pressure [bar, rel.]
Abbreviation
Utility

SD 2.5–3 ¾" 60 kg/h 15 kg
(option)


4.5 / 4.7 A
EL1 3N~380–420 V, 50 / 60 Hz 1.7 / 2.3 kW 0.5 / 0.6 kWh
(10 A)
Fuse: ( )
Water drainage (permanent connection)

A 1¼" ≤ 20 L/min
GU Floor drain 2"

AL1 flow, temperature in the aggregate space 1.8 kW
approx. 30 °C
Cooling water inlet:

2 m3/h
Flow 500 L
T1 10° C, DT = 15 K
CWI 2–5 ¾"
Cooling capacity 10 kW
CWR Cooling water return ¾"
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4.1.3 Model 6-6-12

with standard load

Abbreviation
Utility

SD 2.5–3 ¾" 70 kg/h 19 kg
(option)
Cold water for vacuum pump with cooling cir-

300 L
(10 L)
hardness of 0.7-2 mmol/L

4.5 /4.7 A
EL1 3N~380–420 V, 50 / 60 Hz 1.7 / 2.3 kW 0.5 /0.6 kWh
(10 A)
Fuse: ( )

A 1" ≤ 20 L/min
GU Floor drain 2"

AL1 flow, temperature in the aggregate space 2 kW
approx. 30 °C
Cooling water inlet: 2 m3/h

Flow 600 L
T1 10° C, DT = 15 K
CWI 2–5 ¾"
12 kW
Cooling capacity
CWR Cooling water return ≤2.7 1" nipple 240 kg/h
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4.1.4 Model 6-6-18

with standard load

Abbreviation
Utility

SD 2.5–3 ¾" 100 kg/h 25 kg
(option)

CW cuit (option), measured at 15°C with water 2–5 ½" 2 m3/h
DL Compressed air 5–7 ¼" 5 Nm3/h 0.3 Nm3

6 /7.5 A
EL1 3N~380–420 V, 50 / 60 Hz 2.4 / 3.1 kW 0.8 /1 kWh
(10 A)
Fuse: ( )

A 1" ≤ 25 L/min
GU Floor drain 2"

AL1 flow, temperature in the aggregate space 3 kW
approx. 30 °C
Cooling water inlet:

T1 10 °C, DT = 15 K Flow 800 L
CWI 2–5 ¾" 240 kg/h
Cooling capacity
CWR Cooling water return ≤2.7 1" nipple 240 kg/h
Table 4-4 Utility table, 6-6-18
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4.2 Quality of utilities
4.2.1 Cold water quality

The cold water for the heat exchanger - version without cooling water switch-over (option) - and the
vacuum pump (all versions) must be of drinking water quality and must meet the requirements spec-
ified in the following table.
Recommended
Maximum value
value
Temperature [°C] 4–20 32
pH 6.5–8.0 6.0–8.5
Hardness (sum of alkaline earth metal ions) [mmol/L] 0.7–2.0 2.0
Total dissolved minerals [mg/L] 50–200 300
Chlorides [mg/L] <70 80
Table 4-5 Requirements for cold water quality
4.2.2 Compressed air quality

The quality of the compressed air must according to EN 285 meet the following requirements:
• Pressure of 5–7 bar
• Free of water in liquid form
• Free of particles >25 m
• Free of oil droplets >2 m
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4.2.3 Feed water quality for steam generator (option)

The concentration of the respective contaminations in the feed water must not exceed the values list-
ed in the following table. The proposed maximum values for contaminations in the condensate are
specified as follows EN 285, Kap. 13.3 und Anhang B:
Substance/property Feed water
Residue on evaporation  10 mg/L
Silicates (SiO2)  1 mg/L
Iron  0.2 mg/L
Cadmium  0.005 mg/L
Lead  0.05 mg/L
Rest of heavy metals except iron, cadmium, lead  0.1 mg/L
Chlorides (Cl-)  2 mg/L
Phosphates (P2O5)  0.5 mg/L
Conductivity (at 25 °C, deviating from norm

1 S/cm, 15 S/cm
EN 285)
pH (degree of acidity) 5–7.5
Appearance colorless, clear, with no deposits
Hardness (sum of alkaline earth metal ions)  0.02 mmol/L
Table 4-6 Contamination in the feed water for a dedicated steam generator
4.2.4 Steam quality, external steam supply (option)

Steam from external supply (option) must be free of condensate and must be saturated in order to
achieve good drying of the sterilized goods. The suggested threshold values for contamination in the
condensate as well as the required properties of the steam are specified as follows in EN 285,
Chapter 13.3. and Annex B
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Substance/property Condensate
Silicates (SiO2)  0.1 mg/L
Iron  0.1 mg/L
Lead  0.05 mg/L
Chlorides (Cl-)  0.1 mg/L
Conductivity (at 25 °C) 3 S/cm
pH (degree of acidity) 5–7
Table 4-7 Maximum values for contaminations in the condensate
Steam properties
Required value
as defined in EN 285
Dryness value for loads containing metal 0.950.97
Overheating 25 K
Non-condensable gases 3.5 % v/v
Table 4-8 Required properties of the steam
4.2.5 Cooling water quality in systems with cooling circuit (option)
Recommended Maximum
Value Value
Hardness (sum of alkaline earth metal ions) [mmol/L] 0.7–2 2
Table 4-9 Requirements with regard to the cooling water quality for cooling water switch-over (option)
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5 Procedure description
5.1 Predefined programs and parameters
The sterilizer is equipped ex-factory with the procedures described in Chapter 5.3 «Pressure-time di-
agrams of the standard programs».
5.2 Changing the program parameters

The sterilizing programs that are installed on Belimed AG's sterilizers at delivery have been validated
by Belimed AG that sterilization of the goods to be sterilized is achieved.
If required, the drying times and duration of sterilization of the standard programs can be prolonged
by the Belimed service. Drying times and duration of sterilization of copied programs can be pro-
longed by a user with user level 4 (Admin).
Sterilizing times must not be prolonged.
The operating company is obliged to validate the modified program each time a change is made.
5.3 Pressure-time diagrams of the standard programs

The following sections show the pressure-time diagrams as overview diagrams for the steam steril-
izer with and without the air detector (option). The diagrams may deviate if the program parameters
have been changed by the customer.
5.3.1 Legend for the procedure phases

The procedure stages are represented by the following numbers in the pressure-time diagrams:
Number Procedure phase Description
1 Pre-treatment De-aeration and build-up phase
2 Sterilizing Plateau time
3 Post-treatment Evacuation, drying, cooling and aeration phase
4 Test phase Leak-tightness test
Table 5-1 Procedure phases
A broken line means that the corresponding procedure stage shown is shorter than in reality.
5.3.2 Abbreviations for procedure designations
Pre-treatment
VOVV Pre-vacuum procedure
FRVV Fractionated vacuum procedure
GRAV Gravitational procedure
Table 5-2 Pre-treatment procedure designations
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Steam sterilizer MST-V 6-6-X | © Belimed Procedure description
Post-treatment
VMT Vacuum with drying
FVT Fractionated vacuum drying
VPR Air leak test (leakage test)
SAK Self-cooling procedure
Table 5-3 Post-treatment procedure designations
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Procedure description Steam sterilizer MST-V 6-6-X | © Belimed
5.3.3 134 °C Program for instruments
Program name Sterilizing Sterilizing Drying Procedure Recommended load

tempera- time time
ture
Instruments, 134°C 5 min 11 + 2 × 3 FRVV-FVT Instruments, packaged

134 °C min in cloths or containers,
max weight of 15 kg per
StU (gross)
Table 5-4 Characteristics Instruments 134°C
P [bar]
0 t
-1
1 2 3
Fig. 5-1 Pressure-time diagram for Instruments, 134°C

P [bar]
0 t
-1
1 2 3
Fig. 5-2 Pressure-time diagram for Instruments, 134 °C, with air detector (option)
44 | 148 004 107-7309

TIP
Heavy instruments
If the drying time of this program is not sufficient for certain heavy instruments, then the ‹Heavy in-
struments, 134 °C› program can be used.
 Use ‹Heavy instruments, 134 °C› program.
107-7309 004 45 | 148

5.3.4 134°C Programs for textiles and utensils

tempera- time time
ture
Textiles, 134 °C 134°C 5 min 6 min FRVV-VMT Textiles, utensils ≤

7.5 kg per StU
Special, 134°C 134°C 60 min 6 min FRVV-VMT Textiles, utensils and

instruments that require
a long sterilization
period.
Table 5-5 Characteristics for Textiles, 134°C and Special, 134°C
P [bar]
0 t
-1
1 2 3
Fig. 5-3 Pressure-time diagram for Textiles, 134 °C and Special, 134 °C
P [bar]
0 t
-1
1 2 3
Fig. 5-4 Pressure-time diagram for Textiles, 134 °C, and Special, 134 °C, with air detector (option)
46 | 148 004 107-7309

5.3.5 121 °C Rubber program

tempera- time time
ture
Rubber, 121 °C 121°C 20 min 6 min FRVV-VMT Rubber, textiles, uten-

sils ≤ 7.5 kg per StU
Table 5-6 Characteristics for Rubber, 121°C
P [bar]
0 t
-1
1 2 3
Fig. 5-5 Pressure-time diagram for Rubber, 121°C

P [bar]
0 t
-1
1 2 3
Fig. 5-6 Pressure-time diagram for Rubber 121 °C with air detector (option)
107-7309 004 47 | 148

5.3.6 134 °C warm up program with leak test

tempera- time time
ture
Warm up & leak 134°C 5 min 3 min FRVV-VMT- Empty chamber

test 5 mina VPR
a. With Integrated Bowie-Dick Test (option)
Table 5-7 Characteristics for Warm up & leak test
P [bar]
0 t
-1
1 2 3 4
Fig. 5-7 Pressure-time diagram for Warm up & leak test
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5.3.7 134 °C Bowie-Dick Test

tempera- time time
ture
Bowie-Dick Test 134°C 3.5 min 3 min FRVV-VMT Empty chamber
Integrated Bowie- 134°C 3.5 min 5 min FRVV-VMT Empty chamber

Dick Test (option)
Table 5-8 Characteristics for Bowie-Dick Test and Integrated Bowie-Dick Test (option)
P [bar]
0 t
-1
1 2 3
Fig. 5-8 Pressure-time diagram for Bowie-Dick Test and Integrated Bowie-Dick Test (option)
CAUTION
According to EN 285, the Bowie-Dick Test must be performed every day prior to the first product ster-
ilization cycle.
 Start Bowie-Dick Test every day prior to the first product sterilization cycle.
107-7309 004 49 | 148

5.3.8 Leak test

tempera- time time
ture
Leak test – – – VPR Empty chamber
Table 5-9 Characteristics for Leak test
P [bar]
0 t
-1
4
Fig. 5-9 Pressure-time diagram for leak test
NOTICE
The leak test cannot be completed successfully if the chamber is moist.
 Only perform the leak test when the chamber is dry.
50 | 148 004 107-7309

5.3.9 134 °C Program for heavy instruments

tempera- time time
ture
Heavy instruments 134°C 5 min 11 + 4 × 3 FRVV-FVT Instruments packed in

min containers, max. 15 kg
per StU (gross)
Table 5-10 Characteristics for Heavy Instruments
P [bar]
0 t
-1
1 2 3
Fig. 5-10 Pressure-time diagram for Heavy instruments

P [bar]
0 t
-1
1 2 3
Fig. 5-11 Pressure-time diagram for Heavy Instruments with air detector (option)
107-7309 004 51 | 148

5.3.10 125°C porous items program
Program Sterilizing Sterilizing Drying Procedure Recommended load

name tempera- time time
ture
Porous items, 125°C 20 min 6 min FRVV-VMT Textiles, instruments

125°C wrapped in cloths ≤
7.5 kg per StU
Table 5-11 Characteristics for Porous items, 125°C
P [bar]
0 t
-1
1 2 3
Fig. 5-12 Pressure-time diagram for Porous items, 125°C

P [bar]
0 t
-1
1 2 3
Fig. 5-13 Pressure-time diagram for Porous items 125 °C with air detector (option)
52 | 148 004 107-7309

5.3.11 121°C liquids program
Program Sterilizing Sterilizing Drying Procedure Recommended load

name tempera- time time
ture
Liquids, 121°C 45 min – GRAV-SAK Liquids in open borosili-

121 °C cate bottles (type 1), ≤
1000 mL per bottle
Table 5-12 Characteristics for Liquids, 121°C
P [bar]
2
0 t
-1 1 2 3
Fig. 5-14 Pressure-time diagram for Liquids 121°C
107-7309 004 53 | 148

5.3.12 134° C Warm up program

tempera- time time
ture
Warm up 134°C 5 min 5 min FRVV-VMT Empty chamber
Table 5-13 Characteristics for Warm up
P [bar]
0 t
-1
1 2 3
Fig. 5-15 Pressure-time diagram for Warm up
54 | 148 004 107-7309

5.3.13 134 °C Bowie Dick function test with Integrated Bowie-Dick Test (option)

tempera- time time
ture
Bowie Dick func- 134°C 3.5 min 5 min FRVV-VMT Empty chamber
tion test
Table 5-14 Characteristics for Bowie Dick function test
P [bar]
0 t
-1
1 2 3
Fig. 5-16 Pressure-time diagram for Bowie Dick function test
NOTICE
Poor steam quality can result in non-sterile goods.
 Run the Bowie Dick function test once per month with heated chamber.
 The message ‹Bowie-Dick Test failed› must appear on the cycle print-out.
107-7309 004 55 | 148

6 CP-Top operating software

6.1 User administration
Users from user level 2 (ZSVA Leader) upwards are authorized to set up new users, delete users or
change passwords.
Every user is defined via:
User Data type Size
User name alphanumeric 20 characters
User level numeric 1–5
Password alphanumeric 10 characters
Table 6-1 User data
Accessing user administration

 Access the menu by activating the button.
 Activate the button to switch to the second menu page.
 Press ‹User administration› button.
TIP
User level
If a user is already logged on, only users with the same level or lower levels than the logged-on user
are shown.
Setting up a new user

 Press the button in the ‹User administration› menu until empty fields are displayed.
 Select empty field.
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Steam sterilizer MST-V 6-6-X | © Belimed CP-Top operating software
User
User name
User password
0
User level
0
User active
Off
OK
Table 6-2 User administration menu
 Select the ‹User name›, then ‹User password›, then ‹User level› field via the selection buttons and
fill out each field in turn.
 Set the ‹User active› field to ‹On›.
 Confirm with ‹OK› button.
TIP
User name and password

The user name can be 20 characters long, the password can be 10 characters long.
The user name must always be different from the password.
 Select 20 characters for the user name.
 Select 10 characters for the password.
 Select a password that is different from the user name.
Deleting a user
 Select the ‹User› and ‹Password› fields and delete using the button.
 Set the ‹User active› field to ‹Off›.
Changing a password
 Select the ‹User password› field.
 Enter new password.
6.2 Settings
In addition to the settings described in the User Manual, the ‹Administrator› user can also set the fol-
lowing settings.
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CP-Top operating software Steam sterilizer MST-V 6-6-X | © Belimed
Setting the date

 Select the button and switch to the second page of the menu.
 Select the ‹Settings› menu.
 Select menu item ‹Date›.
 Set the date using the , and buttons.
NOTICE
Do not set the time on the clock during an ongoing program.
 Only set the time on the clock when no program is running.
TIP
Clock settings
Switching to Daylight Saving Time or Standard Time has to be carried out manually. If the sterilizer is
connected to the ICS 8535 documentation system (option), then the time on the sterilizer clock is syn-
chronized automatically every hour by the PC of the ICS 8535 system.
 Adjust the time on the clock when the time switches to Daylight Saving Time or Standard Time.
Setting the time

 Press the button and switch to the second page of the menu.
 Select the ‹Settings› menu.
 Select menu item ‹Time›.
 Set the correct time using the , and buttons.
6.3 Adapting programs

Users from user level 4 (Admin) upwards have access to the ‹Customize programs› menu. The fol-
lowing actions can be carried out in this menu:
• Copying programs.
• Relocating programs within the program list.
• Deleting copied programs.
• Adjusting parameters of copied programs.
The program list can comprise up to 20 programs.
Menu ‹Customize programs›

 Select button.
 Select menu item ‹System configuration›.
 Browse using the and buttons until menu item ‹Customize programs› appears.
58 | 148 004 107-7309

 Select menu item ‹Customize programs›.

– The submenus ‹Copy programs›, ‹Relocate programs›, ‹Delete programs› and ‹Adjust param-
eters› are displayed.
6.3.1 Copying programs

The existing programs can be copied in the ‹Copy programs› menu. The copied programs are
marked with ‹_#› at the end of the program name. They can be modified in the ‹Adjust parameters›
menu if required.
A program can only be copied if the following conditions are fulfilled:
• The program number onto which the program is to be copied must not be occupied. Existing pro-
grams cannot be overwritten.
• The program number which is to be copied must be occupied.
• A new program name must be entered in menu item ‹Program name›.
• The programs ‹Bowie-Dick Test›, ‹Integrated Bowie-Dick Test› (option), ‹Leak test›, ‹Warm up &
leak test› as well as programs that have previously already been copied cannot be copied.
Only when these conditions are fulfilled does the sign appear in the activity bar, in order to copy
the program.
The process can be aborted at any time by activating the button in the activity bar.
Procedure
 Check in the program list, which program numbers are not yet occupied. One of these unoccupied
program numbers must be indicated in step 5.
 Select menu item ‹Copy programs› in the ‹Customize programs› menu.
 Select menu item ‹Copy from program number›.
 Select the program to be copied using the and buttons and confirm with ‹OK› button.
– The name of the selected program is displayed in the ‹Program name› field below.
 Select menu item ‹Copy to program number›.
 Select the program number using the and buttons and confirm with ‹OK› button.
– If a program number that is already occupied has been selected, the name of the program is
indicated in the menu item ‹Program name›.
 If an already occupied program number has been selected, select another program number,
as the program otherwise cannot be copied.
NOTICE
Risk of mix-up
The name of a new program must be unambiguous, and it must be such that it cannot be confused
with that of the original program.
 Name programs unambiguously and in such a way that they cannot be confused with other pro-
grams.
 Never name new programs the same as the original program.
 Select menu item ‹Program name›.

 Select the individual letters using the selection buttons at the side, and shift the cursor one po-
sition to the right with activity button .
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CP-Top operating software Steam sterilizer MST-V 6-6-X | © Belimed
 Select program name with not more than 18 characters.

– If more characters are entered, the name is cut off after the 18th character.
 Confirm program name with ‹OK› button.
 Select activity button .
– The program is copied.
– The characters ‹_#› are appended to the program name to indicate that this is a copied pro-
gram.
6.3.2 Relocating programs

Existing programs can be relocated to other program locations in the ‹Relocate programs› menu.
To relocate a program, the following conditions must be fulfilled:
• The position number entered in menu item ‹Relocate to position no.› must be occupied.
• The position number entered in menu item ‹Relocate from position no.› must be occupied.
• The menu items ‹Relocate to position no.› and ‹Relocate from position no.› must not be identical.
Only when these conditions are fulfilled does the sign appear in the activity bar, in order to relo-
cate the program.
Procedure
 Check in the program list, from which and to which program number the program is to be relocat-
ed. These program numbers must be indicated in step 4.
 Select menu item ‹Relocate programs› in the ‹Customize programs› menu.
 Select menu item ‹Relocate from position no.›.
 Select the program to be relocated using the and buttons and confirm with ‹OK› button.
 Select menu item ‹Relocate to position no.›.
 Select the position number using the and buttons and confirm with ‹OK› button. All po-
sitions between 1 and 20 can be selected.
– The name of the program occupying this position appears in the ‹Program name› field below.
 Select button.
– The program is relocated to the specified position.
– The programs located below or above are shifted by one position respectively.
6.3.3 Deleting programs

Existing programs can be deleted in the ‹Delete programs› menu.
A program can only be deleted if the following condition is fulfilled:
• The program to be deleted must be a copied program. Copied programs are marked with ‹_#› at
the end of the program name. Standard programs cannot be deleted.
Only when this condition is fulfilled does the sign appear in the activity bar, in order to delete the
program.
Procedure
 Check in the program list, which program number is to be deleted. This program number must be
indicated in step 3.
 Select menu item ‹Delete programs› in the ‹Customize programs› menu.
60 | 148 004 107-7309

 Select menu item ‹Delete program no.›.

 Select the program to be deleted using the and buttons and confirm with ‹OK› button.
 Select button.
– The selected program is deleted.
6.3.4 Adapting parameters

The sterilizing time and the first drying time of a copied program can be modified in the ‹Adjust pa-
rameters› menu. It is not possible to enter shorter time periods than those of the original program
though.
Parameters can only be adapted if the following condition is fulfilled:
• The program to be modified must be a copied program. Parameters of the standard programs can-
not be modified.
The ‹Adjust parameters› screen can be exited by activating the button in the activity bar.
Procedure
 Select menu item ‹Adjust parameters› in the ‹Customize programs› menu.
 Select menu item ‹Program number›.
 Select the program to be modified using the and buttons and confirm with ‹OK› button.
Modifying the sterilizing time

 Select menu item ‹Sterilizing time›.
 Set the sterilizing time to the desired value using the and buttons and confirm with
‹OK› button.
It is not possible to enter a shorter sterilizing time than that of the original program.
Modifying the drying time

 Select menu item ‹Drying time›.
 Set the drying time to the desired value using the and buttons and confirm with
‹OK› button.
– In the case of fractionated drying, a modification of the drying time only affects the first of the
drying phases.
It is not possible to enter a shorter drying time than that of the original program.
107-7309 004 61 | 148

7 Options
7.1 Automation unit
The automation unit (option) is able to automatically load or unload the sterilizer. The changeover to
automatic mode is described in the User Manual of the automation unit. The automation unit cannot
be operated manually.
7.1.1 Initialization
When the automation unit is switched to automatic mode, the slider moves into basic position. The
basic position has been defined by Belimed service in the course of commissioning and can only be
altered by Belimed service.
7.1.2 Overview
2
3
4
5
6
7
Fig. 7-1 Automation unit
1 Guide blocks on side facing sterilizer

2 Slider
3 Catch hook
4 Locking pin for batch cart
5 Decoupling device for double batch cart
6 Docking device for transport cart
7 Queue line and transport cart centering device and queue line docking device
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Steam sterilizer MST-V 6-6-X | © Belimed Options
Fig. 7-2 Automation unit (view from below)
1 Roller with locking brake

2 Foot
3 Height adjustment
107-7309 004 63 | 148

Options Steam sterilizer MST-V 6-6-X | © Belimed
2
3
Fig. 7-3 Automation unit sensors
1 Sensor B72: Detects batch cart in the operating space of the sliding door of
the sterilizer
2 Sensor B74: Detects batch cart located before the sliding door
3 Sensor B71: Detects batch cart at locking pin
4 Slider safety bar: prevents jamming
5 Sensor B73: Detects docking of transport cart or queue line
7.2 Emergency cooling with cold water

The function ‹Emergency cooling with cold water› (option) enables continued operation of the steril-
izer even when the building cooling circuit is not available.
If the emergency cooling function is activated, the sterilizer uses cold water for cooling until the func-
tion is deactivated again. As long as the emergency cooling function is switched on, the sign ap-
pears in the status bar of the loading side.
NOTICE
High water consumption

If ‹Emergency cooling with cold water› (option) is activated, the sterilizer consumes extremely large
amounts of cold water.
 Only switch on the emergency cooling function if the building cooling circuit is not available.
 Deactivate the emergency cooling function as soon as the cooling circuit is available again.
Switching on the emergency cooling system

 Press button.
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Steam sterilizer MST-V 6-6-X | © Belimed Options
 Browse using the button until menu item ‹Settings› appears.

 Select ‹Settings›.
 Browse using the button until the menu item ‹Emergency cooling with cold water› appears.
 Select ‹Emergency cooling with cold water› and set the value to ‹On› using the and
buttons.
Switching off the emergency cooling system

 Press button.
 Browse using the button until menu item ‹Settings› appears.
 Select ‹Settings›.
 Browse using the button until the menu item ‹Emergency cooling with cold water› appears.
 Select ‹Emergency cooling with cold water› and set the value to ‹Off› using the and
buttons.
TIP
If the sterilizer is switched off, the emergency cooling function is deactivated at the next start.
107-7309 004 65 | 148

8 Errors
An internal diagnosing program continuously monitors all the important parameters and triggers an
error message as soon as a deviation is detected. The sign appears on the screen. Depending
on the type of hazard, the current program responds as follows:
Priority Behavior of the sterilizer
1 • The program is discontinued.

• The chamber is ventilated.
• The sterilizer switches to starting position. after execution of the ‹Pressure-relief›
and ‹Drying› phases.
• The error is documented on the cycle record in the program report.
• The message '‹Process-relevant error. Batch not sterile› is displayed on the oper-
ating panel at the end of the process.
• The notice ‹PROGRAM ABORTED -NOT STERIL› appears on the cycle record.
2 • The program is interrupted.

• All valves close.
• All motors switch off.
• The process times are halted.
• The program can be continued after the error has been resolved.
• The notice ‹ERRORS HAVE OCCURRED› appears on the cycle record.
3 • The program continues.

• If the temperature is too low, the sterilizing time is halted.
• The error may prevent the system from switching on to the next program step be-
cause the conditions for switching on may in certain cases not be fulfilled.
• The notice ‹ERRORS HAVE OCCURRED› appears on the cycle record.
4 • The program continues.

• The error is displayed.
Table 8-1 Priority of the errors
8.1 Error messages

The following table shows the errors diagnosed in the system, their possible causes and the behavior
of the sterilizer.
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Steam sterilizer MST-V 6-6-X | © Belimed Errors
No. Message Cause Priority
 Remedy
1 Emergency stop The Emergency stop button on the sterilizer has been 2
activated.
 Release the Emergency stop button by turning the

red button.
 Acknowledge the error message on the operating
panel.
2 Vacuum pump The motor protection switch of the vacuum pump was 2
motor protection triggered due to overloading.
 Release the motor protection switch in the switch

cabinet by turning the on/off button to the position ‹I›.
panel.
 On the operating panel, activate the buttons ‹Pro-
gram interventions›, ‹Continue›, and ‹OK›.
 Measure all 3 phases of the vacuum pump.
 If a measurement value is > 10%, as indicated in
the circuit diagram, replace the vacuum pump.
3 – This error does not exist for MST-V. –
 Check the software.

 If necessary, reinstall the software.
 Check whether the wiring is incorrect.
 If necessary, do the wiring again.
4 Program termina- The ‹Program termination› function was activated. 1

tion
panel.
 Sterilize the batch again. The batch is not sterile
after a program abort!
5 Power failure The electric power supply was interrupted. Program is 3

terminated if chamber is not under positive pressure.
 As soon as power has been restored, acknowledge

the error message on the operating panel.
after a power failure!
6 Manual advance The ‹Manual advance› was triggered manually. 3
 As soon as power has been restored, acknowledge

the error message on the operating panel.
after a power failure!
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Errors Steam sterilizer MST-V 6-6-X | © Belimed
 Remedy
7 PLC battery sup- The buffer battery of the PLC is empty. 4

ply error
 Do not switch the sterilizer off. Data may be lost!
 With the sterilizer running, replace the buffer battery
of the PLC; see Chapter 10.1.15 «Exchanging PLC
buffer battery».
 Check cycle counter, time, and date.
 If necessary, set again.

9 Time exceeded. The monitoring time of a program phase has been 1

exceeded. A target value was not reached within the
specified time. Depending on the program phase, this
may be due to different causes.
 Troubleshoot and resolve possible causes in the fol-

lowing order:
• Failure of an operating resource (steam, compressed
air, water).
• Vacuum switch point is not reached due to:
• Service water in the circulation container or con-
denser too warm.
• Leak (check screw connections).
• Condenser calcified.
• Vacuum pump calcified or faulty.
• Vacuum valve V624 does not open.
• Cooling water valves V618 or V621 do not open.
• Pressure transmitter P1 is not accurate.

68 | 148 004 107-7309

 Remedy
11 Sensor T1 faulty Sensor T1 displays invalid values. 1
 Measure sensor resistance T1 (B811) on the sensor

cable.
 If the value < 1000 Ohm, replace the sensor.
 If the value is > 1570 Ohm, replace the sensor.
 Unplug the connector from the analog card.
 Measure the resistance of the sensor directly on the
analog input module (A370.K378).
 If the value is between 1000 and 1570 Ohm,
replace the analog input module (A370.K378).
 If not, check the sensor wiring for damage or short
circuit.

cable.
printer interface (P352).
replace the printer interface (P352).
circuit.

cable.
circuit.
107-7309 004 69 | 148

 Remedy

cable.
circuit.

cable.
circuit.
16–17 – This error does not exist for MST-V. –

18 Sensor P1 faulty The chamber pressure measuring circuit P1 for regula- 1

tion has been interrupted.
 Check the supply voltage 24 VDC on connection P1

(B801).
 If the current is > 20 mA, loosen a wire on clamp
802 and measure the current.
 If there is no current, check the wiring between
pressure sensor P1 and the analog input module
(A370.K378).
 Replace faulty analog input module (A370.K378). (A
short circuit in the sensor will burn through the input
resistor.)
 Replace faulty pressure sensor P1.
70 | 148 004 107-7309

 Remedy
19 Sensor P2 faulty The chamber pressure measuring circuit P2 for record- 3

ing has been interrupted.
 Check the supply voltage 24 VDC on connection P2

(B802).
(A370.K378).
 Replace faulty printer interface (P352). (A short cir-
cuit in the sensor will burn through the input resistor.)
20 Sensor P3 faulty The jacket pressure measuring circuit P3 has been inter- 3
rupted.
 Check the supply voltage 24 VDC on connection 1 of

sensor P3 (B803).
(A370.K378).
resistor.)
21 Sensor P4 faulty The steam pressure measuring circuit P4 has been 4

interrupted.
 Check the supply voltage 24 VDC on connection 1 of

sensor P4 (B805).
(A370.K378).
resistor.)
107-7309 004 71 | 148

 Remedy
22 Temperature T1 The chamber temperature is below the lower tempera- 3

too low ture alarm threshold. This message is only active during
the sterilization phase.
 Check the steam pressure in the supply line. This

must be at least 0.2 bar higher than the sterilizer
pressure.
 Check the temperature sensor T3 (B813).
 If necessary, readjust the sensor.
 Check the opening of the condensate valve in the
chamber (V626).
23 Temperature T3 The chamber temperature is too low or fluctuates. This 3

too high message is only active during the sterilization phase.
 Check the steam pressure in the supply line. This

must be at least 0.2 bar higher than the sterilizer
pressure.
 If necessary, readjust the sensor.
 Check steam for levels of non-condensable gases
that are too high; see Chapter 10.1.12.2 «Test of the
non-condensable gases».

25 Temperature T1 The chamber temperature is above the upper tempera- 3

too high ture alarm threshold. This message is only active during
the heating and sterilization phase.
 Check that P2  P1 + 100 mbar.

 If P2 > P1 + 100 mbar, adjust pressure sensor P1
(B801) or replace if faulty.
 Check that T2 > T1 - 1°C.
 If T2  T1 - 1°C, adjust temperature sensor T1
(B811) or replace if faulty. (If the steam pressure is
too high or the sensor is positioned incorrectly,
temperature sensor T1 can overheat.)
 Check that the steam control valve V623 closes.
 Check that the condensate drain K500 is functioning.
72 | 148 004 107-7309

 Remedy
26 Temperature T3 The temperature in the Integrated Bowie-Dick Test 3

too high (option) is at or below the lower alarm threshold.

 If necessary, adjust temperature sensor T3 (B813)
at 134°C.
 Replace faulty temperature sensor T3 (B813).
27 Temperature T5 The temperature of the circulation container is > 65°C. 2

too high
 Check cooling water supply for interruptions.
 If necessary, restore cooling water supply.
 Check that the pressure of the cooling water is ade-
quate.
 If necessary, restore the cooling water pressure.
 Check that cooling water temperature is  32°C.
 If necessary, reduce cooling water temperature to
 32°C.
 Check the cooling water valves V618 and V621.
 If necessary, replace cooling water valves V618 or
V621.
 Check the closing of the condensate drain K504.
 If necessary, replace condensate drain K504.
 Check condenser W4.
 If necessary, decalcify condenser W4.
 If necessary, replace condenser W4.
28 Sensors T1 + T2 Discrepancy between values measured by sensors T1 3

deviating and T2 during the sterilizing process.
 Check sensor T1 (B811), replace if necessary and

adjust.
 Check sensor T2 (B812), replace if necessary and
adjust.
 Check analog input module (A370.K378), replace if
necessary.
 Check printer interface, replace if necessary.
29 – This error does not exist for MST-V. 1

107-7309 004 73 | 148

 Remedy
30 Max. chamber The maximum permissible chamber pressure was 1

pressure exceeded.
exceeded
 Check the closing of the chamber steam valve V623.
 Check the closing of the pilot valve V623.1.
 Check whether the outlet of the PLC (O6.2) is faulty
or permanently triggered.
 Check whether the pilot valve V623.1 has been man-
ually triggered.
31 Max. jacket pres- The maximum permissible jacket pressure was 3

sure exceeded exceeded.
 Check the closing of the jacket steam valve V622.

 Check the closing of the pilot valve V622.1.
 Check whether the outlet of the PLC (O6.1) is faulty
or permanently triggered.
 Check whether the pilot valve V622.1 has been man-
ually triggered.
32 Jacket pressure Failure to reach the target jacket pressure within 60 min. 3
not reached
 Check that there is sufficient steam pressure in the
supply line.
 Check whether the steam generator is currently car-
rying out a self-test.
 Check that the jacket steam valve V622 opens.
 Check that the pilot valve V622.1 opens.
 Check that the output of the steam generator is ade-
quate.
33 Steam pressure The steam supply pressure is too low. 4

too low
 Check that the steam supply is adequate.
74 | 148 004 107-7309

 Remedy
34 Pressure-temp. The temperature is too low in relation to the steam pres- 1

correlation/temp. sure.
too low
 Check that the chamber does not leak.
 Check that the piping system does not leak.
 Check the deviation of the actual value  1°K from
the target value using the saturated steam correlation
formula, if necessary adjust or replace temperature
sensor T1 (B811) and pressure transmitter P1
(B801).
 Perform leak test.
 If the leakage rate is > 0.4 mbar/min, resolve the
leak.
 If the leakage rate is  0.4 mbar/min, adjust T1
and P1.
 Check that the level of non-condensable gases in the
steam < 5%, see Chapter 10.1.12.2 «Test of the non-
condensable gases».
35 Pressure-temp. The temperature is too high in relation to the steam pres- 1

correlation/temp. sure.
too high
 Check the deviation of the actual value  1°K from
the target value using the saturated steam correlation
formula, if necessary adjust or replace temperature
sensor T1 (B811) and pressure transmitter P1
(B801).
36 Leak test failed The chamber is leaking or moist. 1
 Troubleshoot and resolve any leaks.

 Check screw connections.
 Check the seat of the valves on the chamber (V623
to V626).
 Check the opening of the jacket condensate valve
V627.
37 Deviation - pres- Discrepancy between values measured by pressure 3

sure sensors P1 / sensors P1 and P2 during the sterilizing process.
P2
 Check sensor P1 (B801), adjust if necessary.
 Replace sensor if deviation > 80 mbar.
 Check sensor P2 (B802), adjust, replace if neces-
sary.
 Replace sensor if deviation > 80 mbar.
 Check that sensors are not < 80°C in temperature.
 Check screws on the measurement leads and
retighten them.
107-7309 004 75 | 148

 Remedy
38 LS door - end Door on loading side failed to reach the end position 4
position not within 20 sec.
reached
 Remove objects near the door opening.
 Check and clean door seals and seal frames, see
Chapter 10.2.3 «Checking and cleaning the door
seals and the seal frames».
 Check screws around the door and retighten them.
 Replace door seal if torn.
 Check the monitoring of the door sealing pressure,
see Chapter 10.2.9 «Checking the door sealing pres-
sure surveillance».
 Check whether the friction clutch is loose, retighten if
necessary.
 Check the closure force, see Chapter 10.2.4 «Check-
ing the closure force of the doors».
 Adjust the friction clutch, see Chapter 10.2.5 «Adjust-
ing the slipping clutch».
39 US door - end Door on unloading side failed to reach the end position 4
position not within 20 sec.
reached
 Remove objects near the door opening.
 Check and clean door seals and seal frames, see
Chapter 10.2.3 «Checking and cleaning the door
seals and the seal frames».
 Check screws around the door and retighten them.
 Replace door seal if torn.
 Check the monitoring of the door sealing pressure,
see Chapter 10.2.9 «Checking the door sealing pres-
sure surveillance».
 Check whether the friction clutch is loose, retighten if
necessary.
 Check the closure force, see Chapter 10.2.4 «Check-
ing the closure force of the doors».
 Adjust the friction clutch, see Chapter 10.2.5 «Adjust-
ing the slipping clutch».

76 | 148 004 107-7309

 Remedy
42 LS door not The ‹Door closed› end switch on the loading side is con- 1
closed firmed. Due to excess pressure in the chamber or heat-
ing, the end switch may have shifted.
 Check the setting of the end switch B332, adjust,

replace if necessary.
43 US door not The ‹Door closed› end switch on the unloading side is 1
closed confirmed. Due to excess pressure in the chamber or
heating, the end switch may have shifted.
 Check the setting of the end switch B333, adjust,

replace if necessary.

48 Door not The door seal was not retracted properly. 4

unlocked
 Check the door seal valve (Y607) and wiring, replace
if necessary.
 Check the motor protection switch (Q154) of the door
motors and thermoblock in the motor.
 Check the zero pressure switch (B335) for excess
pressure in the chamber.
49 Door not locked The door seal has not been properly pressed on. 1
 Check that there is adequate compressed air > 3 bar.

 Check the door seal valve (Y607), replace if neces-
sary.
 Check the door seal pipe, seal if necessary.
50 External steam Error message from steam generator (option). 4

generator
 Check the external steam generator, see instructions
for the steam generator.
51–57 – This error does not exist for MST-V with internal steam –
generator.
 Check internal steam generator, see instructions for

the steam generator.
58 Chamber zero The zero pressure switch has still not switched at 4
pressure surveil- 1300 mbar.
lance
 Check the zero pressure switch (B335), replace if
necessary.
107-7309 004 77 | 148

 Remedy
59 Time base devia- Clock and PLC timer deviate from one another > 1 s/ 3
tion min.
 Replace mainboard of the PLC.

61 Temperature T4 The temperature in the condenser is > 80°C. 3

too high
 Check the cooling water supply.
 Check the cooling water pressure.
 Check the cooling water temperature  30°C.
 Check condenser W4 for calcification.
 Check cooling water valve V618.
 Check cooling water valve V621.
62 Compr. air short- Pressure of compressed air dropped below 4 bar. 3

age
 Check building compressed air supply. Pressure indi-
cator PI 300 should show 5–7 bar.
 Check pressure switch for compressed air (B346) to
determine if there is pressure on the manometer.
63 Integrated Bowie- Integrated Bowie-Dick Test failed. Leakage or non-con- 3

Dick Test failed densable gases in the steam.

78 | 148 004 107-7309

 Remedy
64 Batch control Temperature deviation too large: RIF 1–3 too large or 3
failed (T3 – T1) > 0.5°C.
 Check and retighten all screws in the chamber up to

the shut-off valve.
 Check door seals, grease, replace if necessary.
 Check seat of the valves V623 to V626, replace if
necessary.
 Check steam quality NCG < 5%.
 Adjust sensors T1 and T3.
 Replace Teflon tube on test device.
 Perform leak test.
– Leakage rate must be < 0.4 mbar/min.

70 Pressure rise in Chamber pressure rises during an evacuation phase. 1

vacuum The gas jet is iced up or there is a malfunction in the
vacuum system.
 Check valve V628, replace if necessary.

 Check cover X101.
 Troubleshoot blockage, remove blockage if nec-
essary.
 If necessary, replace cover X101.
 Check gas jet heating, replace if necessary.

76 No connection to The controller cannot create a connection to the printer 4

printer interface interface.
 Check PLC.
 Check printer interface.
 Check wiring between PLC and printer interface.
107-7309 004 79 | 148

 Remedy
77 Communication The printer interface is unable to process the data 4

error with printer received.
interface
 Check software in the printer interface, reinstall if
necessary.
78 No connection The PLC is not receiving any status queries from the 4
with ICS 8535 ICS 8535 documentation system.
system
 Check computer to which the ICS 8535 is connected.
 Check database.
 Check data logger.
 Check connection to ICS 8535.
 Check switch.
 Check Ethernet connecting cables.
 Check IP address.
79 Communication The ICS 8535 documentation system is unable to pro- 4

error with cess the data received.
ICS 8535
 Check IP address.
 Check network connection.
 Check router.
80 – This error does not exist for MST-V. –

Table 8-2 Errors with error message
For errors without an error message, see Chapter 8.2 «Other errors».
80 | 148 004 107-7309

8.2 Other errors
Error Possible causes Remedy
The loading process is not started. • Connection between automation  Check connectors and cables.
unit (option) and sterilizer has
 Restart sterilizer.
been interrupted.
 Check sensors.
 Check slider according to installation
instructions.
 Check output cards of the control sys-
tem on the sterilizer, and exchange if
necessary.
The unloading process is not started. • Connection between automation  Check connectors and cables.
unit (option) and sterilizer has
been interrupted.
 Test program using the web server.
 Check sensors.
instructions.
necessary.
Error during or at the end of the load- • Various causes.  Check connectors and cables.
ing or unloading process.
 Test program using the web server.
 Check sensors.
instructions.
necessary.
Scanner does not work. • Cable connection has been inter-  Eliminate cause.
rupted.
 Clean scanner.
• Connector has come loose.  Check connectors and cables.
• Scanner is dirty.  Check cabling in the switch cabinet.
 If necessary, replace scanner and
cable.
Table 8-3 Errors without error message
For errors with an error message, see Chapter 8.1 «Error messages».
107-7309 004 81 | 148

9 Maintenance
9.1 Safety instructions
The in-house technician who performs maintenance must be trained by Belimed AG and must be au-
thorized to perform maintenance on the sterilizer. Maintenance work which is intended to be per-
formed by a service technician may only be performed by in-house technicians if they have been
appropriately trained by Belimed AG.
NOTICE
Risk of damage
Unsuitable spare parts can cause damage to the product.
 Only use original spare parts from Belimed AG as specified in the spare parts catalog.
WARNING
Scalding hazard
depressurized.
CAUTION
Crushing hazard due to electrically operated sliding door

If hands or arms get trapped, they can be injured.
 Stay clear of door area during opening and closing.
 Take heed of adhesive label "Caution! Crushing hazard!".
82 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Maintenance
WARNING
Injury hazard
If the door drive starts running during maintenance work, hands or arms can get stuck between the
chain and the cog wheel.
 Before maintenance work, turn off the main switch and secure it with a padlock.
 Carry the key of the padlock with you during maintenance work.
The following preparatory steps are mandatory before starting any maintenance work:
 Switch off the sterilizer at the operating panel.

 Switch off the main switch of the sterilizer. Secure the main switch with a padlock.
 Allow the sterilizer to cool down.
 Open chamber door.
 Close utility shut-off valves (water, steam, compressed air).
9.2 Maintenance intervals

Besides the daily and weekly maintenance tasks, 3 maintenance intervals (levels 1–3) are defined.
Regular maintenance of the sterilizer is important in order to avoid malfunctions.
If maintenance is due, the symbol appears on the operating panel of the loading side. If the
symbol is displayed, the Belimed service must be informed. In the ‹Machine information› menu, it
is indicated, what maintenance is due.
 Press button.
 Press the ‹Machine information› button.
 Browse using the or button until the maintenance levels are displayed.
– It is indicated on the screen, which maintenance level is active.
After completion of maintenance, the Belimed service technician resets the message via the web ap-
plication.
Maintenance Display on the operating panel If the hours of operation are not
level reached, maintenance must be per-
formed at the latest after
1 After 650 hours of operation 3 months
2 After 2600 hours of operation 1 year
3 After 5200 hours of operation 2 years
Table 9-1 Maintenance intervals
107-7309 004 83 | 148

Maintenance Steam sterilizer MST-V 6-6-X | © Belimed
NOTICE
Testing the pressure vessel

Regardless of the maintenance intervals prescribed by Belimed AG, the pressure vessel must be
subjected to tests on a regular basis in accordance with the applicable legal regulations.
 Perform test as per applicable legal regulations on a regular basis.
9.2.1 Defining maintenance intervals

The maintenance levels can be adjusted if necessary.
 Activate the ‹System configuration› button.

 Activate the ‹System parameters› button.
 Select the ‹Maintenance› button.
 Select the maintenance level to be altered.
 Adjust the value with the and buttons.
– The maintenance interval has thus been defined.
9.3 Daily maintenance and tests (prior to start of sterilization)

The daily maintenance tasks are performed by the operating personnel (see Operating Manual).
9.4 Weekly maintenance

The weekly maintenance tasks are performed by the operating personnel (see Operating Manual).
If it is discovered that the door seal is not retracted completely, then the seal must be cleaned and
greased afresh by the in-house technical service or by the Belimed customer service.
9.5 Periodic check of the pressure vessel

Regardless of the maintenance intervals prescribed, the pressure vessel must be checked on a reg-
ular basis by the authorized inspection agency in accordance with the statutory regulations.
The inspection intervals depend on the maximum permissible pressure and the chamber volume. The
country-specific regulations apply in this regard.
DANGER
Risk to life due to electric shock or infection

Incorrect maintenance work can endanger the safe operation and result in injury or death of persons.
 Maintenance work must only be performed by authorized and trained personnel.
 In case of uncertainty with regard to correct implementation, contact the Belimed service.
9.6 Maintenance plan

 Always perform a leak test and a steam penetration test after completion of the maintenance work.
84 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Maintenance
Maintenance level 1
Maintenance level 2
Maintenance level 3
see Chap-
Maintenance item to be performed by ter
Checking the door drive X In-house technician / 10.1.1

Belimed Service
Checking the piping system X In-house technician / 10.1.2

Belimed Service
Checking and sterilizing the ventilation X In-house technician / 10.1.3

filter Belimed Service
Drying compressed air filter X In-house technician / 10.1.3

Belimed Service
Checking / replacing the ventilator in the X In-house technician / 10.1.4

operating panel Belimed Service
Performing warm up program and leak X In-house technician / 10.1.19

test Belimed Service
Steam penetration test X In-house technician / 10.1.19

Belimed Service
Replacing the door seal X In-house technician / 10.1.5

Belimed Service
Cleaning the components in the piping X In-house technician / 10.1.6

Belimed Service
Replacing the ventilation filter X In-house technician / 10.1.7

Belimed Service
Checking the solenoid valves X In-house technician / 10.1.8

Belimed Service
Checking the slanted seat valves X In-house technician / 10.1.8

Belimed Service
Checking the vacuum pump X In-house technician / 10.1.9

Belimed Service
Checking the manometers X In-house technician / 10.1.10

Belimed Service
Checking the throttle non-return valves X In-house technician / 10.1.11

Belimed Service
Testing the steam quality X In-house technician / 10.1.12

Belimed Service
107-7309 004 85 | 148

Maintenance Steam sterilizer MST-V 6-6-X | © Belimed
Maintenance level 1
Maintenance level 2
Maintenance level 3
see Chap-
Maintenance item to be performed by ter
Replacing capsule element of conden- X In-house technician / 10.1.13

sate drains Belimed Service
Switch cabinet X In-house technician / 10.1.14

Belimed Service
Replacing the PLC battery X In-house technician / 10.1.15

Belimed Service
Checking the safety devices
Checking the safety valves X Belimed Service 10.2.2
Checking the Emergency stop button X In-house technician / 10.2.1

Belimed Service
Checking door seals, seal frames X Belimed Service 10.2.3
Checking closure force of door(s) X In-house technician / 10.2.4

Belimed Service
Calibrating / adjusting the pressure sen- X Belimed Service 10.2.6

sors
Calibrating / adjusting the temperature X Belimed Service 10.2.7

sensors
Checking the zero pressure switch X Belimed Service 10.2.8
Checking the door sealing pressure sur- X Belimed Service 10.2.9

veillance
Checking the steam supply surveillance X Belimed Service 10.2.10
Adjusting the door end switches X Belimed Service 10.2.11
Integrated Bowie-Dick Test (option)
Function test X In-house technician/ 10.1.16

Belimed Service
Maintenance test device X Belimed Service 10.1.17
Scanner (option) X Belimed Service 10.1.18
Table 9-2 Maintenance plan
86 | 148 004 107-7309

10 Servicing instructions
10.1 Maintenance work on the sterilizer
10.1.1 Checking the door drive

Each chamber door has its own drive with motor and chain. This is located on the same level as the
operating panel, behind the lateral front panel which is located opposite.
 Check whether the chain is sufficiently lubricated and free of dirt.

 If necessary, clean the chain and then grease it afresh.
10.1.2 Checking the piping system

Check the entire piping system for leaks during operation. Re-seal leakages, replace gaskets or leaky
parts.
10.1.3 Check filter

Checking the ventilation filter
 Dismantle the ventilation filter (F305) and inspect it visually for damage and obstructions.
 If the filter is OK it can be reinserted. Damaged or blocked filters must be replaced.
The following work steps can be carried out as an alternative to the visual inspection to test the per-
meability of the filter.
 Select and start the ‹Leak test› program.

 When the vacuum has been reached, the next phases up to the aeration phase can be skipped
with the ‹Cycle advance› button.
 At the beginning of the ventilation phase, clock the time taken for the chamber to be aerated from
100 mbar to ambient pressure.
 If the aeration process takes longer than 3 minutes, the filter must be replaced.
Drying compressed air filter

 Unscrew the screw at the base of the filter casing.
– The condensate drains out.
 As soon as no more condensate drains out, turn the screw closed again.
10.1.4 Checking the function of the ventilators

A ventilator is installed in the switch cabinet.
 Check the function of the ventilator.

 If a ventilator is defective, it must be replaced immediately.
 Check filter mat and replace if badly soiled.
107-7309 004 87 | 148

Servicing instructions Steam sterilizer MST-V 6-6-X | © Belimed
10.1.5 Replacing the door seal
10.1.5.1 Replacing the door seal on the loading side
CAUTION
Burn hazard
 Open the chamber door on the loading side.

 Make sure that the entire door seal is exposed.
 Select button.
– The menu functions are displayed.
 Press the button until the menu item ‹System configuration› appears.
 Select the ‹System configuration› button.
 Select the ‹Machine parameters› button.
– The functions ‹Replace door seal› and ‹Maintenance› are displayed.
 Select the ‹Replace door seal› button.
 Select the ‹Blow out door seal› button.
– The door seal is pressed out of the seal frame.
NOTICE
Risk of damage
Tools and similar aids can damage the door seal.
 Do not use any tools to replace the door seal.
 Pull the door seal out of the seal frame by hand.

 Unpack the new door seal.
 Clean the new door seal with a cotton cloth.
TIP
Wear gloves
Door seal grease is difficult to wash off.
 Wear gloves.
 Grease the new door seal completely with door seal grease (material no. 350 07118).
88 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Servicing instructions
2
1 3 3 1
3 3
2 2
3 3
1 3 3 1
2
Fig. 10-1 View of door seal
 Reinstall door seal.
 Press the door seal 1 into the groove at all four corners.
 Press the door seal 2 into the groove at the center of each of the four sides.
 Press the door seal 3 into the groove at the center of each section.
 Press the remainder of the door seal into the groove.
 When the seal is fully seated in the groove, press the ‹Retract door seal› button.
– The vacuum pump starts up and generates a vacuum in the seal frame. The door seal is re-
tracted into the seal frame.
 If the door seal is not entirely retracted, press it into the groove at the relevant place by hand and
once more activate the ‹Retract door seal› button.
TIP
Clean door seal

Residues may accumulate on the inside of the door.
 After installation of the door seal, clean the surfaces of the door seal and of the seal frame.
10.1.5.2 Replacing the door seal on the unloading side
CAUTION
Burn hazard
107-7309 004 89 | 148

 Select the button on the loading side.

– The menu functions are displayed.
 Press the button twice to access the third page.
– The functions ‹Replace door seal› and ‹Maintenance› are displayed.
 Select the ‹End position› button.
– The symbol appears on the display on the unloading side.
 Switch to unloading side.
 Open the door on the unloading side completely by activating the button.
 Select button.
NOTICE
Risk of damage

 Unpack the new door seal.
 Clean the new door seal with a cotton cloth.
TIP
Wear gloves
Door seal grease is difficult to wash off.
 Wear gloves.
 Grease the new door seal completely with door seal grease.
90 | 148 004 107-7309

2
1 3 3 1
3 3
2 2
3 3
1 3 3 1
2
 When the door seal is fully seated in the groove, press the button.
once more activate the button.
TIP
Clean door seal

Residues may accumulate on the inside of the door.
 After installation of the door seal, clean the surfaces of the door seal and of the seal frame.
10.1.6 Cleaning the components in the piping
NOTICE
Risk of leaks
If a seal is used more than once, the system may develop leaks.
 As soon as a connection has been disconnected, insert a new seal.
Screens and particle filters

 Loosen screws marked in blue.
 Dismantle and clean screens and particle filters.
107-7309 004 91 | 148

Apertures and nozzles

 Loosen screws marked in red.
 Dismantle and clean apertures and spray nozzles.
10.1.7 Replacing the ventilation filter
NOTICE
Contamination hazard
After being unpacked, the filter is exposed to microbiological contamination.
 Wear disposable gloves.
 Do not remove the filter from the packaging until shortly before installation.
 Do not touch the connection thread when unpacking and installing the filter.
The ventilation filter must be replaced annually. It is located above the sterilizing chamber on the load-
ing side.
Fig. 10-3 Ventilation filter
 Screw off the ventilation filter 1.

 Screw on new ventilation filter and tighten hand-tight.
10.1.8 Checking the function of the valves

 Manually actuate solenoid valves and slanted seat valves and check them for correct function.
 If an slanted seat valve is leaking, replace the control head of the entire valve.
10.1.9 Checking the function of the vacuum pump

 Ensure that the chamber does not leak, is dry and empty.
 Start the ‹Leak test› program and measure the time that elapses until a vacuum of 70 mbar is
reached.
92 | 148 004 107-7309

TIP
Check the time measured

The performance values are output on the print-out or via the documentation system (option).
 Check the time indicated on the print-out or in the documentation system (option).
The following evacuation time must not be exceeded:
Chamber size 6-X-6 6-X-9 6-X-12 6-6-18
Max. evacuation time [min] 3 4 5 5
Table 10-1 Max. evacuation time in leak test
10.1.10 Checking the function of the manometers

 Press the button, then press the button until the menu item ‹Measurement values› ap-
pears.
 Select the ‹Measurement values› button, then activate the button to switch to the pressure
sensor readings page.
 Compare the displayed values of the pressure sensors with the corresponding manometer values.
 If a manometer deviates largely from the sensor measurements, it should be replaced. As the
manometers only perform a test function, the decision on exchange is left to the discretion of
the service technician.
10.1.11 Checking the function of the throttle non-return valves

Checking the function of the throttle non-return valves:
 Check the time setting.
Throttle non-return valve Duration [s] Function
R621 2 closure
R623 2 opening
R624 3 opening
Table 10-2 Time specification for throttle non-return valves
 If the specified time is exceeded, readjust the throttle non-return valve concerned.
10.1.12 Testing the steam quality
10.1.12.1Connections
The sterilizer is equipped with 2 connections for testing the steam quality as specified in EN 285,
Section 22.
107-7309 004 93 | 148

Fig. 10-4 Connections for testing the steam quality according to EN 285, Section 22
1 Connection 1 for steam withdrawal

2 Connection 2 for steam withdrawal
10.1.12.2Test of the non-condensable gases
TIP
Device for withdrawing the steam condensate

Some laboratories provide devices for withdrawing the steam condensate. These include a set of in-
structions, bottles and documentation templates.
 Use steam withdrawal set of the laboratory, if this is provided.
If no withdrawal device for the steam condensate is available, this can be made with the following
materials in accordance with EN 285, Section 22.4:
94 | 148 004 107-7309

1
8 2
3
7
4
6
Fig. 10-5 Schematic diagram of steam condensate withdrawal
1 Valve with impact tube, 0.6 mm restrictor bore, clamp or coupler for attach-
ment
2 Polypropylene tube, 5 m long, internal diameter 6 mm
3 Burette stand
4 Container with 8 L capacity, filled with approx. 10 kg of ice (or cold water if
need be), metal part to fix the polypropylene tube in place in the container;
ground the metal part
5 2 polypropylene bottles, each with a capacity of 250 mL
6 Connection to the condensate drain
7 Connection to the sterilizer
8 Sterilizer steam supply connection
WARNING
Scalding hazard
depressurized.
Procedure
 Connect the impact tube to the connection for the steam withdrawal according to 10.1.12.1 «Con-
nections»
 Clean and rinse the polypropylene tube and bottles with distilled water and then dry them.
 Attach polypropylene tube to impact tube.
 Place polypropylene tube with several windings in the container filled with cold water and ice and
fix it in place with the metal part.
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 Attach other end of polypropylene tube to the burette stand so that the condensate can flow into
the bottle.
 Open steam shut-off valve.
 Do not use the first 50 mL of the condensate; thereafter, fill two bottles with 250 mL of condensate
each and close them tightly. Observe the recommendation of the laboratory. The required quantity
can deviate.
 Have the condensate analyzed in a suitable laboratory.
10.1.13 Replacing capsule element of condensate drains

The condensate drain of the steam dehydration system (K504), the condensate drain in the jacket
(K502) and the condensate drain at the chamber outlet (K500, option) must be equipped with a new
membrane kit once a year.
A membrane kit contains the following replacement parts:
• Lid gasket 2
• Spring 3
• Capsule element 4
• Spacer plate 5
• Dowel screw 6
• Valve seat gasket 7
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5
6
Fig. 10-6 Individual components of the condensate drain of the steam dehydration system
1 Casing lid
2 Lid gasket
3 Spring
4 Capsule element
5 Spacer plate
6 Dowel screw
7 Valve seat gasket
8 Casing
 Shut off the inlet and the outlet of the condensate drain and make sure that the sterilizer is in a
depressurized state.
 Unscrew the lid 1 of the condensate drain.
 Remove the spring 3, the capsule element 4 and the spacer plate 5.
 Remove the dowel screw 6 and the valve seat gasket 7.
 Install new dowel screw 6 and valve seat gasket 7.
 Insert spacer plate 5.
 Replace lid gasket 2.
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TIP
Grease thread
To keep threads smooth-running, the threads must be greased.
 Grease threads with door seal grease (material no. 350 07118).
 Apply a little grease to the internal thread of the casing lid 1.

 Insert the capsule element 4 and the spring 3 and close the casing lid 1.
10.1.14 Switch cabinet
DANGER
Risk to life due to electric shock

Electric shocks can cause serious injury or death.
 Switch the building power supply to a deenergized state and safeguard it against being switched
on again.
 Retighten all screwed contacts in the switch cabinet.
NOTICE
Risk of damage
Electrostatic discharges can damage electronic components.
 Always wear an earthing wrist strap when working on electronic components.
 In the case of the main contactors, make sure that these were not insufficiently tightened. Should
this be the case, then loose contacts could have led to black discolorations.
 Replace contactors that show signs of wear.
10.1.15 Exchanging PLC buffer battery

A 3 V lithium button battery, type CR 2032, is located in the PLC. When the battery capacity is ex-
hausted, an error message (Error 7) appears on the operating panel.
NOTICE
Risk of damage
Electrostatic discharges can damage electronic components.
 Always wear an earthing wrist strap when working on electronic components.
 Open switch cabinet door.
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NOTICE
Data loss
To avoid loss of data, do not switch off the PLC.
 Do not switch off the PLC.
 Remove PLC cover.

 Hold cover on both sides and slide to the left.
Fig. 10-7 PLC with cover

 Remove old battery and insert new battery.
 Press down securing clip 1 and withdraw battery.
 Use 3 V lithium battery, type CR 2032.
107-7309 004 99 | 148

Fig. 10-8 PLC without cover

 When inserting the battery, observe correct polarity!
 Replace PLC lid.
 Press hook on the reverse side of the cover into the recesses and slide the whole cover to the
right.
– The hooks snap in audibly.
 Acknowledge error message (Error 7).
Note: If the sterilizer is switched off on the main switch because the buffer battery is discharged, the
PLC loads the data from the flash memory the next time the sterilizer is switched on. Cycle counter,
time, and date may therefore receive an outdated status. So that the cycle counter always has the
correct value, the sterilizer must be switched off at the operating panel first. This ensures that the cur-
rent data are written to the flash memory. This takes about 30 seconds.
10.1.16 Integrated Bowie-Dick function test (option)

 Run ‹Integrated Bowie-Dick Test› program with empty chamber.
– At the end of the program, the message ‹Bowie-Dick Test failed› must be displayed.
10.1.17 Maintenance of test device for integrated Bowie-Dick test (option)

The test device O-rings must be changed once a year. This is performed together with calibration and
adjustment of the T3 temperature sensor. See Chapter 10.2.7.1 .
After maintenance, the function must be tested by running the programs ‹Integrated Bowie Dick func-
tion test› and ‹Integrated Bowie-Dick Test›.
10.1.18 Scanner (option)

Holder
 Check that holder is firmly seated.
 If necessary, retighten nuts.
Wiring
 Check cable for damage or breakage.
 Replace damaged cable.
 Check that plug connectors are securely in place.
 Replace damaged connectors.
Scanner
 Examine scanner for scratches.
 Replaced damaged scanner.
 Check green illuminated button on the scanner.
 Replaced damaged scanner.
10.1.19 Operate test program

After completion of the maintenance work, run the following test programs:
Leak test
 Select and start the ‹Warm up & leak test› program.
– After servicing, the pressure increase rate must not exceed 0.5 mbar/min.
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Steam penetration test

 With Bowie-Dick Test Pack:
 Prepare a Bowie-Dick Test package in accordance with the manufacturer's instructions.
 Place a Bowie-Dick Test Pack in the sterilizer.
 Select and start the ‹Bowie-Dick Test› program.
 At the end of the program, remove the Bowie-Dick Test package.
– The test package must have undergone a discoloration in accordance with the manufactur-
er's instructions.
 With Integrated Bowie-Dick Test (option):
 Empty the chamber.
 Select and start the ‹Integrated Bowie-Dick Test› program.
– The Integrated Bowie-Dick Test must output the result ‹Bowie-Dick Test passed›.
 Bowie Dick function test with Integrated Bowie-Dick Test (option):
The Bowie Dick function test tests the case of error occurrence in the Integrated Bowie-Dick Test
(option) by means of insufficient expulsion of air from the chamber.
 Empty the chamber.
 Select and start the ‹Bowie Dick function test› program.
– The Bowie Dick function test must output the result ‹Bowie-Dick Test failed›.
10.2 Checking the safety devices of the sterilizer
10.2.1 Checking the Emergency stop button

Emergency stop button S324 switches off the supply voltage (24 V DC) of the valve outputs via
safety switching device A322. In order to take the sterilizer into operation again, the switch must be
unlocked and the error must be acknowledged on the operating panel.
The following components become de-energized when the Emergency stop button is activated:
• Activation of the door motors via contactor Q364 and relay A385-K2
• Vacuum pump
• all control valves
• solenoid valve for releasing the door seal.
The following remain exposed to live electricity:

• Solenoid valve for locking the door seal
• Solenoid valves that serve to cool the condensate This ensures that the drain cannot be damaged
by hot water.
• Measurement value recording system for pressure and temperature
• All limit switches, pressure switches, pushbuttons and operating panels on the loading side and
the unloading side.
Checking the function of the Emergency stop button

 Select and start a program.
 Activate the Emergency stop button while the program is in progress.
 Randomly check with a voltmeter (setting: ‹0 V›) on terminal XT11.45 to verify that the above-
mentioned components are not exposed to live electricity.
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 Release the Emergency stop button again and acknowledge the error message on the operating
panel.
 Cancel the restart blockage by activating the ‹Continue› button.
 In the case of 2-door models, follow the same procedure to check the Emergency stop button on
the unloading side.
10.2.2 Checking the safety valves

If possible, check the safety valves in installed condition. To do this, a steam pressure is required that
exceeds the permissible operating pressure of the chamber and the jacket by >10 %.
If the operating company cannot provide this steam pressure, then the safety valves must be re-
placed and then be tested by an accredited agency.
WARNING
Injury hazard
In the event of incorrect manipulation, the pressure vessel may, if it comes to the worst, burst.
 Have safety valves checked only by personnel who have been trained and authorized by Belimed.
Jacket safety valve (Y702)

 Refer to the type plate for the permissible operating pressure for the jacket and add 15 % to this.
 The value calculated must not under any circumstances be exceeded!
 Select the warm up program.
– The jacket heating switches on.
 During the next step, continually monitor the jacket pressure on the manometer (PI804). The pres-
sure must under no circumstances exceed the previously calculated value.
 Manually activate the steam valve for the jacket (V622) via the corresponding pilot
valve (V210.1A) until the safety valve responds or the pressure reaches the calculated value.
 Note at what pressure the safety valve was triggered. The safety valve must open at the response
pressure indicated on the safety valve, ±10 %.
 If the safety valve does not respond within the specified limits, then it must be replaced, or it must
be readjusted by an accredited agency.
Chamber safety valve (Y700)

 Refer to the type plate for the permissible operating pressure for the chamber and add 15 % to
this.
 The value calculated must not under any circumstances be exceeded!
 Select and start the warm up program.
– The jacket heating switches on.
 During the next step, continually monitor the chamber pressure on the manometer (PI800). The
pressure must under no circumstances exceed the previously calculated value.
 Manually activate the steam valve for the chamber (V623) via the corresponding pilot
valve (V623.1) until the safety valve responds or the pressure reaches the calculated value.
 Note at what pressure the safety valve was triggered. The safety valve must open at the response
pressure indicated on the safety valve, ±10 %.
 If the safety valve does not respond within the specified limits, then it must be replaced, or it must
be readjusted by an accredited agency.
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10.2.3 Checking and cleaning the door seals and the seal frames
10.2.3.1 Checking and cleaning the loading side door seal
 Open chamber door on loading side.

 Select button.
 Press the button until menu item ‹System configuration› is displayed.
 Select the ‹Blow out door seal› button.
– The door seal is pressed out of the seal frame at one position.
NOTICE
Risk of damage

 Clean the door seal with a cloth and inspect it for damage. If the door seal is damaged, it must be
replaced.
 Thoroughly clean the groove of the seal frame with a cloth.
 Grease door seal with door seal grease.
2
1 3 3 1
3 3
2 2
3 3
1 3 3 1
2
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 When the seal is fully seated in the groove, press the ‹Retract door seal› button.
once more activate the ‹Retract door seal› button.
10.2.3.2 Checking and cleaning the unloading side door seal
 Select the button on the loading side.

 Press the button twice to access the third page of the menu.
 Select the ‹End position› button.
– The symbol appears on the display on the unloading side.
 Switch to unloading side.
 Open the door on the unloading side completely by activating the button.
 Select button.
NOTICE
Risk of damage

 Clean the door seal with a cloth and inspect it for damage. If the door seal is damaged, it must be
replaced.
 Thoroughly clean the groove of the seal frame with a cloth.
 Grease door seal with door seal grease.
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2
1 3 3 1
3 3
2 2
3 3
1 3 3 1
2
 When the door seal is fully seated in the groove, press the button.
once more activate the button.
10.2.4 Checking the closure force of the doors

The doors are allowed to close with a maximum force of 150 N. The slipping clutch at the door drive
is adjusted so that it halts the door movement if a force of more than 150 N is exerted on the door.
 With the door open place a weight of 15 kg on the upper rim of the door and try to close the door
automatically.
– The door should not close.
 With the door open place a weight of 7.5 kg on the upper rim of the door and try to close the door
automatically.
– The door should close.
If one of these conditions is not fulfilled, the slipping clutch must be readjusted.
10.2.5 Adjusting the slipping clutch

Preparation
 Close the chamber door and switch off the main switch of the sterilizer.
 Open the servicing door below the chamber.
107-7309 004 105 | 148

CAUTION
Injury hazard
If the slipping clutch is disengaged, the chamber door cannot slide downwards.
 When working below the chamber door, block the door with the built-in door locking mechanism.
Fig. 10-11 Slipping clutch
1 Hexagonal socket head screw

2 Tightening nut
 Unscrew the hexagonal socket head screw 1 on the slipping clutch.
Increasing the closure force

 Turn the tightening nut 2 clockwise for approx. ⅛ turn.
 Tighten the hexagonal socket head screw 1.
Decreasing the closure force

 Turn the tightening nut 2 counterclockwise for approx. ⅛ turn.
 Tighten the hexagonal socket head screw 1.
Release door
 Turn door securing device into starting position.
 Close servicing door.
 Switch on the main switch.
 Switch on the sterilizer at the operating panel.
 Open chamber door.
 Once more check the closure force.
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10.2.6 Calibrating and adjusting the pressure sensors
10.2.6.1 Calibrating the pressure sensors
The measurement error of the measuring instrument is determined in the calibration. No technical
intervention is performed. The measurement error of the display on the measuring instrument as
compared to the true value is determined (definition of term: DIN 58950-1, version 2011-01).
Calibrating the chamber pressure sensors
The reference gauge must have a measuring accuracy of not more than ±0.1 % and a measuring
range of 0-4000 mbar.
 Connect a calibrated vacuum gauge to the validation nozzle.

 Press the button, then switch to the second page of the menu using the button.
 Select the <Measurement values> button, then activate the button to switch to the second
measurement values page.
 Compare the chamber pressure values displayed (P1 and P2) with the value of the reference
gauge.
 If a sensor deviates > 20 mbar from the reference gauge, then it must be adjusted.
 Select and start the leak test.
 While the stabilization phase is under way, switch to the measurement value display again and
compare the values displayed with those shown on the reference device.
 If a sensor deviates > 20 mbar from the reference gauge, then this sensor must be adjusted.
Calibrating the jacket and steam pipeline pressure sensors
The reference gauge must have a measuring accuracy of not more than ±0.1 % and a measuring
range of 0-4000 mbar.
WARNING
Scalding hazard
depressurized.
107-7309 004 107 | 148

NOTICE
Risk of leaks
Preparing for dismantling the pressure sensors

 Switch off the steam generator or close the utility shut-off valve.
 Close manually operated valve B808 and dismantle pressure sensor B805.
 Jacket pressure sensor B803 can only be dismantled if the jacket is cold and thus depressurized.
Check the jacket pressure on manometer PI804 before removing the pressure sensor.
Calibrating the zero point

 Dismount both sensors, the one for the steam pressure (B805) and the one for the jacket pressure
(B803), and place the sensors at a suitable place in the servicing space together with the refer-
ence gauge.
 Select the ‹Measured value› button and activate the button to switch to the second measure-
ment values page.
 Compare the values of the dismantled sensors with the reference value.
 If the deviation of a sensor exceeds 100 mbar, then the respective sensor must be replaced.
These sensors cannot be adjusted.
NOTICE
Risk of leaks
 If the sensors are within the tolerance range, reinstall the sensors.
Calibrating the terminal value by means of a calibration pressure vessel

 Connect pressure sensors B803 and B805 as well as the reference sensor to a calibration pres-
sure vessel.
 Increase the pressure in the pressure vessel to 3000 mbar and close the compressed air shut-off
valve.
 After one minute has elapsed, compare the values of the dismantled sensors with that of the ref-
erence gauge.
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NOTICE
Risk of leaks
 Relieve the pressure on the pressure vessel until it has returned to ambient pressure, then recon-
nect the pressure sensors to the jacket and the steam pipe respectively.
Calibrating the terminal value on the chamber

 Do not dismantle pressure sensors B803 and B805.
 Close manually operated valve B804 and dismantle manometer PI804.
 Install a reference sensor in place of the manometer.
 Open manually operated valve B804 again.
 Increase jacket pressure (B803) and steam supply pressure (B805) to 3000 mbar.
 After one minute has elapsed, compare the values of the sensors with that of the reference gauge.
10.2.6.2 Adjusting the pressure sensors
Adjusting the zero point

 Select and start the leak test.
 Press the button, then switch to the third page of the menu using the button.
 Select the ‹Adjustment› button.
 Select the pressure sensor to be adjusted.
 Select the ‹Zero point / Gain› button and set the value to ‹Zero point›.
 As soon as the stabilization time has elapsed, enter the value of the reference gauge in the ‹Ref-
erence value› field.
– The value in the ‹Corrected value› field must adapt to the reference value.
TIP
The reference pressure can only be entered within a range of ±200 mbar. If the deviation is larger,
the pressure sensor must be replaced.
 Discontinue the leak test.
Adjusting the gain

 Connect shut-off valve to the validation flange and connect the other end to compressed air.
 Remove connector X43 on PCB A385 and press the Emergency stop button.
– All valves close.
 Open the installed shut-off valve until the chamber pressure reaches 3200 ±100 mbar.
107-7309 004 109 | 148

 Wait until the pressure has stabilized.

 Select the pressure sensor to be adjusted.
 Select the ‹Zero point / Gain› button and set the value to ‹Gain›.
 As soon as the stabilization time has elapsed, enter the value of the reference gauge in the ‹Ref-
erence value› field.
– The value in the ‹Corrected value› field must adapt to the reference value.
TIP
The reference pressure can only be entered within a range of ±200 mbar. If the deviation is larger,
the pressure sensor must be replaced.
 Reconnect connector X43 to PCB A385.
10.2.7 Calibrating and adjusting the temperature sensors
10.2.7.1 Calibrating the temperature sensors
The measurement error of the measuring instrument is determined in the calibration. No technical
intervention is performed. The measurement error of the display on the measuring instrument as
compared to the true value is determined (definition of term: DIN 58950-1, version 2011-01).
The reference sensor must have a measuring accuracy of ±0,1 °C.
WARNING
Scalding hazard
depressurized.
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NOTICE
Risk of malfunctions
If the temperature sensor of the Integrated Bowie-Dick Test (option) is not reinstalled in the same po-
sition, this can cause malfunctions.
 After the check has been performed, the temperature sensor must be once more immersed up to
the mark 2 in the Bowie-Dick Test device.
 Replace O-ring seals 1 once a year.
Fig. 10-12 Integrated Bowie-Dick Test device (option)
1 O-ring seals
2 Mark
NOTICE
If temperature sensor T3 (B813) of the air detector (option) is not reinstalled in the same position, this
can cause malfunctions.
 Before removing, apply a mark to the sensor with a pen or adhesive tape.
 After performing the check, immerse the temperature sensor in the air detector (option) to exactly
the same depth again.
Calibrating the zero point

 Select the <Measurement values> button.
 Dismantle the temperature sensors for T1 (B811), T2 (B812), T3 (B813), T4 (B815) and
T5 (B817).
 Immerse the dismantled sensors together with the reference sensor either in an ice-water bath
(0 °C) or in a bucket filled with water (15-25 °C).
– The sensors must be immersed to a depth of at least 100 mm; if possible, up to the end of the
sensor tube. If the sensors are calibrated in the water bath, then the water bath must be
stirred continually.
107-7309 004 111 | 148

 Wait until the sensors indicate a stable temperature for >5 minutes.
– If the sensors for T1 (B811), T2 (B812) and T3 (B813) deviate >0,2 °C from the reference sen-
sor, then the zero point must be calibrated.
– If the sensors for T4 (B815), T5 (B817) deviate >2 °C from the reference sensor, then the sen-
sor(s) concerned must be replaced. These sensors cannot be adjusted.
NOTICE
Risk of leaks
Calibrating the terminal value

 Place the sensors in the oil bath.
– The sensors must be immersed to a depth of at least 100 mm; if possible, up to the end of the
sensor tube.
 Select the ‹Measurement values› button.
 Adjust the temperature of the oil bath to 134 °C.
 Wait until the sensors indicate a stable temperature for >5 minutes.
– If the sensors for T1 (B811), T2 (B812) and T3 (B813/814) deviate > 0.2 °C / > 0.4 °F from the
reference sensor, then the zero point must be calibrated.
– If the sensors for T4 (B815), T5 (B817) deviate >2 °C from the reference sensor, then the sen-
sor(s) concerned must be replaced. These sensors cannot be adjusted.
NOTICE
Risk of leaks
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10.2.7.2 Adjusting the temperature sensors
NOTICE
If the temperature sensor of the Integrated Bowie-Dick Test (option) is not reinstalled in the same po-
sition, this can cause malfunctions.
 After the check has been performed, the temperature sensor must be once more immersed up to
the mark 2 in the Bowie-Dick Test device.
 Replace O-ring seals 1 once a year.
Fig. 10-13 Integrated Bowie-Dick Test device (option)
1 O-ring seals
2 Mark
NOTICE
If temperature sensor T3 (B813) of the air detector (option) is not reinstalled in the same position, this
can cause malfunctions.
 Before removing, apply a mark to the sensor with a pen or adhesive tape.
 After performing the check, immerse the temperature sensor in the air detector (option) to exactly
the same depth again.
Adjusting the zero point

 Dismantle the temperature sensor to be calibrated.
 Immerse the sensor together with the reference sensor either in an ice-water bath (0 °C) or in a
bucket filled with water (15–25 °C).
 The sensors must be immersed to a depth of >100 mm, if possible up to the end of the sensor
tube. If the sensors are calibrated in the water bath, then the water bath must be stirred
continually.
107-7309 004 113 | 148

 Select the appropriate button for the respective sensor.

 Wait until the sensors indicate a stable temperature for >5 minutes. The temperature currently
measured is displayed in the ‹Uncorrected value› field.
 Select the ‹Reference value› field and enter the temperature indicated on the reference sensor
using the and buttons. Confirm with ‹OK› button.
TIP
Reference temperature
The reference temperature can only be entered in the range of ±2 °C with respect to the ‹Uncorrected
value›. If the sensor deviates >2 °C from the reference sensor, then the sensor or the analog compo-
nent assembly must be replaced.
 Select the ‹Zero point / Gain› button and change the value to ‹Zero point› using the and
buttons. Confirm with ‹OK› button.
– The value in the ‹Corrected value› field must agree with the reference value.
Adjusting the terminal value

 Dismantle the temperature sensor to be calibrated and immerse it together with the reference sen-
sor in the oil bath or a thermoblock.
 The sensors must be immersed to a depth of >100 mm, if possible up to the end of the sensor
tube.
 Adjust the temperature of the oil bath or the thermoblock to 134 °C.
CAUTION
Risk of damage
Use of incorrect components may lead to damage when using the thermoblock.
 Use appropriate sheaths:

Internal diameter of sheath = external diameter of sensor +0,1 mm.
 Select the appropriate button for the respective sensor.
 Wait until the sensors indicate a stable temperature for >5 minutes. The temperature currently
measured is displayed in the ‹Uncorrected value› field.
 Select the ‹Reference value› field and enter the temperature indicated on the reference sensor
using the and buttons. Confirm with ‹OK› button.
 Select the ‹Zero point / Gain› button and change the value to ‹Zero point› using the and
buttons. Confirm with ‹OK› button.
 Check the value in the ‹Corrected value› field.
– The value in the ‹Corrected value› field must agree with the reference value.
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10.2.8 Checking the zero pressure switch
10.2.8.1 Checking the function of the zero pressure switch
 Start the ‹Warm up & leak test› program.

 Wait until the chamber pressure has reached at least 1500 mbar absolute pressure.
Fig. 10-14 I/O-PCB above the PLC
1 Light-emitting diode
 Check on I/O-PCB A385 above the PLC, whether light-emitting diode (LED) D5 1 is lit.
– The light-emitting diode must not be lit.
 Disconnect the connector from pressure switch B335.
– The error message ‹Chamber zero pressure surveillance› must appear on the operating panel.
 Reconnect the connector to the pressure switch.
 Acknowledge the error message and terminate the program.
10.2.8.2 Checking the switching point of the zero pressure switch
 Start the ‹Warm up & leak test› program and wait until the chamber pressure has reached
1500 mbar absolute pressure.
 Check on I/O-PCB A385 above the PLC, whether light-emitting diode D5 is lit.
– The light-emitting diode must not be lit.
 Check the position of contactor Q364.
– The contactor must be disengaged (position indicator on ‹1›).
 Discontinue the program and observe light-emitting diode D5.
– When light-emitting diode D5 is lit, the chamber pressure must be 100 mbar excess pressure.
In addition, contactor Q364 must be engaged (position indicator on ‹1›)
10.2.9 Checking the door sealing pressure surveillance

Steam valve V623 must only open if the chamber doors are locked.
 Start ‹Leak test› program.
– Pilot valve (M334/V334) opens and releases the compressed air supply to pilot valve (M623/
V623.1). When the valve is in actuated state, the red position indicator on the pilot valve proj-
ects approx. 2 mm.
 Reduce the door sealing pressure to 2 bar on pressure controller V300.
– The door sealing pressure slowly decreases. If the pressure at pressure switch B331 drops to
<2.2 bar, the error message ‹Door not locked› appears on the operating panel and the program
is automatically terminated.
107-7309 004 115 | 148

 Check whether pilot valves (M334/V334) and (M623/V623.1), and thus also steam valve V623,
are closed.
– The red position indicator of the pilot valves must not project.
 Acknowledge the alarm on the operating panel and restart the ‹Leak test› program.
– The program should not start, and the error message must reappear on the operating panel
after 10 seconds.
 Increase the door sealing pressure to 3 bar again on the pressure controller.
10.2.10 Checking the steam supply surveillance

Steam valve V623 must only open if the chamber doors are locked.
 Start ‹Leak test› program.
– Pilot valve (M334/V334) must open and release the compressed air supply to pilot valve (623/
V623.1). When the valve has been actuated, the red position indicator on the pilot valve proj-
ects approx. 2 mm.
 Manually activate door end switch B332 on the loading side.
– The error message ‹LS door not closed› appears on the operating panel and the program is
automatically terminated.
 Check whether pilot valves (M334/V334) and (623/V334), and thus also steam valve V623, are
closed.
– The red position indicator of the pilot valves must not project.
 In the case of 2-door models, repeat the same test on the unloading side with door end
switch B333.
10.2.11 Checking the door end switches

End switch B332 ‹Door closed›
 Open the door approx. 10 cm by hand.
 Connect a voltmeter to terminal XT23.4.
– The voltage must be 24 V.
 Slowly close the door while at the same time observing the voltmeter.
– When the switching point is reached, the end switch interrupts the electrical circuit and the volt-
meter indicates that there is no longer any voltage.
116 | 148 004 107-7309

 As soon as the end switch 3 switches off, stop the door and measure the distance ‹A› between
the door leaf 2 and the plastic stopper 1.
– The distance must be 1–3 mm.
1
A
Fig. 10-15 Distance ‹A› between the door leaf 2 and the plastic stopper 1
 Slowly open the door again while at the same time observing the voltmeter.
 As soon as the end switch 3 switches on again, stop the door and once more measure the dis-
tance ‹A› between the door leaf 2 and the plastic stopper 1.
– The distance must be 10 mm.
End switch B342 ‹Door open›

 Open the door by hand until the lower edge is almost at the end switch.
– The voltmeter must indicate that there is no voltage.
 Open the door further while at the same time observing the voltmeter.
– When the switching point is reached, the end switch closes the electrical circuit and the volt-
meter indicates a voltage of 24 V.
 As soon as the end switch 3 switches off, stop the door and measure the distance ‹B› between
the door leaf 2 and the upper edge of the seal frame 1.
Fig. 10-16 Distance ‹B› between the door leaf 2 and the upper edge of the seal frame 1
107-7309 004 117 | 148

End switch B333 «Door closed»

 Open the door approx. 10 cm by hand.
– The voltage must be 24 V.
 Slowly close the door while at the same time observing the voltmeter.
– When the switching point is reached, the end switch interrupts the electrical circuit and the volt-
meter indicates that there is no longer any voltage.
 As soon as the end switch 3 switches off, stop the door and measure the distance ‹A› between
the door leaf 2 and the plastic stopper 1.
1
A
Fig. 10-17 Distance ‹A› between the door leaf 2 and the plastic stopper 1
 Slowly open the door again while at the same time observing the voltmeter.
 As soon as the end switch 3 switches on again, stop the door and once more measure the dis-
tance ‹A› between the door leaf 2 and the plastic stopper 1.
– The distance must be 10 mm.
End switch B343 ‹Door open›

 Open the door by hand until the lower edge is almost at the end switch.
– The voltmeter must indicate that there is no voltage.
 Open the door further while at the same time observing the voltmeter.
– When the switching point is reached, the end switch closes the electrical circuit and the volt-
meter indicates a voltage of 24 V.
118 | 148 004 107-7309

 As soon as the end switch 3 switches off, stop the door and measure the distance ‹B› between
the door leaf 2 and the upper edge of the seal frame 1.
Fig. 10-18 Distance ‹B› between the door leaf 2 and the upper edge of the seal frame 1
107-7309 004 119 | 148

11 Precautions to take when shutting down

If the product is shut down for a longer period of time, the following precautions must be tak-
en:
 Close all utility shut-off valves.
 Switch off main switch.
 In the event of a standstill of more than 1 month, fill the vacuum pump with a water-soluble pre-
servative. 1-2 liters of liquid preservative are required, depending on the size of the vacuum pump.
If there is danger of frost, the following measures must additionally be taken:

 Uninstall pressure transducers and pressure switches.
 Empty all pipes.
 Empty all components (Pumps, heat-exchangers, valves).
If the product is taken into operation again after a longer standstill, the following tasks must be per-
formed:
 Open utility shut-off valves.

 Switch on the man switch.
If there is danger of frost, the following measures must additionally be taken:
 Reinstall pressure transducers and pressure switches.

 After a standstill of more than 1 month, the vacuum pump must be checked for free movement. If
necessary, unblock the pump shaft by turning it by hand.
120 | 148 004 107-7309

12 Technical data
12.1 General
Model 6-6-6 6-6-9 6-6-12 6-6-18
Product name Steam sterilizer MST-V in compliance with EN 285
Series MST
Medical device Class IIb
Chamber volume [L] 300 430 585 880
Excess pressure during opera-

2.7
tion [bar]
Maximum permissible operating

141
temperature [°C]
Noise level according to ISO 3746

69 75
[dBA]
Table 12-1 General technical data
12.2 Dimensions and weights
12.2.1 Steam sterilizer
Model 6-6-6 6-6-9 6-6-12 6-6-18
Height 660
Chamber clearance [mm] Width 660
Depth 700 1000 1354 2000
1-door 720 857 1404 –

Approx. operating weight [kg]
2-door 895 1032 1212 1534
1-door 940 1170 1435 –

Approx. test weight [kg]
2-door 1115 1345 1643 2180
Table 12-2 Dimensions and weights of steam sterilizer
107-7309 004 121 | 148

Technical data Steam sterilizer MST-V 6-6-X | © Belimed
12.2.2 Batch cart
Model CW 6-6-6 CW 6-6-9 CW 6-6-12
Material Standard 1.4301 (ASTM 304)
Height 563
Dimensions [mm] Width 600
Depth 655 955 1330
Weight [kg] 12 15 18
per
Maximum loading capacitya[kg] 30 45 60
support grid
Total 68 102 136

a. The maximum loading capacity must not be exceeded.
Table 12-3 Dimensions and weights of batch carts
12.2.3 Extendable shelves (option)
Model 6-X-6 6-X-9
Material Standard 1.4301 (ASTM 304)
Height 393
Overall assembly [mm] Width 665
Depth 610 910
Total weight [kg / lbs] 32 / 71 41 / 90
Height 29
Width 600
Each extendable shelf [mm]
Depth 600 900
Individual weight [kg / lbs] 8.5 / 19 12.2 / 27
Of each extendable shelf (both

30 / 66 45 / 99
Maximum loading capacitya installed)
[kg /
lbs]
Bottom extendable shelf (top
60 / 132 90 / 198
extendable shelf uninstalled)
a. The maximum loading capacity must not be exceeded.
Table 12-4 Dimensions and weights of the extendable shelves (option)
122 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Technical data
12.3 Quality of utilities
12.3.1 Compressed air quality

The quality of the compressed air must according to EN 285 meet the following requirements:
• Pressure of 5–7 bar
• Free of water in liquid form
• Free of particles >25 m
• Free of oil droplets >2 m
12.3.2 Cold water quality

The cold water for the heat exchanger - version without cooling water switch-over (option) - and the
vacuum pump (all versions) must be of drinking water quality and must meet the requirements spec-
ified in the following table.
Recommended
Maximum value
value
pH 6.5–8.0 6.0–8.5
Hardness (sum of alkaline earth metal ions) [mmol/L] 0.7–2.0 2.0
Total dissolved minerals [mg/L] 50–200 300
Table 12-5 Requirements for cold water quality
12.3.3 Cooling water quality in systems with cooling circuit (option)
Recommended Maximum
Value Value
Hardness (sum of alkaline earth metal ions) [mmol/L] 0.7–2 2
Table 12-6 Requirements with regard to the cooling water quality for cooling water switch-over (option)
12.3.4 Steam quality, external steam supply (option)

Steam from external supply (option) must be free of condensate and must be saturated in order to
achieve good drying of the sterilized goods. The suggested threshold values for contamination in the
condensate as well as the required properties of the steam are specified as follows in EN 285,
Chapter 13.3. and Annex B
107-7309 004 123 | 148

Substance/property Condensate
Silicates (SiO2)  0.1 mg/L
Iron  0.1 mg/L
Lead  0.05 mg/L
Chlorides (Cl-)  0.1 mg/L
Conductivity (at 25 °C) 3 S/cm
pH (degree of acidity) 5–7
Table 12-7 Maximum values for contaminations in the condensate
Steam properties
Required value
as defined in EN 285
Dryness value for loads containing metal 0.950.97
Overheating 25 K
Non-condensable gases 3.5 % v/v
Table 12-8 Required properties of the steam
124 | 148 004 107-7309

Steam sterilizer MST-V 6-6-X | © Belimed Technical data
12.4 Electrical connection specifications
12.4.1 Steam sterilizer (3N~200–230 V, 50/60 Hz)
Model 6-6-6 6-6-9 6-6-12 6-6-18
Operating voltage [V] 3N~200–230
Frequency [Hz] 50 / 60
Nominal current [A] 7.2 / 7.7 9.2 / 12.5
Pre-fuse [A] 10 16
Minimum cross section of con-

1.5
necting lead [mm²]
IP protection type IP 20
Electrical safety EN 61010-1, EN 61010-2-040
Electromagnetic compatibility EN 61326-1
Table 12-9 Electrical connection specifications for steam sterilizer (3N~200–230 V, 50/60 Hz)
12.4.2 Steam sterilizer (3N~380–420 V, 50/60 Hz)
Model 6-6-6 6-6-9 6-6-12 6-6-18
Operating voltage [V] 3N~380–420
Frequency [Hz] 50 / 60
Nominal current [A] 4.5 / 4.7 6.0 / 7.5
Pre-fuse [A] 10
Minimum cross section of con-

1.5
necting lead [mm²]
IP protection type IP 20
Electrical safety EN 61010-1, EN 61010-2-040
Electromagnetic compatibility EN 61326-1
Table 12-10 Electrical connection specifications for steam sterilizer (3N~380–420 V, 50/60 Hz)
107-7309 004 125 | 148

12.5 Surrounding conditions
12.5.1 Operation
Use Indoors
Ambient temperature +5 °C to +40 °C

as per EN 61010-1
Ambient pressure +75 kPa to +106 kPa
Maximum operating altitude 2000 m above sea levela
Maximum relative humidity 80 % for temperatures up to +31 °C,

decreasing linearly to 50 % at +40 °C
Earthquake protection Earthquake-proof construction
Mains voltage fluctuations ±10% of the nominal voltage

a. When operating the steam generator at altitudes > 1500 m above sea level, parameters must be changed.
Table 12-11 Surrounding conditions while in operation
12.5.2 Storage
Storage Indoors
Ambient temperature +0 °C to +50 °C
Ambient pressure +75 kPa to +106 kPa
Relative humidity 10 % to 90 %, non-condensing
Atmosphere Non-corrosive
Storage duration 1 year at most
Table 12-12 Surrounding conditions while in storage
12.6 Cycle documentation printer
Technology Thermal printer
Characters per line 42 characters
Paper width 57.5 mm
Roll diameter 50 mm
Table 12-13 Cycle documentation printer
126 | 148 004 107-7309

P&I diagram 6-6-6/9/12
Appendix 1: P&I diagram 6-6-6/9/12
Technical Manual Steam sterilizer MST-V 6-6-X © Belimed 2017 127/148

P&I diagram, 6-6-6/9/12, with cooling water switch-over (option)
Appendix 2: P&I diagram, 6-6-6/9/12, with cooling water switch-over (option)
128/148 © Belimed 2017 Technical Manual Steam sterilizer MST-V 6-6-X

P&I diagram, 6-6-18
Appendix 3: P&I diagram, 6-6-18

P&I diagram, 6-6-18, with cooling water switch-over (option)
Appendix 4: P&I diagram, 6-6-18, with cooling water switch-over (option)

1 2 3 4 5 6 7 8
BAUSEITIGE
LIEFERUNG /
DELIVERY BY
A CUSTOMER A
DAMPF VOM DAMPFERZEUGER /

STEAM FROM STEAM GENERATOR
B B
Technical Manual Steam sterilizer MST-V 6-6-X

YS YS
Q1001 Q1002
"NO"
C C
DAMPF / SD DAMPF ZUM STERILISATOR /
STEAM DN 20 STEAM TO STERILIZER
© Belimed 2017
YS
D Q1003 D
Appendix 5: P&I diagram with external steam switch-over (option)
Q1001
DRUCKLUFT VON STERILISATOR /

COMPRESSED AIR FROM Q1002
STERILIZER
E E
Project Equipment Format Symbols standard PCE standard
---- ---- A3 ISO 10628 EN 62424
Verifier Originator Document type
PCH SWI R&I Schema / P&I-diagram
Customer,
Machine type: MST-V 09.02
Belimed AG
Zelgstrasse 8 Fremddampfumschaltung FD/ED / External steam switch-over
CH-8583 Sulgen
www.belimed.com Part number Document number
F The reproduction, distribution and utilization of this document as well
--- 1005-3801 F
as the communication of its contents to others without express Revision index Revision number Date of issue Sheet
authorization is prohibited. Offenders will be held liable for the
payment of damages. Copyright © BELIMED 01 - 14.08.2017 1/1
1 2 3 4 5 6 7 8
P&I diagram with external steam switch-over (option)
131/148
Spare parts drawing - sterilizer
Appendix 6: Spare parts drawing - sterilizer

6 Detail A Detail B Detail C
E
11 14 14
8 15 13
A 11
E 5
13
3

C B
10
7
9
17
18
19 16 2
Detail D Schnitt E-E

Appendix 7: Spare parts drawing - transport cart, 6-0-6/9/12
© Belimed 2017
9 11 13
10
1 4
12
22 11 14
20 21
14
Das Urheberrecht an dieser Zeichnung und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit bei
unserer Firma. Ohne unsere schriftliche Genehmigung dürfen sie nicht kopiert oder vervielfältigt, auch niemals Dritten mitgeteilt
oder zugänglich gemacht werden.
Ersetzt durch Ersatz für Werkstoff
Materialnummer Format Mstb. 1:8

Gez.
D Kein Art. Bezug A2 17.11.2015 TST
Version Geänd.
Spare part drawing Gepr.
Spare parts drawing - transport cart, 6-0-6/9/12
Transport cart X-6-X 00

Phase Entwicklung
Belimed AG Blatt Dokumentnummer
Grienbachstrasse 11 1
6300 Zug, Switzerland von 000-272-218
1
133/148
134/148
Detail A
4
5
10
Spare parts drawing - batch cart, 6-0-6/9/12
6
Appendix 8: Spare parts drawing - batch cart, 6-0-6/9/12
1
3
11 A
© Belimed 2017
12
9
7
5
2
11

Kein Art. Bezug A2 Gez. 16.11.2015 TST
Version Geänd.
Spare part drawing Gepr.
Batch cart X-6-X 00
Phase Entwicklung
1

Spare parts drawing for Integrated Bowie-Dick Test (option)
Appendix 9: Spare parts drawing for Integrated Bowie-Dick Test (option)

Spare parts drawing for upgrade kit TS 09 (option)
Appendix 10: Spare parts drawing for upgrade kit TS 09 (option)

A B
1
1

D
C
10
© Belimed 2017
Appendix 11: Spare parts drawing for extendable shelf (option)
11 11
3
9 10
4
7 5 13 2
12 6
Detail A 8 Detail C
Detail B Detail D

Kein Art. Bezug A2 Gez. 16.05.2017 STU
Version Geänd.
MST-V Auszugstablar 6-6-X Ersatzteil-Zei Gepr.
spare part drawing 00
Phase Entwicklung
6300 Zug, Switzerland von
Spare parts drawing for extendable shelf (option)
1
000-314-617
137/148
138/148
Detail A
4
Spare parts drawing for foot switch (option)
Appendix 12: Spare parts drawing for foot switch (option)
© Belimed 2017
3
2
1
A oder zugänglich gemacht werden.

Kein Art. Bezug A2 Gez. 16.05.2017 STU
Version Geänd.
MST-V Fussschalter Ersatzteil-Zeichnung Gepr. 07.07.2017 PCH
spare part drawing 00
Phase Entwicklung
1

Spare parts drawing for scanner (option)
Appendix 13: Spare parts drawing for scanner (option)

Spare parts
Appendix 14: Spare parts
Ersatzteilliste / Spare parts

Baureihe / Series: MST-V 09.02 EU DGRL
Modell / Model: 6-6-6 / 6-6-9 / 6-6-12 / 6-6-18
Kennzeichnung gemäss / Designation according to:
Mechanische Komponenten / Mechanical parts: MST-V 6-6-x 000-285-914
Integrierter Bowie Dick Test / Integrated Bowie Dick Test 000-287-107
Transportwagen / Transfer cart 000-272-218
Chargenwagen / Batch cart 000-272-180
Auszugstablar / Pull-out Shelf 000-314-617
Fussschalter / Foot switch 000-314-667
Transportsystem TS 09 / Transport system TS 09 000-314-313
Barcodescannerkit / Barcode scanner kit 000-319-015
Verfahrenstechnik / Process technology: MST-V ohne Kühlkreislauf / without cooling circuit 60_300.18233
MST-V mit Kühlkreislauf / with cooling circuit 60_300.18235
MST-V 6-6-18 ohne Kühlkreislauf / without cooling circuit 60_300.18237
MST-V 6-6-18 mit Kühlkreislauf / with cooling circuit 60_300.18238
MST-V Fremddampfumschaltung / External steam switch-over 1005-3801
Elektrische Komponenten / Electrical parts: EU 1004-0627
Typ / Type A = Ersatzteil / Spare part

B = Verschleissteil / Wearing part
C = Kritisches Ersatzteil / Critical spare part
D = Verbrauchsmaterial / Consumable
Kennzeichen Menge Artikel-Nr. Bezeichnung Description Typ

Identification Qty Part no. Type
Mechanische Teile / Mechanical parts
MST-V 6-6-X Ersatzteil-Zeichnung / Spare part drawing
Zeichnung / Drawing: 000-285-914
1 1 VS1 243004 Druckverschluss Pressure trap A
2 VS2
2 1 VS2 04-000-097-117 Glas zu Bedienpanel Glass, control unit unloading side (complete) A
Entladeseite kompl.
3 1 VS2 04-000-095-844 Glasklappe Entladeseite Glass hatch unloading side A
4 1 VS1 04-000-095-404 Glas oben komplett upper Glass (complete) A
2 VS2
5 1 04-000-095-393 Glas zu Bedienpanel Glass, control unit loading side (complete) A
Beladeseite kompl.
6 1 VS1 04-000-095-378 Glas zu Nothaltschalter komplett Glass for emergency stop (complete) A
2 VS2
7 1 04-000-095-322 Glasklappe mit Schlitz Glass hatch with slot A
8 1 104-9797 Front geklebt Beladeseite Front (glued) loading side A
9 1 VS2 105-2850 Front geklebt Entladeseite Front (glued) unloading side A
10 1 VS1 04-000-100-992 Sockelblende geklebt Plinth panel glued A
2 VS2
11 1 VS1 03-001.2366 Rutschnabe LS-40 Sliding hub LS-40 A
2 VS2
12 2 VS1 106-8194 Türführung -6- Door lead -6- A
4 VS2
13 1 VS1 750 09566 Türdichtung Door seal B
2 VS2 ø19x2620 mm ø19x2620 mm
14 1 106-7423 Ablaufsieb komplett Drainage screen complete B
15 1 350 07118 Türdichtungsfett Lubricant for door seal D
M 154 1 5120-03 Türmotor S1 Door motor S1 A
Getriebemotor 0.040 kW 50 Hz Gear motor 0.040 kW 50 Hz
M 156 1 VS2 5120-03 Türmotor S2 Door motor S2 A
Getriebemotor 0.040 kW 50 Hz Gear motor 0.040 kW 50 Hz
S 332 1 5213-200 Endschalter, Tür geschlossen S1 Door closed S1 end relief A
S 333 1 5213-200 Endschalter, Tür offen S1 Door open S1 end relief A
S 342 1 VS2 5213-200 Endschalter, Tür geschlossen S2 Door closed S2 end relief A
S 343 1 VS2 5213-200 Endschalter, Tür offen S2 Door open S2 end relief A
16 2 VS1 350 05743 Flanschlager 2-Loch Flange bearing (2 gaps)
4 VS2 B
17 1 VS1 106-4845 Türblattabdeckung 6-6-X Door leaf cover 6-6-X
2 VS2 A
18 1 106-4928 Tropfblech ohne Bowie Dick Test Drip sheet without Bowie Dick Test A
19 1 05-001.1055 Dampfprallblech MST-V 666/9/12 Stam deflector Sheet MST-V 666/9/12 A
19 1 107-4080 Dampfprallblech MST-V 6618 Stam deflector Sheet MST-V 6618 A
1004-5011 V05 ETLi MST-V 09.02 DGRL 2017-10-09 SAP 1004-5011 Version 05 Seite / page: 1 / 7

Spare parts

MST-V 6-6-6
20 2 107-6915 Laufschiene 6-6-6 VSX Slide rail 6-6-6 VSX A
MST-V 6-6-9
MST-V 6-6-12
MST-V 6-6-18
Intgrierter Bowie Dick Test Ersatzteil-Zeichnung / Option Integrated Bowie Dick Test spare part drawing für / for MST-V 6-6-6 / MST-V 6-6-12
1 1 107-6793 T-Stück DN32 vormontiert T-piece DN32 premounted A
2 3 156SI1040-02 Dichtung,Klammer 1 1/2" Clamp seal 1 1/2" A
3 2 101-7734 Rohrklammer 50.5 mm Pipe clamp 50.5 mm A
4 1 107-6575 Gerade Steckverschraubung 4 mm - M5 Screw connection 4 mm - M5 A
5 1 102-0866 Einsatz Insert A
6 1 107-4709 Adapter M10x1 / M6 Adapter M10x1 / M6 A
7 2 107-6244 Dichtung 1.5x5.5x2 FPM Seal 1.5x5.5x2 FPM B
8 1 107-3459 Dichtung 7x10x1.5 FPM Seal 7x10x1.5 FPM B
9 1.5 m 107-4356 Schlauch 3 0.5 PTFE Tube 3 0.5 PTFE A
10 0.03 m 107-4390 Schlauch 5.5 1.5 Silikon Tube 5.5 1.5 Silikon A
11 1 107-6663 Tropfblech Bowie Dick Test 6-6-X geschw. Drip panel Bowie Dick Test 6-6-X welded A
12 2 107-1587 Halterplatte Holder plate A
13 1 107-1586 Rohrhalterung ø6x1 Pipe holder ø6x1 A
14 2 20000A2 6X08-01 Linsenschraube A2 M6x8 Torx Pan head screw A2 M6x8 torx A
15 2 153MS0UGN008-01 Uebergangsnippel Ms 8-1/4" Adapter Ms 8-1/4" A
16 1 153MS0TVS008 T-Verschraubung Ms 8 mm T-screwing Ms 8 mm A
17 1 153MS0UGM008 Uebergangsmuffe Ms 8-1/4" reducing socket Ms 8-1/4" A
18 1 153A40STO008-01 6Kant-Stopfen 1/4" Hexagon stopper 1/4" A
19 1 153RG0DON008-01 Doppelnippel 1/4" Double nipple 1/4" A
20 1 153MS0VME008-01 Verschr.m.Einschraubnippel Ms Fitting with adjustable nipple Ms A
21 1 153MS0KRR008 Klemmring reduziert Ms 8-6 mm Clamp ring reduced Ms 8-6 mm A
22 2.0 m 121001-08 Rohr 4 2.7 Polyamid Pipe 4 2,7 Polyamid A
23 1 107-6845 Kabel Luftnachweisgerät Wire air detector A
24 1 107-6853 Kabel Integrierter Bowie Dick Test Wire integrated Bowie Dick Test A
Transportwagen Ersatzteil-Zeichnung / Transfer cart spare part drawing
1 1 107-1337 Anschlag Stopper B
2 1 107-1353 Verriegelung Interlock A
3 1 107-1355 Verriegelung Interlock A
4 1 107-1758 Griff 80x26.5 PP Knebelgriff Handle 80x26.5 PP T-handle A
5 2 107-1761 Gleitlager 14x20x2 Iglidur M250 Slide bearing 14x20x2 Iglidur M250 A
6 1 107-1121 Andockung links Docking device left B
7 1 107-1356 Andockung rechts Docking device right B
8 2 20933A2 6X30 6K-Schraube A2 o.Sch. M6x30 C 6K-Schraube A2 o.Sch. M6x30 C A
9 6 107-1763 Scheibe DIN128 5.1x9.2x1.2 A4 Washer DIN128 5.1x9.2x1.2 A4 A
10 6 107-1766 Schraube ISO4762 M5x12 A2 Zylinder Screw ISO4762 M5x12 A2 Cylinder A
11 6 107-1762 Scheibe DIN128 6.1x11.8x1.6 A4 Disk DIN128 6.1x11.8x1.6 A4 A
14 6 20125A2M 6 Unterlagsscheibe A2 M6 Washer A2 M6 A
15 1 107-1685 Scheibe 15x25x1.5 Iglidur G Ra0.8G Disk 15x25x1.5 Iglidur G Ra0.8S A
16 1 107-0004 Gleitlager 14x16x1 Iglidur G Slide bearing 14x16x1 Iglidur G A
17 1 107-1722 Feder DIN2098 20x3.2x49.5 1.4310 Spring DIN2098 20x3.2x49.5 1.4310 A
18 2 107-1754 Rolle 125x31 980N Bockrolle Roller 125x31 980N Fixed roller B
19 2 107-1752 Rolle 125x32 980N Lenkrolle Roller 125x32 980N Steering roller B
20 1 107-2261 Sicherheitsaufkleber Decal transport cart A
21 1 107-2263 Sicherheitshinweis Decal transport cart A
22 -6: 2 107-5977 Rampe Ramp A
-9: 2
Chargenwagen Ersatzteil-Zeichnung / Batch cart spare part drawing
1 -6: 8 107-1365 Rad kompl. Wheel complete B
-9: 10
-12: 12
2 -6: 2 107-1366 Achse Axis A

-9: 2
3 -6: 2 107-1364 Kupplungshaken Coupling hook A
-9: 2
4 -6: 8 107-1367 Achse Axis A
-9: 10
-12: 12
5 -6: 8 107-1971 Sicherungsring DIN471 8x0.8 A2 phr Lock ring DIN471 8x0.8 A2 phr A
-9: 10
-12: 12
6 -6: 2 107-1794 Scheibe Nord-Lock 5.4x9x2.2 1.4404 Disk Nord-Lock 5.4x9x2.2 1.4404 A
-9: 2
7 -6: 2 20125A2M 6 Unterlagsscheibe A2 M6 Washer A2 M6 A
-9: 2
8 -6: 2 21587A2M 5 Mutter DIN1587 M5 A2 Nut DIN1587 M5 A2 A
-9: 2
9 -6: 2 107-1553 Gleitlager 6x8x1 Iglidur A350 Slide bearing 6x8x1 Iglidur A350 A
-9: 2
10 -6: 16 107-1672 Gleitlager 8x10x1 Iglidur A350 Slide bearing 8x10x1 Iglidur A350 B
-9: 20
-12: 24

Spare parts

11 2 106-8922 Halter Auflagegitter Holder shelf A
12.1 1 106-8929 Auflagegitter für Chargenwagen MST -6 Shelf for batch cart MST -6 A
Auszugstablar Ersatzteil-Zeichnung / Pull-out Shelf spare part drawing
1 2 110-3471 Rahmenteil 6-6-X VSX geschw. Frame component 6-6-X VSX welded A
2 2 20912A2 5X10 Zyl.-Schr. A2 m.I-6K M5x10 Cylinder head screw A2 M5x10 A
3 8 20439A2M 6 Sechskantmutter A2 M6 0,5d Hexagon nut A2 M6 0,5d A
4 8 110-6501 Distanzhülse ø10x10 M6 Spacer sleeve ø10x10 M6 A
5 2 110-9353 Winkel 54.7x47x12x90° Bracket 54.7x47x12x90° A
6 2 103-1244 Sechskantmutter Flansch verzahnt M6 A2 DIN 6923 Hex nut Flansch verzahnt M6 A2 DIN 6923 A
7 2 20000A2 6X12-02 Becherschraube A2 M6x12 Screw M6x12 A
8 8 20000A2 6X20-01 Linsenschraube A2 M6x20 Torx Lens head screw torx M6X20 A
9 2 110-6500 Distanzbügel Spacer bracket A
MST-V 6-6-6
10 2 110-3450 Tablar 6-X-6 VSX geschw. Shelf 6-X-6 VSX welded A
11 4 110-3455 Führungsschiene X-X-6 Guide rail X-X-6 A
12 2 110-3422 Führung X-X-6 oben Guide system X-X-6 above A
13 2 110-3468 Führung X-X-6 geschw. unten Guide system X-X-6 below A
MST-V 6-6-9
10 2 110-4169 Tablar 6-X-9 VSX geschw. Shelf 6-X-9 VSX welded A
11 4 110-4168 Führungsschiene X-X-9 Guide rail X-X-9 A
12 2 110-4178 Führung X-X-9 oben Guide system X-X-9 above A
13 2 110-4172 Führung X-X-9 geschw. unten Guide system X-X-9 below A
Fussschalter Ersatzteil-Zeichnung / Foot switch spare part drawing
1 1 VS1 110-6166 Sockelblende geklebt Plinth panel glued A
2 VS2
2 1 VS1 110-4235 Halteblech Holding plate A
2 VS2
3 1 VS1 110-6167 Schalter zu Fuss Switch for foot A
2 VS2
4 1 107-6520 Steckverteiler M12 Stift/Buchse 5 A Plug-in distributor M12 Pin/Bushing 5 A A
Transportsystem TS 09 Ersatzteil-Zeichnung / Transport system TS 09 spare part drawing
1 1 VS1 05-000-115-525 Brücke MST-V Bridge MST-V B
2 VS2
2 2 VS1 101-3301 Zentrierung TW kompl. Centring device TW complete A
4 VS2
MST-V 6-6-6
3 1 109-9860 Laufschiene 6-X-6 VSX geschw. Guide rail 6-X-6 VSX welded A
MST-V 6-6-9
MST-V 6-6-12
MST-V 6-6-18
Barcodescannerkit Ersatzteil-Zeichnung / Barcode scanner kit spare part drawing
1 1 110-3184 Glas zu Not-Halt Taster Glass for emergency stop A
2 1 646484 Halter S Holder S A
3 1 643470 Barcodeleser m. Spiralkabel Barcode reader with helix cable A
4 1 350 07519 Kabelsatz Zusatz Scanner MST-V cable set option scanner MST-V A
Verfahrenstechnische Teile / Process technology
MST-V 6-6-6 VS1/VS2 / 6-6-9 VS1/VS2 / 6-6-12 VS1/VS2 ohne Kühlkreislauf / without cooling circuit
Zeichnung / Drawing: 60_300.18233
B 100 1 131MS000008 Kugelhahn Schm.griff Ball cock A
B 331 1 5215-25 Druckschalter +2.6 bar Manometric switch +2.6 bar A
B 801 1 5510JUM-17 Druckaufnehmer 0-4 bar Pressure transducer 0-4 bar A
B 811/812 1 5550JUM-108 Widerstandsthermometer fest Resistance thermometers A
B 815 1 5550JUM-14 Widerstandsthermometer fest Resistance thermometers A
(B 815) 350 06135 Dichtung, Wid.therm. 10/4x12 Seal, Res. Therm. 10/4x12 B
F 101 1 101MS0 Schmutzfänger DN8 1/4" Strainer DN8 1/4" B
F 200 1 03-000.5691 Sieb ø15 zu 3/4'' Sieve ø15 to 3/4'' B
F 300 1 136001MF-07 Filter Filter A
(F 300) 1 136001MF-04 Montagesatz (O-Ring) Assembly kit (O-ring) B
F 305 1 103001-82 Filterelement Filter element B
F 400 1 03-000.5690 Sieb Sieve B
K 502 1 102000-48 Kondensatableiter MS Steam trap MS A
(K 502) 1 102001-08 Membrankit (Kondensatableiter) Membrane kit (condensation trap) B

Spare parts

P4 1 109-9843 Vakuumpumpe VZ50 Vacuum pump VZ50 A
PI 100 1 111000D063-60 Mano-Vakuummeter -1...+9 bar Mano-vacuummeter -1...+9 bar A
PI 200 1 111000D063-32 Manometer 0+16 bar Manometer 0+16 bar A
PI 300 1 136001MF-06 Manometer 0+10 bar Manometer 0+10 bar A
R 200 1 142A20015-02 Rückschlagventil Small Spring-loaded check valve A
R 300 1 136001MF-10 Rückschlagventil Spring-loaded check valve A
R 400 1 141RG0025 Rückschlagklappe Rückschlagklappe A
R 402 1 142A20008 Rückschlagventil Small Spring-loaded check valve A
R 623 1 121001-26 Drosselrückschlagventil Butterfly flap valve A
V 300 1 136001MF-09 Druckregler Pressure controller A
V 334 1 121000-04 Magnetventil 3-2 Weg Solenoid valve 3-way A
V 607 1 121000LU002-01 Magnetventil 135 MFO Solenoid valve 135 MFO A
V 618 1 121MS0DA008-01 Magnetventil 2-Weg Solenoid valve 2-way A
V 622 1 122A40BU015-11 Schrägsitzventil HT Slanted seat valve HT A
V 622.1 1 121000-04 Magnetventil 3-2 Weg Solenoid valve 3-way A
(V 623) 1 172TE0026 Dichtung, flach ø26.2x23.2x2 mm Flat gasket ø26.2x23.2x2 mm A
V 624 1 122RG0BU025-02 Schrägsitzventil Slanted seat valve A
V 625 1 122A40BU015 Schrägsitzventil Slanted seat valve A
V 627 1 121A0SA008 Magnetventil 2-Weg Solenoid valve 2-way A
W4 1 107-2027 Rohrbündelwärmetauscher Tube bundle heat exchanger A
X 100 -6: 1 750 03774 Blende zu DN-Verschr. Orifice A
-9: 1 350 09497
-12: 1 350 09498
X 101 1 350 07094 Blende zu Serto Orifice A
X 101.1 1 350 07798 Schlauch PTFE Tube PTFE A
X 110 -6: 1 750 00053 Blende zu Serto Orifice A
-9: 1 750 00053
-12: 1 750 00054
X 200 1 350 06133 Schlauchstück l=500 mm Tubing piece l=500 mm A
X 205 1 350 00727 Schlauch SOLAFLEX Tube SOLAFLEX A
X 300 1 121001-09 Rohr Polyamid schwarz Pipe, polyamide black A
X 309.1 1 121001-04 Eingangs-/Endbaustein End plate A
X 309.2 1 121001-05 Schalldämpfer Sound absorber A
X 309.3 1 121001-07 Kugelhahn Schm.griff Ball cock A
X 400 1 106A40-61 Kompensator 100-200 mm Compensator 100-200 mm A
X 400.1 1 106000-72 Gasstrahler GST 55 Gas radiator GST 55 A
X 400.2 1 106A40-62 Kompensator 200-400 mm Compensator 200-400 mm A
X 400.3 1 106A40-158 Kompensator 200-400 mm Compensator 200-400 mm A
X 705 1 121001-55 Schalldämpfer Sound absorber A
X 706 1 121001-86 Saugkorb Strainer A
10 172AF0024 Dichtung, flach, ø24x16x2 mm Flat gasket, ø24x16x2 mm B
10 172AF0044-01 Dichtung, flach, ø44x36x2 mm Flat gasket, ø44x36x2 mm B
1 121001-14 Y-Anschluss Y-Tube A
1 121001-19 Winkel Einschraub Anschluss Tube to male BSPP-Elbow A
1 121001-15 Y-Anschluss Y-Tube A
1 121001-17 Gerade Verbindung Tube to Tube connection straight A
1 121001-79 Winkel Einschraub Anschluss Tube to male BSPT-Elbow A
1 121001-80 Winkel Einschraub Anschluss Tube to male BSPT-Elbow A
Y 700 1 133A4000015-06 Sicherheitsventil 2.7 bar Safety valve 2.7 bar A
Y 702 1 133A4000015-06 Sicherheitsventil 2.7 bar Safety valve 2.7 bar A

Spare parts

Option "Integrierter Bowie Dick Test" / Option "Integrated Bowie Dick Test"
A 100 1 107-6596 Bowie Dick Test vormontiert Bowie Dick Test premounted A
B 813 1 107-4579 Temperatursensor PT1000 Temperature sensor PT1000 A
V 900 1 106000-70 Nadelventil Needle valve A
X 900 1 107-3468 Schalldämpfer 7x12 M5 Ms Sound absorber 7x12 M5 Brass A
Option "Medienanschlüsse von oben" / Option "Media connections from above"
MST-V 6-6-6 VS1/VS2 / 6-6-9 VS1/VS2 / 6-6-12 VS1/VS2 mit Kühlkreislauf / with cooling circuit
F 220 1 101RG0-02 Schmutzfänger Strainer A
V 621 1 122RG0BU015-02 Schrägsitzventil kurz Slanted seat valve, short A
V 638 A 1 122RG0BU015-01 Kolbensteuerventil 1/2" Piston actuated valve 1/2" A
V 638 B 1 122RG0BU015-01 Kolbensteuerventil 1/2" Piston actuated valve 1/2" A
W5 1 05-300.13842 Plattenwärmet. isoliert Heat exchanger A
X 205.1 1 350 00727 Schlauch SOLAFLEX Tube SOLAFLEX A
MST-V 6-6-18 VS2 ohne Kühlkreislauf / MST-V 6-6-18 VS2 without cooling circuit
B4 1 04-000-128-841 Umlaufbehälter Vaporizer A
F 300 1 136001MF-07 Filter Filter A
(F 300) 1 136001MF-04 Montagesatz (O-Ring) Assembly kit (O-ring) B
F 305 1 103001-83 Filterelement d.hunter Filter element B
F 400 1 03-000.5688 Sieb Sieve B
P4 1 109-9842 Vakuumpumpe V95 Vacuum pump V95 A
PI 100 1 111000D063-60 Mano-Vakuumm. -1...+9 bar Mano-vacuummeter -1...+9 bar A
PI 300 1 136001MF-06 Manometer G.51 0+10 bar Manometer G.51 0+10 bar A
PI 301 1 111000D063-31 Mano-Vakuum -1...+5 bar Mano-vacuummeter -1...+5 bar A
PI 800 1 111000D063-58 Mano-Vakuum. MGS -1...+5 bar Mano-vacuummeter MGS -1...+5 bar A
PI 804 1 111000D063-33 Mano-Vakuum -1...+5 bar Mano-vacuummeter -1...+5 bar A
R 300 1 136001MF-10 Rückschlagventil Spring-loaded check valve A
R 400 1 141RG0040 Rückschlagklappe 1 1/2" Check valve, swing type 1 1/2" A
S 335 1 5215-30 Druckschalter +0.12 bar Pressure switch +0.12 bar A
V 300 1 136001MF-09 Druckregler Pressure controller A
V 334 1 121000-04 Magnetventil 3-2 Weg Solenoid valve 3-way A
V 607 1 121000LU002-01 Magnetventil 135 MFO Solenoid valve 135 MFO A

Spare parts

V 625 1 122A40BU015 Schrägsitzventil Slanted seat valve A
W4 1 106A40-148 Rohrbündelwärmetauscher Heat exchanger A
X 100 1 350 09499 Blende zu DN-Verschr. Orifice A
X 200.1 1 350 01360 Schlauchstück l=300 mm Tubing piece l=300 mm A
X 221 1 750 05362 Blende zu DN-Verschr. Orifice A
X 309.1 1 121001-04 Eingangs-/Endbaustein End plate A
X 309.3 1 121001-07 Kugelhahn Schm.griff Ball cock A
X 400.1 1 106000-105 Gasstrahler GSTE Gas radiator A
X 400.2 1 105-0107 Kompensator 200-400 mm Compensator 200-400 mm A
X 400.3 1 105-0107 Kompensator 200-400 mm Compensator 200-400 mm A
X 404 1 04-300.9726 Air Detector-Rohr Air detector pipe A
X 600.1 1 350 00094 Schlauch UNIVERSAL Tube UNIVERSAL A
X 705 1 106001-58 Schalldämpfer SDH Sound absorber SDH A
Y 700 1 133A4000015-06 Sicherheitsventil 2.7 bar Safety valve 2.7 bar C
Y 702 1 133A4000015-06 Sicherheitsventil 2.7 bar Safety valve 2.7 bar C
Option "Integrierter Bowie Dick Test" / Option "Integrated Bowie Dick Test"
A 100 1 107-6596 Bowie Dick Test vormontiert Bowie Dick Test premounted A
B 813 1 107-4579 Temperatursensor PT1000 Temperature sensor PT1000 A
X 900 1 107-3468 Schalldämpfer 7x12 M5 Ms Sound absorber 7x12 M5 Brass A
MST-V 6-6-18 VS2 mit Kühlkreislauf / MST-V 6-6-18 VS2 with cooling circuit
F 220 1 101RG0-04 Schmutzfänger Strainer A
PI 220 1 111000D063-32 Manometer 0+16bar Manometer 0+16bar A
W5 1 05-300.13842 Plattenwärmet. isoliert Heat exchanger A
X 200 1 350 06133 Schlauchstück Tubing piece A
X 205.1 1 350 00727 Schlauch SOLAFLEX Tube SOLAFLEX A
MST-V Fremddampfumschaltung / External steam switch-over
Zeichnung / Drawing: 1005-3801
Q1001 1 122A40BU020-10 Schrägsitzventil A4 DN20 Slanted seat valve A4 DN20 A
Q1002 1 122A40BU020-11 Schrägsitzventil A4 DN20 Slanted seat valve A4 DN20 A
Q1003 1 121000-04 Magnetventil 3-2 Weg Solenoid valve 3-way A

Spare parts

Elektrische Teile / Electrical parts
Zeichnung / Drawing: 1004-0627
A 322 1 5264KLM-03 Nothalt Schaltgerät; 24VAC/DC Safety device; 24VAC/DC A
A 370 1 5600SOD-23 Zentraleinheit; PCD2.M5547; CPU Enclosure; PCD2.M5547; CPU A
A 370 1 5601SOD-165 Flash- Speichermodul 4MBit Flash 4MBit A
(A 370) 1 5601-22 Batterie 3V Battery 3V B
A 370.K 371 1 5601SOD-138 Digitales Eingangsmodul; PCD2.E160; 16 Eingänge Digital Input; PCD2.E160; 16 Inputs A
A 370.K 372 1 5601SOD-138 Digitales Eingangsmodul; PCD2.E160; 16 Eingänge Digital Input; PCD2.E160; 16 Inputs A
A 370.K 373 1 5601SOD-139 Digitales Ausgangsmodul; PCD2.A460; 16 Ausgänge Digital Output; PCD2.A460; 16 Outputs A
A 370.K 377 1 5601SOD-150 Analoges Eingangsmodu; PCD2.W340; 8 Eingänge Analog Input; PCD2.W340; 8 Inputs A
A 370.K 378 1 5601SOD-150 Analoges Eingangsmodu; PCD2.W340; 8 Eingänge Analog Input; PCD2.W340; 8 Inputs A
A 370.X 4 1 5601SOD-163 Funktionsmodul; PCD7.F121 Functionmodul; PCD7.F121 A
A 385 1 850 21360 I/OPrint 0111B MST-V I/OPrint 0111B MST-V A
BT 814 1 107-4579 Temperatursensor PT1000 -70...+150 °C Temperature sensor PT1000 -70...+150 °C A
F 154 1 5230KLM-06 Leitungsschutzschalter 6A/3; Charakteristik C Circuitbreaker 6A/3; Characteristic C A
F 302 1 5230KLM-73 Leitungsschutzschalter 3A/2pol.; Charakteristik C Circuitbreaker 3A/2; Characteristic C A
F 326 1 107-6611 Sicherheitsrelais 24VAC/DC Safety relay; 24VAC/DC A
K 151 1 102-7127 Ferritkern Ferrite core A
K 304 1 5264-11 Relais; 230AC; 2Ö2S Relay; 230AC; 2NC,2NO A
K 304 1 5261-10 Relaissockel 8 polig; 94.82 Realay socket 8 pole; 94.82 A
K 631 1 106-7456 Relais; 24VDC; 1Wechsler Relay; 24VDC; 1CO A
M 352 1 5160-20 Filterlüfter; 24V; 105x105mm Fan; 24V; 105x105mm A
M 352 1 5161-16 Filtermatte M80 zu FPF08 Filter pad M80 for FPF08 B
P 352 1 102-9554 Druckerinterface MST-V09/MST-H10 Printerinterface MST-V09/MST-H10 A
Q 162 1 5240KLM-79 Motorschutzschalter; 7.5kW/400V Circuit-Breaker for motor protection; 7.5KW/400V A
Q 364 1 5250KLM-117 Schütz; 4KW/400V Contactor; 4KW/400V A
Q 628 1 5250KLM-127 Schütz; AC-3 4KW/400V; 1S; DC24V Contactor; AC-3 4KW/400V; 1NC; DC24V A
T 302 1 5320-26 Netzgerät 24V; 100W Power supply 24V; 100W A
T 303 1 243010 Netzgerät 5V; 25W Power supply 5V; 25W A
A 920 1 243007 Bedieneinheit Kapazitiv MPI BS Control unit MPI BS A
A 923 1 240010 Fortschrittsanzeige Progress display A
S 324 1 240005 Modul- Halter für 3 Elemente Coupler for 3 elements A
S 324 1 240004 Kontaktelement, 1Öffner Logic element, 1NC A
S 324 1 240003 Not- Aus- Taste;1Ö; verrastend; 22 Emergency-off switch;1NC; resting; 22 A
A 925 1 243008 Bedieneinheit ES Control unit ES A
A 928 1 240010 Fortschrittsanzeige Progress display A
S 322 1 240005 Modul- Halter für 3 Elemente Coupler for 3 elements A
S 322 1 240004 Kontaktelement, 1Öffner Connecting element, 1NC A
S 322 1 240003 Not- Aus- Taste;1Ö; verrastend; 22 Emergency-off switch;1NC; resting; 22 A
G 301 1 XX012611 USV Roline DesignSecure 525 USV Roline DesignSecure 525 A
P 355 1 106-7586 Thermodrucker PLUS 2 Thermal Panel Printer PLUS 2 A
(P 355) 1 243016 Papierrolle zu Thermodrucker Paper to thermal Panel Printer D
Q 151 1 5212SIE-10 Hauptschalter; 32 A/3p; 11.5 kW; 3NO Main switch; 32 A/3p; 11.5 kW; 3NO A
X3 1 5971WDM-253 Klemmbügel KLBÜ 4-13,5 SC Clamping bracket KLBÜ 4-13,5 SC A
X3 1 5971WDM-252 Klemmbügel FM4/TS35 mounting plate for shield terminal A

Spare parts

OBJ_DCL-0000000643-004.dcl
Belimed AG | Grienbachstrasse 11 | 6300 Zug | Switzerland | +41 41 449 78 88 | +41 41 449 78 89 | www.belimed.com

TeHB MST-V 09.02 DGRL EN-US 2017-11-14

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TeHB MST-V 09.02 DGRL EN-US 2017-11-14

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Steam sterilizer

Product Steam Sterilizer MST-V

Product version 09.02

PLC version V1.16.xxx

Country-specific regulations Product subject to Pressure Equipment Directive (PED)

Document | Version 1004-2800 | 03

Language EN-US English

Month | Year 10 | 2017

107-7309 004 3 | 148

3.4 Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6 CP-Top operating software 56

4 | 148 004 107-7309

107-7309 004 5 | 148

10.2.2 Checking the safety valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

11 Precautions to take when shutting down 120

12 Technical data 121

6 | 148 004 107-7309

107-7309 004 7 | 148

1.1.1 Product and type designation

MST H-W-D VSx

MST Medical Sterilizer

H-W-D H: usable height H = 6 dm

VSx V = vertical door(s)

1.1.2 Type plates

1.1.2.1 Type plate of sterilizer

Fig. 1-1 Example of sterilizer type plate

8 | 148 004 107-7309

1.1.2.2 Pressure equipment type plate of sterilizer

Fig. 1-2 Example of pressure equipment type plate for sterilizer

1.2 Target group

1.3 Change and copyright

107-7309 004 9 | 148

1.5 Contact person

1.6 Symbols and notices used

Indicates a danger with high risk.

 Indicates work steps to avoid the danger.

Indicates a danger with medium risk.

 Indicates work steps to avoid the danger.

Indicates a danger with low risk.

 Indicates work steps to avoid the danger.

Indicates danger of damage to property.

 Indicates work steps to avoid the danger.

10 | 148 004 107-7309

 Indicates work steps that must be executed successively.

1 Position numbers that refer to diagrams.

‹ › Indicates a software text.

107-7309 004 11 | 148

2.2 Intended use

2.3 Personnel requirements

2.4 General safety instructions for maintenance

12 | 148 004 107-7309

2.5 Summary of the safety instructions

Risk to life due to electric shock

Risk to life due to electric shock or infection

 Maintenance work must only be performed by authorized and trained personnel.

107-7309 004 13 | 148

 Interrupt steam supply.

 Reduce pressure in the pipes to ambient pressure.

 Open the sliding door.

 Carefully undo the screw connections.

14 | 148 004 107-7309

Crushing hazard due to electrically operated sliding door

 Stay clear of door area during opening and closing.

 Take heed of adhesive label "Caution! Crushing hazard!".