Base Plate Dan Anchor Bolt Calculation: Connection Design

SUBAN PHASE II GAS PROJECT No. : 02.
1362
Suban - South Sumatra Revision :
Detailed Engineering & Design Offsite Facilities & Permanet Camp Date : ###
Page :
Structure Calculation Grease - Wash Rack
6.9 CONNECTION DESIGN
Base Plate dan Anchor Bolt Calculation
a. Base Plate
B
bf
tf m
P
column
Anchor bolts
Q
C d
tw
grouting
base plate
pedestal
n 0.8 bf n
Column WF 175X175X7.5X11
B = 300 mm
C = 300 mm
bf = 250 mm
d = 250 mm
tw = 9 mm
tf = 14 mm
Anchor Bolts A 307

Fy = 240 Mpa (yield stress)
f'c = 24.5 Mpa (concrete strength)
Loads (see attachment B)

Actual axial Load (P) = 26437 Kg
Actual shear load (Q) = 2751.2 Kg
fp = 0.35 f'c = 85.75 Kg/mm2 (fp = actual bearing pressure)

A1 = P / fp = 308.3 mm 2 (A1 = area of plate)
Take B x C = 90000 mm2
Check
D = 0.5 (0.95 d - 0.8 bf) = 18.75 mm
A2 > 1 P 2
= 10561 mm2 (A2 = Full cross-sectional area of concrete support)
A1 0.35 f'c
A2 > P = 15415 mm2
Prepared by PT. BITA HYUNDAI - THIESS

SUBAN PHASE II GAS PROJECT No. : 02.1362
Detailed Engineering & Design Offsite Facilities & Permanet Camp Date : ###
Page :
0.7 f'c
Area require A2 = 15415 mm2
N= A2 + D = 142.91 < d = 225 mm

B= A2 = 107.87 < bf = 225 mm
N
Actual Bearing Pressure (fb)
fb = P = 0.2937 Kg/mm2 = 0.426 Kip/in2
BxC
Fb = 0.75 Fy = 1800 Kg/cm2 = 26.106 Kip/in2
a = bf - tw = 0.545
2( d - 2tf )
tp = 3 (bf-tw)2 fb = 0.8519 in = 21.64 mm (tp = thickness of plate)
4(1+3.2a ) Fb
3
Base plate thickness required is = 21.64 mm

Base plate thickness recommended is = 16 mm
b. Anchor Bolts
Anchor Bolts A 307

Fb = 0.6 Fy = 144 Mpa (allowable bending stress)
t = 86.4 Mpa (allowable shear stress)
s tu = 172.8 Mpa (allowable bearing stress)

Check for Shear

Try bolt (D) M 16 mm
numb of bolt (n) = 2
Ag = 1/4 p D2 = 201.06 mm2 (cross section area of bolt)
t = Q / n Ag
= 68.422 Mpa < t OK 0
Check for Bearing Plate

t = 16 mm (Base plate thickness recommended)
Atu = t x D = 256 mm2 (shear section area of bolt)
s tu = Q / n Atu
= 53.735 Mpa < s tu OK 0
Result :
Base plate and anchor bolt for Detail 1 (see attachment E drawing D-262-CS-025)
Base plate dimension : 300 X 300 X 16
Anchor bolt : 2 M 16

Detailed Engineering & Design Offsite Facilities & Permanet Camp Date : 10/25/04
Page :
Bolts Connection Calculation
Connection : Beam to Column
Q column WF 175x175x7.5x11
plate Beam WF 100x100x6x8
B1: WF 100X100X6X8 TO COLUMN
Bolt A 325
s tu = 253 Mpa (allowable bearing stress)
Actual Loads
Q = 38659.3 N (Actual shear Load)
N = 6078.74 N (Actual axial load)
Try bolt (D) M 16

Check for shear

t = P / n Ag
= 97.32496 Mpa < t OK! 1
Check for bearing plate

t = 6 mm (Base plate thickness)
s tu = P / n Atu
= 203.8244 Mpa < s tu OK! 1
2
Use bolt 2 M 16
Result bolt connection Detail 4 : 2 M 16

(see attachment E drawing D-262-CS-026)
Prepareb by PT. BITA HYUNDAI - THIESS

Page :
Connection : Rafter to Rafter
rafter T1
a1
M T2
a2
N T3
a3
T4 a4
10 mm
RafterWF 300x150x6.5x9
Bolt A 325
s ta = 310 Mpa (allowable tension stress)
Actual Loads
Q = 87.72 kN (Actual shear Load)
N = 1.75 kN (Actual axial load)
M = 76.98 kNm (Actual moment load)
Try bolt (D) M 19

nx = 2 (numb of top both line)
n = 8 (numb of total both)
Check for shear

t = Q / n Ag
= 0.77154949 Mpa < t OK! 1

t = 7.5 mm (plate thickness)
Atu = t x D = 142.5 mm2 (shear section area of bolt)
s tu = Q / n Atu
= 1.53508772 Mpa < s tu OK! 1
Check for tension

Tension for one bolt by moment (Tam)
a1 = 0 mm T1 = 0.00 T M1 = 0 T
a2 = 80 mm T2 = 1.00 T M2 = 400 T
a3 = 80 mm T3 = 0.80 T M3 = 256 T
a4 = 80 mm T4 = 0.60 T M4 = 144 T
a5 = 80 mm T5 = 0.40 T M5 = 64 T
a6 = 80 mm T6 = 0.20 T M6 = 16 T
Sa = 400 mm SM = 880 T
Prepared by PT. BITA HYUNDAI _ THIESS

Page :
7.7E+07 = 880 T
T = 87477 N
Tam = T/nx = 43738.636364 N
Tension for one bolt by normal (Tan)

Tan = N/n
= 10965 N
ST = Tam + Tan
= 54703.636364 N
Ata = 1/4 p (0.85D)2 = 204.843471 mm2 (cross section area of bolt)
s ta = T / Ata
= 267.050915 Mpa < s ta OK! 1
3
Use bolt 8 M 19
Result bolt connection for detail 8 : 8 M 19


Page :
Connection : Rafter to Rafter
rafter T1
a1
M T2
a2
N T3
a3
T4 a4
10 mm
RafterWF 300x150x6.5x9
Bolt A 325
Actual Loads
Q = 38.66 kN (Actual shear Load)
N = 6 kN (Actual axial load)
M = 0.52 kNm (Actual moment load)
Try bolt (D) M 16

nx = 2 (numb of top both line)
n = 4 (numb of total both)
Check for shear

t = Q / n Ag
= 7.46060799 Mpa < t OK! 1

s tu = Q / n Atu
= 12.5 Mpa < s tu OK! 1
Check for tension

a1 = 0 mm T1 = 0.00 T M1 = 0 T
a2 = 0 mm T2 = 0.00 T M2 = 0 T
a3 = 0 mm T3 = 0.00 T M3 = 0 T
a4 = 0 mm T4 = 0.00 T M4 = 0 T
a5 = 200 mm T5 = 1.00 T M5 = 350 T
a6 = 150 mm T6 = 0.43 T M6 = 64 T
Sa = 350 mm SM = 414 T

Page :
5.2E+05 = 414 T
T = 1255 N
Tam = T/nx = 627.5862069 N
Tension for one bolt by normal (Tan)

Tan = N/n
= 9665 N
ST = Tam + Tan
= 10292.586207 N
Ata = 1/4 p (0.85D)2 = 145.26296 mm2 (cross section area of bolt)
s ta = T / Ata
= 70.8548566 Mpa < s ta OK! 1
3
Use bolt 4 M 16
Result bolt connection for detail 8 : 4 M 16


Page :
Connection : Rafter to Column
Q0
rafter
1 7
M0
a 2 8
e N0
3 9
4 10
5 11
6 12
RafterWF 400x200x8x13
Bolt A 325
t = 220 Mpa (allowable shear stress)
Actual Loads
Q0 = 91.60 kN (Actual shear Load)
N0 = 16.34 kN (Actual axial load)
M0 = 88.10 kNm (Actual moment load)
Try bolt (D) M 19

nx = 2 (numb of top bolt line)
ny = 6
n = 12 (numb of total bolt)
e = 90 mm (eccentricity)
a = 12 0
= 0.21 rad
Nx
a Ny
Ny = N . Sin a
= 3.40 kN
Nx = N . Cos a
= 15.98 kN

Page :
Additional Loads due to Eccentricity

Q1 = Q0 + Ny = 94.99 kN
N1 = N0
+ Nx = 32.32 kN
M1 = M0 + Nx .e = 89.53 kNm
1. Check for shear

Ag = 1/4 p D2
= 283.52 mm2 (cross section area of bolt)
t = Q1 / (n . Ag)
= 27.92 Mpa < t = 220 Mpa OK!
2. Check for tension
T1
T2
y1
M1 T3 y2
N1 y3
y4
T4 y5
y6
T5
T6
y1 = 275 mm y7 = 275 mm
y2 = 165 mm y8 = 165 mm
y3 = 55 mm y9 = 55 mm
y4 = -55 mm y10 = -55 mm
y5 = -165 mm y11 = -165 mm
y6 = -275 mm y12 = -275 mm
∑y2 = 423500 mm2
Tension for one bolt by axial (Tan)

N1
Tan =
n
= 2.69 kN

Page :
M1 . Yi
Tam =
∑y2
Tam1 = 58.14 kN Tam7 = 58.14 kN

Tam2 = 34.88 kN Tam8 = 34.88 kN
Tam3 = 11.63 kN Tam9 = 11.63 kN
Tam4 = -11.63 kN Tam10 = -11.63 kN
Tam5 = -34.88 kN Tam11 = -34.88 kN
Tam6 = -58.14 kN Tam12 = -58.14 kN
y = 4.73 x - 12.738
Ta = Tan + Tam
Tam1 Ta1
Tam2 Ta2
Tam3
Ta3
= Tan + =
y = -12.74 mm
Tam4 Ta4
Tam5 Ta5
Tam6 Ta6
Ta1 = 60.83 kN Ta7 = 60.83 kN

Ta2 = 37.58 kN Ta8 = 37.58 kN
Ta3 = 14.32 kN Ta9 = 14.32 kN
Ta4 = -8.93 kN Ta10 = -8.93 kN
Ta5 = -32.19 kN Ta11 = -32.19 kN
Ta6 = -55.45 kN Ta12 = -55.45 kN
Ata = 1/4 p (0.85 D)2

= 204.84 mm2 (cross section area of bolt)
s ta = Ta1 / Ata
= 296.97 Mpa < s ta = 413 Mpa OK!
3. Combination Shear and Tension
si = √ s ta2 + 3 t2
= 300.88 Mpa < s ta = 413 Mpa OK!

Page :
4. Bearing Plate Thickness (t)
Steel BJ 37
fy = 240 Mpa
si = 134 Mpa (allowable combination tension&shear stress)
Ta1
287.7 mm Ta2
177.7 mm
Ta3
67.7 mm
y = -12.74 mm
-152.3 mm -42.3 mm Ta4
-262.3 mm Ta5
Ta6
M compression = (Ta4x-42.3) + (Ta5x-152.3) + (Ta6x-262.3)

= 19.82 kNm
M tension = (Ta1x287.7) + (Ta2x177.7) + (Ta3x67.7)

= 25.15 kNm ==> to be considered
Plate Thickness (t) :

t = √ (6.Mtension / 1000.si)
= 33.51 mm , use thickness = 7.5 mm
5. Check for bearing plate

Atu = txD
= 142.5 mm2 (shear section area of bolt)
s tu = Q / n Atu
= 9.55 Mpa <si OK!
Use bolt 12 M 19

1
Y X
275 60.83
165 37.58
55 14.32
-55 -8.93
-165 -32.19
-275 -55.45
2.6931 0

Chart Title
300
250
f(x) = 4.730025567x - 12.7383519775
200
150
100
50
00
-80.00 -60.00 -40.00 -20.00 -50 0.00 20.00 40.00 60.00 80.00
-100
-150
-200
-250
-300

1
###

60.00 80.00

SUBAN PHASE II GAS PROJECT No. :
Detailed Engineering & Design Offsite Facilities & Permanet Camp Date :
Page :
6.9 CONNECTION DESIGN
Base Plate dan Anchor Bolt Calculation
a. Base Plate
B
bf
tf m
P
column
Anchor bolts
Q
C d
tw
grouting
base plate
pedestal
n 0.8 bf n
Column WF 175X175X7.5X11
B = 250 mm
C = 250 mm
bf = 200 mm
d = 200 mm
tw = 8 mm
tf = 12 mm
Anchor Bolts A 307

Fy = 240 Mpa (yield stress)
f'c = 24.5 Mpa (concrete strength)

Actual axial Load (P) = 11872 Kg
fp = 0.35 f'c = 85.75 Kg/mm2 (fp = actual bearing pressure)

A1 = P / fp = 138.44 mm 2 (A1 = area of plate)
Take B x C = 62500 mm2
Check
D = 0.5 (0.95 d - 0.8 bf) = 15 mm
A2 > 1 P 2
= 3066.7 mm2 (A2 = Full cross-sectional area of concrete support)
A1 0.35 f'c
A2 > P = 6922.2 mm2

SUBAN PHASE II GAS PROJECT No. :
Detailed Engineering & Design Offsite Facilities & Permanet Camp Date :
Page :
0.7 f'c
Area require A2 = 6922.2 mm2
N= A2 + D = 98.2 < d = 225 mm

B= A2 = 70.491 < bf = 225 mm
N
Actual Bearing Pressure (fb)
fb = P = 0.1899 Kg/mm2 = 0.2755 Kip/in2
BxC
Fb = 0.75 Fy = 1800 Kg/cm2 = 26.106 Kip/in2
a = bf - tw = 0.5455
2( d - 2tf )
tp = 3 (bf-tw)2 fb = 0.5456 in = 13.86 mm (tp = thickness of plate)
4(1+3.2a ) Fb
3
Base plate thickness required is = 13.86 mm

Base plate thickness recommended is = 16 mm
b. Anchor Bolts
Anchor Bolts A 307

Fb = 0.6 Fy = 144 Mpa (allowable bending stress)
s tu = 172.8 Mpa (allowable bearing stress)

Check for Shear

Try bolt (D) M 16 mm
t = Q / n Ag
= 38.103 Mpa < t OK 0
Check for Bearing Plate

t = 16 mm (Base plate thickness recommended)
s tu = Q / n Atu
= 29.924 Mpa < s tu OK 0
Result :
Base plate and anchor bolt for Detail 1 (see attachment E drawing D-262-CS-025)
Base plate dimension : 250 X 250 X 16
Anchor bolt : 2 M 16

02.1362
10/25/04
Anchor bolts
base plate

02.1362
10/25/04
= thickness of plate)

Page :
Bolts Connection Calculation
Connection : Beam to Column
Q column WF 175x175x7.5x11
plate Beam WF 100x100x6x8
B1: WF 100X100X6X8 TO COLUMN
Bolt A 325
Actual Loads
Q = 21750 N (Actual shear Load)
N = 4.65 N (Actual axial load)
Try bolt (D) M 16

Check for shear

t = P / n Ag
= 54.09113 Mpa < t OK! 1

t = 6 mm (Base plate thickness)
s tu = P / n Atu
= 113.2813 Mpa < s tu OK! 1
2
Use bolt 2 M 16
Result bolt connection Detail 4 : 2 M 16

Prepareb by PT. BITA HYUNDAI - THIESS

Base Plate Dan Anchor Bolt Calculation: Connection Design

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SUBAN PHASE II GAS PROJECT No. : 02.

6.9 CONNECTION DESIGN

Base Plate dan Anchor Bolt Calculation

Anchor Bolts A 307

Loads (see attachment B)

fp = 0.35 f'c = 85.75 Kg/mm2 (fp = actual bearing pressure)

A2 > P = 15415 mm2

Prepared by PT. BITA HYUNDAI - THIESS

N= A2 + D = 142.91 < d = 225 mm

Base plate thickness required is = 21.64 mm

Anchor Bolts A 307

Loads (see attachment B)

Check for Shear

Check for Bearing Plate

Prepared by PT. BITA HYUNDAI - THIESS

Bolts Connection Calculation

Connection : Beam to Column

plate Beam WF 100x100x6x8

B1: WF 100X100X6X8 TO COLUMN

Try bolt (D) M 16

Check for shear

Check for bearing plate

Result bolt connection Detail 4 : 2 M 16

Prepareb by PT. BITA HYUNDAI - THIESS

Connection : Rafter to Rafter

Try bolt (D) M 19

Check for shear

Check for bearing plate

Check for tension

Prepared by PT. BITA HYUNDAI _ THIESS

Tension for one bolt by normal (Tan)

Result bolt connection for detail 8 : 8 M 19

Prepared by PT. BITA HYUNDAI _ THIESS

Connection : Rafter to Rafter

Try bolt (D) M 16

Check for shear

Check for bearing plate

Check for tension

Prepared by PT. BITA HYUNDAI _ THIESS

Tension for one bolt by normal (Tan)

Result bolt connection for detail 8 : 4 M 16

Prepared by PT. BITA HYUNDAI _ THIESS

Connection : Rafter to Column

Try bolt (D) M 19

Prepared by PT. BITA HYUNDAI _ THIESS

Additional Loads due to Eccentricity

1. Check for shear

2. Check for tension

Tension for one bolt by axial (Tan)

Prepared by PT. BITA HYUNDAI _ THIESS

Tension for one bolt by moment (Tam)

Tam1 = 58.14 kN Tam7 = 58.14 kN

Ta1 = 60.83 kN Ta7 = 60.83 kN

Ata = 1/4 p (0.85 D)2

3. Combination Shear and Tension

Prepared by PT. BITA HYUNDAI _ THIESS

4. Bearing Plate Thickness (t)

M compression = (Ta4x-42.3) + (Ta5x-152.3) + (Ta6x-262.3)

M tension = (Ta1x287.7) + (Ta2x177.7) + (Ta3x67.7)

Plate Thickness (t) :

5. Check for bearing plate

t = 7.5 mm (plate thickness)

Prepared by PT. BITA HYUNDAI _ THIESS