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Operating Instructions: R3G310-AX54-21
Operating Instructions: R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
CAUTION DANGER
In the event of failure, there is electric voltage at the Flying parts
rotor and impeller Missing safety devices may cause balancing weights or
The rotor and impeller are base insulated. broken fan blades to be ejected at high speeds, causing bodily
→ Do not touch the rotor and impeller once they are installed. harm.
→ Take appropriate safety measures.
CAUTION
If control voltage is applied or a speed setpoint is stored, WARNING
the motor automatically restarts, e.g. after a power failure. Rotating device
Danger of injury Long hair, loose items of clothing and jewellery could become
→ Keep out of the danger zone of the device. entangled and pulled into the device. You could be injured.
→ When working on the device, switch off the mains → Do not wear any loose clothing or jewellery while working
supply voltage and secure the latter from being switched on on rotating parts.
again. → Protect long hair by wearing a cap.
→ Wait until the device stops.
1.8 Emission
→ After working on the device, remove any used tools or
other objects from the device. WARNING
Depending on the installation and operating conditions,
1.5 Safety and protective functions a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
DANGER
Missing safety device and non-functioning safety device → Take appropriate technical safety measures.
If there is no safety device, you could be seriously injured, for → Protect operating personnel with appropriate safety
example if you reach into the running device or your hands are equipment, e.g. hearing protection.
sucked into it. → Also observe the requirements of local agencies.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille. 1.9 Hot surface
The guard must withstand the kinetic energy of a fan blade
CAUTION
detaching at maximum speed.
High temperature at the electronics enclosure
→ The device is a built-in component. You, the owner/ Danger of burn injuries
operator, are responsible for providing adequate protection for
→ Ensure that sufficient protection against accidental contact is
the device.
provided.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature. 1.10 Storage
1.6 Electromagnetic radiation ; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
Interference from electromagnetic radiation is possible, e.g. in conjunction
; Protect the device from environmental impacts and dirt until the final
with open and closed-loop control devices.
installation.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user. ; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
NOTE
Translation of the original operating instructions
Electrical or electromagnetic interferences after ; Even devices explicitly suited for outdoor use are to be stored as
integrating the device in installations on the customer's described prior to being commissioned.
side. ; Maintain the storage temperature, see
→ Verify that the entire setup is EMC compliant. chapter 3.6 Transport and storage conditions.
; Please make sure that all screwed cable glands are fitted with
1.7 Mechanical movement dummy plugs.
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
2. PROPER USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Proper use also includes:
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Moving air with a density of 1.2 kg/m³.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or for taking on safety-
Translation of the original operating instructions
related functions.
● Operation with completely or partially disassembled or modified
protective features.
● In addition, all application options that are not listed under proper use.
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
3. TECHNICAL DATA
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
4. CONNECTION AND START-UP Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.1 Connecting the mechanical system
4.2.1 Prerequisites
CAUTION
Cutting and crushing hazard when removing the fan ; Check whether the data on the type plate agree with the connection
from the packaging data.
→ Carefully hold the impeller to remove the device from its ; Before connecting the device, ensure that the supply voltage matches
packaging. Make sure to avoid any shock. the operating voltage of the device.
→ Wear safety shoes and cut-resistant safety gloves. ; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
CAUTION accordance with EN 61800-5-1. The protective earth must have a
Heavy load when taking out the device cross-section equal to or greater than the outer conductor cross-
Bodily harm, e.g. back injuries, are possible. section.
→ Two people should remove the device out of its packaging We recommend the use of 105°C cables. Ensure that the minimum
together. cable cross-section is at least
; Check the device for transport damage. Damaged devices must no AWG26/0.13 mm².
longer be installed.
4.2.2 Idle current
; Install the undamaged device according to your application.
Because of the EMC filter integrated for compliance with EMC
4.2 Connecting the electrical system limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
DANGER
motor is at a standstill and the mains voltage is switched on.
Electric voltage on the device
Electric shock ● The values lie in a range of typical < 250 mA.
→ Always install a protective earth first. ● The effective power in this operating state (readiness for operation) is
simultaneously at typical < 4 W.
→ Check the protective earth.
DANGER 4.2.3 Residual current operated device
Incorrect insulation Only universal (type B or B+) RCD protective devices are
Risk of fatal injury from electric shock permitted. Like frequency inverters, RCD protective devices
→ Use only cables that meet the specified installation cannot provide personal safety while operating the device.
requirements for voltage, current, insulation material, load etc. When switching on the power supply of the device, pulsed
→ Route cables such that they cannot be touched by any charge currents from the capacitors in the integrated EMC filter
rotating parts. can lead to the RCD protective devices triggering without
delay. We recommend residual current devices with a trigger
DANGER threshold of 300 mA and delayed triggering (super-resistant,
Electrical load (>50 µC) between mains wire and characteristic K).
protective earth connection after switching of the supply
when switching multiple devices in parallel. 4.2.4 Locked-rotor protection
Electric shock, risk of injury
Due to the locked-rotor protection, the start-up current (LRA) is
→ Make sure that sufficient protection against accidental contact
equal to or less than the nominal current (FLA).
Translation of the original operating instructions
is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.
4.3 Connection in terminal box
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
selectable per BUS or per digital input DIN2. Parameter set 1: open pin or applied voltage 5 to 50 VDC;
parameter set 2: bridge to GND or applied voltage < 0.8 VDC
KL3 9 Din3 Digital input 3: control characteristic of the integrated controller; according to EEPROM setting, the control
characteristic of the integrated controller is normally/inversely selectable per BUS or per digital input; normal:
open pin or applied voltage 5 to 50 VDC; inverse: bridge to GND or applied voltage < 0.8 VDC
KL3 10 GND Signal ground for control interface
KL3 11 Ain2 U Analog input 2; actual sensor value 0-10 V; Ri= 100kOhm; parametrisable curve; only usable as alternative to
input Ain2 I
KL3 12 +20 V Fixed voltage output 20 VDC; + 20V +25/-10%; max. 50 mA; short circuit proof; power supply for ext.
devices (e.g. sensors)
KL3 13 Ain2 I Analog input 2; actual sensor value 4-20 mA; Ri= 100 Ohm; parametrisable curve; only alternative to input
Ain2 U
KL3 14 Aout Analogue output 0-10 V; max. 5 mA; output of the actual motor control factor (output voltage of electronics)/ of
the actual motor speed. Parametrisable curve.
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
R3G310-AX54-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com