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Abstract—Current energy paradigm of mixed renewables This serves as a motivation for utilizing the PV inverters, even
seems to urgently require reactive power provision at various at night, for reactive power compensation. The potential may
feed-in points of the utility grid. Photovoltaic (PV) inverters are help the utility grid operators in avoiding cost-intensive VAR
able to provide reactive power in a decentralized manner at the
grid-connection point even outside active power feed-in operation, compensation plants, which can generate reactive power to
especially at night. This serves as a motivation for utilizing the be fed into the utility grid [7]. However, reliability issues can
PV inverters at night for reactive power compensation. Thus, a occur with this additional utilization of the PV inverters. Since
detailed analysis on the impact of reactive power injection by PV the PV inverter has been a critical part within the failures
inverters outside feed-in operation on the thermal performance of a PV system [8], the utilization of PV inverters at night
and also the reliability is performed in this paper. A thermal
analysis based on the mission profile (i.e. solar irradiance and for reactive power compensation, decreases its lifetime and
ambient temperature) has been incorporated, so as to determine may lead to premature failure of the entire system. Hence, in
the additional temperature rise in the components (IGBTs order to provide reliable operation, it becomes imperative to
and diodes) outside feed-in operation for different values of conduct a reliability based analysis and consequently predict
reactive power injection. Consequently, the analysis enables the the decreased lifetime of the PV inverter and its components,
translation from long-term mission profiles to device thermal
loading, considering the operation at night. An analytical lifetime if such an additional utilization is enabled for the same system
model is then used for lifetime quantization based on the Palgrem at night [9].
Miner rule. Thereafter, considering the lifetime reduction of the Power switching devices (e.g. Insulated Gate Bipolar Tran-
PV inverter for different values of reactive power injection an sistors (IGBTs) or Metal-Oxide Semicondutor Field-Effect
assessment of the economic impacts is made. This analysis can be Transistors (MOSFETs) and diodes) and DC-link capacitors
useful in choosing between conventional reactive power devices
or PV inverters for injecting reactive power to the grid. are the major components of a PV system. Numerous fac-
tors like thermal stress, electrical stress, mechanical stress,
deviation in production process etc. can cause a failure in
I. I NTRODUCTION the power switching devices. From these factors, the most
Penetration of grid connected PV systems has been on a frequently observed failure mechanisms are related to thermal
continuously increasing trend due to maturity of PV technol- stresses which depends on the temperature swings and mean
ogy, favourable government policies and still declining PV junction temperature of the power devices [1], [10]. Operating
module prices [1]. However, the increase in PV penetration the inverter during nights causes additional thermal stresses,
has made the grid more decentralized and vulnerable. Further, which affects the reliability of the PV system decreasing its
in order to meet the grid code requirements, the future PV lifetime.
systems are expected to provide a functionality similar to that In this paper, a reliability analysis has been done according
of conventional power plants including ancillary services such to the analysis procedure shown in Fig. 1 for a single-phase PV
as reactive power support, load leveling, peak power shaving, inverter system considering various levels of reactive power
frequency control through active power control, Low Voltage injection outside feed-in operation. Rainflow analysis has been
Ride Through (LVRT) during grid faults etc. [2]–[5] The employed to identify the mean and amplitude of the tempera-
power electronics interface of the PV systems enable them to ture swings of each thermal cycle. An analytical lifetime model
exchange reactive power with the utility grid, thus providing has been then used and the damage produced on the power
reactive power support and keeping the bus voltages within switching devices was quantified using the rainflow results
operating limits [6]. and the Palmgren Miner rule [11]. In addition, it should be
Since the output of the PV inverters is weather-dependent, mentioned that the lifetime estimation and reliability analysis
active power is injected into the grid only during the day, when of the whole PV system requires an in-depth knowledge of
the renewable energy source is available. However, during multiple subjects, since the components (cables, capacitors
nights, there is no active power feed-in from the PV systems etc.) have cross effects on the reliability of one another. This
and the inverters remain idle, as there is no solar irradiance. is out of the scope of this paper.
978-1-4799-8586-9/15/$31.00 (c)2015 IEEE
1.4
[mW]
60 11V
EE[mW]
11V
9V
9V 0.4
[A]
IICC [A] 8
7V
7V E
EOFF
OFF 0.2
40
0
40
V
VCE0 44
RCE
Temperature [oC]
CE0
30
V
20
0 00
0 1 2 3 4 5 00 20
20 40
40 60
60 80
80 10
VCE [V] ICC [A]
0
í
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
Mission Profile
Boost Converter 80
PV Arrays Inverter
(NOT in Single-Stage) LCL Filter 70
Utility Grid 60
Temperature [oC]
L D L1 L2
50
o
C S
Cdc C1 Zg 40
30
PWMa
vdc PWMb ig
20
ipv ∗ 10
MPPT P
∗ vdc Inverter
vpv Q ∗ Control vg 0
í
Single-Phase PV inverter System Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
Lifetime
10-10
0.5
0
10-15
0.5 1. Cycle, down +DOIíF\FOHXS
í
4. Cycle, up
-10 0 10 20 30 40 50 60
60 70
70 80
80 -1.5 +DOIíF\FOHXS
Tjm[oC] 0 1 2 3 4 5 6 7 8 9 10 11
Peaks counted
The rest of this paper is organized as follows. Section II current in the stray capacitances which might be present due
provides the description of a single-phase grid connected PV to the transformerless topology [14].
inverter and the control strategy implemented to regulate the
PV Arrays Boost Converter
active and reactive power flow. A thermal model of an IGBT (NOT in Single-Stage) Inverter LCL Filter
Utility Grid
module has been provided in Section III. In Section IV, a L D L1 L2
mission profile based approach is provided so as to determine o
C S Cdc C1
the additional temperature rise of the components outside feed-
PWMa PWMb
in operation at different values of reactive power injection. ipv
vdc
∗
ig
∗ vdc Inverter
Section V gives a reliability analysis and lifetime estimation MPPT P Control
vpv Q ∗ vg
of the PV inverter system and Section VI gives an overall
energy loss based on the mission profile before the conclusion Fig. 2. Hardware schematic and general control structure of a single-phase
of this paper. grid-connected PV system. (MPPT: Maximum Power Point Tracking).
II. R EACTIVE P OWER I NJECTION AT N IGHTS B. Control Strategy for the Single-Phase PV Inverter
A. Single-Phase Grid-Connected PV Inverter Fig. 3 shows the control strategy used for single-phase
A schematic of a single-phase grid-connected system has grid-connected PV systems. Generally, the control strategy
been shown in Fig. 2. The boost stage makes the system flex- includes two cascaded loops: an outer control loop for the
ibly track the Maximum Power Point (MPP) of the PV panels generation of current reference, where the DC link voltage
and also helps in handling the power variation across the DC- or power is controlled and an inner control loop for shaping
link capacitor at twice the fundamental grid frequency [12]. An the inverter current [15]. The system conditions are fed into
inductor-capacitor-inductor (LCL) filter has been used so as to the outer control loop after being transformed into quadrature
reduce the grid current harmonics [13]. Furthermore, a bipolar components (vgα , vgβ and igα , igβ ) corresponding to the real
modulation technique should be used to avoid the leakage grid voltage (vg ) and real grid current (ig ) via a Second
2 P
vgα Inverter Unity Power
vgα
2 + v2
gβ Limitation Factor Operation
ig PR
P∗ Controller Smax
+
i∗g ∗
vinv (s) ig
÷ + Gc (s) ++ Gp (s) Ppv,MPP = Sn Vg Irated
Q∗ S 2
+ Plant
Ghc (s) (filter+grid)
vgβ Smax φ
Harmonic
Compensators
−Q −Qmax 0 Q Qmax Q
Fig. 3. Dual-loop control structure for single phase systems including an
outer control Loop (active and reactive power control) and inner control loop Fig. 4. PQ diagram for a single phase PV inverter.
(inverter current control).
1
has been selected as the power devices in the PV inverter.
0.8
Instead of the PV panel, a DC source has been used with
0.6
an assumption that the MPPT control is robust. The junction
0.4
temperatures on the power devices of a 3 kW single phase grid
connected system, under P = 0 W and P = 300 W (10% of 0.2
0
rated power) were found for different values of reactive power 30
(0 till 150% of the rated power). Simulations from P = 300 W
Ambient Temperature (oC)
25
till P = 4.5 kW (150% of the rated power) were also performed
(operation during feed-in time), without any Q injection. A 20
70
40
30
20
10
Maximum juction temp
Ambient Temperature
w/o Q injection
0
Sun Mon Tue Wed Thu Fri Sat
8
Conduction Loss (W)
IGBT been built where the nominal power was taken to be 1 kW.
50 A PR+MRC current controller (kp = 22 and ki = 2000,
40
ki3 = 1500, ki5 = 1500 and ki7 = 1500) has been
adopted. The system parameters are the same as those in the
30 Diode simulations. Fig. 9 shows the performance of the PV inverter
0 0.6 1.2 1.8 2.4 3 3.6 4.2 under four different conditions.
Reactive power (Q) injected (kvar) Simulation results are also shown in Fig. 10 for the two
(b) cases. The nominal power was taken to be 3 kW for the
simulations. A step change from 0 to 20% in the active power
Fig. 8. (a) Conduction Losses of IGBT and Diode at P = 0 W at an ambient
temperature of 25o C (b) Maximum junction temperature of IGBT and Diode and 100% to 0 in the reactive power is applied at 0.9 s as
at P = 0 W at an ambient temperature of 25o C shown in Fig. 10(a). The active and the reactive power follow
the references. As shown in Fig. 10(b), a step change from
20% to 0 in the active power and 0 to 100% in the reactive
power is applied at 0.9 s. Both the experimental and simulation
results shown in Figs. 9 and 10 respectively have demonstrated
that the PV inverter can flexibly inject reactive power when
the active power is below a certain level (e.g., in the evening
!"
! "# $ %
& '
'
( % % )
Fig. 11. Yearly mission profiles from recorded data (5 mins per sampling
data) for October 2011 to September 2012 (solar irradiance and ambient
temperature).
'#$%
"#$%&
!
$
%$ &$ '$( $&$
" %$ &$ ') $&$
#
!! !
!"
PV inverter system under a yearly mission profile with a reactive power
injection (Q=100%) and without reactive power injection (Q=0) during nights.
A. Rainflow Counting
After a long term thermal loading of a given IGBT is
generated, a rainflow counting method [11] has to be applied
'#$%
"#$%&
Fig. 10. Simulation Results for a single-phase grid-connected system: (a) step B. Lifetime Model
change P = 0, Q = 100% to P = 20%, Q = 0 and (b) step change P = 20%,
Q = 0 to P = 0, Q = 100%. After the rainflow analysis, a lifetime model of power de-
vices can be used. Many different methods have been provided
in the literature [30], [31] like the Coffin-Manson-Arrhenius
model, Norris-Landzberg model [32], Bayerers model [33] etc.
V. R ELIABILITY A NALYSIS
Lifetime models provided by the device manufacturers, which
The reliability analysis is based on a long term thermal are based on enormous test data, are also generally used. A
loading of the PV inverter according to Fig. 1. A long term lifetime model by Semikron (SKiM 63) [34] has been used
thermal loading is generated from a yearly mission profile (see in this analysis owing to its simplicity, relative accuracy and
Fig. 11) for all the cases: with different values of Q injection for convenience. The mathematical formulation of the model
at night (0, 10%, 20%,...,140%, 150% of nominal power) and is given by
also without Q injection at night (Q=0). The thermal loading
α β1 ΔTj +β0 C + (tON )γ
of the power switching devices under a yearly mission profile Nf = A × (ΔTj ) × (ar) ×
C +1
for a case where the PV inverter provides nominal power
Ea
outside feed-in operation (Q=100%) has been shown in Fig. × exp × fdiode (6)
12. kb × Tjm
where A, α, β0 , β1 , γ and C are the model parameters as 1.7
x 10-5
listed in Table III. kb is the Boltzmann constant and Ea is the 1.6 (Nominal Q injection)
activation energy. ar is the bond wire aspect ratio, fdiode is the 1.4903×10-5
1.5
diode impact factor and tON is the cycling period. (150 % of Nominal
Damage
Q injection)
1.4 1.6810×10-5
(No Q injection)
TABLE III 1.3
PARAMETERS OF THE L IFETIME M ODEL OF THE IGBT M ODULE [35]. 1.1091×10-5
1.2
i
Nf i 60
(Nominal Q injection)
in which ni is the number of cycles at stress ΔTji and Nf i 50 44.21 kWh
(150 % of Nominal
is the corresponding number of cycles to fail according to the 40
Q injection)
lifetime model as shown in (12). Here, the particular value of 30
(No Q injection) 61.05 kWh
10.52 kWh
LC for each cycle or each half-cycle is given by
20
ni
LCi = (8) 10
Nf i 0 0.3 0.9 1.5 2.1 2.7 3.3 3.9 4.5
Reactive Power (Q) Injected (kvar)
where i is the cycle number.
(a)
The expected lifetime can be calculated from the damage
caused by the identified cycles in tM P which is the mission 30
25
tM P 19.95%
LF = (9) 20
LC (150 % of Nominal
(No Q injection) Q injection)
15
The total accumulated damage was calculated for all the 4.86% 27.49%
cases and the results are shown in Fig. 13. It can be seen 10