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RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE POWER JUNCTION BOXES

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

The Following are the activities carried out during inspecti

1.Visual Inspection of the PJB panel


1.0 Visual Inspection 2.No Physical damage to be found

2.0 Verification of BOM Bill of Materials and Quantity verfication

3.0 Paint Shade Verification

Paint shade & Deg of protection verification as


Paint Thickness & Degree Of
3.1 per drawing and painting as per IS 5 Shade
Protection card

3.2 Adhesion Test Refer manufacturer test certificates

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ROUTINE TEST CERTIFICATE POWER JUNCTION BOXES

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Dimensional:
4.0 Sheet Steel Thickness of the Enclosure Sheet thickness verfication as per drawing.

Dimensional: Dimension verification by physical


5.0 Enclosure Size and Dimension measurement

Fitment and Alignment Test Fitting and alingment of all components to be


6.0 For Terminal Blocks and Other check.
Accessories

Measurement of IR Values
(using Megger 1000V)

a) Before HV Test Megger terminals connected between Phase


7.0 to Phase terminals
b) After HV Test

(Rishab - Instrument Make)

Applied 1.5kV, leakage current for a sample TB


8.0 High Voltage / Di electric Test set at 15mA, 1 minute test. Should Withstand
without failure.

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ROUTINE TEST CERTIFICATE POWER JUNCTION BOXES

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Functional check Contact Continuity test for terminal blocks


9.0 Contact Continuity test. using continuity tester.

Reference Document: 1. Approved GA and Control Schemes of Power Junction Boxes

Inspection Carried out By : Mani M

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Inspection Witnessed By : Senthil Kumar V

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ER JUNCTION BOXES #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : PJB (T1-2No's,T2-6No's,T3-1No)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

vities carried out during inspection of the above subject equipment

As per Approved GA drawings As per Approved GA drawings No deviation observed and


Found in order found in order.

BOM & Quantities verified and


As per Approved drawings As per Approved drawings found in order.

Interior and Exterior : Interior and Exterior :


RAIL 7035 RAIL 7035 Found in order as Per
Degree Of Protection: Degree Of Protection: approved drawing.
IP66 IP66

As per manufacturer test certificate As per manufacturer test certificate Found in order
value. value.

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ER JUNCTION BOXES #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : PJB (T1-2No's,T2-6No's,T3-1No)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

Enclosure : 1.6 mm for shell sides Enclosure : 1.6 mm for shell sides Dimensions found in order
Doors : 2mm Doors : 2mm with in acceptable tolerance as
per approved drawing.

TYPE1(T1): TYPE1(T1):
Height: 600mm Height: 600mm
Width: 600mm Width: 600mm
TYPE2(T2): TYPE2(T2): Dimensions found in order
Height: 500mm Height: 500mm with in acceptable tolerance as
Width: 500mm Width: 500mm per approved drawing.
TYPE3(T3): TYPE3(T3):
Height: 380mm Height: 380mm
Width: 380mm Width: 380mm

As per Approved GA drawings As per approved drawings Found in order

Before HV Test : Before HV Test : IR Values are found okay for


> 200M Ohms > 500M Ohms both Before and after HV Test.
After HV Test : After HV Test : Test Passed
> 200M Ohms > 500M Ohms

Withstood without failure.


1.5kV for 1 min at leakage current of 1.5kV for 1 min at leakage current of
15mA 15mA HV Test Passed

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ER JUNCTION BOXES #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : PJB (T1-2No's,T2-6No's,T3-1No)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

Continuity is identification between Continuity is identification between


terminals by LED indication or beep terminals by LED indication or beep Found in order
sound to be check. sound is checked.

es of Power Junction Boxes #N/A

ia Pvt. Ltd.,

ia Pvt. Ltd.,
Signature of Inspecting Person

Lotus Wireless Technologies India Pvt. Ltd.


RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE CONTROL JUNCTION BOXES

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

The Following are the activities carried out during inspecti

1.Visual Inspection of the CJB panel


1.0 Visual Inspection 2.No Physical damage to be found

2.0 Verification of BOM Bill of Materials and Quantity verfication

3.0 Paint Shade Verification

Paint shade & Deg of protection verification as


Paint Thickness & Degree Of
3.1 per drawing and painting as per IS 5 Shade
Protection card

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ROUTINE TEST CERTIFICATE CONTROL JUNCTION BOXES

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

3.2 Adhesion Test Refer manufacturer test certificates

Dimensional:
4.0 Sheet Steel Thickness of the Enclosure Sheet thickness verfication as per drawing.

Dimensional: Dimension verification by physical


5.0 Enclosure Size and Dimension measurement

Fitment and Alignment Test Fitting and alingment of all components to be


6.0 For Terminal Blocks and Other check.
Accessories

Measurement of IR Values
(using Megger 1000V)

a) Before HV Test Megger terminals connected between Phase


7.0 to Phase terminals
b) After HV Test

(Rishab - Instrument Make)

Applied 1.5kV, leakage current for a sample TB


8.0 High Voltage / Di electric Test set at 15mA, 1 minute test. Should Withstand
without failure.

Lotus Wireless Technologies India Pvt. Ltd.


RTC

ROUTINE TEST CERTIFICATE CONTROL JUNCTION BOXES

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Functional check Contact Continuity test for terminal blocks


9.0 Contact Continuity test. using continuity tester.

Reference Document: 1. Approved GA and Control Schemes of Control Junction Boxes

Inspection Carried out By : Mani M

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Inspection Witnessed By : Senthil Kumar V

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!

Lotus Wireless Technologies India Pvt. Ltd.


RTC

OL JUNCTION BOXES #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : CJB (11No's)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

vities carried out during inspection of the above subject equipment

As per Approved GA drawings No deviation observed and


As per Approved GA drawings Found in order found in order.

BOM & Quantities verified and


As per Approved drawings As per Approved drawings found in order.

Interior and Exterior : Interior and Exterior :


RAIL 7035 RAIL 7035 Found in order as Per
Degree Of Protection: Degree Of Protection: approved drawing.
IP66 IP66

Lotus Wireless Technologies India Pvt. Ltd.


RTC

OL JUNCTION BOXES #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : CJB (11No's)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

As per manufacturer test certificate As per manufacturer test certificate Found in order
value. value.

Enclosure : 1.6 mm for shell sides Enclosure : 1.6 mm for shell sides Dimensions found in order
Doors : 2mm Doors : 2mm with in acceptable tolerance as
per approved drawing.

Height: 500mm(Without base frame) Height: 500mm(Without base frame) Dimensions found in order
Width: 500mm Width: 500mm with in acceptable tolerance as
per approved drawing.

As per Approved GA drawings As per approved drawings Found in order

Before HV Test : Before HV Test : IR Values are found okay for


> 200M Ohms > 500M Ohms both Before and after HV Test.
After HV Test : After HV Test : Test Passed
> 200M Ohms > 500M Ohms

Withstood without failure.


1.5kV for 1 min at leakage current of 1.5kV for 1 min at leakage current of
15mA 15mA HV Test Passed

Lotus Wireless Technologies India Pvt. Ltd.


RTC

OL JUNCTION BOXES #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : CJB (11No's)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

Continuity is identification between Continuity is identification between


terminals by LED indication or beep terminals by LED indication or beep Found in order
sound to be check. sound is checked.

es of Control Junction Boxes #N/A

ia Pvt. Ltd.,

ia Pvt. Ltd.,
Signature of Inspecting Person

Lotus Wireless Technologies India Pvt. Ltd.


RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE CONTROL DESK WITH JOYSTICK

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

The Following are the activities carried out during insp

1.Visual Inspection of the Control Desk with


1.0 Visual Inspection joystick
2.No Physical damage to be found

2.0 Verification of BOM Bill of Materials and Quantity verfication

3.0 Paint Shade Verification

Paint shade & Deg of protection verification as


Paint Thickness & Degree Of
3.1 per drawing and painting as per IS 5 Shade
Protection card

3.2 Adhesion Test Refer manufacturer test certificates

Lotus Wireless Technologies India Pvt. Ltd. 13 of 54


RTC

ROUTINE TEST CERTIFICATE CONTROL DESK WITH JOYSTICK

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Dimensional:
4.0 Sheet Steel Thickness of the Enclosure Sheet thickness verfication as per drawing.

Dimensional: Dimension verification by physical


5.0 Enclosure Size and Dimension measurement

Fitting and alingment of Push Buttons , all


Fitment and Alignment Test
For Push buttons ,Indications and other Switch gears , indications and other functional
6.0 associated accessories to be checked for its
Accessories fitting &mounting allignment.

Name plate & Label checking Physical Inspection for name plates & labels as
6.1 per approved drawing.

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ROUTINE TEST CERTIFICATE CONTROL DESK WITH JOYSTICK

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

7.0 Functional Check

Power wiring using SLD verification and power


7.1 Power circuit arrangement (24V DC and up carried out. Voltage verfication at terminals
230V AC) as per drawing.

Instrumentation / Interrogation power Wiring verfication as per circuit diagram and


7.2 voltage verification at terminals as per
supply circuit drawing.

Contact Continuity test for PB'S,Selector


7.3 Contact Continuity. switches & terminal blocks using continuity
tester.

7.4 Indication lamps As per control schemes to be check

Forward and Reverse contact Continuity to be


check and corresponding step speed reference
7.5 Master Controller (Joystick control) for Long Travel Drive and Luffing Drive to be
check by varying steps

Lotus Wireless Technologies India Pvt. Ltd. 15 of 54


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ROUTINE TEST CERTIFICATE CONTROL DESK WITH JOYSTICK

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Analogue output of joystick to be check using


multimeter. It may be any one of the following
range as per specification.
7.6 -do- "-10V to +10V or 0-20mA or 4-20mA"

Analog Speed Reference required for Slew


Drive

Reference Document: 1. Approved GA and Control Schemes of Control Desk with Joysti

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ROUTINE TEST CERTIFICATE CONTROL DESK WITH JOYSTICK

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Inspection Carried out By : Mani M

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,

Inspection Witnessed By : Senthil Kumar V

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,

Date #REF!

Lotus Wireless Technologies India Pvt. Ltd. 17 of 54


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L DESK WITH JOYSTICK #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

vities carried out during inspection of the above subject equipment

As per Approved GA drawings As per Approved GA drawings No deviation observed and


Found in order found in order.

BOM & Quantities verified and


As per Approved drawings As per Approved drawings found in order.

Interior and Exterior : Interior and Exterior :


RAIL 7035 RAIL 7035
Degree Of Protection: Degree Of Protection: Found in order as per
IP52 IP52 approved drawing.
Mounting plate : GI Mounting plate : GI
Base Frame : Black Base Frame : Black

As per manufacturer test certificate As per manufacturer test certificate Found in order
value. value.

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L DESK WITH JOYSTICK #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Enclosure : 2 mm for shell sides Enclosure : 2 mm for shell sides Dimensions found in order
Doors : 2mm Doors : 2mm with in acceptable tolerance as
Mounting Plate : 3mm Mounting Plate : 3mm per approved drawing.
Gland Plate : 3mm Gland Plate : 3mm

Height: 500mm(Without base frame) Height: 500mm(Without base frame) Dimensions found in order
Width: 1400mm Width: 1400mm with in acceptable tolerance as
Base Frame:100mm Base Frame:100mm per approved drawing.
Antivibration Pad:15mm Antivibration Pad:15mm

As per Approved GA drawings As per Approved drawings Found in order

Visual check for Identification Of Name Visual check carried out and found in
plate & label's as per approved GA Found in order
order.
drawing to be carried out.

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L DESK WITH JOYSTICK #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

As per approved drawings As per approved drawings Found in order

As per approved drawings As per approved drawings Found in order

Continuity to be identify between Continuity is identified between


terminals by LED indication or beep terminals by LED indication or beep Found in order
sound to be check. sound is checked.

As per approved drawings As per approved drawings Found in order

For Joysticks having step contacts, to be For Joysticks having step contacts is
check continuity for each step position. checke continuity for each step position. Found in order

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L DESK WITH JOYSTICK #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

For Joysticks having Analog output (POT) For Joysticks having Analog output (POT)
for Speed Variation to be check for each for Speed Variation is checked for each
step position. step position.
Found in order
Joystick at Neutral position V=0V or I= Joystick at Neutral position V=0V or I=
0mA / 4mA and it should gradually 0mA / 4mA and it should gradually
increase or decrease when we vary the increase or decrease when we vary the
Joystick steps Joystick steps is checked

es of Control Desk with Joystick #REF!

Lotus Wireless Technologies India Pvt. Ltd. 21 of 54


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L DESK WITH JOYSTICK #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

a Pvt. Ltd.,

a Pvt. Ltd.,

Signature of Inspecting Person

Lotus Wireless Technologies India Pvt. Ltd. 22 of 54


RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX(LDB-2)

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

The Following are the activities carried out during inspec

1.Visual Inspection of the LDB panel.


1.0 Visual Inspection 2.No Physical damage to be found

2.0 Verification of BOM Bill of Materials and Quantity verfication

3.0 Paint Shade Verification

Paint shade & Deg of protection verification as


Paint Thickness & Degree Of
3.1 per drawing and painting as per IS 5 Shade
Protection card

3.2 Adhesion Test Refer manufacturer test certificates

Lotus Wireless Technologies India Pvt. Ltd. 23 of 54


RTC

ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX(LDB-2)

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Dimensional:
4.0 Sheet Steel Thickness of the Enclosure Sheet thickness verfication as per drawing.

Dimensional: Dimension verification by physical


5.0 Enclosure Size and Dimension measurement

Fitting and alingment of all Switch gears ,


Fitment and Alignment Test
6.0 For Switchgears and Other Accessories other functional associated accessories to be
check for its fitting, allignment & mounting.

Name plate & Label checking Physical Inspection for name plates & labels as
6.1 per approved drawing.

Measurement of IR Values
(using Megger 1000V)

a) Before HV Test Megger terminals connected between Phase


7.0 to Phase terminals
b) After HV Test

(Rishab - Instrument Make)

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ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX(LDB-2)

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Applied 1.5kV, leakage current set at 15mA, 1


8.0 High Voltage / Di electric Test minute test. Should Withstand without failure.

Power wiring using TLD to be verification and


Power circuit arrangement of Lighting power up to be carried out. Voltage to be
9.0 box measure at distribution MCB's using
multimeter.

Functional check After verifying Voltage at terminals, the MCBS


10.0 Contact Continuity tests for all MCB'S are acted respective terminals for continuity
and Switches test.

Reference Document: 1. Approved GA and control schemes of Lightning distibution box-2

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ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX(LDB-2)

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Inspection Carried out By : Mani M

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Inspection Witnessed By : Senthil Kumar V

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!

Lotus Wireless Technologies India Pvt. Ltd. 26 of 54


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STRIBUTION BOX(LDB-2) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

ties carried out during inspection of the above subject equipment

As per Approved GA drawings As per Approved GA drawings No deviation observed and


Found in order found in order.

BOM & Quantities verified and


As per Approved drawings As per Approved drawings found in order.

Interior and Exterior : Interior and Exterior :


RAIL 7035 RAIL 7035 Found in order as Per
Degree Of Protection: Degree Of Protection: approved drawing.
IP52 IP52

As per manufacturer test certificate As per manufacturer test certificate


value. value. Found in order

Lotus Wireless Technologies India Pvt. Ltd. 27 of 54


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STRIBUTION BOX(LDB-2) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Enclosure : 1.6 mm for shell sides Enclosure : 1.6 mm for shell sides Dimensions found in order
Doors : 2mm Doors : 2mm with in acceptable tolerance as
Mounting Plate : 3mm Mounting Plate : 3mm per approved drawing.
Gland Plate : 3mm Gland Plate :3mm

Height: 600mm(Without base frame) Height: 600mm(Without base frame) Dimensions found in order
Width: 600mm Width: 600mm with in acceptable tolerance as
per approved drawing.

As per Approved GA drawings As per Approved drawings Found in order

Visual check for Identification Of Name Visual check carried out and found in
plate & label's as per approved GA Found in order
order.
drawing to be carried out.

Before HV Test : Before HV Test : IR Values are found okay for


> 200M Ohms > 500M Ohms both Before and after HV Test.
After HV Test : After HV Test : Test Passed
> 200M Ohms > 500M Ohms

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STRIBUTION BOX(LDB-2) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Withstood without failure.


1.5kV for 1 min at leakage current of 1.5kV for 1 min at leakage current of
15mA 15mA HV Test Passed

415V Input to be measure at phase to 415V Input to be measured at phase to


phase in PDB terminal and output all phase in PDB terminal and output all Found in order
MCB's,Phase to neutral 230V to be MCB's,Phase to neutral 230V is
measure. measured.

Continuity identification between Continuity is identified between


terminals by LED indication or beep terminals by LED indication or beep Found in order
sound to be check. sound is checked.

of Lightning distibution box-2 #REF!

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STRIBUTION BOX(LDB-2) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Pvt. Ltd.,

Pvt. Ltd.,
Signature of Inspecting Person

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LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX WITH LIGHTING TRANSF

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

The Following are the activities carried out during inspec

1.Visual Inspection of theLDB panel.


1.0 Visual Inspection 2.No Physical damage to be found

2.0 Verification of BOM Bill of Materials and Quantity verfication

3.0 Paint Shade Verification

Paint shade & Deg of protection verification as


Paint Thickness & Degree Of
3.1 per drawing and painting as per IS 5 Shade
Protection card

3.2 Adhesion Test Refer manufacturer test certificates

Lotus Wireless Technologies India Pvt. Ltd. 31 of 54


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ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX WITH LIGHTING TRANSF

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Dimensional:
4.0 Sheet Steel Thickness of the Enclosure Sheet thickness verfication as per drawing.

Dimensional: Dimension verification by physical


5.0 Enclosure Size and Dimension measurement

Fitting and alingment Transformers , all Switch


Fitment and Alignment Test gears , indications and other functional
6.0 For Switchgears and Other Accessories associated accessories to be check for its
fitting, allignment & mounting.

Name plate & Label checking Physical Inspection for name plates & labels as
6.1 per approved drawing.

Measurement of IR Values
(using Megger 1000V)

a) Before HV Test Megger terminals connected between Phase


7.0 to Phase terminals
b) After HV Test

(Rishab - Instrument Make)

Lotus Wireless Technologies India Pvt. Ltd. 32 of 54


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ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX WITH LIGHTING TRANSF

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Applied 1.5kV, leakage current set at 15mA, 1


8.0 High Voltage / Di electric Test minute test. Should Withstand without failure.

Materials to be Verifiy for any damage and


9.0 Physical Inspection of Transformer failure

Power wiring using TLD to be verification and


Power circuit arrangement of Lighting power up to be carried out. Voltage to be
10.0 measure at both primary and secondary side
Transformer of transformer and Distribution MCB's using
multimeter.

Functional check After verifying Voltage at terminals, the MCB'S


11.0 Contact Continuity tests for all MCB'S are acted respective terminals for continuity
and Switches test.

Reference Document: 1. Approved GA and control schemes of Lightning distibution box w

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RTC

ROUTINE TEST CERTIFICATE LIGHTING DISTRIBUTION BOX WITH LIGHTING TRANSF

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Inspection Carried out By : Mani M

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Inspection Witnessed By : Senthil Kumar V

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!

Lotus Wireless Technologies India Pvt. Ltd. 34 of 54


RTC

X WITH LIGHTING TRANSFORMER(LDB-1) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

ties carried out during inspection of the above subject equipment

As per Approved GA drawings No deviation observed and


As per Approved GA drawings Found in order found in order.

BOM & Quantities verified and


As per Approved drawings As per Approved drawings found in order.

Interior and Exterior : Interior and Exterior :


RAIL 7035 RAIL 7035
Degree Of Protection: Degree Of Protection: Found in order as Per
IP55 IP55 approved drawing.
Mounting plate : GI Mounting plate : GI
Base Frame : Black Base Frame : Black

As per manufacturer test certificate As per manufacturer test certificate


value. value. Found in order

Lotus Wireless Technologies India Pvt. Ltd. 35 of 54


RTC

X WITH LIGHTING TRANSFORMER(LDB-1) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Enclosure : 1.6 mm for shell sides Enclosure : 1.6 mm for shell sides Dimensions found in order
Doors : 2mm Doors : 2mm with in acceptable tolerance as
Mounting Plate : 3mm Mounting Plate : 3mm per approved drawing.
Gland Plate : 3mm Gland Plate :3mm

Height: 1100mm(Without base frame) Height: 1100mm(Without base frame) Dimensions found in order
Width: 1000mm Width: 1000mm with in acceptable tolerance as
Base Frame:100mm Base Frame:100mm per approved drawing.
Antivibration Pad:15mm Antivibration Pad:15mm

As per Approved GA drawings As per Approved drawings Found in order

Visual check for Identification Of Name Visual check carried out and found in
plate & label's as per approved GA Found in order
order.
drawing to be carried out.

Before HV Test : Before HV Test : IR Values are found okay for


> 200M Ohms > 500M Ohms both Before and after HV Test.
After HV Test : After HV Test : Test Passed
> 200M Ohms > 500M Ohms

Lotus Wireless Technologies India Pvt. Ltd. 36 of 54


RTC

X WITH LIGHTING TRANSFORMER(LDB-1) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Withstood without failure.


1.5kV for 1 min at leakage current of 1.5kV for 1 min at leakage current of
15mA 15mA HV Test Passed

Physical Inspection No damage Found Found in order

415V to be measure at input terminal of 415V to be measured at input terminal of


transformer & output terminal phase to transformer & output terminal phase to Found in order
phase 415V,Phase to neutral & All MCB's phase 415V,Phase to neutral & All MCB's
230V to be measure. 230V is measured.

Continuity identification between Continuity is identified between


terminals by LED indication or beep terminals by LED indication or beep Found in order
sound to be check. sound is checked.

of Lightning distibution box with lightning transformer-1 #REF!

Lotus Wireless Technologies India Pvt. Ltd. 37 of 54


RTC

X WITH LIGHTING TRANSFORMER(LDB-1) #REF!

Panel SI.No. #REF!


Panel Description #REF!
Qty : 1No
Insp. Date #REF!
Drg. Nos. #REF!
P.O. No. #REF!

Desired Values Actual Values Result

Pvt. Ltd.,

Pvt. Ltd.,
Signature of Inspecting Person

Lotus Wireless Technologies India Pvt. Ltd. 38 of 54


RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE PUSH BUTTON STATION (LCS)-E STOP STATI

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

The Following are the activities carried out during insp

1.Visual Inspection of the LCS & ESS.


1.0 Visual Inspection 2.No Physical damage to be found

2.0 Verification of BOM Bill of Materials and Quantity verfication

3.0 Paint Shade Verification

Paint shade & Deg of protection verification as


Paint Thickness & Degree Of
3.1 per drawing and painting as per IS 5 Shade
Protection card

3.2 Adhesion Test Refer manufacturer test certificates

Dimensional:
4.0 Sheet Steel Thickness of the Enclosure Sheet thickness verfication as per drawing.
RTC

ROUTINE TEST CERTIFICATE PUSH BUTTON STATION (LCS)-E STOP STATI

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Dimensional: Dimension verification by physical


5.0 Enclosure Size and Dimension measurement

Fitment and Alignment Test Fitting and alingment of all components to be


6.0 For Push Buttons and Other check
Accessories

Functional check Pushbuttons, E Stop Station & selector


Contact Continuity tests for all Push switches are activated for continuity
7.0 Buttons, E Stop Stations and Selector verification at respective terminals using
Switches contuinity tester.

Reference Document: 1. Approved GA and Control Schemes of Push Button Station


2. Approved GA and Control Schemes of E Stop Station
Note : The Uni - Directionl Stacker Cum Reclaimer - Have Equiped with below listed LCS a
The above listed tests are carried out for individual Local Control Station and E Stop

LCS - Drive Name


Boom Conveyor - LCS
Bucket Wheel - LCS
Slew Drive - LCS
Long Travel Drive - LCS
Boom Luffing Drive - LCS
Travel Lubrication - LCS
Slew Lubrication - LCS
DSS Pump-LCS
RTC

ROUTINE TEST CERTIFICATE PUSH BUTTON STATION (LCS)-E STOP STATI

Project #REF!
Equipment #REF!
Client #REF!
Consultant #REF!
Supplier #REF!
Equipment Number #REF!

Sl. No. Description of the Activity Test Procedure

Inspection Carried out By : Mani M

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Inspection Witnessed By : Senthil Kumar V

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!
RTC

TION (LCS)-E STOP STATION (ESS) #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : LCS (8 no's) & ESS( 5 no's.)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

vities carried out during inspection of the above subject equipment

As per Approved GA drawings As per Approved GA drawings No deviation observed and


Found in order found in order.

BOM & Quantities verified and


As per Approved drawings As per Approved drawings found in order.

Interior and Exterior : Interior and Exterior :


RAIL 7035 RAIL 7035 Found in order as per
Degree Of Protection: Degree Of Protection: approved GA.
IP65 IP65

As per manufacturer test certificate As per manufacturer test certificate Found in order
value. value.

Enclosure : 1.6 mm Enclosure : 1.6 mm Dimensions found in order


Doors : 2mm Doors : 2mm with in acceptable tolerance as
Gland Plate : 3mm Gland Plate : 3mm per approved drawing.
RTC

TION (LCS)-E STOP STATION (ESS) #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : LCS (8 no's) & ESS( 5 no's.)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

LCS: LCS:
Height:300mm Height:300mm Dimensions found in order
Width:300mm Width:300mm
with in acceptable tolerance as
ESS: ESS: per approved drawing.
Height:300mm Height:300mm
Width:250mm Width:250mm

As per Approved GA drawings As per approved drawings Found in order

Continuity identification between Continuity is identified between


terminals by LED indication or beep terminals by LED indication or beep Found in order
sound to be check. sound is checked.

es of Push Button Station


#N/A
es of E Stop Station
uiped with below listed LCS and E Stop Stations at Strategic Locations at Machine
cal Control Station and E Stop Stations and the results are updated in common list

E - Stop Stations
E - Stop Station @ Boom Conveyor Area
E - Stop Station @ Slew Deck Area
E - Stop Station @ Long travel Area
E - Stop Station Near E-House
E - Stop Station Near PCRD
RTC

TION (LCS)-E STOP STATION (ESS) #REF!

Panel SI.No. #N/A


Panel Description #REF!
Qty : LCS (8 no's) & ESS( 5 no's.)
Insp. Date #REF!
Drg. Nos. #N/A
P.O. No. #REF!

Desired Values Actual Values Result

ia Pvt. Ltd.,

ia Pvt. Ltd.,
Signature of Inspecting Person
RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE Stall Torque Motor

Project #REF! Application


Equipment #REF! Motor Frame Size
Client #REF! Qty
Consultant #REF! Insp. Date
Supplier #REF! Lotus P.O No.
Equipment Number : HM485 Elecon P.O. No.

Sl. No. Description of the Activity Test Procedure Desired Values

The Following are the activities carried out during inspection of the above subject

1.0 Visual Visual / Physical Inspection of the Motor As per GA drawings

Paint shade verification as per drawing


2.0 Paint Shade Verification As per Data Sheet
and as per IS 5 Shade card

Dimensional: Enclosurer External Dimension


3.0 As per GA drawings
Enclosure Size and Dimension Verification by physical measurement.

Measurement of IR Values

a) Before HV Test Megger terminals connected between As per IS Standards for Stall
4.0 Phase to Phase terminals Torque Motors
b) After HV Test

As per Standard Procedure for Motors, As per IS Standards for Stall


5.0 High Voltage / Di electric Test (2Umax + 1000V) * 1.2 is applied Torque Motors
between motor terminals.

Lotus Wireless Technologies India Pvt. Ltd. 45 of 54


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ROUTINE TEST CERTIFICATE Stall Torque Motor

Project #REF! Application


Equipment #REF! Motor Frame Size
Client #REF! Qty
Consultant #REF! Insp. Date
Supplier #REF! Lotus P.O No.
Equipment Number : HM485 Elecon P.O. No.

Sl. No. Description of the Activity Test Procedure Desired Values

Voltage applied to Motors and opertion As per Manufacturer standard


6.0 No Load Test to be checked. Procedure for Functional Test

Note: Reference: Supplier Routine Test Certificate - Demag Cranes

Inspection Witnessed By : Janardhanan P

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!

Lotus Wireless Technologies India Pvt. Ltd. 46 of 54


RTC

Bucket Wheel Stacker cum Reclaimer - HM485

: Control CRD
: SBS 100B4
: 1 No
: 07-09-2011
: P/11-12/0125
#REF!

Actual Values Result

ut during inspection of the above subject equipment

No deviation observed from


As per GA drawings the drawing.

RAL5009 No deviation observed

No deviation observed from


As per GA drawings the drawing.

Results are updated in Supplier Reference - Supplier - RTC


RTC (Demag Cranes)

Results are updated in Supplier Reference - Supplier - RTC


RTC (Demag Cranes)

Lotus Wireless Technologies India Pvt. Ltd. 47 of 54


RTC
Bucket Wheel Stacker cum Reclaimer - HM485

: Control CRD
: SBS 100B4
: 1 No
: 07-09-2011
: P/11-12/0125
#REF!

Actual Values Result

Reference - Supplier - RTC


As per requirement (Demag Cranes)

Signature of Inspecting Person

Lotus Wireless Technologies India Pvt. Ltd. 48 of 54


RTC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


B-7 EEiE, Industrial Development Area, B-Block, Autonagar,
Visakhapatnam - 530 012.
Andhra Pradesh
Phone: 0891-2961678
E-mail: info@lotuswireless.com

ROUTINE TEST CERTIFICATE Stall Torque Motor

Project #REF! Application


Equipment #REF! Motor Frame Size
Client #REF! Qty
Consultant #REF! Insp. Date
Supplier #REF! Lotus P.O No.
Equipment Number : HM485 Elecon P.O. No.

Sl. No. Description of the Activity Test Procedure Desired Values

The Following are the activities carried out during inspection of the above subject

1.0 Visual Visual / Physical Inspection of the Motor As per GA drawings

Paint shade verification as per drawing


2.0 Paint Shade Verification As per Data Sheet
and as per IS 5 Shade card

Dimensional: Enclosurer External Dimension


3.0 As per GA drawings
Enclosure Size and Dimension Verification by physical measurement.

Measurement of IR Values

a) Before HV Test Megger terminals connected between As per IS Standards for Stall
4.0 Phase to Phase terminals Torque Motors
b) After HV Test

As per Standard Procedure for Motors, As per IS Standards for Stall


5.0 High Voltage / Di electric Test (2Umax + 1000V) * 1.2 is applied Torque Motors
between motor terminals.

Lotus Wireless Technologies India Pvt. Ltd. 49 of 54


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ROUTINE TEST CERTIFICATE Stall Torque Motor

Project #REF! Application


Equipment #REF! Motor Frame Size
Client #REF! Qty
Consultant #REF! Insp. Date
Supplier #REF! Lotus P.O No.
Equipment Number : HM485 Elecon P.O. No.

Sl. No. Description of the Activity Test Procedure Desired Values

Voltage applied to Motors and opertion As per Manufacturer standard


6.0 No Load Test to be checked. Procedure for Functional Test

Note: Reference: Supplier Routine Test Certificate - Demag Cranes

Inspection Witnessed By : Janardhanan P

Representing Firm : Lotus Wireless Technologies India Pvt. Ltd.,


Date #REF!

Lotus Wireless Technologies India Pvt. Ltd. 50 of 54


RTC

Bucket Wheel Stacker cum Reclaimer - HM485

: Power CRD
: SBS 112B4
: 1 No
: 07-09-2011
: P/11-12/0125
#REF!

Actual Values Result

ut during inspection of the above subject equipment

No deviation observed from


As per GA drawings the drawing.

RAL5009 No deviation observed

No deviation observed from


As per GA drawings the drawing.

Results are updated in Supplier Reference - Supplier - RTC


RTC (Demag Cranes)

Results are updated in Supplier Reference - Supplier - RTC


RTC (Demag Cranes)

Lotus Wireless Technologies India Pvt. Ltd. 51 of 54


RTC
Bucket Wheel Stacker cum Reclaimer - HM485

: Power CRD
: SBS 112B4
: 1 No
: 07-09-2011
: P/11-12/0125
#REF!

Actual Values Result

Reference - Supplier - RTC


As per requirement (Demag Cranes)

Signature of Inspecting Person

Lotus Wireless Technologies India Pvt. Ltd. 52 of 54


IDC

LOTUS WIRELESS TECHNOLOGIES INDIA PVT. LTD.,


SP-115 Ambattur Industrial Estate,
Chennai-600058
Phone : 044-26880935 044-26880935
E-mail : qaqc.bu5@lotuswireless.com
E-mail: info@lotuswireless.com

INTERNAL DISPATCH CLEARANCE

Project :
POC No. :
IDC No. :

INTERNAL DISPATCH CLEARANCE CHECK LIST

The Following Points to be checked to give internal dispatch clearance :

Sl.No. CHECK LIST POINTS YES

1 Test Report Received from Production Department

2 No observation found while inspection by QA & QC

3 Loop test and Functional test reports.

4 Compliance points closed by production department.

* Dispatch Clearance can be given

QA & QC ETC

Lotus Wireless technologies India Pvt. Ltd LWT/BU5/507/12/REV-0


IDC

SPATCH CLEARANCE

Item Name :
Quantity :
Date :

CH CLEARANCE CHECK LIST

NO REMARKS

PRODUCTION

Lotus Wireless technologies India Pvt. Ltd LWT/BU5/507/12/REV-0

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