CISOKAN POWER PLANT PROJECT

QA / QC ACTIVITY PLAN

SEPTEMBER'19 OCTOBER'19
Duration
DESCRIPTION 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5
(Days)
S M T W T F S S M T W T F S S
1. Drilling & Blasting 40 days

20 days
2. Test Facilities and Equipment
2.1 Evaluation of Capacity 30 days
2.2 Calibration ; List vendor, schedule
3. Trialmix program submit ; RCC, GE-RCC, Bedding mortar
3.1 Procedures ; Materials, DMF, Trial Plant 30 days
3.2 BP external & Internal
4. Sampling/Obtain rep. rock sample from quarry ; 10 days
4.1 Check existing Crusher Plant ; location, available
system double jaw or jaw+cone
4.2 QC : existing gradation, flakiness/cubical
5. Crushing and sampling of aggregate for laboratory trial
: To produce sand and coarse aggregate for lab trial mixes 10 days
6. Testing of aggregate for laboratory trial to Independent Lab
: Specific gravity and absorption 5 days
: Sieve analysis (washed) 5 days
: Rock powder content < 1,6mm and < 0,074mm 5 days
: Los angeles abrasion 5 days
: Petrographic analysis 30 days
: ASR Test by independent lab 30 days
7. Testing of water by independent laboratory
: Chemical analysis 30 days
: Objectionable qty 30 days
 : Dissolved sulphate 30 days
: PH 30 days
8. Testing cement & Fly-ash
: Mill certificate of cement (Conform toASTM C150 Type I) 30 days
: Mill certificate of Fly-ash (Conform toASTM C618 Class F) 30 days
9. Testing admixture
: Mill certificate of Admixture (Conform to ASTM C494 Type B o 30 days
10. Material approval process
: Fly-ash material comply with clause 6.2.2 30 days
: Portland Cement material comply with clause 6.2.3 30 days
: Water Reducing and Retarding Admixture comply with clause 30 days
: Fine aggregate comply with clause 6.2.5 and clause 7.2.4.2 30 days
: Coarse aggregate comply with clause 6.2.5 and clause 7.2.4. 30 days
: Water comply with clause 6.2.6 30 days
11. Prepare material for trialmixes (LAB)
: Fly-ash material 30 days
: Portland Cement 30 days
: Water Reducing and Retarding Admixture 30 days
: Fine aggregate 30 days
: Coarse aggregate 30 days
12. Laboratory trialmix of RCC, GE-RCC and Bedding mortar
: Vebe 100 days
: Air Content 100 days
: Compressive Strength (3, 7, 28 and 90 days) 100 days
: Tensile Strength (direct and indirect) 100 days
: Static elastic modulus 100 days
: Thermal properties 100 days
: ASR 100 days
: Ultimate tensile strain 100 days
13. Mix design evaluation to select best candidate for full trial Emb.
: Select RCC C25 and GE-RCC C25 for 1st full trial embankme 20 days
: Select RCC C15 and GE-RCC C15 for 1st full trial embankme 20 days
 14. First Full Trial Emb. for RCC C25/38 and RCC C15/38/ (Min.10m3)
: Workability and compactibility analisis 10 days
: Density test 10 days
: Behavior of mix during roller process 10 days
: Initial setting time 10 days
: Sampling of RCC 10 days
: Construction method analysis 10 days
16. Secondary Full Scale Trial embakment (min 2500m3 and min 6 layers)
Trials and test of 90 days (90days prior to Commencement of RCC Emb.)
: Workability and compactibility analisis 100 days
: Density test 100 days
: Behavior of mix during roller process 100 days
: Compressive Strength 100 days
: Initial setting time 100 days
: Slump test of GE-RCC concrete 100 days
: Sampling of RCC 100 days
: Sampling of GE-RCC 100 days
: Construction method analysis 100 days
17. Construction method test / evaluation
: Water-stop and drainage hole installation 20 days
: Cutting of contraction joint and insertion of inducer material 20 days
: GE-RCC 20 days
: Reinforcement in GE-RCC against formworks 20 days
: Liftjoint curing and atmosphere humidity control 20 days
: Lift joint treatment bedding mortar 20 days
18. Further Testing (Core at least D=150mm & D= 3m)
: To check actual lift joint bond during trial embankment 10 days
: Take photograph of core immediately of extraction cores 10 days
: Protect the cores sample from drying until reach testing labora 10 days
19. Further Training - If requried
: To reach an acceptable level of workmanship for RCC placem 20 days
: Final two RCC trial layers can not proceed until reach an acc 20 days
20. Further Full Scale Trial Emb. (800m3 & 2 layers)
(2weeks prior to the commencement of placing RCC)
: Workability and compactibility analisis 20 days
: Density test 20 days
: Behavior of mix during roller process 20 days
: Compressive Strength 20 days
: Construction method analysis 20 days
21. Submit monitoring and recording of trial embankment
: Within 1 week after completing the trial embankment 10 days
: With later long term strength test result to follow 10 days
22. Engineer evaluation of full scale trial embankment
: To make sure RCC meet quality requirements 10 days
: The Engineer may require to repeat whole trial process 10 days
23. Completion of trial mixes
: Make report and submit for approval 10 days
24. Mix design approved by The Engineer
: RCC Concrete can start 10 days
25. RCC Placing commence
 Status : 24 Sept 2019

REMARK

Ex.Hyundai, Inventory,
Not less than sixty (60) days prior to start of installation the
Crusher Plant
Within 2(two) weeks of signing contract

Arrangement ; Send to Crushing plant, select representative rock

material to produce aggregate, check present out put (sieve data)
Gn. Karang

Trial Crushing ; Gradation out put (internal) & External

Contact Puslitbang-PU & ITB & Polban

Pic Supplier, confirmed supplier

Pic Supplier, confirmed supplier

 CISOKAN POWER PLANT PROJECT
QA / QC MONTHLY SCHEDULE

OCTOBER'19
Target /
DESCRIPTION S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Plan
M T W T F S S M T W T F S S M T W T F S S
1. Reviewing & Preparing Qplan 5-Oct
1.1 Work Procedure (Initial)
1.2 ITP Format
1.3 QC Tabel
2. Test Facilities and Equipment
2.1 Calibration ; provider, schedule 3-Oct
2.2 Visit Pulitbang / ITB / POLBAN 2-Oct
2.3 Nuclear Density Gauge (Supervisor & Training)
3. MPP (Man Power Planning) 1-Oct
3.1 Structure Organization 1-Oct
3.2 Recruitment ; Lab.Technician, Spv. Nucear Gauge 10-Oct
3.3
3. Trialmix program submit ; RCC, GE-RCC, Bedding mortar
3.1 Procedures ; Materials, DMF, Trial Plant 9-Oct
3.2 BP external & Internal
4. Sampling/Obtain rep. rock sample from quarry ; 10-Oct
4.1 Check existing Crusher Plant ; location, available 3-Oct
system double jaw or jaw+cone
4.2 QC : existing gradation, flakiness/cubical 5-Oct
5. Crushing and sampling of aggregate for laboratory trial 15-Oct
: To produce sand and coarse aggregate for lab trial mixes
6. Testing of aggregate for laboratory trial to Independent Lab 17-Oct
: Specific gravity and absorption
: Sieve analysis (washed)
: Rock powder content < 1,6mm and < 0,074mm
 : Los angeles abrasion
: Petrographic analysis
: ASR Test by independent lab
7. Testing of water by independent laboratory 8-Oct
: Chemical analysis
: Objectionable qty
: Dissolved sulphate
: PH
8. Testing cement & Fly-ash 14-Oct
: Mill certificate of cement (Conform toASTM C150 Type I)
: Mill certificate of Fly-ash (Conform toASTM C618 Class F)
9. Testing admixture 19-Oct
: Mill certificate of Admixture (ASTM C494 Type B or D)
10. Material approval process 18-Oct
: Fly-ash material comply with clause 6.2.2
: Portland Cement material comply with clause 6.2.3
: Water Reducing and Retarding Admixture (Clause 6.2.4)
: Fine aggregate (Clause 6.2.5 and clause 7.2.4.2)
: Coarse aggregate (Clause 6.2.5 and clause 7.2.4.3)
: Water (Clause 6.2.6)
11. Prepare material for trialmixes (LAB)
: Fly-ash material
: Portland Cement
: Water Reducing and Retarding Admixture
: Fine aggregate
: Coarse aggregate

Checked / Approved by,

Robert S.Naibaho
 Status : 26 Sept 2019

REMARK

WP (Work Procedure) & ITP will progressively follow Construction

Activities and Planning
Specification
Ex.Hyundai, Inventory, final check
Check calibration provider, schedule, duration
Identification ; schedule, availability, arrange for delivery
Awaiting Info from Procurement

APBN/APBD (Okt.'19)

Within 2(two) weeks of signing contract, Mini Programme

Awaiting Info from Procurement

Awaiting Info from Procurement
Arrangement ; Send to Crushing plant, select representative rock
material to produce aggregate, check present out put (sieve data)
Gn. Karang
Awaiting Info from Procurement
Trial Crushing ; Gradation out put (internal) & External
Contact Puslitbang-PU & ITB & Polban
Pic Supplier, confirmed supplier

Awaiting Info from Procurement

Awaiting Info from Procurement

Awaiting Info from Procurement

Prepared by,

Zurianto