A

REPORT ON

“MAHINDRA VEVICLE MANUFACTURING LIMITED”

At Nigadi ,pune

Submitted by,

Mr. SHUBHAM BHAGWAT BORALE

(Roll No. : 10303320181129310081)

DEPARTMENT OF ELECTRICAL ENGINEERING

DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY
LONERE, RAIGAD, MAHARASHTRA-402103
2018-2019

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 ACKNOWLEDGEMENT

It gives me immense pleasure to present my report for industrial training at

“MAHINDRA VEHICLE MANUFACTURING LIMITED ”. The able guidance of all teaching
staff of this department made the study possible. They have been a constant source of encouragement
throughout the completion of this training. I would also like to express my sincere thanks to
Electrical Department for giving me an opportunity to explore the subject by conducting this
training.

Date:

Place: Lonere.

SHUBHAM BHAGWAT BORALE

(10303320181129310081)

Department of Electrical Engineering,

Dr. Babasaheb Ambedkar Technological University,
Lonere-Raigad.

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 Abbreviations ;
PLC Programmable Logic Controller
HMI Human machine interface
PC Personal computer
IPC Industrial personal computer
WiFi Wireless local area network as defined by the WiFi Alliance
MTTR Mean-Time-To-Repair
MTBF Mean-Time-Between-Failure
RBD Reliability Block Diagram
HPL Type designation for ABBs live tank breakers up to 800kV LTB Type designation for ABBs
live tank breakers up to 220kV COM port Serial communication ports using RS the RS232 standard
SF6 Sulfur HexaFluoride, insulation gas used in electrical equipment
I/O Input/Output
Download Download (for PLC) is PLC to PC media transfer
GXIEC Manufacturer tools for Mitsubishi.
PIR Pre Insertion Resistor

Internship is a process of working as an assistant to gain a lot of

practical knowledge or experience and skill in an occupation in order to expose the
student to the actual working environment . Internship is important to clear
first year in our BATU UNNIVERSITY. BATU UNNIVERSITY are the
university of engineering that included many branches and also I have studies in
electrical branch in the first year out of eight semester in there two are clear me in
first year
Internship is an opportunity to observe, learn and understand the
corporate culture, acquire knowledge and skill in the respective field which helps
the student in their further career development . it is carried out in the organization
which suit the area of specialization .

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 It was established in 1945 as Mohammad & Mahindra and later renamed as
Mahindra and Mahindra. It is one of the largest vehicle manufacturers by production in India
and the largest manufacturer of tractors in the world. It is a part of the Mahindra Group, an
Indian conglomerate. Products: Automobiles, commercial
vehicles, t... Revenue: ₹93,896 crore (US$14 billion) (2018)
Founders: M. G. Muhammad; J. C. Mahindra; K. ... Industry: Automotive
Mahindra's largest consumer base is in India, China, North America, and a growing market in
Australia. The company is the largest manufacturer in India and has the capacity to build
150,000 tractors a year. M&M produced its first tractor in 1963, the Mahindra B-
275.Mahindra Group · Anand Mahindra · BSA Company · Mahindra Scorpio.
Mahindra Two Wheelers Limited is a group venture owned by Mahindra & Mahindra Limited,
which manufactures scooters and motorcycles. Mahindra Two Wheelers Limited was
founded in 2008, when Mahindra & Mahindra Limited acquired the business assets of Kin
Mahindra offerings feature many consumer-inspired, new-to-market options such as height
adjustable seat, anti-theft alarm with engine immobilizer , find me lamps and remote flip key.
Mahindra is rapidly expanding their distribution and customer service networks across the
country. They have more than 1,500 touch points and are constantly widening their reach.
They are also now operating over 200 mobile service points on two wheelers.

MTWL has recently acquired a 51 per cent stake in Peugeot Motorcycles (PMTC), part of the
Euro 54 billion Peugeot S.A. (PSA) Group based in France. PMTC, a key player in urban
mobility in Europe for the last 116 years. It is the oldest motor two-wheeler manufacturer
and offers one of the most comprehensive range of scooters and mopeds, from 50cc to 400cc,
including the successful three wheeled scooter – Metropolis . Peugeot Scooters sells in more
than 40 countries across Europe, Africa, Asia and Middle East. etic Motor Company Limited .

SCHEDULE :-
The timing schedule of internship is started by morning 8:15 am to
evening 4:15 .that time carried many activity .learn some practical knowledge also
the theoretical knowledge. And my internship is started from date 7jun 2019 to
8jully 2019.
Facility:-
In the training ,the press shop is facility provided me.

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In the press I learn about the press line and PLC that programable logic controller
.That control all activity of the press line .
The press shop facility ,in the schuler there are four presses are present
,press1-2400T ,press2-1000T,press3-1000T,press4-1000T and present 5CBF.
Its process start from, firstly give a raw material ,that raw material
loading on the crane machine and take in the destacker and before it passing a
FOL that is front of line include some process ,firstly it washes and then passes
centering station for the centering the line and align it for the another process
After the centering it passes a first press ,second ,third , forth by
the CBF. (cross bar feeder )
All of those process it will be passes a EOL (end of line) .then
transfer on conveyor belt and after another process a trimming of the material or
part some default on the part that part can extract and collect all the pallet by the
process palletizing
Schuler high speed press line installed with a maximum speed of
15SPM (stroke per minute)
Panel stamping process is fully automated with CBF to transfer
sheet metal from loading station to respective presses to panels finished
All the system are networked using siemens profibus system and
areal time ethernet network to transfer information /control between system and
control the motion.

TRAINING DESCRIPTION:-
I was training or internship in the company Mahindra that is called
Mahindra Vehicle Manufacturers Ltd .that is localized area in the Chakan near
the talawade
In that training the most important think that training coordinate ,
they train we or suggest on our safety ,I lot of knowledge gain by in the training
coordinator

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 My training coordinator is Mr . vipin vijayan Sir. they give me a
lot of knowledge on press line or without it.
The technology used in that press line is PLC. This is related
to electrical, PLC means Programable Logic Controller .
PROJECT DESCRIPTION:-
Introduction :-
Project name:- PLC Backup procedure creation
I was completed project on the PLC backup procedure creation ,
that means Programable Logic controller . Effect of that project, I will be using
that is in job after completed my education
For managing and control of the electrical systems there once were
used electromechanical relays. In time as technology advanced came and PLC
devices.

Advantage of an PLC devices over relays is that they can be used for a different
problems with the same hardware, while relays must be again rewired to do some
other function.

In the late 1960’s an American company named Bedford

Associates released a computing device they called the MODICON. As an
acronym, it meant Modular Digital Controller, and later became the name of a
company division devoted to the design, manufacture, and sale of these special-
purpose control computers. Other engineering firms developed their own versions
of this device, and it eventually came to be known in non-proprietary terms as
a PLC, or Programmable Logic Controller. The purpose of a PLC was to directly
replace electromechanical relays as logic elements, substituting instead a solid-
state digital computer with a stored program, able to emul tuate the interconnection
of many relays to perform certain logical tasks.

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 Without any of these major components, the PLC will fail to function properly.
The basic components include a power supply, central processing unit (CPU or
processor), co-processor modules, input and output modules (I/O), and a peripheral
device.
PLC receives information from connected sensors or input devices,
processes the data, and triggers outputs based on pre-programmed parameters.
Depending on the inputs and outputs, a PLC can monitor and record run-time data
such as machine productivity or operating temperature, automatically start and stop
processes, generate alarms if a machine malfunctions, and more. Programmable
Logic Controllers are a flexible and robust control solution, adaptable to almost
any application

How does the work of PLC:-

What-is-PLC-programmable-logic-controller
There are a few key features that set PLCs apart from industrial PCs,
microcontrollers, and other industrial control solutions:

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• I/O – The PLC’s CPU stores and processes program data, but input and output
modules connect the PLC to the rest of the machine; these I/O modules are what
provide information to the CPU and trigger specific results. I/O can be either
analog or digital; input devices might include sensors, switches, and meters, while
outputs might include relays, lights, valves, and drives. Users can mix and match a
PLC’s I/O in order to get the right configuration for their application.
• Communications – In addition to input and output devices, a PLC might also
need to connect with other kinds of systems; for example, users might want to
export application data recorded by the PLC to a supervisory control and data
acquisition (SCADA) system, which monitors multiple connected devices. PLCs
offer a range of ports and communication protocols to ensure that the PLC can
communicate with these other systems.
• HMI – In order to interact with the PLC in real time, users need an HMI, or
Human Machine Interface. These operator interfaces can be simple displays, with a
text-readout and keypad, or large touchscreen panels more similar to consumer
electronics, but either way, they enable users to review and input information to
the PLC in real time.
Advanced PLC Features
In today’s world of the Industrial Internet of Things (iIoT), and Industry 4.0
programmable controllers are called upon to communicate data via Web browser,
connect to databases via SQL, and even to the cloud data via MQTT.

The All-In-One PLC

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An All-in-One PLC integrates the controller with the HMI panel, creating a
compact, easy-to-use automation solution. Users no longer need to establish PLC
to panel communications and can program both the Ladder Logic and HMI design
in a single software environment. An all-in-one approach saves time, reduces
wiring, and cuts the cost of purchasing multiple devices.
How is a PLC Programmed
A PLC program is usually written on a computer and then is downloaded to the
controller
Most PLC programming software offers programming in Ladder Logic, or “C”.
Ladder Logic is the traditional programming language. It mimics circuit diagrams
with “rungs” of logic read left to right. Each rung represents a specific action
controlled by the PLC, starting with an input or series of inputs (contacts) that
result in an output (coil). Because of its visual nature, Ladder Logic can be easier
to implement than many other programming languages.
“C” programming is a more recent innovation.
Some PLC manufacturers supply control programming software.

What are the different types of PLC?

In addition to the traditional PLC described above, there are variations, including
PLC + HMI controllers.

Programmable Logic Controller by Unitronics

Unitronics is a pioneer in the manufacture and design of Programmable Logic
Controllers with integrated HMI panels and built-in I/O. They launched the very
first All-in-One PLC on the market and have continued to improve the technology
based on market feedback and industry advancements.
Plc backup procedure creation:

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PRESS LINE:-
INTRODUCTION,:-
I also backupstudied about press shop, its related to mechanical work,
It is give information about mechanical presses for automotive industry, in order
to the people get basic knowledge for operating the presses properly ,increasing the
machine performance.
In 1839 a small workshop was set up in the small town of Goeppingen
.Gradually manual labour was replaced by the first industrial machine that were
under development at that time such as shear , bending and flanging machine.
Today prensas Schuler is equipped with a modern industrial park located in
Diadema ,sao paula , with capacity to produce a variety of large machine such as
transfer ,hydraulic and mechanical presses
A history of continuous evolution has assured prensas Schuler the
possibility to satisfy the needs of its clients , no mat what their size , through a
continuous efforts based on the technological and traditional potential of the
German industy.

DEFINATION:-
1.PRESS PLAN ORIENTATION:-

Upright #3 Upright #4

LEFT SIDE RIGHT SIDE

Upright #2 Upright#1

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2. CABINETS AND TERMINAL BOXES DESIGNATION:-
A4.1- U1
CC. -control cabinet
C. -Crown
S. - Slide
BH. -Blankholder
U1 - upright #1( Right front)

3. SCHULAR FUNCTION GROUP DESIGNATION LIST:

=01. - PLC Layout

=00. -power supply
=01. -Main Drive
=02. -Slide Adjustment
=03 -Blankholder Adjustment
=05. -Lubrication
=06. -Slide cushions
=07. -Slide overload
=08. -blankholder overload
=09. -Automation
=10. -Clutch & Brake control
=12. -Safety Gates

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=13. - Hydraulic
=14. - Lift/ Lower moving bolster
=15. - Moving bolster clamp
=16. - moving bolster drive
=25. -Slide Counterbalance
=26. -Blankholder Counter balance
4. ELECTRICAL DIAGRAM GROUPS :-
CC1. -power supply/ main drive -control cabinet
CC2. -PLC control
MOP. -main operator panel
UR. - upright right
UL. - uprights left
B. - Bed
MBR. - Moving bolster right
MBL. - Moving bolster left
H. - Hydraulic unit
L. - Lubrication unit
C - crown
S - slide
BH. - Blankholder.

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 CONCLUSION

It gives me immense pleasure and satisfaction as I finally submit this

report about the training which I underwent here for last 30 Days. This
30 Days of industrial training was informative period this training
helped to be more systematic and disciplined in my work. From this
training I obtained both technical and practical knowledge. I take with
me successful knowledge that I gained in this period. Surely, the training
at ‘VINATI ORGANICS PVT. LMT.’ will help me a lot of in future.

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