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Rekap Excel PKU Update Agustus 2019 (Termasuk Grafik)
Rekap Excel PKU Update Agustus 2019 (Termasuk Grafik)
Permasalahan PLO
No Nama Peralatan
Jan-17 Feb-17 Mar-17 Apr-17 May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17 Nov-17 Dec-17
(WO, PdM, LK3) Keterangan MWH Loss
UNIT 1
BOILER
TURBIN SYSTEM
1 HP Turbine M M M M M K K K K K K K 1. Pressure indikator outlet MOP to main oil shaft seal 5429.375
tank#1 minta diganti
2. Sealing turbin - kebocoran sealing steam di
front turbin
19 Butterfly valve H H H K K K K K K K K K 1. CWP #2- penggantian socket limit switch 1. Tidak dapat
butterfly valve mengoperasikan butterfly
2. CWP - CWP 2 - INDIKASI KENAIKAN VIBRASI valve
DAN ABNORMAL SOUND PADA POMPA 2. menyebabkan kerusakan
CWP
22 Condensor H H H H H H H H K K K K 1. TURBIN 1 - CONDENSER - condenser kotor 1. TURBIN 1 - CONDENSER -
2. Unit#1- Turbine- Condensor- Push button condenser kotor
"stop" pada MOV Outlet condensor side#A tidak
bisa
3. OH TURBIN 1 - CONDENSOR - Cleaning tube
4. OH TURBIN 1 - CONDENSOR - Penggantian tube
5. TURBIN 1 - CONDENSOR - tube condensor
bocor
6. TURBIN - CONDENSOR - line inlet dan outlet
mengalami kebocoran
36 Feed water pump 1A H H K K K K K K K K K K 1. BFP #1A- TI Outlet oil variable speed rusak,
tidak dapat memantau temperature
2. BFP 1A#Pressure indicator -gear aus no respon
PI rusak
37 Feed water pump 1B H H H H H K K K K K K K 1. BFP #1B- TI Outlet oil variable speed rusak,
tidak dapat memantau temperature
2. BFP 1B- RTD TRANS BEARING BFP INDIKASI
BAD
3. TURBIN 1 - BFP 1B - line PI outlet bocor
GENERATOR SYSTEM
3 GCB K K K K K K K K 1. generator #1-Perbaikan TI oil outlet rear Generator vibration 50278.8333333
generator (excluding vibration due to
2. Penunjukan temp winding generator di lokal failed bearing and other
error components)
3. TURBIN 1 - GENERATOR - ada rembesan oli di
rear bearing
UNIT 2
BOILER
1 FURNACE, CYCLONE K K K K M K H H K K K K 1. OH-Boiler-turbin-tubing peralatan instrumen
perlu penggantian serig plug dan berkarat (life
time)
2. BOILER 2 - FURNACE - baut manhole sisi kanan
ada yang dol
3. BOILER #2- CYCLONE LEFT - PT CYCLONE
LEFT SIDE EROR
8
9 Feedback
Induce AirFan
Draft FanAB H
K H
K H H H H H H
K K K K K 1. Unit#2- Boiler-ID FAN#A-Front bearing
temperature error
2. BOILER - ID FAN #2A - penunjukan rpm error
3. BOILER - ID FAN #2A - winding temp Error
4. OHBOILER 2 - ID FAN A - perbaikan kerusakan
bearing fan
33 Primary superheater pipes H H H H H K K K K K K K 1. boiler2 - spray super heater- MOV spray super
heater tidak Bisa dioperasikan
TURBIN SYSTEM
1 HP Turbine K K K K K K K K K K K K 1. Nilai overall pada Bering #4 horizontal sebesar Turbine overspeed trip test 109.8
7,24 mm/s, dapt menyebabkan kerusakan pada
turbine
2. Ada kebocoran steam pada ujung cover yang
menghubungkan MOP dengan labyrint seal
3. temperatur thrust pad #9 error
4. ditemukan rembesan oli dan genangan Oli pada
area shaft turbin
5. Temp Thrust Pad#10 - Temperature is bad
6. Turbin #2- MOP -RTD return oil mop rusak
7. TURBIN 2 - LINE MAINSTEAM TRANSMITER -
bocor pada valve
8. DEH #2 - komputer DEH- power supply DEH #2
monitoring rusak
9. Boiler #2 - MOV main steam - Di HMI indikasi
tidak full open dilokal full open
10. OH- Penggantian dan upgrade material
sensor ,proxymitor dan kabel extend TSI turbin
unit 2
11. OH-Turbin #2 - TSI - Vibrasi bearing turbin
unit 2 bed di TSI control bad
42 Feed water pump 2B K K K K K K K K K K K K 1. Indikasi kerusakan void coupling Feedwater pump Vibration 12030,05
2. BFP2B-Valve cooling bfp leakout
Feedwater piping and
supports 2969,54999999
633
47 Water ejection tank #2 H H H H H K K K K K K K turbine - waterjet tank unit 2 - level di hmi tidak
sama dengan yang dilokal, dapat menyebabkan
kesalahan pengoperasian
GENERATOR SYSTEM
4 Generator K K K K K K K K 1. TURBIN 2 - REAR BEARING GENERATOR -
Vibrasi high
CHCB SYSTEM
1 Conveyor 0A H K H K H H H H K K K K 1. Coal Handling - Conveyor 0A - Sensor Tear
conveyor 0A Erorr
2. CHCB - CONVEYOR 0A - indikasi HMI error
4 Vibrating hopper 0B H H K K H H H H H H H H
5 Conveyor 1A H H H H H H H H H K K K 1. CHCB - panel sensor conveyor 1A proteksi
speed dan tear tdk ada power
2. chcb - motor tripper - motor tripper D C1A
tidak bisa running.
3. WEIGHING EQUIPMENT CONV - Belt Scale 1A
dan 3B error
4. Coal Handling - TRIPER - baut pegas tripper C
conveyor 1A lepas
5. Coalhandling - conveyor 1A - tali pullcord putus
15 Conveyor 2 system H H H H H H H K K K K K 1. CHCB - CONVEYOR 2B - belt conveor retak
2. CHCB - CONVEYOR 2B - return idler bergesek
dengan suport
WTP SYSTEM
3 Clarifier K K K K K K K K K K K K 1. mixer clarifier tidak bisa running
10 Filter water storage tank H H H K K K K K K K K K SWRO-Line drain filter tank korosi, dapat
menyebabkan passing
29 Dry ash bulk machine 1 H H K K K K K K K K K K 1. Ash Handling-fly ash- bulkloader silo 2,tidak
bisa down/up
30 Dry ash bulk machine 2 K H H H H H H H H K K K 1. Ash Handling-fly ash-bulkloader silo 2,tidak
bisa down/up
2. BOILER - BULK LOADER 2 - kebocoran pada
kain dan seling putus
37 Instrumen air dryer 1 K K K K K K K K K K K K 1. Air dryer- Pressure indicator rusak, tidak dapat
memantau pressure
*Prioritas :
1. Berpengaruh langsung pada kemampuan Produksi Listrik
2. Pengaruh tidak langsung pada kemampuan Produksi Listrik
Work Order Tindak Lanjut
Identifikasi Prioritas Keterangan
No Status Action Plan PIC Time
dapat mengganggu pola operasi 2 WO22262 WMATL Penggantian level glass Mech Nov-17
WO22273
1. penunjukan flow batubara tidak akurat 2 WO14215 Wmatl 1. Kalibrasi coal feederccccccc 1. I&C 1/05/2017
1. Sand feeding belum bisa beroperasi 2 WO12291 appr 1. Penormalan sand feeding 1. I&C Aug-16
1. kerusakan PI inlet Oil MOT 1 WO15718 wmatl 1. Penggantian PI 1. HAR Unit Oct-17
2. Kebocoran steam pada turbin WO22472 Woutage 2. Pengecekan dan perbaikan labyrint turbin 2. Enj KP
3. STEK
1. tidak dapat open butterfly valve 2 WO22275 WMATL 1. Penggantian Limit Switch 1. I&C 01/03/2017
2. High Vibrasi WO22481 WOUTAGE 2. Over houl 2. Mech 01/10/2017
1. vacum turun 2 WO22874 appr 1. Cleaning kondensor 1. Mech Sep-17
2. keruusakan push button WO23381 appr 2. Penggantian push button 2. Mech
3. kebocoran tube WO24394 3. edy curent 4. Mech
4. kebocoran tube WO24599 4. retubing 5. Mech
5. Kebocoran tube WO24629 5. retubing 6. Mech
6. Kebocoran line condensor WO24858 6. perbaikan
1. tidak dapat memantau level hotwel 2 WO22470 appr kalibrasi level I&C Sep-17
1. terjadi kebocoran pada manual valve 2 WO19338 WMATL 1. penggantian valve Mech May-17
2. kerusakan PI WO24871 2. Penggantian PI I&C
3. kebocoran control valve WO24875 3. Pengelasam I&C
1. Damper tidak dapat dioperasikan 2 WO17548 Appr perbaikan dan setting damper Mech Waiting
shutdown
1. tidak dapat monitoring tmp bearing 2 WO18625 WMATL 1. Penggantian TI I&C Jun-17
2. tidak dapat mengetahui speed ID fan WO18630 2. Perbaikan sensor speed mech
3. tidak dapat mengetahui temp motor WO18631 3. Pengecekan winding motor
4. kerusakan bearing fan WO24634 4. Penggantian bearing fan
MOV tidak bisa di operasikan dari remote 2 WO8805 Wmatl penggantian material card I&C Mar-16
flexibel joint leakage 2 WO5462 WMATL penggantian flexibel joint Mech Jun-17
tidak dapat memantau temp purifier 2 WO15702 Wmatl Penggantian TI I&C Dec-16
keruskan sistem kontrol WO20096
tanki purifier bocor WO23050
1. dapat menyebabkan cooling condensor 2 WO9307 - WMATL 1. Penggantian block valve I&C Jul-17
tidak optimal WO20313 Appr 2. Pengelasan Mech
2. tidak dapat memantau tempetarur outlet WO21186
3. kebocoran WO22478
4. menyebabkan konduct tinggi
kerusakan catcher ball tapporoge 2 WO7494 WOUTAGE Perbaikan ball catcher Mech Jun-17
Terjadi overload motor, motor 2 WO20654 WMATL - Identifikasi penyebab motor overload HAR Unit Jul-17
di running >30 menit sehingga - menjalankan 2 motor
temperatur winding belum - memasang blower eksternal
terlihat steady state - monitoring
Mech seal bocor akibat overclearance 1 WO17910 Appr Machining oleh workshop cokro PLN Sektor Aug-17
WO17908 INPROGRESS
WO18824
WO18990
WO20069
WO20109
WO20312
Ditengarai critical speed di 2200 rpm, full 1 WO17556 - Appr setting ulang pompa dan aligment ulang Mech Jun-17
load di 2500 rpm, bila dioperasikan 2500 WO19333 - wmatl
rpm vibrasi pompa NDE naik
Level water jet tank tidak sesuai 2 WO20637 WMATL kalibrasi ulang I&C Jul-17
1. push button rusak 2 WO17734 APPR 1. Penggantian Push button I&C Jan-17
2. panel keropos WO18987 WMATL 2. penggantian panel electrik
1. kerusakan besi hopper WO13618 INPROG 1. penggantian dan pengelasan ulang besi Mech
2. support vibro retak WO24649 hooper
3. support vibro retak WO22885 2. pengelasamn
1. motor vibro abnormal sound 2 WO18104 Appr rewinding (workshop) Electrik Jan-17
1. tidak dapat operasi 2 WO18992 wmatl 1. penggantian handle breaker Electrik Oct-17
2.. Kerusakan material MCC WO18993 wmatl 2. penggantian MCC mech
3. tidak dapat dioperasikan WO22711 INPRG 3. Setting ulang
4. dapat menyebabkan kecelakaan kerja WO22878 4. penggantian
1. Dust collector banyak yang tidak 2 WO12697 APPR 1. penggantian TOR Electrik Jan-17
beroperasi WO20275 2. penggatian timmer
WO20639 3. penggatian kontactor
WO20650
WO20859
WO20860
CCTV tidak bisa terhubung 2 WO2171 s/d APPR jasa perbaikan I&C Jan-17
WO2180
kerusakan ducting vibro rotary WO24449 wmatal penambalan dan pengelasan mech
1. Dudukan support retak WO24009 wmatal 1. Dudukan support retak I&C
2. pemotongan seling WO24435 2. pemotongan seling Mech
3. penggantian bearing gear box WO25051 3. penggantian bearing gear box
4. penggantian switch WO25072 4. penggantian switch
5. kebocoran kabin crane WO25074 5. kebocoran kabin crane
1. dapat merusak peralatan 2 WO21191 Appr 1. Penggantian seal hidrolik mech Sep-17
kerusakan boster kopling 2 WO20465 INPRG penggantian boster kopling mech Jan-17
1. tidak dapat dioperasikan 2 WO22710 APPR perbaikan steering pump mech Sep-17
kerusakan boster kopling 2 WO20465 INPRG penggantian boster kopling mech Sep-17
1. clarifier tidak dapat tercampur merata 2 WO17361 - INPRG penambahan flow meter I&C Sep-17
kerusakan dudukan motor mixer Electric
pengadaan PI
tidak dapat mengukur conductivity secara 2 WO1502 WMATL penggantian material I&C Apr-16
online WO23049
cooling fan tidak optimal WO24037 WMATL penggantian cooling fan Elect
1. kerusakan mau=nual valve WO24038 WMATL 1. Penggantian manual valve Elec
2. Cooling fan tidak optimal WO22097 2. Penggantian fan
1.tidak dapat memantau level 2 WO21200 Wmatl penggantian level transmitter I&C Sep-17
kerusakn push button WO24861 Wmatl Penggantian push button
1. kebocoran pada casing valve 2 WO14542 Wmatl penggantian valve mech Jun-17
2. kerusakan manual valve WO13702 penggantian valve
3. kebocoran pipa WO7973 pengelasan pipa
4. Kerusakan valve WO11928 penggantian mech seal
5. kerusakn mech seal WO24645
6. kerusakan kontrol insturmen WO24848
kerusakan pada penampungan slag 2 WO13704 wmatl perbaikan slag cooler mech Jun-17
1. kebocoran line fly ash 2 WO14214 wmatl pengelasan Mech Jun-17
2. menyebabkan pencemaran udara WO18626
3. menyebabkan pencemaran udara WO22876
4. menyebabkan pencemaran udara WO23223
WO23232
WO23233
1. banyak debu fly ash tumpah pada saat 2 WO19323 inprog 1. penggantian pneumatik Mech May-17
loading
1. Kerusakan bulk loader WO19323 wmatl penggantian kain bulkloader mech
2. kebocoran kain bulkloader WO24853
tidak dapat dioperasikan 2 WO24450 INPRG Penggantian selang udara Mech Aug-17
p
1
UNIT Cause Cod
PLTU - 1 4401
PLTU - 1 4312
PLTU - 1 4460
PLTU - 1 4308
PLTU - 1 4560
PLTU - 2 3210
PLTU - 2 0095
PLTU - 2 4460
PLTU - 2 9300
PLTU - 2 0110
PLTU - 2 3457
PLTU - 2 3420
PLTU - 2 1000
PLTU - 2 3410
PLTU - 2 4289
PLTU - 2 3413
PLTU - 2 3417
PT PEMBANGKITAN JAWA BALI SERVICES PLTU AIR ANYIR
PJBS INTEGRATED MANAGEMENT SYSTEM
PARETO LOSS OUTPUT PERIODE S.D JUNI 2017
PARETO LOSS OUTPUT LEVEL 3 PLTU AIR ANYIR UNIT 1
FD
Code Description Losses (MWh)
FORCED DERATIN
Inspection 0
Steam Turbine Control System - internal and termination wiring 0
Turbine overspeed trip test 0
Automatic turbine control systems - digital control and monitoring 0
Generator vibration (excluding vibration due to failed bearing and other components) 5491.458333333
UNIT 1
BOILER UNIT 1
1 Furnace H H H H H H H H
2 Cyclone H H H H H H H H
3 Firing system H H H H H H H H
4 Ignitor A B B H H H H H H
5 Ignitor B B B H H H H H H
6 Ducting H H H H H H H H
13 Economizer H H H H H H H H
14 Steam drum H H H H H H H H
15 Drain pump A H H H H H H H H
16 Drain pump B H H H H H H H H
17 Blowdown H H H H H H H H
18 Steam system H H H H H H H H
19 Platen H H H H H H H H
20 High Temperatur Superheater H H H H H H H H
21 Spray Superheater H H H H H H H H
22 Primary superheater pipes H H H H H H H H
23 Secondary superheater pipes H H H H H H H H
24 Safety valve main steam H H H H H H H H
25 Exhaust valve main steam K K K K K H H H
26 Coal feeder 1 H H H H H H H H
27 Coal feeder 2 H H H H H H H H
28 Coal feeder 3 H H H H H H H H
29 Fuel oil tank 1 H H H H H H H H
30 Fuel oil tank 2 H H H H H H H H
31 Fuel oil pump 1 H H H H H H H H
32 Fuel oil pump 2 H H H H H H H H
33 Steam Sootblowing system H H H H H H H H
34 Long retractable sootblower IK #2 system H H H H H H H H
35 Long retractable sootblower #2 no 1 H H H H H H H H
36 Long retractable sootblower #2 no 2 H H H H H H H H
37 Long retractable sootblower #2 no 3 H H H H H H H H
40 Furnace sootblower #2 no 1 H H H H H H H H
41 Furnace sootblower #2 no 2 H H H H H H H H
42 Furnace sootblower #2 no 3 H H H H H H H H
43 Furnace sootblower #2 no 4 H H H H H H H H
44 Furnace sootblower #2 no 5 H H H H H H H H
45 Furnace sootblower #2 no 6 H H H H H H H H
46 Furnace sootblower #2 no 7 H H H H H H H H
47 Furnace sootblower #2 no 8 H H H H H H H H
48 Furnace sootblower #2 no 9 H H H H H H H H
49 Furnace sootblower #2 no 10 H H H H H H H H
50 Furnace sootblower #2 no 11 H H H H H H H H
51 Furnace sootblower #2 no 12 H H H H H H H H
52 Furnace sootblower #2 no 13 H H H H H H H H
53 Furnace sootblower #2 no 14 H H H H H H H H
54 Furnace sootblower #2 no 15 H H H H H H H H
55 Furnace sootblower #2 no 16 H H H H H H H H
56 Sand feeding K K K K K K M M 1. Sand feeding belum bisa beroperasi 2 WO12291 appr 1. Penormalan sand feeding
57 ESP K K K K K K H H
58 Air Prehaeter H H K K K K K H
2 Extraction steam 1 H H H H H H H H
3 Extraction steam 2 H H H H H H H H
4 Extraction steam 3 H H H H H H H H
5 Extraction steam 4 H H H H H H H H
6 Extraction steam 5 H H H H H H H H
7 Extraction steam 6 H H H H H H H H
8 EDCB (Electro Digital Control Block) H H H H H H H H
9 Lube oil system H H H H H H H H
24 Ball collector H H H H H H H H
25 Ball stariner A H H H H H H H H
26 Ball stariner B H H H H H H H H
27 Hotwell H H H H H H H H
28 Condensate Pump 1A H H H H H B K H
29 Condensate Pump 1B M M M M H B H H
30 Condensate piping & valve H H H H H H H H
31 LPH 4 H H H H H H H H
32 LPH 5 H H H H H H H H
33 LPH 6 H H H H H H H H
34 Deaerator H H H H K H H H
35 Piping and Valve deaerator H H H H H B H H
36 Feed water pump 1A H H K H M K H K Vibrasi Tinggi, performa belum
optimal
47 HMI system H H H H H H H H
48 Battray DC B B H H H H H H
GENERATOR SYSTEM
1 Air cooler H H H H H H H H
2 Alternating current exciter H H H H H H H H
3 GCB H H H H H H H H
4 REAKTOR H H H H H H H H
5 Generator H H H H H H H H
UNIT 2
BOILER
1 FURNACE, CYCLONE H H K K K K K K Refraktory area bed dan cyclone beberapa area 1. Penggantian refractory Saat OH
mulai tipis
2 Firing system H H H H H H H H
3 Ignitor A H H H H H H H H
4 Ignitor B K K H H H H H H
5 Primary Air Fan H H H H K K K K Blade damper mengalami kerusakan Perbaikan saat OH
6 Secondary Air Fan H H H H H B B B Indikasi kerusakan pada bearing variable speed Perbaikan saat OH
coupling
29 Steam system H H H H H H H H
30 Platen H H H H H H H H
32 Spray Superheater H H H H H H H H
33 Primary superheater pipes H H H H H H H H
65 Air Preheater H H K K K K K K Tube APH beberapa titik mengalami kebocoran Penggantian material saat OH
TURBIN SYSTEM 17
1 HP Turbine Unit 2 K K K K K K K K 1. Permasalahan pada strip seal dan spring 1 1. strip seal dan spring labyrinth
labyrinth turbine turbine
2. Sering terjadi gagal sinkron karena sinyal 2. Ada indikasi sinyal palsu dari
palsu high vibrasi masalah eksitasi. Perlu dilakukan
3. Shaft arm Governor indikasi bending pemisahan kabel instrumen dengan
sehingga pembukaan GV tidak sesuai dengan kabel eksitasi dilakukan perbaikan
perintah dari aktuatornya hal ini berpotensi saat OH
pembukaan GV menjadi tidak maksimal. 3. Dilakukan perbaikan saat OH
4. kerusakan isolasi turbin 4. Dilakukan perbaikan saat OH
5. Vibrasi tinggi pada bearing 4 sisi aksial 5. Perlu dilakukan aligment
indikasi miss aligment
2 Extraction steam 1 H H H H H H H H
3 Extraction steam 2 H H H H H H H H
4 Extraction steam 3 H H H H H H H H
5 Extraction steam 4 H H H H H H H H
6 Extraction steam 5 H H H H H H H H
7 Extraction steam 6 H H H H H H H H
8 EDCB (Electro Digital Control Block) H H H H H H H H
9 Lube oil system H H H H H H H H
10 Main oil tank H H H H H H H H
21 Butterfly valve 4 H H H H H H H H
22 Closed cycle cooling water pump no 1 H H H H H B H H
24 Closed cycle cooling water tank & Piping H H K K K K H H Terjadi kebocoran pipa closed cooling system Perbaikan pipa membutuhkan 2
sisi air demin unit shutdown
Terjadi kebocoran pipa closed cooling sisi air
laut
25 HE cooling CCCW A H H H H H H H H
26 HE cooling CCCW B H H H H H H H H
27 Condensor H H H H H H H H
28 Ball circulating pump K K K K K K M M kerusakan catcher ball tapporoge 2 WO7494 WOUTAGE Perbaikan ball catcher
29 Ball collector H H H H H H H H
30 Ball stariner A H H H H H H H H
31 Ball stariner B H H H H H H H H
32 Level Hotwell H H H H H H H H
33 Condensate Pump 2A B H H H H H H H Pemeriksaan clearance pompa 2 Perbaikan dan setting pompa
kembali
34 Condensate Pump 2B H H H H H H H H
42 Feed water pump 2B B B H H H K H M Pompa BFP Macet Clearance BFP disetting kembali
4 Vibrating hopper 0B H H H H H H H H
5 Conveyor 1A B B B B H H H H
6 Belt scale 1 conveyor 1A M M M M M M M M Ada kerusakan belt scale Upgrade belt scale
7 Metal detector 1A H H H H H H H H
8 Magnetic separator 1A H H H H H H H H
9 Conveyor 1B B B B B H H H H
10 Belt scale 1 conveyor 1B M M M M M M M M Ada kerusakan belt scale Upgrade belt scale
11 Metal detector 1B H H H H H H H H
12 Magnetic separator 1B H H H H H H H H
13 Weight calibrate device conveyor 1A H H H H H H H H
14 Weight calibrate device conveyor 1B H H H H H H H H
15 Conveyor 2 system H H H H H H H H
16 Conveyor 2A K K K K H H H H
17 Motor conveyor 2A H H H H H H H H
18 Vibrating 1 hopper 2A H H H H H H H H INPROG
WO24649
19 Vibrating 2 hopper 2A H H H H H H H H WO22885
20 Metal detector 2A H H H H H H H H
21 Magnetic separator 2A H H H H H H H H
22 Conveyor 2B K K K K H H H H
23 Motor conveyor 2B H H H H H H H H
24 Vibrating 1 hopper 2B H H H H H H H H
25 Vibrating 2 hopper 2B H H H H H H H H
26 Metal detector 2B H H H H H H H H
27 Magnetic separator 2B H H H H H H H H
28 Conveyor 3A H H H H H H H H
29 Belt scale 3 conveyor 3A M M M M M M M M Ada kerusakan belt scale Upgrade belt scale
30 Electric tee 3A H H H H H H H H
31 Conveyor 3B H H H H H H H H 1. kerusakan panel slip WO24231 I&C 1. penggantian relay
32 Belt scale 4 conveyor 3B M M M M M M M M Ada kerusakan belt scale Upgrade belt scale
33 Electric tee 3B H H H H H H H H
34 Dust collector 3 H H H H H H H H
44 Rotary grab crane jetty B K K H H H H K K ada kerusakan pada boom Progress pekerjaan
47 Buldozer 1 H H H H H H H H
48 Buldozer 2 M M M M M M M M Life time 2 Inprogres perbaikan
49 Buldozer CAT H H H H H H H H
50 Excavator 1 (Santui) M M M M K K K K Life time
51 Excavator 2 (Kobelco) H H H H H H H H
52 Dump truck 1 M M M M M M M M kerusakan boster kopling 2 penggantian boster kopling
53 Dump truck 2 K K H H H H H H
54 Dump truck 3 M M H H H H H H
55 Dump truck 4 K K H H H H H H
56 Dump truck fuso H H H H H H H H
WTP SYSTEM
1 WTP system H H H H H H H H
2 Static mixer H H H H H H H H
3 Clarifier H H H H H H H H
4 Buffer tank H H H H H H H H
5 Transfer pump A M H H H H H H H
6 Transfer pump B H H H H H H H H
7 Non valve filter H H H H H H H H
8 Multi media filter H H H H H H H H
9 MMF feed pump A M M M M K K H H Motor sudah dilakukan repair namun belum 1. Dilakukan couple terhadap pompa
dilakukan couple terhadap pompa
19 HP Pump 1 H H H H H H H H
20 HP Pump 2 H H H H H H H H
21 HP Pump 3 H H H H H H H H
22 HP Pump 4 H H H H H H H H
23 Membran SWRO H H H H H H H M Membrane kotor
24 Sea water storage tank H H H H H H H H
25 FWRO 1 H H H H H H H H
26 FWRO micro catridge filter H H H H H H H H
27 FWRO feed pump A H H H H H H H H
28 FWRO feed pump B H H H H H H H H
29 FWRO high pressure pump H H H H H H H H
30 2 H H H H H H H H
31 FWRO micro catridge filter H H H H H H H H
32 FWRO high pressure pump H H H H H H H H
33 Degasser H H H H H H H H
34 Intermediate storage tank H H H H H H H H
35 Intermediate pump A H H H H H H H H
36 Intermediate pump B H H H H H H H H
37 Mixbed no 1 H H H H H H H H
38 Mixbed no 2 H H H H H H H H
39 Demin water tank H H H H H H H H
40 Demin water pump A H H H H H K H H
41 Demin water pump B H H H H H H H H
42 Valve and piping H H H H H H H H
43 Laboratorium H H H H H H H H
WASTE WATER TREATMENT SYSTEM
1 Waste Water Treatment System H H H H H H H H
2 Waste water pump A M M M M M M M M o-seal dan mech seal pompa 2
32 ESP H H H H H H H H
33 Instrument air compressor system H H H H H H H H
34 Air compressor 1 H H H H H H H H
35 Air compressor 2 H H H H H H H H
36 Air compressor 3 M M M M M M M M Sensor drain rusak (waiting material)
Waiting material
37 Instrumen air dryer 1 H H H H H H H H
7 Traveling screen no 2 M M M M M M H H Kerusakan bearing gear box traveling screen 1. Penggantian bearing gear box
berdampak pada tidak bisa beroperasinya
screen sehingga menghambat aliran air laut
yang menuju ke condenser
8 Traveling screen no 3 H H H H H H H H
9 Traveling screen no 4 M M M M M M H H Keausan gear box traveling screen berdampak 1. Pembuatan gear box yang aus
pada tidak bisa beroperasinya screen sehingga 2. Pengadaan strategic part 1 (satu)
menghambat aliran air laut yang menuju ke set gear box baru
condenser
10 Trash track H H H H H H H H
11 Crane intake H H H H H H H H
12 Clorin H H H H H H H H
FIRE FIGHTING SYSTEM
1 Diesel fire pump H H H H H H H H
2 Hydrant H H H H H H H H
3 Jocky pump H H H H H H H H
4 Electric pump H H H H H H H H
5 Piping and valve K K K K K K K K Terjadi kebocoran pada piping under ground
6 Alarm fire fighting K K K K K K K K Alarm fire fighting masih belum bisa auto sejak 2 WO14391 APPR
masa konstruksi WO14389 Appr
WO14392 Appr
7 Springkle pump H H H H H H H H
8 Foam fire fighting H H H H H H H H
9 CO2 fire fighting K K K K K K K K CO2 fire fighting masih belum bisa auto sejak 1
masa konstruksi
10 APAR H H H H H H H H
EMERGENCY DIESEL GENERATOR SYSTEM
1 DIESEL FIRE FIGHTING H H H H H H H H
2 ELECRTICAL K K H H H H H H
3 COMPRESSOR H H H H H H H H
Tindak Lanjut
Keterangan
PIC Time
HIJAU
BIRU
KUNING
MERAH
57
HIJAU
BIRU
KUNING
MERAH
HIJAU
BIRU
KUNING
MERAH
48
BOILER UNIT 2
3
5
2
HIJAU
1. I&C Aug-16 BIRU
KUNING
MERAH
55
52
COMMON (WTP, WWTP, CHCB HIJAU BIRU KUNING MERAH TOTAL EQUIPMENT
DAN ASH HANDLING) 159 0 10 11 180
HIJAU
10 11
BIRU
KUNING
MERAH
159
Proses pengadaan
1 Mekanik 1. Kondisional
2. Enjiniring 2. AI 2019
PJBS ENG KP TW 1 2019
Mekanik TW 1 tahun
2019
I&C
Mekanik
Mekanik
INC
Mekanik
INC
Mech Jan-18
Mech
INC
I&C
INC
Electrik
Mekanik
Mech
mech
1. Listrik
2. Enjiniring dan
Rendalhar
3. Enjiniring
Rendalhar 1. M2 Januari
2019
Rendalhar 1. M2 Januari
2019
2. M4 April
2019
Jan-17
p
HIJAU BIRU KUNING
BOILER UNIT 1 DES 2018 51 1 5
JANUARI 53 2 3
FEBRUARI 53 2 3
MARET 54 0 4
APRIL 54 0 4
MEI 52 0 6
JUNI 53 0 5
JULI 57 0 1
AGUSTUS 57 0 1
SEPTEMBER
OKTOBER
NOVEMBER
DESEMBER
6 5
1 1
MEI
0 0 JUNI
0 0 JULI
0 0 AGUSTUS
0 0 SEPTEMBER OKTOBER NOVEMBER DESEMBER
NE - GENERATOR UNIT 1
JAU BIRU KUNING MERAH
51 49
47
40
5 7 6
1 1 1 1 3
MEI
0 JUNI 0 JULI 0 AGUSTUS0 SEPTEMBER OKTOBER NOVEMBER
BOILER UNIT 2
JAU BIRU KUNING MERAH
58 56 56
54
5 2 4 5 2 2 5 2 2 5 2
0MEI JUNI JULI AGUSTUS SEPTEMBER OKTOBER NOVEMBER
NE - GENERATOR UNIT 2
JAU BIRU KUNING MERAH
52 54 53
49
NE - GENERATOR UNIT 2
JAU BIRU KUNING MERAH
52 54 53
49
5
1 3 1 2 1 1 2 1 2 1
MEI JUNI JULI 0 AGUSTUS SEPTEMBER OKTOBER NOVEMBER
7 12 8 12 7 9 8 9
0MEI JUNI
0 0JULI AGUSTUS
0 SEPTEMBER OKTOBER NOVEMBER