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Interpreting the LC102 AUTO-Z Readings

A few capacitors and inductors may test differ-


ently than you might expect because of vari-
ations in the components. These components
show a wide range of results when tested on
bridges and other digital testers, as well. This
Tech Tip explains why these components show
different results, and how to interpret the LC102
test results on them.

Some Capacitors Measure


Differently Than Marked
The capacitor value test simply involves press-
ing the CAPACITOR VALUE button on the right
side of the panel. Entering the marked value and
tolerance causes the readout to also show the
GOOD/BAD results for value. Here are a few
special conditions to know about.

1. Understanding Tolerances: Capacitors of-


ten have different positive and negative toler-
ances. You need to enter both into the LC102.
For example, a common specification for elec-
trolytic capacitors is +80%, -20%. This means Fig. 1: The LC102 AUTO-Z- microprocessor controlled for error-free testing.
that the value of a 50 µF capacitor could be 80
percent higher (50 x 1.8 = 90 µF) or 20 percent The water in the electrolyte solution carries the turer’s tolerance includes this frequency effect.
lower (50x0.8 =40µF) and still be within the rated electrical charge from the negative metal plate to Unless the capacitor is defective, the AUTO-Z
tolerance. the surface of the insulating oxide dielectric on will read an 80% capacitor within 80% of Its
the positive plate. Studies by the Physics De- marked value. A 20% capacitor, on the other
Tolerances are sometimes marked on the ca- partment of South Dakota State University hand, will read closer to the marked value (and
pacitor. Details on reading standard capacitor (SDSU) show that the electrical resistance of the within the 20% tolerance) than an 80% compo-
codes are included in pages 65 to 68 of the water increases at higher frequencies because nent with the same ratings. This IS why it IS
LC102 instruction manual. If the capacitor you of the resonant properties of the water mole- Important to apply the correct tolerance to testing
want to test does not follow one of these in- cules. This increased resistance, in series with before deciding if a value seems too high com-
dustry standard methods of marking tolerance, the capacitive reactance of the capacitor, causes pared to the marked value.
check the parts list in the service literature to see a 1 kHz bridge to measure the value lower than
if it shows a tolerance. its true value. Since most capacitor manufactur-
ers test the electrolytic capacitor with a 1 kHz Relating Dielectric Absorption To
2. Electrolytics Normally Read High: All Z Me- LCR bridge, electrolytic capacitors are often
ters (as well as most other digital capacitor value The Circuit
marked with a lower value than the value they
testers) use a DC time-constant circuit to deter-
show at DC or low frequencies. The DC AUTO-
mine capacitor value. This test method usually Dielectric absorption (D/A) prevents a capacitor
Z test shows the correct, higher value that the
shows an electrolytic capacitor to have a value from completely discharging. All capacitors
capacitor produces in a DC circuit.
higher than its marked value because of the way have some D/A, but excessive D/A causes prob-
the electrical properties of the water inside the lems. Sencore developed, and patented. a rela-
Extensive testing by Sencore engineers and by
capacitor change with frequency. tive test for D/A on the earlier Z Meters to
the SDSU researchers shows that the manufac-
this important capacitor defect.The previous test If it had been charged to 1000 volts, the recov- supply voltage. If so, you may wish to compare
was based on the change in the capacitor’s value ered voltage could reach 30 volts. the unknown capacitor to one you know works
before and after charging it to its full rated volt- correctly to determine the recovery period. A
age. A value change indicated that there was If the capacitor is being tested with the LC102 capacitor which takes excessive time to drop to
some D/A present, but the results were only while it is still recovering voltage from a previous normal D/A readings should be considered
relative, and did not correlate directly to the D/A charge, the voltage adds to the amount devel- questionable.
amount. oped from the microprocessor-controlled test.
This causes the percentage to read higher than NOTE: The dielectric absorption test should only
The amount of value change with this original D/ the “at rest” level until the original D/A recovery be used to test capacitors larger than 0.01 µF.
A test depends on several variables, the largest effects have passed. Testing smaller values produces an Error 3
being: 1. How long the capacitor had been message because the results for smaller capaci-
charged, 2. How much time elapsed between This, by the way, is the reason that other Z tors may be misleading.
releasing the LEAKAGE button before pressing Meters show higher levels of D/A on high voltage
the VALUE button a second time, 3. The charg- electrolytic capacitors than on low voltage ones. How much is too much? The LC102 GOOD/
ing voltage, 4. The capacitor’s value, as well as The other meters use their value test to indicate BAD limits for D/A cover the most common
5. The amount of D/A. Despite these differences D/A. The value test uses the same voltage to test capacitor applications. The division line between
in numerical results, the test positively con- capacitors of any voltage rating, so a given D/A GOOD and BAD depends on which COMPO-
firmed the presence of D/A, which helped find percentage produces a larger value variation if NENT TYPE button has been selected. The
bad capacitors which would otherwise have gone the capacitor was charged to a higher voltage. limits are:
unnoticed.
The LC102 includes special circuits that hold up
Since the LC102 has a dedicated D/A test, its the D/A test until the effects from a previous
value test circuits do not need to show the effects charge have reduced to a level which provides
of D/A like the earlier Z Meters. The LC102 value resonable results. When you first press the
circuits have been changed in order to allow DIELECTRIC ABSORP button, the LC102
testing of values over 1 Farad, and to increase senses whether the capacitor is already recover-
the speed in testing of large value capacitors. ing a voltage. If so, it places a WAIT statement in
These improvements virtually eliminate the value the digital display. During the time the display is
change seen on the other units. telling you to wait, the microprocessor alter-
nately applies a low impedance discharge path
The LC102 microprocessor automates the die- across the capacitor and retests for recovery
lectric absorption test for more reliable results. voltage. When the voltage is low enough, it Fig.2: The GOOD/BAD limits for dielectric
The AUTO-Z charges each capacitor to a refer- allows the D/A test to continue. absorption programmed into the LC102
ence level, discharges the capacitor, and then AUTO-Z
monitors for the undesirable recovery of voltage. The effects of a previous charge disappear rather
The microprocessor controls the charging and slowly. Remember that the effective resistance
discharging time for repeatable results. All ca- in series with the capacitance representing the A good technician uses these GOOD/BAD re-
pacitors are tested with the same voltage, so that dielectric absorption effect is several megohms, sults as a guide, rather than a hard and fast rule.
the recovered voltage can be converted directly so even a dead short across the capacitor leads You may wish to reject capacitors with lower
to a percentage. The percentage agrees closely may require several minutes to discharge the levels of D/A if they are used in critical circuits
with the standard laboratory test, but, unlike the D/A voltage. and the circuits are not working correctly. Here’s
lab method, does not require several hours of some additional information about the affects of
“setting” time. The time needed to remove the internal charge D/A in different circuits.
depends on the capacitor’s value, what voltage
Most capacitors will show a different amount of was previously applied, and its dielectric absorp- Capacitors which store a DC voltage to control
dielectric absorption if they have recently had tion level. When the WAIT message appears, other circuits must have extremely low levels of
voltage applied, either from the circuit or from the you may continue the D/A test, release the D/A. In TV receivers, for example, the capacitor
LC102 leakage supply. The time needed to elimi- button (which places the normal LC102 dis- used in the AGC, ACC, AFC, or AFPC detectors
nate this effect varies from a few seconds to charge path across the capacitor), or discon- will cause incorrect operation if dielectric absorp-
several hours, depending on the capacitor and nect the capacitor and set it aside to stabilize tion adds to the circuits correction voltage. Simi-
the previously applied voltage. Here’s why. while you use your AUTO-Z for other tests. If you larly, capacitors used in sample-and-hold cir-
choose the third option, it is helpful to place a cuits in instruments, or capacitors used in
Consider a capacitor with 3% of D/A. When clip lead across the capacitor leads to speed the digital-to-analog or analog-to-digital converter
tested with a known voltage, such as with the dissipation of the previous charge. circuits need low D/A levels. Dielectric absorp-
laboratory method or with the new LC102 test, tion values of 1% or more will often effect these
the capacitor will recover 3% of the test voltage In most cases, it is faster to perform the D/A test critical circuits.
a short time after being charged and discharged. BEFORE the leakage test. Capacitors with ex-
The test voltage used by the LC102 is3 volts, so cessive dielectric absorption will be found imme- Capacitors used to couple AC (and block DC)
3% represents a voltage recovery of only a few diately, without needing to wait for the effects of may cause waveform distortion if dielectric ab-
millivolts (the percentage is not directly related to the charge from the leakage test to drop to a low sorption is too high. Audio amplifiers often de-
voltage, because the discharge and recovery enough level to perform the D/A test. velop distortion with a poor coupling capacitor.
periods have been speeded up compared to However, the D/A will generally have to be be-
older methods). If this same capacitor had re- You may prefer to test for leakage before testing tween 5% and 15% before it causes problems in
cently been charged to 100 volts, the 3% D/A will for D/A to see how long the capacitor takes to these applications. These values may show
cause it to recover 3 volts after a period of time. recover from the application of the leakage power GOOD on the AUTO-Z, so be certain you judge
simply waiting until the GOOD/BAD results show Some Inductors Measure
GOOD. Different Values Than Marked
For most inductors, you simply press the IN-
When To Test For Equivalent DUCTOR VALUE button and read the digital
Series Resistance display to determine the true inductance value.
Most inductors read the same value on the
The equivalent series resistance (ESR) test only AUTO-Z as on different types of value testers. A
applies to aluminum, tantalum, and double few, however, show different values, depending
layer electrolytic capacitors. ESR represents all on the test method. This does not cause prob-
Fig. 3: The actual D/A limits depend on the the resistance in series with the plates of the ca- terns if you know the reason for different value
circuit using fhe capacitor. pacitor, which includes the resistance of the con- readings.
nections between the leads and plates, the leads
themselves, and the oxide layer. ESR does not There are three common methods to determine
include resistance between the plates, since this inductance: the LCR bridge, the Q meter, and the
path represents leakage. AUTO-Z. To understand why each test method
the performance of the capacitor on the circuit’s
gives different values, we need to know a little
operation. If you see waveform clipping, or other
A capacitor with excessive ESR causes trouble about how each determines inductance.
distortion, changing the capacitor may solve the
problem. when it processes high frequencies, high cur-
rents, or both. The ESR becomes less important The AUTO-Z uses the basic definition of induc-
in smaller value capacitors, because their ca- tance, which defines inductance in reference to
Power supply capacitors can usually tolerate
pacitive reactance (Xc) is much larger than the the voltage induced when applying a constantly
much higher levels of D/A before causing circuit changing current. This determines the induc-
problems. Generally, you will not see a notice- series resistance (Rs). The Xc drops as operat-
ing frequency increases, making Rs more impor- tance without regard to frequency, because the
a ble change in performance until D/A reaches test circuits are resistive, not reactive. The result
15%. However, remember that increased die- tant. When Xc and Rs are equal, the circuit sees
the capacitor as half its normal value. When Xc is the integral (average) value over the operating
lectric absorption shows the capacitor is begin-
is less than the Rs, the capacitor has even less frequency range of the coil.
ning to fail, so acapacitor with high levels should
not be used as a replacement. effect on the circuit.
The other two methods test an inductor at a
single frequency. An LCR bridge determines
Filtering capacitors handling large currents can inductance by measuring inductive reactance at
Understanding The Capacitor also be affected by ESR, since the voltage a single frequency, usually 120 Hz or 1 kHz. A Q
Leakage Test dropped across the resistance generates heat. meter places the inductor in parallel with an
This heat, in turn, causes the capacitor to dry out, adjustable capacitor. A high frequency signal (70
The AUTO-Z uses industry standards for the causing early failures. kHz to several MHz) is applied to the parallel
GOOD/BAD limits for leakage testing. Selecting combination, and the capacitor is adjusted until
the correct capacitor type with the COMPO- A few examples of high frequency circuits in reaching resonance at that frequency.
NENT TYPE buttons, provides the information consumer servicing affected by ESR include TV
the microprocessor needs to calculate all direct AGC circuits (15 kHz), FM stereo (19 kHz), and High quality coils measure nearly the same value,
bad/good results. TV stereo circuits (31 kHz). Examples of circuits whether tested on an LCR bridge, a Q meter, or
in industrial and computer servicing include power on the AUTO-Z. These coils have core materials
Electrolytic Leakage: All electrolyticcapacitors supplies for TTL digital circuits. All industries use which do not change in permeability with differ-
have some leakage at their rated voltage, so the switching power supplies operating at high fre- ent frequencies. Cores made of powdered iron
capacitor manufacturers adopted industry stan- quencies, which involve both high frequencies (ferrite) ceramic, paper, or air show very little
dards for acceptable limits. Don’t worry if a and high power. variation with applied frequency. Markings on
capacitor takes a few seconds before dropping the coil represent the inductance value.
to the GOOD limit. This is especially the case Excessive ESR shows a poor lead connection or
when testing a capacitor with a large value or that the electrolyte is drying out. Discard the bad Inductors with laminated iron cores, or with special
with a high voltage rating. capacitor and replace it with one with normal high permeability materials which produce very
series resistance. high inductance values in a very small volumes,
Large value capacitors need extra time to charge are often very frequency selective. If so, each
because they become part of an R-C circuit, method used to measure inductance produces a
along with the output impedance of the leakage different value. The graph in Fig. 5 shows how
power supply. Capacitors with values over 20 one coil changes very severely with different test
microfarads take a few seconds to charge, as frequencies, while another changes by a very
explained on page 22 of the LC102 manual. small amount. The graph stops at 100 kHz be-
cause the coil with the largest variation becomes
An electrolytic capacitor, which has not been self-resonant (and unusable) at higher frequen-
charged in several weeks, may deform. This cies.
results in higher leakage current, while the ap-
plied voltage reforms the insulating oxide layer. The coil with the wide variation is marked 100
The AUTO-Z lets you safely reform the capacitor mH. Its marked value comes closer to the value
by simply leaving the leakage supply connected Fig. 4:The ESR becomes significant when it equals measured by the Q meter than to the value
until the leakage drops to acceptable current or exceeds the capacitive reactance af the cir- shown by either a bridge or the AUTO-Z. Notice,
levels. You know the reforming is complete by cuit’s frequency. however, that this coil will become unstable if
Fig. 5: A frequency selective coil measures differently on each type of value fester. The Z METER shows the average value.

used in a circuit which operates at a slightly and Q meters have always shown radically dif- The number 10 remains valid for all inductors
higher frequency than used by the Q meter. ferent readings on some coils. To make matters down to 10 microhenries. If the inductor has a
worse, the most common coil problem (shorted lower value, you can use a comparison test by
The AUTO-Z shows this coil as 73 mH, which turns) changes the inductance (or resistance) first ringing a known-bad inductor and noting the
represents the flat part of the graph, or the coil’s value by such a small amount as to be undetect- number of ringing cycles. Then, test the sus-
average value. A 120 Hz or 1 kHz bridge meas- able. Also, many inductors have no “ideal value” pected bad one and confirm it reads the same
ures this coil at the same value as the AUTO-Z, marked, so any value test is useless. That’s why number of cycles.
because the coil has flat respose between these the AUTO-Z has the patented INDUCTOR
two test frequencies. Other coils, however, will RINGER test. The Ringer provides a direct
show a difference when tested at 120 Hz com- GOOD/BAD result without needing to know
pared to 1 kHz, meaning that two bridges will anything about the coil, except that its core is not
give different readings as well. made of laminated metal plates.

How do you test such a device when it reads All Ringer tests are based on the number 10. A
differently with every test method? There are two number larger than 10 shows the inductor is
options. First, most coils test reliably with the good, and a number less than 10 shows that the
AUTO-Z INDUCTOR RINGER test. Second, if inductor is bad. For the first time, the AUTO-Z
the value is important to you, test a known-bad makes this test fully automatically. Simply choose
and a known-good coil for comparison. Then, set the correct COMPONENT TYPE, press the
your own standard cutoff value between the two INDUCTOR RINGER button, and read the digital
measured values to base the test on circuit display. Both the actual number of ringing cycles
performance. and a GOOD/BAD result will show in the window.

How The Inductor Ringer Eliminates For these numbers to be reliable, however, you
Value Questions must tell the AUTO-Z which type of coil you are
testing with the COMPONENT TYPE buttons.
The question of “which value is right?” has Defects as mild as a single shorted turn are dis-
complicated inductor testing for decades. Bridges covered with this sensitive test. Form 4412 Printed in

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