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NWSDB D2 Manual PDF
NWSDB D2 Manual PDF
S3ARY
INTERNATIONAL REFERENCE CENTFJE
FOR COMMUNITY WATER SUPPLY AND
SANITATION ilRC) ,
2 0 1
8 9 UR
DESIGN MANUAL D2
.. _
ioi-flW-W^i
L!pr?Aj?Y. ' " " " " :'.'•"'• " '
I A
i
if
DESIGN MANUAL D2
MARCH 1989
O t i s IGK MANUAL o?
T a b l e of Content
Page No.
INTRODUCTION'
Drought: 4-21
Floods 4-22
i-
4 .0.J \< i s k
4.0.2 kfin«'!t'
-t . 0 ..'•> !lYcifi;-i.;f.i|-ti:;.
A. 0 . 4 Ha*. i o n a i l o t r e u l a
4.0.5 H i s t o r i c P e a k ia.iiiOi I •>
4 . '.> R e s e r v o i r Sed i n e t it a* i o n
4.1.0 i:.\ .if *>ral t o n arid S e e p a g e L o s s e s
4.11 k s f i mat i o n o t V i e 1 d
4 . 1Z Water kesour e e s Mana£eraent
4 .1.2 . 1. IJ-t. i I i r . a t i o n of R e s o u r c e s
4 . 1 2 . 2 i.ep,a i A s p e c t.s
4 . 1 . 2 . 0 Water s h e d M a n a g e n e n t
5. 1. . Scope
5.2 Types of Surface Water Intakes
5.3 Location and Design Consider.'**', ions
1ntake Screens
Siaa 11 itans
PUMP 1 KG ST At iOSiS
6.1 Scope
6 .2 Mydr a>j! i c l»--s i g n
6.2.1 Genera I
6.2 2 Sue*, ion C o n d i t i o n s
6.2 3 l.tischarpe C o n d i t i o n s
6.2 4 S h a f t Speed
6.2 5 Pertornance Curves
6.2 6 Operating Conditions
. 4 . 1 * Si-.anl- uiaps
.2 Design D-.- f .ails
<>. 5 iurgo Suppress ion
1 Causes of Surge
2 Me>. hods of Surge Conl.ro I
3 Ird luences of Valves on Surges
4 Surge Ojrii.ro 1 Valves
5 Hydraulic Surge Suppressors
7.1 P i p e M a t e r i a l s artel J o i n t s
7.2 Pipelaying
7.4.1 General
7.4.2 .Stop Valves
7.4.3 Non—return Valves
7.4.4 Control Valves
7.4.5 A i r V a1v es
7.4.6 Washouts
7.4.7 Valve Charabers
7.4.6 Thrust Blocks
DISTRIBUTION
-iii-
p,^
9. SERVICE RESERVOIRS 9-
REFEREKCES
APEXES
J U j t e r Hanner
Lisi of Tables
List of Figures
!hir> design ;-,,•.,; ,'i;.t I i s intended to assist SWSDM Engineer:- 'ii'i the design of
urban piped waver supr.>}> sern -mos, both for new ci'-'iistt-iicl. ion and
rehabilitation or existing works, it is a deveiopi-nenf of the Design
Vji'iu;.-) on 'in..(I: Conouni'.-, Water Supplies, pr epared for N.'WSDB with WHO
a-- s i s' atv.e in i9'/2 (k-M .]>.*' and i hi: 11 jdes all relevant raaferial iron this
earlier nariuai, \d,i i-.'li i n nost cases has been reviewed and ufwjated.
In a similar way to the earlier WHO manual, the intent of this new manual
is to develop standard practices in the use of design criteria and
preparation of engineering designs arid drawings. It sliould be eiaphasized,
however, that the design principles presented in this manual should in rio
way linit the professional judgenent of individual Engineers. Deviations
from accepted design criteria nay be appropriate provided they are
technically sound arid fully discussed as part of the design process.
Iri NWSDB there has until recently been no systematic design review
procedures involving experienced Construction and (3>':<M personnel, nor have
there been sysfonat io post construction evaluations to provide teed back
to the design process. Such reviews arid evaluations are now being
inplenented with the assistance of the USAID Project (e.g. Technical
Coordination Guidelines, Project Evaluation Procedures, Connissioning
Guidelines (Ref. Procedure Manuals P4, P6, and P3 respectively).
* A list •'.it specific .• - ••• erenoes and a genera- ; ibl iograi hv are given
after f-,t .
-1-
BASIC DESIGN CONSIDERATIONS
The source of water and the (distribution are t h e two main factors
affecting the cost of the project. The nearer the raw water source
of good quality and adequate quantity, the lesser t h e cost and the
greater the reliability of supply. It is important to ensure the
best design which would provide the community with a reliable, safe
arid adequate water supply at least cost, both capital as well as
recurrent. Affordability and willingness to pay are other factors
that determine t h e viability arKi social equity in service.
2-1
• :- ' '• .>f:ii-i< ii i; !.;>• ..iccep-f a n c e : a n ! ap.'>< '* at .; aspe<d oj •: r. o\-'.-r !.•.".•••••..•• - •"
urban schene design. T h e -iesii'.ri -ihould n e e f t h e n e e d s .if ii>e
fonnurntv it. s e r v e s i n t e r n s of a t f o r d a b i I : f y , qu.int i ty .
qii..« i i • '» , |K»r io'i of sei '•.' ]•'•'. .*•';;..-s:-. * •:,• s • at idpost r» , -.-to.
externa\ appearance;
o landscaping;
Sj^t^^P^ann^rtg
o location;
o e !. evat i on
i .o-od levei s ;
2-2
<-> •-< i * , : d t a i n a ^ e ..iriti w.'is'f f:*';j':.« d i sposa J :
o tounda't ion c o n d i t i o n s ;
O Si'•Cl.lt I f y o l site;
o COST, of utilities;
o 0&M facilities.
Irt particular:
2-3
•'-• i'i2li.i;L,.i.LiLli_._i^i. _!iii;^iiLiii_LrL;^.';;L: where electric, it \ is re:(U i red
•i(. the si i.e. Fhe power supply .should be readily avai lable and
oi sui I'•;,•;• i ent capacity to opera**- plant equipment. Where power
is unavailable, the cost of inst a I I ing power should b e compared
*•;'-. the cos?, ot using a gei '.er 'at-: > . In that even'* , the supply ot
fuel would have to be assured.
The best approach is to prepare the future demand curve and frora
this, evaluate what staging of works nay b e possible. As a general
principle it is reeonraended that: future urban schemes b e designed
for a 20—year planning horizon in two 10—year stages. That is, for
facilities which are suited to staging such as pump sets, tanks and
reservoirs, and distribution, only the 1st stage would b e provided,
whereas facilities which are not suited to staging, such as
intakes, transmission nains and dans would b e provided for a 2 0
year period. Minor urban and rural schemes should be designed for
a 10 year planning horizon. Staging of such snail schenes" is not
likely to be practicable or eeononic.
2-4
When a pnriwi. is s u n ...h! e lot si.^-ii,;:, ii is often coi (\ • r. i ---is* 1 .-.<
neet the re-'juirenents ei a se 1 ee^ ed priority area in • Si'.- ) jr.**'
^tage, .'-ari.'i subsequently serve not-'.- areas in the second phase, .'•.is
developnertt pi oo eeds arid as noi-- funding becomes available. I r»
son-/ cases, when raore than one source is required to nee*: * he h .•:'.>'•'.
tern demand, the Sirs* sta^e con id be tailored to the expected
yield of the nost economical source.
2-5
3. FORECASTING POPULATION AND DEMAND
o population by villages/towns;
3-1
In addition, '!'..tb!o C.4 present.* H.e ojiicial. Census Depat -fnont-
projected annual population growth ; ..,; .-s by f< i sfr ict for the pei ic.fi
199i-201! and Table C.5 «iv.'.'.'. the popu la* ion growth ir. Municipal
Counc i 1 •>, i.'r [••..i:i Councils and tornet 'b'Wn O/iincils over th" period
1971-1981.
The preferred net hod for projecting popu lat ion is by graphical
extrapolation ot actual population data. Usually, for urban areas,
tbe existing population is known for the past census years 1971 and
1981 (see Table C.S) and earlier if required arid these are plotted
oil natural graph paper.
For snaller urban arid rural eonraurvif ies, where past growth is
unknown, it will usually be adequate to assune the average growth
rate tor the District, fron» Table 0.4, for an exponential growth
projection.
3-2
-
*)*%
5 20800 ..^
20- ^
/ ^
CEHSUS -MfcfcOO t ^
DATA ^s^,. ..-
• • ^ ° is- 1
UNEAfc
z ^^13500 - ' • -
o EXPONENTIAL
<
-J
©i64.0O
1 10
0. • -
C.
0
196 0 1970 1980 1990 2000 20110
• YEAR
% Rate t Rate
Conisun i t. •,• Pouu 1 at ion 1 pod Popu I at i on 1 |.K:.-d
It) general. these ••. alu-'s should b e used when :'• her nor*,
s.-.-eific <;ata is ur a\ a i Lable. IJnt.il rcceitl>. reliable
data e n f r •xluot ien, n-: •ring and billing W a s r. >• read i I;,
available r.-i' with inp>ovenents in bulk net -ring ano
iiiproved conpuf er i ?.at ion o f t h e billing system, new dat..
is becoming available, which should be .-eviewed,
particularly in t h e c a s e of rehabilitation projects o n
ex 1sting schenes.
3-4
lit rev Lowing actual pi -odui.!ion/consuiapt ion data Lake into
account factors which n.iy restrict current. deiaand such as
l i raited supply hours, poor quality water or use of
aLterti.it ive sources. It possible, check the actual
pa*, tern ol consumption which will affect the Average'
billing Rate tor donesfio consunption, and relate this to
theoretical values based on the standard consumption rates
(see example, Annex D) .
3-5
Accordir*K to the standard NWSDB tariff, these are
categor i sed into:
o 71 Tourist hotels
o 80 Schools
Bus/Railway stations 15 - 20
(per user)
C inert.-.s (per s e a t ) 10 - IS
3-6
Wi'i'-TV- speci1ic vi.i>...i is available for a particu lar type ol
use, this o1 course should be substit.ijii.ed tor the values
above, lii the case 01 specific factories or other
ii.sl i I >i!. iorss < such as tourist hotels) which are large
users of water, special surveys should be undertaken.
Other requirements not mentioned above should also be
considered individually (such as sewer flushing, street
cleaning, public garden watering, aninal watering, bowser
f i 1. 1 ing, etc. ) .
o Distribution leakage;
o Billing errors.
For a new, tight system, IJFW may be a:< low as 10— l.r>£,
otherwise 20—25'.:' should be used for rehabilitated systems
or more for specific systems if just 1 i i<.N.! I y production
artd 1 i 11 ing data.
3-7
Renenh.-.-r ";•..<'• \'• i ; Ir. !;,•'• S'WSPfi' :> i n f e r ••.-:,'! s t o r e d u c e i.'l'it
a s much a s p o s s Li; i • • and 1 oi~ .systt'.-ns r e c o r d i r t g h i g h \ a b . : e s .
l e a k .-{.•:' ••'i'-l ion :>>irve\ s s h o u l d I>e i u i t. i a f e d p r i o r t o o r as
a par' >'•{ ..tii". r e h a b i l i t a t i o n w o r k s . < See Sec* lor, >>.'.}•).
I.'FW o o s ' :. !.!.<- S'WSDtl noivv <o t-r'odee.-.- (connoiib.
ivs .2-.';./iv') .itid it .lei i v e s r»v.» r e v e n u e . In a s« b e n e v, i I h
a water s u p p l y ftliorr.'^f: i t r e p r e s e n t s w.:ir.--t t h a t eoub'i be
s o l d t o ,';ons'inv:rs; i n s o n e o a s e s major c a p i t a l pr o i,x*.s
c o u l d be d e l e r r e d by s e v e r . ! i y e a r s m e r e l y b;.' rev.iu-.irig
fFW: do no I u n d e r e s ' . i m a t e i t s e f f e c t .
Peaking Factors
o Transmission mains
o Tr eatnent work's *
o Service reservoirs
4. 1 lildL^l!2£i,2iii_<^;^*2l£_2L,,J_^^i;£L_^^l3!J^l-
I + P - E - Y-0 = A S
Not all the above factors, however, are readily raeasured and the
equation will usually have to be sioplified to soae extent with
evaporation and groundwater effects estinated. A oonthly tine
interval is usual, although sltort intervals of 1 day or 5 days nay
be used if adequate data exists.
4". 2 ^i£b2^t_§2LJrii!i*r-J.55
Note that the terras "basin" and "watershed are also u > d in place
of catchrvnt.
4-1
.i
ATMOSPHERIC MOISTURE ^
•
L i k ik
Re-evaporation
Prec pitation
rt
Transp i ration Surface Storage verl< '
,r
v
Infiltration
I
M
GROUND Unconfined
Wells —*
WATER Confined Artesian
springs etc.
Seepage to ocean
• if
O C E A N
m As
Inflow
(Change in storage
V
• time A t )
Yield
Outflow
FIGURE 4.2
4-3
* - RUNOFF DIRECTION IS
PERPENDICULAR™ CONTOURS
CATCHMENT BOUNDARIES
FIGURE 4.3
TT
The pattern and distribution of r.~i int a 1 1 in Sri Lanka is governed
by Hie rw> monsoons - the Sou* h~W<-s* monsoon prevailing from about
Ma>- +o September (Yal.a season) .jiici the Korfh-East monsoon
pt eva i 1 irtg iron about December to February (Malta season). These
seasons define -he St- L Lankan hydro logical sear, running iron
October to September. During the inter—raorssoona 1 periods,
rainfall, due to either convect ive or cyclonic activity, is
generally less.
The mean annua 1 rainfall and water deficiency in the three major
clinatic zones are as follows, (see Figure 4.4)
(Reference 3,4)
Table t-.'1 . ives basic data on '.he 103 river basins .7.'" i i.:..).,.<
(see Figure £.5)
4-5
ZONK
RMCOIATC
ZONC
l i t 000000
SOURCE R E F : ( 4 )
River Basins of Sri Lanka FIGURE 4.5
^77
TABLE 4.1 RIVER BASIN CHARACTERISTICS
ANNUAL TOTAL :
RIVER BASIN : DRAINAGE : RUNOFF : UNIT
AREA :RAINFALL : RUNOFF : FACTOR : RUNOFF
CODE NAME : (km2) : (mm) : (mm) : 7. : (m3/d/km2)
ANNUAL TOTAL :
RIVER BASIN : DRAINAGE : RUNOFF : UNIT
AREA : RAINFALL : RUNOFF : FACTOR : RUNOFF
CODE NAME : <km2) : (mrn) : (mm) : 7. : <m3/d/km2>
4-10
GAUGED POINTS
LDEFINE CURVE
v3
<
I'D 210 * yo W
3
DISCHARGE lm /«-c.)
FIGURE 4.6
4-11
II III IV VI VII VIII SECTIONS
h -i 1 r T r -r -r"
0. 10 15 20 25 30 40 45 50 55 60 65 70
• «
DISTANCE FROM BANK (m)
4.6.3 El2:iLJkLh2d
4.6.4 SL'^LL'^LS^i^.^^lES
4-13
Table 4.2
C h a r m e 1 Cond i t i o n n
Natura1 channe1s:
C l e a n , s t r a i g h t , full s t a g e , n o p o o l s 0.029
As a b o v e w i t h weeds and stories 0.035
W i n d i n g , p»ools and s h a l l o w s , c l e a n 0.039
As a b o v e at low stages 0.047
W i n d i n g , p o o l s and s h a l l o w s , w e e d s
a n d stones 0.042
As a b o v e , shallow s t a g e s , large s t o n e s 0.052
Sluggish, weedy, with deep pools 0.065
Very weedy and s l u g g i s h 0. 1 1 2
4-14
(ci)Rectangular Weir of Full Channel Width
.1-2mm
Weir Plate
Q (n3/s) = 2. J 2g. Cn b. h ^ A
3
C
where D = 0.602 + 0.063 h/P
h
e = h + 0.0012 ( D )
C
where D = 0.616 (l.-O.lh/P)
C 5
Q (D3/S =6 2g. D. h ^2
15
60£_V—notch_wej.r
WEIR PLATE
90 V-NOTCH WEIR
0.30-1 — < J
cJ"
n *>o —
U.Zw "^ «)
,£
<
UJ
- • " '••••-• r - . T . . . ? ^ ? . "
fe'"
~ 0 1^ —
0.10 -
^ \
o.os - ' - ^
,585 .590 -595 -600 .605 .610
VALUE OF CD
V-NOTCH WEIR
FIGURE 4.9
4-17
4.6.5 ik^JJ^LtiL^jL^iiiLS: (t'is'J* •- 4 . 1 0 )
b = width (n>
(.Vote that the bead over the weir crest will be the
critical depth which equals 2/3. H, H being the total
energy head upstrean of weir).
m 4.6.6 EIy!B£5
4-18
2g
FREE FALL
A W FROM
WEIR
REQUIRED
~^m77T
~WTT^TS'
^>\w///w \ww<xr
•
Heart gauging section
Horizontal crest
ENJR^CE TRANSITION
Throat
Exit transition
Standing
wave
Exit
channel
ISOMETRIC VIEW
v.
R ^ 2 ( 5 - t>)
When recovery of head is not
important, the exit transition
may be truncated after half
ts length (see above)
77-A
/
/
/
Front view
(level invert)
the invert over this length;shall be truly level
PLAN
\ Energy hn«
JJL
Fall away
Energy ---I required in
head H i t*n channel.
ELEVATION
Flumes
Droughts
PR = n
x 100?>
V + 1
For t h e d r y e s t year
PR = 1
x 100?> = 1.32%
75 + 1
having a retuiTVp^iod^of]^-
1
T = x 100 = 75 y e a r s
P
The return period is the tine, on average, which elapses between
two ever.fs which equal, exceed, or ar-/ 1-ss than •« particular
level.
4-21
i ' i g u r e •'«•.!'_! :',;v:: .j t i .-...;),,,:-;, •• ..in;, 1;,;, i s i 01 a n n u a l r..i 1 ui a ' I. a t
Diyata'lawa. T h i s nay l.e d o n e t o r d i t I e r e n f f^riocis <" i . '.::'
COI i S O C l l t i V e Vr.ilS Or f, OoriS«.-Cul. i \ O MOf'ifhs) and ."i S e t of CUtVv-S
drawn t'o show I !>.•.- i r •*' .p.r<-ji. .-;. oi drouxht events of each period. ! ; o;-,
the o;rv.i if .-•,.-.,> ho seen Mi-/. •> 1. if. 20 } v M f drought would occur
with an annual t ..-. jnfa1 ! .->} 1160 r.ir, (eor.par ed with a long I fin
average of 1653.4 CSE). A saciplo of Gunbo;. probability paper , useful
tor this purpose, is given in Annex \1.
Sonet, i tiers it. i s helpful to !;ry and correlate rainfall wit.fi runoff,
it, for exarap i e , a long period rainfall station is located in an
adjaeent catohnont to a shorter period runoff station where it is
required to predict drought flows. Plot annual or ciorith.lv rainfall
totals against average flows for the sane periods. Sometimes a
correlation w i 11 exist, sometimes not. Figure 4.13 shows a
reasoTsat.de degree of cor re 1 at ion.
The frequency analysis described at»ove for rainfall nay also !>•--
carried out tor flow data. Estimation of yield.is covered in
Section 4.11.
Floods
4.8.1. Risk
RETURN PERIOD
4.3,.? Byrjofd
4-22
tDlYATALAWA STATION CODE M 107
ELEVATION 1256 m
tc can~b£. Y ^ a r ^ e H as a
function of length and slope of
catchment, using the following
relationship:
4-25
and:! HH( n y = lb H1
the d i 11 et ence in oatchaent
elevation over the di stance
L <n> to the most d ist ant-
con t r i but i rig F>o i rit.
60 V + T
V = veioci ty (o/s)
4.8.3 H^d£ogra£»hs
/ , /\
. 1 A'.\
The runoff volurae nay be
estimated froo the area •'.' ! > \
• ^
under the hydrograph. ( / • , \
Hydrography nay be
est i oated froa ra i nfa 11
in the following ways:
4-26 TIME
• i) I h e o r ^ t j ^ e a ^ _ w e ^ j_a^d_ t_ l^W_n^d^O£ra£>h
END OF RAIN
Assume a constant, i.ntonsity £
raintall over art impervious 5
catchment. Runoff would increase *
o RECESSION
until an equilibrium point zt
has reached, when
outtlow = inflow.
TIME
When the rain stopped, flow would immediately reduce
into a recession curve representing the runoff frora
water teaporarily in storage. In this case there are
no losses, and rainfall equals runoff.
Q «U?-,f-, CI_A
360
1XPEJ3F_SUR^ACE
4-29
Reservoir sound j rip, surveys, it done accurately, can provide
valuable ini or n.»lion on actual sedinenfaf iort rai.es.
Colombo Peradeniy_a
Elevation 5n 488 n
4-30
the starting point is the determination of the area-*? levat ion curve
and volume - (.'Leva*, ion curves for the proposed reservoir site (see
Figure-- 4.14). Special topogr aph ic surveys na.v be required to
define the reservoir area and volume with sufficient accuracy,
Uornal ly a scale of 1:5000 with 5 m contours should be adequate.
The water demand from the reservoir should be known. Art allowance
raust be made in the bottom of the reservoir tor "dead" storage
below the lowest water intake Level, to provide space for sediment
accumulation. Live storage is the usable storage above this level.
Most projects allow for dry season releases frora the dan into the
downstream rivet- channel to meet the prior rights of users
downstreara. (See Section A.12.2)
The last two methods require a reliable set of flow data. The
generation of synthetic- data is beyond the scope of this manual.
The extension of flow data, and methods of correlation of rainfall
and runoff between catchments is not usually justified for small-
medium projects, and would require specialist assistance:
4-31
AREA(km >
3 U
1410
^ ^ ^ ^ ^
UO0
<o^£-
^ &
o y
»
1390 ' f - .....
/ /
/ /
/ /
/ /
1380
7
I
*
1370
10 20 30 40 SO 60 70 W
VOLUME I Mm)
FIGURE 4.14
4-32
Plot '-lift' ounu 1.at i v •*- ruiiofi (figure -4 . IS > . Conn**: I. the 2 points A
and B: the slope oi this line represents the gross yield (i irn
yield) lot the specified drought, in this case 28,500 n: \/d. The
required 1 ivo storage is ind ioat ed b\ the vertical oi d ina*.o CD at.
the point ot nsaxinun draw-down oi the reservoir. An allowance
should be nade Iron the gross yield for reservoir seepage, if
necessary, and tor downstream releases.
For sone catchnent s the cri.ticai drought period nay last lor more
than 1 year, and the Ripp! diagran should be extended to cover such
events it necessarv.
This is a topic which has not received ouch attention in Sri Lanka.
There are various aspects to the subject, which are discussed as
foI lows:
•
A, 12,1 yti!lS:*-:i2Li_2£_BfiS>2y!I£i;2
4.12.2 L e S a ] _ Aspects
I:. r.anv -ountr I es, water resources ire ..ontr >l le i by st.i-te
o> t-'.an isat ions .iT>d legal provisions re, ..rdir..': so •".".« aspects
a.--:
4-33
:i:iij.
mm
mm
m
e
2:
UJ
>-
3 •
i: i |
x\[*ri
4-34
r> Rules about water purity arid pol lut ion;
4 .12 ,3 Watershed_Manageraerii.
° overgrazing;
° deforestration;
0
poor cultivation practices.
4-36
channel f lot: eel 1 on;
° gulley f) lugg ing;
° construction of strean diversions;
° check arid drop structures;
° silt, trapping reservoirs;
4-37
INTAKES;, WE nts AWD DAMS
This sec!, ion deal with surtacfr water intakes for raediun or larger
urban or semi-urban water schenes. Refer to Rural Water Supply
Manual Dl for minor intakes fron streams, springs, shallow wells or
tanks, including infiltration intakes (wells and galleries). Rei er
also to Groundwater Manual 1)4 lor tube—well intakes.
Tv^>es_of_S»jrfaoe_Water_j[ritake
L^2^i^t_^on_3rid_r>e;sj_Qrj_Cons:i_c]ejr_.ji|_iLorjs
5.3.1 An_iritakes
5-1
PUMP SUMP
2
£=•=**
I
DOWN STREAM-
APRON
BANK PROTECTION. fLOW BANK PROTECTION
(pfPRAP, GABIONS)
WEIR
SCOUR VALVES
TT-
PLAN
"4$/Zr~M-*&WZ7~
SECTION
FIGURE 5.1
prrcHfNG11? T 7 T
CONCRETE TOE WALL
RIVER
en
I
FIGURE 5.2
y
SCREEN WASHINGS
CHANNEL —
ROTARY
BAND
SCREEN
SLUICE GATES
COARSE SCREENS
FLOATING
BOOM
•^1
•wi^m
SHEET PILING—>-
SECTION
SCREEN WASHINGS
COARSE CHANNEL
SCREENS
PVHJ
N 71
ROTARY
8AND TO PUMP
SCREEN • ' • • — i — * •
HOUSE
UJ
SDJICE
GATES V. ^
>
-PENSTOCKS
FLOATING
BOOMS- FIXED TO PUMP
SCREENS HOUSE
at-
P PLAN
;•'^•.•••;A.i;:>.,v':^'.'^r
RAND SCREEN
RIVER
FIGURE -5.A
vl.-N.-.k lor historic f l.ood I eve 1 s and site bank works
,.jl suitable level ;
5-6
o subnerged intake pipes should errd in a screened
bellnouth opening at leas!; In above bed; entrance
velocity should be less than 0.15 n/s to niniraise
drawing in silt, and pip'0 flow velocity should be 0.6
- 0.9 n/s;
5-7
o ad\ a: itages ol. weirs a» •:.-:
5 .3.3 B22^Ly2iL2_^l!'J_l5DliS
iL'Lrik-S-Screens
If.tak-- s c r e e n v e l o c i t y s h o u l d be l i n i t e d t o a b o u t 1 o / s and t h e
n.j'-iirv ~i I i e a d ! o s > t h r o u g h a c l o g g e d s c r e e n .'! '>uld b e ibout ISO nn i r,
ot der t o n i i i i n . r e t h e d r o p in s t r e a n w d * t l e v e l wh -t e a d i v e r s i o n
weir s provided. H e a d l o s s t h r o u g h a s :-re-- n nay be*:;* i n a t e d by t h •
(<•! lov .Ing f o r n u l t:
5-8
I. = 0.072'-) (V 2 - I J 2 )
h = hwJUjss, (n)
V = Ve 1 fx: i t y t h r o u g h t h e s c r e e n (n/s)
Dans
|;afe_J[rjvesf.i.ga<.j : oris
Sands arid gravel fourtdat ions are not suitable due to high
seepage losses.
o Select 3 or 4 holes;
5-10
lor adeoua* c-1 y .'i.'>s<;:.>sin({ sil.fr- t o p g r a p h y , r e s e r v o i i " s t o r a g e
and dar. t i l l q u a n t i I : i t s , c o r i b j u r n a p p i n g a* 1:5000 s c a l e
* i t h contour iril.t-i'v.j 1 s ol 5n, l o t t h e r e s e r v o i i a r e a , and
1:2000 s c a l e w i t h ccuit o u r i r it .et va I s <>( 2 n t o r t h e d a n
are.-*, s h o u l d b e s a t i s i ac* or y .
Tvf_Mcaj__i)e^J.gns
5-11
Embankment
frr?
V :
^mmmmmMmm^
Pervious Impervious Pervious
layer layer layer
M
CUT OFF TRENCH
t 3m J
Expected high water lev.
1m Freeboard
Water level: 1.5m 1
22.5m
FIGURE 5.5
5-12
^
NORMAL FREE
BOARD
mm GRAVEL BASE
\J = RIP RAP THICKNESS
INDIVIDUAL
ROCK SIZE < d H O M O G E N E O U S FILL
(SEMI-PERVIOUS TYPE SOIL!
Under 3 t»
3 - 4.5 B 3.0
4.5 - G a 3.5 n.
6 - 7.5 D 4.0 n
- L
S£_ijnwavs
5-14
"here are Vjrious t. y p e s of spillw.iys:
o ri.afur.il s p i l l w a y ( u n g a t e d ) ;
•-> g a t e d s p i 1 iway ( n o t . r e . ' o n n ' - i K l < v l | ;
..> clear ovei i a I1 spillway;
o raorning glory spillway.
5-15
HIGH WATER LEVEL
DAM EMBANKMENT
LOCATION OF SPILLWAY
FIGURE .5.7
ensure- trees or bushes do not. develop'.on erabankrv-nf -
the roots of which nay torn drainage channels;
5-17
PUMP1NG STATIONS
ScOp_e
6.2 y^n^'jiiii.k'^sisrj
6.2.1 <>£neraj.
o capacity;
o verticality of well;
o abrasive properties;
o total head;
o c .-st.
6-1
Iti select '.if iR a puiap, the operating service charactorisl. i<:s
should he conparcd to the manufacturer's periornnrice
characteristics of the selected puap for best efficiency
and sati sf act or,v operat ion.
Ket_p^si^j^e_suction_head_j_NPSH2
NPSH (.-available) = H a b s + H s - H f - H v a p
6-2
VAPOUR PRESSURE (HVQp )
ri
N P S H FOR
CENTRIFUGAL PUMP
WITH LIFT
FIGURE 6.1
')-3
vVAPOUR PRESSURE (H V Q p .)
N P S H FOR
VERTICAL TURBINE PUMP
FIGURE 6.2
6-4
Uf is the lri.ci.iort head at id
ent i ance losses in the suction
piping (ra).
Exaa£>j_e:
Hs = 2.3 ra
Hr = 0 . 1 _V^ for a suction bell
6-5
•
1
1
1
800
100
-98 o
3
><TEM ERATUR E OF BOILING uJ
7^0 V\ ATER -96 a
.
•% $
uu
&.
•92 *•
700 >-
-90
f 4b
! £ 650
i J
!
w
i O 600
tr ATMOSR lERIC PF tESSURE_
i 2
f
^0
%tA
45a.
0 0.5 1.0 1.5 2:0 2.5 3J0
ATMOSPHERIC PRESSURES
FIGURE 6.3
6-6
Table 6.1
Properties of Water-
| Absolute •
Water Spec it ic Grav i t v Vapour
Teoperature Absolute Specif ic Weight: Press
/ Viscosity
i 16 °C 21°C
o nbar
F
(Centipoises) Rei erence Reference lb/ft kg/1 ; lal^ 0 •
6-7
Table 6.2
Pumps Efficiencies
Hor i zontaI centri fuga I Medium size 60 to 62? perhaps 85? large
size. Even higher with special con-
struction but at higher price.
Vertical spindle shaft Tending towards about 3? less than the
driveri horizontal centrifugal
Subnersible 75 to 81? and can be lower to about 70?
for saall sizes. Generally about 3? less
again than the vertical swindle punp,
the reason being that the pump is
restricted in diaaeter
Electric motors
For horizontal puaps 93 to 95?. Fixed speed a.c. induction
For vertical puaps 90 to 94?. Fixed speed a.c. induction
For subaersibles 85 to 89?. Less than the above because
of the restrictions iaposejd on the design
Variable speed About 3 to 5? less than wuth a squirrel
cage a.c. motor
6-8
For this installation the required S'PSH of the selwiwJ
punp should not. exceed, say,tf.(!n (allowing 0.B7 n as a
safety nargin. II should be noted that the required S'f'SH
increases as i he capa* ity oi the punp increases beyond the
nornal operating range (Fig 6.4)
Cavj.ta*__ion
CL 10
NPSH REQUIRED
Q
UJ IMPELLElR
250
Q
< 225
UJ
X
O
^ 200
<
>-
o 175
150
125
>
O
2 80
!=!
y
u.
70
60
450
350
is
cr
<
CD
250 )~
0 50 100 150 200 250
DlSCHARGE(l/s)
TYPICAL VERTICAL TURBINE
CHARACTERISTIC CURVES
FIGURE 6.4
6-10
Iij--iJ-^-i:_S!J!!jE2
6-11
VERTICAL TURBINE PUMP
TO HORIZONTAL PUMP
.J
MINIMUM CLEARANCE-
FIGURE 6.5
H £?3
• ^ #
DATUM
i £~:
tir
•H-*
J L
PUMP WITH SUCTION HEAD
i
t
PUMP WITH SUCTION LIFT
PUMP HEADS
t • !
i I
FIGURE 6.6
LLii^AiiL' iJtt-J'l'- This is the head Lost in overconitig pipe
friction and depends "iron the size o f pipe, snoothness oi
the inside surface, the number and type of fittings,
or it ice plates and control v a l v e s , velocity of flow,
viscosity, arid density of the liquid.
H = h d + h s + f d + f s + Vj|_
2g
H = h fj - h s + ifi + f s + V^
Wher.
2g ;
H = Total head in o e t r e s of liquid puraped when
operating at the desired c a p a c i t y .
i
S vs t _.*in_ ae a* i_curv-?
120
X
1 PUMP»
100 ^e 2 PUMPS IN PARALLEL
a
<
s
80
ON
I
FULL RESERVOIR
tt EMPTY RESERVOIR
SO 100 150
X 200 250 300
3s
350 400
DISCHARGE (L/s)
FIGURE 6.7
It, however, the system head c u r v e is st« e p d u e t o high
i'l ict ion losses (see Figure 6 . 8 ) , the second punp
oper.it i rtg iri par. il lei with t h e first punp will deliver
consider ah ly less than d o u b l e t h e original flow. T h e
friction head loss in a pipe systen i-s approximately
proportional to t h e velocity squared, i.e. if t h e velocity
is doubled, the head loss will b e approximately four tines
the original v a l u e . This is i 1 lustrate.J in figure 6.W
where o n e punp will deliver 2 2 0 1/s against a system head
of 52 n. If, however, t w o punps a r e in p a r a l l e l , they
will deliver 3 2 5 l/s < 4 8 % increase) against a system head
of 9 0 n and will absorb approximately 3 6 0 kW eonpared t o
1.40 kW for o n e purap only. This represents a 4ft£ increase
in flow tor over 2.5 tines t h e horsepower.
6-16
• . 9
0 SO 100 1S0 2 0 0 2 S O X 0 3 B Q A O O
DISCHARGE (l/s)
FIGURE 6.8
— — . , *
Sbal"t_St_>eod
Vari_abj_e_S^eeds
6-18
1 nit. ial ly, the only variable speed drives avai lab If were
engines, steam arid water turbines, or wourid rotor notors.
Later, induction notors witlt electro—magnetic drives
became available- and, in the last, few years, solid state
variable speed controls tor standard squirrel cage
induction notors have been developed. The later devices
are 1 inited in their range and reduce the lull load speed
by approx-inately 20£. However, in most cases, 20?> is all
that is required to reduce the speed ot a pump notor since
the developed head is proportional to speed squared. A
reduction in rpra of 20V> would result in a 36£ reduction in
head, which is usually all that is required to reduce the
developed head to below the system head curve, with the
result that the puiap capacity, in relation to the system
head curve, is reduced to zero.
Affinitv_Laws
6-19
160
1 i
J- jS t i|
! f J 1
UJ
140
SI
li i
u ; /[/ ^
GL
UJ 120 i 5 |f Jr\
A-
I m /
(X
UJ
K#
'% o -!] 'Mr
0. 100 jr
e3 AM
O
<
UJ j/i
J99
X
80 / f]
J fr
i ,y Z r
<
o
£0 r " • "n
__zi/_ / / -
f A* ¥ !
^
D f—) CAPACITY kj—-Jt—X—^—g-^\ j—
UJ
»—
<
X- . ^ -<C' . . -r-
_ . f
40
S
^7\\rtx\\ J. VJl Z^ P H P
9
"
AT H ^.A Jl, • # M- L ,. '
20
"I V-JC- •£-& "*"
S w
S ~*r
jff +^?[^*
m
jfipi^L- ^f* \
20 40 60 80 100 120
RATED SPEED - PERCENT
AFFINITY LAWS
CHART SHOWING EFFECT OF SPEED
CHANGE ON CENTRIFUGAL PUMP PERFORMANCE
FIGURE 6.9
6-20
DISCHARGE ( 1 / s )
FACTORY MUTUAL
DESIGN POINTS \ ~ ^ %
FIGURE 6.10
6-21
!• is i".l i t" i \<:>; 1!. to *• ••.-:-. '•. a punp on site ir» eonplete
aocor dance with the : eon i r orient s of the standard factory
test. Therefore, the on I;, way ir* which NWSDB cari he
•:e; * a in that it is geS ' ing 'he performance specified is to
witness the factor;-, 'es! and nake certain that the punps
are tested iti accordance with standard requi reraents and
that they are capable of producing the performance
• diar actet i si ies quoted in the sp«;' if teat ions. If the
w itnessed factory tests do not con*? >jp to the- standard.'*
:.nf. icipafevj, it is usually possible to polish the
impellers or the diffuser vanes in the casing, until the
r«|u ired results are obtained. If the pub I ished
characteristics cannot be obtained by modif icat ions to the
impel ler or casings, the manufacturer should reimburse
VWSDB accordingly. [( i* is ineonvenierit for an NWSDB
representative to witness the test, S'b'SDB should insist on
a signed certified performance curve giving-the necessary
data obtained under test bed conditions.
Horsepower kW = '±^Tll-^-12{lJl(l
1000 0.65
= 131.4 kW
=
Kilowatts per pur.pi .,-', unit = li^ij.^ if*(i^L!_hy
0.9
6-22
To* a I hours pet %•'.-. tr (365 days) -• 8760 hours.
Annual power costs at. Rs.1.45 per kWh = Rs.4.64 nil Hoi,
per year-.
1
jQuotation
Basic
Unit Pri<;e
Punp Bonus o r
Efi ic iencv P e n a l t y
Comparative
Price
j Muober R s . n i 11 iort (pet c e n t ) , Rs.ra i11 ion Rs.iai 1 Hon
l
1 '"!>
2.105
1.957
85
84 + 0.133
2.105
2.090
i 3 2.162 ! 86 - 0.133 2.029
! A 1.878 83^ 4 0.200 2.078
6-23
Ori the basis of comparative price, Quotation 5 is the
'"best, buy." Provided the pumps -ire to be tested in
accordance with recognised standards* and competently
witnessed, there should be no difficulty in ensuring that
the punps are capable of their specified test bed
performance. However, the question as to wheher or rtot
they will continue to operate at the specified efficiericy
with the minimum of naintenartce depends upon shaft speed,
puop design, workmanship, eateriaIs of construction,
column diameter, lubrication, bearings, and other
features. Therefore, it is essential to ensure that, if a
premium price has been paid for a high efficiency pump,
the efficiency can be maintained at its peak performance
throughout its economic life. Otherwise it would be
better to recommend Quotation 3, or even Quotation 1. It
is assumed that all other annual operating costs are the
same for the five quotations.
6-24
Purap> & Motor Efficiency Formulae
= 9 . 7 9 7 QH (W) w h e r e Q i n L / s
H i n EI
Note
2) 1 l,p = .7457 kW
6-25
I he proper V».JV to evaluate motor t eoperature is with a
I.hei•nont.'ier. If the ambient temperature is normal, the
venl il.»t ion adequate, arid the amperage within the
allowable range, the motor should not overheat. One thing
th.it o.-jn cause a B O tor to get hot is rapid cycling — being
turned on and off too frequently. The excessive current,
required for starting the Eiotor accumulates heat faster
than it can be dissipated by the nornal cooling system of
the notor. For this reason, large motors are usually
limited to about six cycles per hour or even less.
Sti2ijc;t_ur;aJ__()«1-5>j_gri
o movement join's;
6-26
o requirements t'or interri.il crane or equipment hand I irig
apparatus.
o e x t e r n a l earth—pressure a g a i n s t s t r u c t u r e s ;
vi seismic loads.
o height of handrails for stairs between 800 and <->00 tan; use 840
raja; maintain 40 Bra clearance between handrail arid wall;
6-28
.".:• slope bu! Id i r.jj,, ,.',.-j'. i ••;(•>' or dry well, floors to floor drains;
o seal all pipes and conduits going through coranon wall, wet well
to dry well;
o de-sign wet well wall for the eaxiaun water level in the wet
well obtainable, such as under power failure condition;
6-29
TRAVELMG
BRIDGE CRANE
^*jr^,j
FIGURE 6.11
6-30
LJulL'E}t.'L!L_t_''2Ll5ii*!riIi^Li,2Ll5
Duty pumps 1 2 3 4 5
Stand-by pumps 1 1 1 2 2
6.4.2 B£2i£L:_2«t^il2
6-31
<-' f t -ry. • id-r n<>vhari ica! of^r.itors on valves mounted higher
thai. \ J'< n above floor.
<> do r.ot u.-se PV'C pipe for at>o\->-:-;; ourtd air deader.
6-32
o provide guards on or around all nechanical equipnent
where operator Day cone in contact, with belt drives,
gears, chain drives, rotating shafting and ttie like;
•5u.r.E5!_§,2K!r.££2A2!!!
6,5.1 £au5£5_°l_§UI££
6-33
in raany types of installations, the pressure variations
associated with the surges Mf± not likely to be dangerous,
but extreme caution in design and subsequent"operation nay
be needed in other cases to ensure that the pipes, pumps,
valves and other components are adquately protected
against severe danage or complete failure.
o governor hunting;
Meth^s_of_Surge_ControJ.
6-34
Air admission valves: It, after flow changes, the
pressure in a pipeline is liable to drop to the vapour
pressure of the liquid, undesirable vapourous cavities nay
fons. To combat this, it is possible to fit valves which
open and admit air to the system when the pressure drops
below atnospheric, thus preventing it fron dropping much
further.
l_nf lue^^e_of_Val_ves_ori_Surges
6-35
Valve closure t ieies are frequently influenced by
conflicting requirements. For example, with controlled
closure punp discharge valves, too fast a closure leads to
column separation, and too slow a valve closure, in the
absence ot a check valve, leads to high reverse flows and
reverse pump rotation. To calculate pressure changes for
too slow valve closures, several approximate formulae have
been proposed, but it is well known that they frequently
lead to considerable error. To overcome this difficulty
to some extent, a selection of charts for various types of
valve are reproduced in Ref. 19.
6-36
Surge Delivery
Hydraulic grade line
shaft reservoir
Pump with [^
by-pass
B
PIPELINE PROFILE SHOWING SUITABLE LOCATIONS FOR
SURGE PROTECTION DEVICES
r-f
Pucnp Chi-ck valve
FIGURE 6.12
6-37
SURGE CONTROL VALVE
DISCHARGE
HEADER
Sfe
do <3\ •••••o*?*V:
: A*. • " '••••.'•;.£><>:
FIGURE 6.13
6-38
To SUR up, it i s best. , whenever possible, ho avoid rapid
changes of flows it. pipeline systems by using suitable
valve closure times or increasing the inertia of pumps by
tithing 1 }.ywhweel s . If rapid changes.cannot be avoided,
flow can bo diverted into or drawn from open shafts or
closed vessels. If none of these possibilities is
feasible, it Day be possible to limit pressures in certain
circumstances by the use of air inlet valves, relief
valves or by—passes.
6.5.4 SyHE^-Q^D-tHiiA-^i^f^
6-39
200 250 ?00
DISCHARGE ( l / s )
FIGURE 6.14
Likewise, the surge corii.ro 1 valve must be slowly opened
prior to stopping the pump. The time to close the surge
control valve when the pump is starting, and the tine to
open the valve when the pump is stopping must exceed the
tine required for the reflection of the shock wave.
equal to 2L
— seconds
C
6-41
H^draylic 5lJE8£_§yL,L>!I555S.'L5
6-42
TO PUMP STARTERS
G* «D
PRESSURE SWITCH
a. a. a.
/AIR CONNECTION 3 2:
a. £
CL-
-H Xh IN
o O
2
# z
ORIFICE
M tf
FIGURE 6.15
7. P I P E L I N E S & WULVES
Ductile iron
Steel
Asbestos Cement
Concrete
Plastic-
o durability;
7-1
S o i ^ Sibii!I^l:Slli.2ti^5; soils can react, with pipe materials under
some conditions and soil chemical testing or resistivity surveys
should be carried out it problems are anticipated. Other problems
include rocks or boulders which night damage the pipe, swamps or
bogs which do not provide adequate support, and sand which can
shiit. and expose the pipe. Important physical properties of the
pipe material include resistance to crushing, degree of stiffness,
and reaction to temperature changes, exposure to ultraviolet rays
arid chetaica Is .
Heat and 5L?![!ilsbt: usually affect only plastic pipe. Plastic has
a relatively high expansion/contraction factor when exposed to
variations in temperature. For this reason, polyethylene pip*?
should be "snaked" in the trench. Ultraviolet rays1 in sunlight can
cause deterioration in plastic pipe so it should not. be exposed for
long periods of time. The weight of the pipe is an important
consideration for transport, handling and laying. Toxicity is a
potential problem if recycled plastic products are used in pipe
manufacture, if toxic materials such as lead ar^ used, or if the
pipe is contaminated by prior use or improper storage.
%M^-~~
fn^-r ^
<f- *&>
FIGURE 7.1
7-3
Table 7.1
80- 300 [ 50 25 40 45
350- 600i 40 16 25 30
700-1000I 32 10 16 21
1100-1200! 25 10 16 21
1300-20001 25
__I L—I LJ : I
Notes:
(1) Figures for works test pressures of fittings are loyfer than for pipes
because of the need to avoid distortion during test.
It will be noted that BS 4772 covers pipe only up to 1200 as size: ISO 2531
extends the range up to 2000 aa, but tk>es not specify pressure rating and
field test pressure. ]
1 bar = 10.17 a head of water.
(Source: Ref. Z 5
7.1.: Steel
t= •J> (on)
2af<
7-4
a - design -..Wety factor {usually 0.5)
Asbestos Cement -
1
Asbestos cement pipe is made of asbestos fibres mixed with
cement and silica. The pipe is available in 3 and 4m
lengths and in diameters of 50-900 mm. Working pressure
ratings are 75, 1<)0 6 125 n depending on wall thickness.
Asbestos cement is commonly available and,moderately easy
to install, tap and repair in diameters of 150 mm or less.
The pipe walls are smooth and resistant to corrosion,
except in environments aggressive to cement (suiphated
soils).
7-5
NOTE. For small diameter pipes the internal weld may be omitted.
FLANGED JOINT
FIGURE 7.2
7-6
They may be cheaper than ductile iron pipe, and are oore
suitable for laying in aggressive ground conditions.
Saddles are required when staking service pipe connections.
7 . 1. A Q°I!t:Lf:t2
7.1.5 Elastics
Joints are spigot and socket tyr»e for use with solvent
cement or a rubber ring. Some failures have occurred with
solvent joints, possibly dim to use of interior solvent.
UPVC pip" is usually cheaper than ductile iron and AC pipe.
(Ref: SIS (47: 1972, SLS 659 P.,rt 1: 1964, BS 3505, CP 312
Part 2, AWWA C 900 etc.).
7-7
Polyethey lene (PE) pipe is sore flexible than IJPVC. In
snail sizes it is supplied in coils, reducing the need for
joints. It is available as low density PE, (LDPE) used for
sio.il 1 diaraeter distribution and service piping, and high
density PE in larger sizes. Pressure ratings are up to 12
bars at 20°C, reducing to 5.4 bars at 50°C. Joints for
LDPE pipe are aade using Beta I or plastic conpression
coupl irigs.
7.2.2 Pi££l«tti Q8
7-8
o reject danaged pipes;
5 0 mm MIN. DEPTH
FOR OFF-ROAD SHOULDER MATERIAL
SURFACE RESTORATION
NATIVE OR IMPORTED
BACKFILC MATERIAL
COMPACTED SELECT
BACKFILL
MAX. d + 750
NOTE:
1. ALL DIMENSIONS ARE GIVEN IN m m ,
2 . d= OUTSIDE DIAMETER OF THE PIPE
AT ITS LARGEST SECTION
TRENCH DETAILS
FIGURE 7.3
7-10
RIGHT
^^U^#^^^
• • •.' .• • •.•».• .• ..••• . • ' : ' . ' . ' '
SAND BEDDING
RIGHT
WRONG
mmm%
\in iMT
JOINT HOLES NOT EXCAVATED, PIPE NOT SUPPORTED
WRONG
UNEVEN BEDDING
FIGURE 7.4
7-1]
STANDARD PIPE LENGTH
lfl2JP«
FLEXIBLE
COUPLINO
CONCRETE BACKFILL
MIN
77j®m7i
ICXIBLE
COUPLINO
CULVERT CROSSINGS
FIGURE 7.5
7-12
o backfill carefully in even layers, up to 300 on above
soffit with selected material free frora sharp stones
which could damage the pipe or its protection.
Before the new main can be put into service the line oust
be flushed and disinfected. Flushing is necessary to
remove any dirt or foreign raaterial fro» the pipeline and
should be done with sufficient velocity to cleanse the
pipe's interior thoroughly.
7.3.1 Haz^zWlIIiamS-F^^uIa
Q = 3.5> CD 2 - 6 3 (H/L> ° - 5 4
1.0°
where Q in l/s
D in mm
H & L in m
7-13
or 0 - 0.279 C D 2 - 6 3 ( H / L ) °-5A
l
H = 6.78 L /• V \ -85
D 1.165 VC /
where Q in m-ys
D in an
H ft L in i
c
0)
X
c
<u
to
>
>-
k.
<D
a.
Q. V)
</5
c
_o
o>
fl)
c
o
•
E
Q
O
I 2
$
o 5
o
02 0 3 0.4 OS 20 30 40 150 70
C= 120
Friction loss in m per 1000m (for C values 100, 110 and 120)
a PVC SLS 147 Type 250 75- 500 4,6 2.5 25 < D
400 50- 500 4.0 41
600 32- 500 6.0 61
1000 20- 500 10.0 102
Class A 40- 300
B 10- 300
Pipe 20 81
25 64
32 52
40-50 49
6 201
10 160
15 146
20 107
25 78
32 75
40 72
I1 „ ^—4"—
02
^S
Ground ttitl
03
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03
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Scrttd c«*<rrt«
^ ^ ! Ctfttret*
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8'
P) 05
0 225[ 0(5 0225
J&H* JLi Jan*.
£
FT--
20mm Iminl
It
,7lt
T«—H- 0 22S
..1 ;
t
ViUfthambfr Vtlvf (harrtbrr
^:t::r? -•tjrf*=H
0 75 r.m^z 4'
LI . r
0225
ELAN
FIGURE 7.8
The number of hours the transmission oaih operates per day
is another important factor. For a "water supply with
diesel engine or electric motor—driven puaps, the pumping
period is often liaited to 16 hours >or less, due to
constraints of cost, caretaking or source defficiency. In
such cases, the design flow rate for the transmission main
needs to be adjusted accordingly.
7.4.1 General
7-20
Mains need not be laid at. unvarying ^gradients but may
follow the general contour of the ground. They should,
however, as far as possible, fall continuously towards the
washouts arid rise continuously towards the iair valves.
Stop Valves
o sluice valves;
o butterfly valves; and ;
o screwdown plug valves. f
Sluice valves, or gate valves, are the normal type of
valves used for isolating or scouring.* They seal well
under high pressure and when fully opy?n offer little
resistance to fluid flow.
7-21
I
!
i
^2!izL'fi:ty!-D_Y:*.lY.es.
Contro1 Va1ves J
° Pump systems -
7-23
° tli5t!2i^iti9!3 5i!5t^55 — when installed in a line
between and upper zone and Lower area of heavy deaand,
the valve acts to maintain desired upstream pressure
to prevent "robbing" of the upper zone. Water in
excess of pressure setting, flows to an area of heavy
demand.
Float valves
Altitude valves
7-24
o Level control to a reservoir that is sitting on the
line to maintain constant system pressure with reserve
for periods of peak demands.
o bypass control
o in-line control
7-25
Air Valves
7-26
The latter arrangement creates turbulent air flow through
the large unit so that stability arid capacity are compared
with the other simple "straight—through" type. Stability is
very important, particularly since the discharging air cart
reach sonic velocity when the pressure difference is 0.9
bar. The "straight-through" arrangement can be isolated by
a gate or butterfly valve mounted between the air valve and
the pipe branch. This also allows the air valve to be
removed from the pipe without interrrupting flow.
7-27
•b
.;;Ji.l2L
J±YDR>
-GMDIENT
FIGURE 7.9
Some fe-atures t~equire special attention: an additional
airvalve is often an advantage on a pump discharge,
particularly in a suction—lift application; artificial
pockets such as the bonnet section of a large gate valve or
a pipeloop nay require a single snail orifice valve; and
there is merit in fitting a snail valve downstream of
fittings such as pressure reducing valves, orifice plates,
or taper pipes which are likely to cause pressure changes.
Q 0.0079 <P Pt
<gfe Where Q rate of flow of free dry air (n~fynin.)
W
d orifice diameter (mm) !•
P absolute pressue at valve inlet (bar)
r
Large orifice valves are required to admit or release air
during filling o r emptying of the pipeline and should be
capable of passing free air at t h e sane rate as the water
enters o r leaves the system. Once again, size selection
tends to b e empirical, but new high-performance designs
have been introduced which have a different relationship
from conventional valves. j
Where actual air flow requirements are known the valve size
can be calculated fron the formula:
Q = Cv^P x P t
for inflow and for outflows up t o a differential pressure
of 0.9 bar.
Q = 0 x Pl
7-29
Double orifice valves are sized by applying the rules for
both single snail and large valves.
Up to 450 75
500 to 600 100
700 to 800 150
900 2 x 100
.000 to 1200 2 x 150
Washouts " ™ - ^ ^ j £ - ••
7-30
As a general guide, the sizes of washouts to be provided
are as fo1lows:
Up to 500 nn 75 BB
600 to 800 100 BB
900 150 BB
1000 to 1200 200 BB
7-31
300 mni
BITUMINOUS
SEALtNO
COMPOUND
UFTWO HOOK
SURFACE BOX,
.CHAMED, HEAVY
PRECAST CONCRETE
( 0 0 NOT BONO TO
bun
BMCK WALL)
9 0 M M PVC ORAM TO
OAYUOWT OR TO
ORAM PIT
SQUAW NUT
OPERATOR
/ / / — BRJCK WUJ.S
SECTION
FIGURE .7.10
7-32
50 M PVC MAIM TO
STRAP * m i ANCMC* DAYLKHT OH TO ORAM
TIT • 50mm PVC ORAM TO
BOLTS LIFTINO HOOK OAYUOHT OK DRAIN
PIT-
STEEL = *
PIPELINE-
t-L-n
I
._4.
C.
T
sj^frFR
-? PLAN
SLUICE VALVE
7 3 mm
THRUST BLOCK
FLEXIBLE C0UPLIN8
E LE V ATION
SECTION
End & Radial Thrusts for 1 Bar (100 kPa) Internal Pressure
N O B Internal Blank Ends 90° Bends 45° Bends 22?i° Bends 11V° Bends
Dianeter and Junctions (Newtons) (Newtons) (Newtons) (Newtons)
(urn) <N)
7-34
TYPICAL POK STEEL P*»C TYPICAL FOR 01 PIPE
AIR RELIEF
VALVE
FLEXIBLE COUPLING
PC COLUMN
NOTES:
I. A U - RC COLUMNS » PILES TO BE LOCATEO
SO THERE IS MINIMAL OBSTRUCTION OF MAIN
CHANNEL.
FIGURE 7.12
HORIZONTAL 9 0 ° BEND HORIZONTAL 4 5 ° BEND TEE
WYE
TEE J # # i 4U)G
CREOSOTED
PILING 3 0 0 x 3 0 0 x 1 0 0 PRECAST
# CONCRETE BLOCK
NOTES:
I. WHERE GROUND CANNOT BE EXCAVATED
TO FREE STANDING UNDISTURBED SOIL
SMALL PLANK SHEET PILING SHALL BE TEE WITH VALVE
DRIVEN TO PROVIDE UNDISTURBED THRUST
AREA. PIUNG TO BE DRIVEN PRIOR TO CROSS WITH
EXCAVATING FOR THRUST BLOCK. PILING
SHOULD BE USED ONLY BELOW THE PLUG
PERMANENT WATER TABLE.
Z ALL DIMENSIONS ARE GIVEN IN millimetres
UNLESS OTHERWISE INDICATED.
NINIKUM THRUST AREAS FOR FITTINGS AT 1030 KFA PRESSURE AND FOR SOILS WITH KIN, BEARING OF 960 KPA
(NOT T O B E U S E D FOR S O F T C L A Y , MUCK, FEAT E T C . )
OUTSIDE OUTSIDE
TYPE OF FITTING FITTING OF FITTING RECESS LEN6TH HEIGHT TYPE OT FITTING FITTIN6 OF FITTING RECESS LENGTH HEIGHT
SIZE TO BEARING IN TREN« SIZE TO BEARING IN TRENO
FACE HALL FACE HALL
0 K H L H D M M L H
ISO 300 920 460 150 300 610 460 •""•'
»0° tend ZOO 3S0 1070 610 cr««s - _;;. •ZOO 3S0 760 610 .
250 380 14S0 760 zso 380 990 760
300 400 1«S0 «0 100 400 1220 920
ISO 300 460 460 ISO 300 300 460 460
45° btnd ZOO 3S0 610 610 45° vy« zoo 3S0 400 610 610
ZSO 380 760 760 zso 380 500 760 760
300 400 920 920 30P 400 (00 920 920
.0 ISO 3C0 460 ?:o ISO 300 ISO 460 460
It j bmtf ZOO 3S0 610 300 rtdtictr* zoo 350 ZOO 510 610
ZSO 380 8<0 460 zso 380 ZSO 760 760
300 4 00 920 460 300 400 300 920 920
ISO 300 610 460 cipi <nd ptugi ISO 200 460 460
tt« 200 3S0 760 510 (If not bolttd) zoo 350 610 610
zso 380 990 760 zso J80 760 760
400 1220 '.20 300 403 920 920
300
'DIMENSIONS APPLY TO THE LARGER DIAMETER END OF FITTING
FIGURE.7.13
7-36
DISTRIBUTION
8.1.1 Pie«_Network
For a Larger urban system, pipelines should be considered
in 4 categories, as follows:
a) Transmission nains
b) Primary mains
c) Secondary nains
d) Tertiary nains
8-1
o The criteria governing the depth of sains below
ground will be easy aaintenance, avoidance of
excessive earth pressure and protection froet live
load due to traffic.
8-2
o Mains running parallel to underground cables are to
be located at a mininun distance of 1JR away from the
cab1e.
8-3
00
I
FIGURE 8.1
•->- I
!
Table 8 . 1
1970 Zone
Area , 1 160,760 21.5 165,600 25.7 165,600 32.7 165,600 50.9
2 104,100 13.9 116,920 18.2 128,220 25.3 128,220 39.4
3 49,050 6.6 50,050 7.8 50,050 9.9 50,050 15.4
4 34,460 4.6 39,350 6.1 43,740 , 8.6 45,000 13.8
5 4S,840 6.1 59,220 9.2 66,900 !13.2 66,900 20.6
6 19,180 2.6 33,710 5.2 43.S90 ; 8.6 43,590 13.4
7 40,260 S.4 52,680 8.2 52,680 ;io.4 S2,680 16.2
8 37,730 5.1 56,250 8.7 56,250 11.1 56.2S0 17.3
9 78,320 , 10.5 128,160 19.9 142,400 28.1 142,400 43.8
10 20,240 2.7 34,160 S.3 37,950 T7.S 37,950 11.7
11 70,070 9.4 114,660 17.8 127,400 2S.2 127,400 39.2
12 - 3.9 - 7.9 - 11.8 - 15.8
13 2,660 0.3 7,980 1.2 15,960 .3.2 15,960 4.9
14 35,200 4.7 44,000 6.8 52,800 10.4 52,800 16.2
15 - - - 4.2 - •-6.4 - 8.5
» '« . S,690 0.8 11,380 1.8 22,760 •4.5 34,140 10.5
17 (. *"
18
- 400 -
0.1
- - •
-670 0.1
-
3,350
-
1.0
— 540 0.1
19
20
-
4,440
-
0.6
-
6,120
-
0.9
- i
1.9
~ -
18,820
-
5.8
9,420
21 7,760 UO 10,780 1.7 17,240 .3.4 2S,860 8.0
22 8,930 1.2 12,400 1.9 19,840 |3.9 29,760 9.1
23 6,600 0.9 13,200 2.0 29,700 5.9 39,600 12.2
24 4,110 0.6 8,220 1.3 18,500 3.6 24,660 7.6
2S 11,430 1.5 15,880 2.5 25,400 5.0 38,100 11.7
26 5,620 0.7 7,490 1.2 9,360 N.e 46,800 14.4
27 3,190 0.4 4,250 0.7 5,310 .1.1 26,550 • 8.2
T o t a l 1760 Zone 7S6,040 105.1 993,000 166.3 1141,740 243.6 1272,440 415.6
1860 Zone ,
Area 2 8 9,430 1.3 13,0S0 2.0 20,470 •4.1 35.8S0 11.0
t
1900 Zone
Area 2 9 17,050 2.3 29,970 4.7 40,530 8.0 40,530 12.5
30 12,430 1.7 32,210 5.0 59,330 11.7 73,450 22.6
31 6,800 0.9 16,100 2.5 31,740 6.3 40,390 12.4
32 6,070 0.8 12,140 1.9 27,320 5.4 36,420 11.2
33 10,360 1.4 26,850 4.2 49,460 9.8 61,230 18.8
34 4,890 0.6 6,520 1.0 8,150 1.6 40,750 12.5
35 5,99» - 0.8 7,980 1.2 9,980 2.0 49,900 15.3
36 6,120 0.8 8,160 1.3 10,200 2.0 51,000 15.7
T o t a l 1900 Zone 69,710 9.3 139,930 21.8 236,710 46.8 393,670 121.0
T o t a l a l l Zones 835,160 115.7 1145,980 190.1 1398,920 294. 5 1701,960 547.6
8-5
•M.4 V£i Jiving
o on by passes;
o at hydrant connections;
o at washouts;
o at ail—valves; "
350-400 mm main - 3 0 0 mm v a l v e
450-500 400
600-700 500
600-900 700
8-6
MMYJDUD
Res i dua1 Pressure
6.1.6 Standposts
8.1.7 Hydrants
8-7
Factors determining the location of fire hydrants will
include the following:
o length (ra);
o internal diameter (mm);
A o Hazen-Williams C factor.
8-8
KAUrtVWAW*
C. W.T.
X
IS
-a
CO
-<
CO
CD
m HALKUKAtOA
LEGEND
CUC MOUSC
PUMPS M. 0.
CHtC* V«LVt 1*0 110
• » 290
VALVt
BZ 3V)
PUMP HEA0(M)m m.
PUWP CAPACITY! 0 ) IN L / t .
m AVtRA9e OeMAVO H U / « .
AM ADDITIONAL PUMP AT tUt HOUSE
• YEAN . 2 0 0 0
0»T I
NOV,
GREATER COLOMBO WATER SUPPLY
00 • RUM Mo. K L C T P M ' I *
OPERATIONS AND SYSTEM CONTROL STUDY 19?'
Note that the total demand from the system must equal the total
input. For reservoirs, the top and bottom water elevations should
be kriown, and if possible for pumping stations and booster
stations, the purap characteristic curves. Some software
programmes, such as KPIPES are able to model fairly complicated
system configurations including pumps, valves and check valves,
head restrictions, pressure regulating valves arid reservoirs, arid
to perform step by step simulations of system performance over a
period of tine. Such programmes are suitable for noddling
performance of existing systems.
Having tabulated the basic data, these must then be input to the
computer (in the format applicable to the software programme in
use) and the model analysed for various conditions which will
depend on the actual system configuration. Generally, it is
necessary to model the following cases for the design yexar and for
any interim construction stage years in which new distribution
pipes are added:
Case 1 Maximum day flows, to show the normal system operation and
pressur es.
Case 2 Peak hour flows, to show the maximum demand conditions and
low pressures.
Cas^ 2 Reservoir half full - the probable water 'evel at the end
of th* maximum supply period.
8-10
Case 3 Reservoir full - the probable water level at the
completion of night-tine replenishment.
8-11
The starting point in any survey is to know how much supply is
entering the system, preferably zone by zone, and this will usually
require- reading existing Deters or carrying out pitometer or
insertion flow meter surveys. An analysis of billings should
readily show actual consumption and indicate the level of
unaccounted-for water (UFW). Note, however, that this also will
include "billing losses" due to neter inaccuracies, neter reading
errors and billing faults, all of which may amount to a significant
proportion of total UFW.
8-12
i
Other important points should be noted:
o leak noise does not travel so well in PVC and other non-
metallic pipe, as it does in steel or iron pipe. Nor can such
pipes be located with metal pipe locators, which highlights the
need for accurate napping. Special equipment is available for
PVC pipe location.
8-13
Mains can be cleaned or relined using various techniques. Pipelines
frequently build up sediment deposits which nay be removed by
periodic flushing. When flushing is not adequate, a spring—loaded
instrument (sometimes called a pig) with steel scrapers can be
forced through the line by water pressure or by a winch. Sometimes
several spongy po1yurethane foam balls of increasing size are sent
through a pipe for cleaning. During cleaning, temporary service
should be provided to customers with a pipe laid above ground.
8-14
9- SERVICE RESERVOIRS.
Function
o emergency storage; V
o equalizing storage. '
Storage Capacity
5 - 6 am 5 2 - 3 P« 3
6- 7 12 3- 4 4
7- 8 10 4- 5 8
e- 9 8 5- 6 8.5
9-10 4 6- 7 8
10-11 4 7- 8 3
U - 1 2 noon 4.5 8- 9 2
L2- 1 P» 8 9-10 1
1- 2 7 10 pm — 5 am 0
9-1
For smaller urban and rural schemes, the period of supply inflow
should be carefully considered to minimize storage. It should be
Bade to coincide preferably with the drawoff period especially
during high consumption hours. As a general guide and pending
field data the following Table may be used in estimating storage
requirements in rural and snail urban communities for different
periods of supply.
9-2
AVERAGE WATER DEMAND
OVER FULL DAY
::*; ,-£$••.
ov
11
24 HRS PUMPING
CONSTANT RATE
—to
= <«.
12 HRS PUMPING
o =. CONSTANT RATE
24
HOURS
GRAPHICAL DETERMINATION OF REQUIRED RESERVOIR STORAGE
Design Considerations
9-4
rTWL £ STATIC WATER LEVEL
PUMP
STATION.
SERVICE
HEAD
DEMAND AREA
rr\ 1 fr i
STORAGE NEAR SOURCE
^ ^ « ^ ^ ^ _ _ _ _ ^ _
DEMAND AREA
STORAGE OPPOSITE SOURCE
TWL
PUMP STATIOfl
DEMAND AREA
STORAGE IN DEMAND AREA
STORAGE LOCATION
FIGURE 9.2
9-5
ALTERNATIVE A ALTERNATIVE B
RESERVOIR RESERVOIR
DEMAND DEMAND
PUMP PUMP
ADVANTAGES
Supply l i n e only, v u l n e r a b l e to
p r e s s u r e s u r g e s - no damage
to d i s t r i b u t i o n p i p e s or
meters.
DISADVANTAGES
Whole system v u l n e r a b l e to
pressure surges - possible
damage to p i p e s , m e t e r s ,
etc.
Comparison of S e p a r a t e o r Combined
Pumping and D i s t r i b u t i o n Mains
FIG. 9.3
0-6
o s i d e walls should b e designed a s partition walls^when expansion
o f t h e reservoir in future is anticipated. ~ I
9-7
lO- COST ESTIMATES AND ANALYSIS
Cost _IliliB2
Cost estimates are required to ascertain the amount of capital
investment initially needed and the recurrent operation and
aaintenance charges after commissioning the scheme. Rate
structures which would generate sufficient revenues are based on
the amount of debt or loan repayment and the cost of O&M. Accurate
cost estimates are essential for making sound economic comparisons
of engineering alternatives and for selecting the most
cost—effective scheme for implementation.
10-1
06M Costs
10-2
10.2 Fi>™at_of Estimate
32 of (3)
6. BTT
Ensure that the following facilities have been provided for in the
design contract documents and cost estimates:
o Quarters
o Spare parts;
o Storeroom.
— present value;
PV = .. ^42:...
n
--'•'".' ( l 4 r )
where:
10-4
The present values of all recurrent costs to be incurred
over the expected lifetime are added to the initial
capital cost to obtain a total figure, which can be
compared for various altenatives. See Annex N for example.
10,3.2 i3ui^aj^nt_Anriua^_^st_Method
r <1 + r ) n I
EAC = C x •
(1 + r ) n - 1
where:
10-5
Financially i^bi-l-vt^
Loss making schemes should not be ruled out if other factors make
it desirable to go ahead with the scheme. In such cases,
contributions to decentralised budgets and Treasury grants or
increased revenue from other sources should be negotiated by the
local authority, before the work commences.
10-6
s
a) For schemes with 100? GSL or donor grant funding: (See Table
10.1)
ii> Viability taking into account O&M costs and revenue only,
neglecting capital repayment (viable in terns of 0&M cost
recovery only).
10-7
Assynjat ions
1. Sensible projections will need to be madeon an individual
project basis with regard to the proportion of population
served by public standposts and by private connections, as this
factor has a narked effect on costs and revenues. These
projections must tie in with the scheme production, and with
affordability — it is no use predicting 90% house connections
if the affordability criterion is not net.
10-8
Table LO.l
Rural
Non-Piped
ahd
Sewerage/
Funding Source Sanitation
10-9
REFERENCES
18. Higgins, J.B. and Roger, B.R., Designed and Detailed, (BS 8110,
1985) Cement and Concrete Association 1986.
Thorley, A.R.D. and Enerver, K.J., Control and] Suppression of
Pressure Surges in Pipelines and Tunnels, CIRIA Report. 84, London,
1979. ;
Charts for the Hydraulic Design of Channels and Pipes, 5th Edition,
Hydraulics Reserarch Station, 1983.
i
Ackers, P. Tables for the Hydraulic Design of Stor^ Drains, Sewers
and Pipelines, Hydraulics Research Paper No.A, 2nd Edition, for
HHSO, 1969. •
tA
>
de Alwis, Report of Coaaission on Kantalai Daa Disaster of April
1986, October 1987. I
Twort, A.C., et al, Water Supply 3rd Edition, 1985. \
D Average Bi 1 1 i ng Rate t
J Water Hammer