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Towards Harmonized Standard Fire Resistance Testing - Thomson 1996 PDF
Towards Harmonized Standard Fire Resistance Testing - Thomson 1996 PDF
G. T h o m s o n a & R. R. P r e s t o n b
(Received 30 October 1995; revised version received 27 May 1996; accepted 5 July 1996)
ABSTRACT
All fire resistance test furnaces in the EU will shortly be operated in
accordance with E N 1363-1 (ISO 834-1), which specifies the
temperature-time characteristic of the furnace gases 100 mm from the
test specimen. However, even though a test centre complies with this
standard, differences in furnace construction, fuel used and mode of
operation can significantly change the effective heat flux at the surface of
the test specimen. This in turn influences the heating rate and hence the
assigned fire resistance time o f the test specimen. For example, a
comparison between valid fire resistance tests on identical samples of
two J~,ypes of steel beam carried out during 1989 in furnaces at TNO,
Delft, and WRFC, Warrington (both gas-fired furnaces), indicated a
30% difference in the assigned fire resistance times even though the
observed limiting temperatures of the steel beams were similar in each
instance. There is evidence that the specimens tested at TNO were
subjected to significantly higher incident heat fluxes during the early
stages of the test. To achieve harmonized fire resistance testing it is
nece.~:sary to subject all test specimens to the same incident heat
flux-time characteristic. This will involve furnace standardization and
the development of methods for the measurement and control o f the
incident heat flux at the surface of the test specimen. Some indication is
given: concerning the form of the incident heat flux-time characteristic
envisaged for an improved test procedure. ~) 1997 Elsevier Science Ltd.
All rights reserved.
1 INTRODUCTION
2 D E T A I L S OF T E S T S P E C I M E N S
Ouring the past decade, British Steel plc has sponsored the standard fire
resistance testing of more than 100 steel beams or columns, and the results
of these tests :~ have been made freely available to the public. In
particular, both loaded and unloaded tests have been carried out on
254 x 146 m m x 43 k g / m beams at W F R C and it therefore seemed per-
tinent to undertake a duplicate loaded test on this size of beam at the
IBBC laboratory of T N O in Delft.
] 1125 mm ] 1125 mm
i i I i
Steel Beam:
/
Roller Bearing
254 x 146 mm x 43 kg/m
Specimen Support Frame
A O~
Fire
Furnace Wall
Segmented Concrete
Topping Slab:
630 mm x 130 mm thick \
\
,x _
4000 mm Furnace Width
4500 mm Span
Fig. 1. Longitudinal section showing the general arrangement for a simply supported floor beam test assembly.
%0
L~
94 G. Thomson, R. R. Preston
Concrete Topping
Slab Nominally
630 mm x 130 mm thick
a~pzoximately i0 mm
i
~ T J Thin Gauge Steel
\ "1 / Rein~rrcing Tang
II • II
II II 4,
I/ II
Ii ~'P II
p..... II
I I
~Furnace
Thermocouple
i_lO0 mm J
I- -i
Steel Beam:
254 x 146 rnm x 43 kg/m
3 RESULTS
~, 30 ~
A3, 50 I
A4' 118
169 I
A6 189 1 /
~ D r y sand 150 mm
• ' ' t . . . . --
• . " 75 mm~
/ Angle s i z e : I/~=.~" \ 3
/
Reinforced concrete
125 x 75 x 12 t a m /
floor units:
'ti
'75 am'
(mtnb
• |
Nut and b o l t f i x i n g s
M20 s i z e a t 600 mm c e n t r e s
I
1550 x 550 am x 150 am t h i c k \
(Shown w i t h s q u a r e e n d s )
Beam s i z e :
254 x 146 mm x 43 kg/m
I. 1500am -I
Load
spreader
F
/
Hydraulicloading jacks,
4 each side
]
~ '[.~ ~Concrete floor traits
500 am _,
_
500 Im
~ r and spreader beams = i
I~- 38 mm 26.5 k_q each s i d e -'1 52-
, ' Furnace
S _ Bearing p o i n t s
for the concrete
units
Fig. 5. Design details for loading a shelf angle floor beam assembly.
that the temperature of the shelf angle floor beam tested at T N O was
always higher at any given time than that evaluated at WFRC. The
heating rates in both tests were lower than those observed in the
respective test series on the unprotected beams. This reflects the lower
value of the section factor, A m / V , of the shelf angle floor beam, where Am
is the surface area per unit length exposed to fire (mZ/m) and V is the
volume of the test m e m b e r per unit length (m3/m).
The mid-span deflection is plotted as a function of time, Fig. 11, for
both tests and it can be seen that in the T N O test the beam began to fail
significantly earlier than in the W F R C test.
In Fig. 12 the mid-span deflection is plotted as a function of the temper-
ature of the steel at this position and it can be seen that the behaviour of
the beams was similar in both furnaces. This reinforces the point that
the limiting temperature of the shelf angle floor beam, at this particular
load ratio, was similar for both test centres, the principal difference
between the tests being the faster heating rate of the steel in the T N O
furnace.
4 DISCUSSION
The fire resistance tests currently under discussion were carried out in
accordance with the 1985 a m e n d m e n t of BS 476: Part 8: 1972. In testing of
Fire resistancetesting 99
Fg, I#9, W4, W5 1.57 •
WI0, F7, W3, g6 2.17 m
F6, I#2, W7, W11 2.80 •
181, 1188 3.42 •
FIt, F2, FS, F17 2.50 •
AI-A4 2.50 •
F4, FI0, F5, F16 1.88 •
F1, F12, F3 3.12 •
F6 FI
F2
800
700
600'
o
l~ 500
¢1 TNO
== -.m--VVFRC
¢3
400
E
30O
200
,oo
0 = I I I
0 10 15 20 25 30 35 40 45 50
Time (min.)
Fig. 7. Temperature of a 254 x 146 mm × 43 kg/m steel beam during a standard fire resistance test.
166 , _. - _m
140
120
i 100
i=
o
--.e.-.TNO /
~, so
WFRC~
8o
40
20
_ J
5 10 15 20 25
Time (rain.)
Fig. 8. Vertical deflection of steel beams during, standard fire resistance tests.
102 G. Thomson, R. R. Preston
v~
E
QJ
• o
I
, n F
. • , , ......... ~
I
. . . . . . ,-
i I t t
........... m ) F ~ -~"
i ! u.
I I :: • : I
. . . . I : I I I I I .....
db .~
:: )
. . . . 2 I: [ ,o,:::
. . . . . . . . ~!. . . . . . !- ~i~i' ~b ! ~i i
r4
~ m
I •
I o
c=
0
I
0
o o o o 0
1000
(J 800
-e-- TNO
i 600 -m-WFRC
400
2O0
I t I. I ! I
10 20 30 40 50 60 70 80 90
Time (rain.)
Fig. 10. Steel temperatures of shelf angle beams during standard fire resistance tests.
250
200
E
E 150
c
O
---e-- TNO
0
WFRC
loo
50
I i I I I I
10 20 30 40 50 60 70 80 90
Time (rain.)
Fig. 11. Vertical deflections of shelf angle beams during standard fire resistance tests.
250
200
, , $ •
, , ]
M
4 •
E I "
E oil
150
0
• . . , , ~j,~ f
i i
0
W: i
omen
~o 100 ,:m m
O N ~
• []
• mm .
50 ' m
' ' '0
• •
i ,r
0 R
TABLE 1
Fire Resistance Times and Limiting Temperatures
A0 m h 1 Am
. . . . . . (1)
At Cm Pm g
where Cm is the specific heat capacity of the steel, Pm is the density of the
steel, A m / V is the section factor of the beam and h is the effective heat
flux at the position in the beam under investigation.
NOW Cm, ~m and A m / V would be identical for the steel beams at both
test centres and therefore any differences in steel heating rate must be
ascribed to the value of h experienced by each sample. Evidently h at
TNO was greater than at WFRC, probably due to differences in furnace
construction, luminosity of the flame and mode of operation.
The observed steel temperatures can be used to derive an equation of
the form:
0m ~ A 0 "~-A l . t + A2.t 2 + A3.t 3 + . . . A , . I n
20 ¸
i 15
,'r
• -~o 1
-,-W~Re I
i °
W
0£ I I I I I
0 5 10 15 20 25 30
Time (m|n.)
Fig. 13. Effective heat flux, h, observed during standard fire resistance tests on steel beams.
-,.3
108 G. Thomson, R. R. Preston
during the first 10 min; thereafter the heat flux was maintained at a similar
level to that at WFRC, but by this time the steel sample at T N O was
already at a temperature of 461°C, compared with 376°C at WFRC. This
t e m p e r a t u r e difference (85 K) was maintained up to the failure point
(15.5 min), when the T N O beam was at a temperature of 627°C whereas
the specimen in the W F R C furnace was only at 547°C and the latter
continued to be load-bearing until it reached a temperature of 659°C after
22 min.
The above discussion indicates that harmonization of standard fire
resistance testing will be achieved only when all furnaces develop the
same effective heat flux, h, at the surface of a given test specimen. This
will be possible when reliable methods have been developed for the
measurement and control of the total heat flux at specified points in the
furnace. It will then be necessary to agree on a single incident heat
flux-time characteristic for all test furnaces. A n indication of the form of
this characteristic can be estimated from the data observed during the
present tests on unprotected steel beams.
The effective heat flux, h, is the difference between the incident heat
flux, hi, and that re-emitted by the test specimen, hm, thus:
h=hi-hm or h i = h + h m (2)
It has been shown earlier that h can be calculated from the slope of the
Om/t c u r v e observed during the standard fire resistance test. The value of
hm c a n be estimated from:
where Era, the emissivity of hot steel, is 0.8 and o-, the Stefan-Boltzmann
constant, is 5.67 x 10-sW/(m2K4). This assumption is considered valid,
since the only concern here is with the passage of heat at the surface of
the test specimen, and the complication of transmission through the
furnace gases is not involved. Using the above assumptions, the values of
h, hm and hence hi have been calculated at regular intervals and plotted as
shown in Fig. 14. Clearly the incident heat flux at T N O was very high
during the early stages of the test and thereafter it increased at a similar
rate to that at WFRC.
It has been suggested that one factor contributing to the high initial heat
flux developed in the T N O furnace could have been the use of
heavy-gauge thermocouples (long response time) to control the tempera-
ture of the furnace gases. The tests described above were carried out in
1989, at which time the temperature of the hot gases in the T N O furnace
was controlled by means of 6 . 0 m m dia. sheathed, mineral-insulated
thermocouples having an insulated hot junction. On the other hand, the
70 I I
60
~ 50
w
I<
~. 40
| • TNO l
---~-WFRC]
3oi
20
10
] i I
5 10 15 20 25 30
Time (min.)
Fig. 14. Total incident heat flux observed during standard fire resistance tests on steel beams.
110 G. Thomson, R. R. Preston
TABLE 2
Responses of Thermocouples of Different Diameter
5 CONCLUSIONS
ACKNOWLEDGEMENTS
REFERENCES