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XVIII CONVEGNO ANIDIS

L’ i ngegner i a si smi ca i n I t al i a
ASCOLI PI CEN O 2019
1 5 - 1 9 Set t emb r e

Heating phenomena at the sliding interface of double curved surface sliders


and resulting effects on the hysteretic behavior
Dario De Domenicoa, Giuseppe Ricciardia, Natale Maugeria, Paolo Longoa, Samuele Infantib, Gianmario Benzonic
a
Dipartimento di Ingegneria, Contrada di Dio, 98166, Messina, Italy
b
FIP Mec s.r.l., Padova, Italy
c
University of California San Diego, USA

Keywords: Curved surface sliders; heating phenomena; friction pendulum isolators; friction variation;
temperature measurements;

ABSTRACT
The tribological properties of the sliding materials employed in friction isolators strongly influence the hysteretic
behavior and the resulting energy dissipation capabilities of these devices. A wide number of experimental tests on
small-scale and full-scale prototypes of friction isolators with different sliding materials clearly reveals that the
friction coefficient is a complex function of vertical load, sliding velocity and temperature rise at the sliding
interface. In particular, the heating phenomena developing at the sliding interface produce a reduction of the local
friction coefficient due to a decrease in the hardness of the thin surface layer. In turn, this implies a variation of the
hysteretic properties of friction isolators producing a reduction of the energy dissipated per cycle with repetition of
cycles. Consequently, assuming a constant friction coefficient without accounting for the friction degradation due
to thermal effects may lead to an underestimation of the displacements induced by the earthquake excitation.
The goal of this contribution is to study the heating phenomena arising at the sliding interface of double curved
surface sliders (DCSS) via a set of full-scale experimental tests carried out at the laboratory CERISI, University of
Messina, Italy. Eight thermocouples are embedded in a prototype DCSS isolator in different locations in plan, in
order to explore not only the temperature values attained during the repetition of cycles, but also the distribution of
the temperature rise induced by the sliding motion. The probes of the thermocouples are positioned just in contact
with the stainless steel sheet so as to be representative of the temperature rise at the sliding interface. The
temperature rise and the resulting effects on the hysteretic behavior are critically analyzed for different values of
vertical load and sliding velocity that produce different heat fluxes. Based on the experimental results of the present
campaign, the influence of the temperature rise on the hysteretic behavior can be quantitatively assessed. Moreover,
thermo-mechanical coupled numerical models that simultaneously solve the thermal and mechanical problem in an
interconnected manner can be calibrated accordingly, which may be useful to reduce the need of expensive and
time-consuming testing activities.

and Polyammide (PA), in contact with stainless


steel sheets (Mokha et al. 1990; Dolce et al.
1 INTRODUCTION 2005).
Curved surface sliders (CSS), which are also A wide number of experimental tests on small-
known with the trademark name friction scale and full-scale prototypes of friction isolators
pendulum isolators (Zayas et al. 1990), are with different sliding materials clearly reveals
seismic isolation devices that are increasingly that the friction coefficient is not constant (as
being used in bridges, buildings and industrial postulated by Coulomb frictional theory), but is a
facilities. The success of this technology is complicated function of vertical load, sliding
ascribed to the simple operating principle, based velocity and temperature rise at the sliding
on the pendulum mechanism, and the high interface (Lomiento et al. 2013; Quaglini et al.
dissipation capability, related to the frictional 2014; De Domenico et al. 2018, 2019; Gandelli et
characteristics of the employed sliding materials. al. 2019; Furinghetti et al. 2019).
Commonly used sliding materials include More in depth, the four main sources/effects of
Polytetrafluoroethylene (PTFE), Ultra High variation of the friction coefficient are
Molecular Weight Polyethylene (UHMWPE), summarized as follows:
- breakaway effects occurring at the that produce different heat fluxes are considered
beginning of motion and at each motion in the experimental campaign.
reversal, which are caused by the gradual
transition between static and dynamic
friction coefficient, with the former being 2 EXPERIMENTAL CAMPAIGN
higher than the latter (Gandelli et al. 2019); A full-scale prototype of DCSS has been
- pressure effects, which become manifest tested at the laboratory CERISI of the University
with a reduction of the friction coefficient of Messina, Italy. The testing equipment is a
with the increase of pressure (Dolce et al. three-dimensional shake table with four
2005); hydrostatic pads (ensuring a minimal friction
- velocity effects, based on which the coefficient of less than 0.03%) to apply the
friction coefficient decreases with vertical load (with a maximum payload of
reduction of sliding velocity and increases 16000kN) and two pairs of actuators with a
vice versa, and this trend is well captured maximum load capability of 3100 kN (pair of
by an exponential law of the friction actuators along the longitudinal axis) and 1400
coefficient with the sliding velocity kN (pair of actuators along the lateral axis). A
(Constantinou et al. 1990); photograph of the testing equipment is shown in
- cycling effects or temperature effects, Figure 1. The prototype isolator is a DCSS with
which cause a reduction of the friction equivalent curvature radius of 3216 mm. The
coefficient due to the heating phenomena sliding material is a particular type of UHMWPE
caused by the repetition of cycles developed by the Italian manufacturing company
(Lomiento et al. 2013; De Domenico et al. FIP Mec s.r.l. called Fip Friction Material type M
2019). (medium friction, corresponding to a minimum
Among these variation effects, the most friction coefficient of 5.5%).
prominent factor is related to the heating
phenomena at the sliding interface, which may
induce a reduction of the friction coefficient
during repetition of cycles and, consequently, a
reduction of the energy dissipation capability.
Neglecting these effects may lead to an
underestimation of the actual displacement
experienced by the isolator. These cycling effects
are mainly caused by a decrease of the hardness
of the thin surface layer with the increase of the
local temperature in the sliding contact area. It is,
therefore, of interest to quantitatively assess the
influence of the temperature rise on the hysteretic
behaviour of CSS through combined thermal and
mechanical measurements on full-scale
prototypes. Figure 1. Three-dimensional testing equipment at the
Based on this research line, this contribution laboratory CERISI, University of Messina, Italy
presents an experimental campaign carried out on As a preliminary step, the upper plate of the
a full-scale double curved surface slider (DCSS) prototype DCSS is CNC (computer numerical
prototype subjected to imposed displacement control) machined to realize a series of holes for
waveform at the laboratory CERISI of the the installation of the eight thermocouples, as
University of Messina, Italy. The prototype depicted in the photograph reported in Figure 2.
DCSS is equipped with eight thermocouples Eight J-type thermocouples having dimensions
embedded into the upper plate and with their 1/0.3 mm, tolerance as per IEC 584 Class 2 and
probes being in contact with the underlying temperature range of [-60°,+350°C] are
stainless steel sheet. The thermocouples allow the embedded in the upper plate, whose labels are
measurements of the temperature rise at the indicated with a number from 0 to 7 in Figure 3.
sliding interface in different positions in plan, and The device is then mounted in the shake table
make it possible to correlate the hysteretic testing equipment and special care has been taken
behaviour with the corresponding heating in order to prevent breakage of the thermocouple
phenomena arising at the sliding interface. conductors when the upper plate is in contact
Different sliding velocities and contact pressures with the overlying girder steel beam, cf. Figure 4.
The testing protocol includes two contact
pressures, namely 15 and 30 MPa, and imposed
sinusoidal horizontal motion with displacement
amplitude of 300 mm (corresponding to the
design displacement of the DCSS) and five
maximum sliding velocities, namely 10, 40, 100,
200, 400 mm/s. The sliding velocities are chosen
in line with other studies from the literature
(Furinghetti et al. 2019; Gandelli et al. 2019). The
different testing conditions allow the evaluation
of different scenarios of heating phenomena due
to the direct influence of the contact pressure and
sliding velocity on the heat flux according to the
following formula (Lomiento et al. 2013; De
Domenico et al. 2018)
W v
q (1)
a 2
from which the heat flux linearly increases with
the vertical load W and the sliding velocity v.

Figure 2. CNC machining of the prototype DCSS to realize


holes for the installation of the thermocouples

Figure 4. Installation of the prototype DCSS in the three-


dimensional shake table testing equipment with
thermocouple conductors coming out from the two channels

3 RESULTS AND DISCUSSION


A partial set of results extracted from the
entire testing protocol are presented here in order
Figure 3. Preparation of the prototype DCSS with eight
to compare the hysteretic behaviour for some
thermocouples embedded in the upper plate representative cases.
As an example, in Figure 5 the force-
displacement loops for two tests having
maximum sliding velocity equal to 40 mm/s and
contact pressure equal to 15 MPa (test #2) and 30
MPa (test #7) are illustrated. It can be seen that
the loops are basically overlapping with each
other, with a modest (not to say null) difference
observed with repetition of cycles. In fact, these
slow tests did not involve high temperature rise.
The corresponding temperature registrations
are shown in Figure 6: the maximum temperature
recorded during test #2 is around 35°C, while that
recorded during test #7 is around 42°C. The
higher temperature observed in test #7 in
comparison with test #2 is obviously due to a
higher (doubled) contact pressure, which is
responsible for a higher heat flux at the sliding
interface. However, it is worth noting that, since
the increase of temperature is responsible for a
reduction of the friction coefficient locally, there
is a mechanism of “thermal control of friction” Figure 6. Temperature registrations of the eight
and the temperature rise is not scaled thermocouples during test #2 (average contact pressure 15
proportionally to the heat flux (Ettles 1986). This MPa and maximum sliding velocity 40 mm/s) and test #7
is why, despite the doubled contact pressure, the (average contact pressure 30 MPa and maximum sliding
maximu temperature is just around 20% higher in velocity 40 mm/s)
test #7 compared to test #2.
The temperature registrations are fluctuating,
which reflects the short duration of the
temperature rise (flash temperature) induced by
the cyclic motion of the slider (Stachowiak and
Batchelor 2005). The thermocouple associated
with the highest temperature increase is CH #5.
There is a physical motivation for this result:
according to the installation scheme reported in
Figure 3, the thermocouple 5 is located near the
origin (where, due to a zero displacement, the
sliding velocity attains its maximum value in a
sinusoidal waveform) and near the perimeter of
the slider, where the maximum contact pressure is
typically identified, see e.g. the thermo-
mechanical coupled analysis reported in (De
Domenico et al., 2018) and the contact pressure
measurements reported in (Furinghetti et al.
2019) via pressure-sensitive films located
between the slider and the upper steel plate.
Therefore, the fact that the temperature value of
thermocouple 5 is the highest is physically
meaningful and provides validity to the
temperature registrations.
On the other hand, different friction variations
and temperature values are observed in more
severe testing scenarios. As an example, the
force-displacement loops of tests #5 (contact
Figure 5. Hysteretic loops of the DCSS prototype for test #2 pressure 15 MPa and maximum sliding velocity
(average contact pressure 15 MPa and maximum sliding 400 mm/s) and test #8 (contact pressure 30 MPa
velocity 40 mm/s) and test #7 (average contact pressure 30 and maximum sliding velocity 100 mm/s) are
MPa and maximum sliding velocity 40 mm/s)
reported in Figure 7. It is clearly seen that in
these cases the cycles are narrower with repetition
of cycles, which is due to the friction degradation
induced by the heating phenomena at the sliding The corresponding temperature registrations
interface. for the two analysed tests are reported in Figure
8. It is noted that peak temperatures of up to 70°C
are observed in test #5 and of up 60°C in test #8.
The considered sliding material (UHMWPE)
seems to be moderately affected by temperature
values in this range. In particular, the maximum
temperature increase (compared to the starting
temperature) for the four tests is reported in Table
1. It can be noted that the temperature increase
for test 5 is around twice as that of test 7 and
more than doubled in comparison with test 2,
which confirms that the sliding velocity is a key
factor affecting the heat flux and, consequently,
the temperature rise arising at the sliding
interface.

Table 1. Maximum temperature increase measured by the


thermocouples during four considered tests
Test Maximum temperature increase [°C]
2 20.8
5 54.8
7 26.4
8 39.0

It is believed that the obtained experimental


results can be useful to calibrate analytical or
numerical models such as those presented by
(Lomiento et al. 2013; Quaglini et al. 2014; De
Figure 7. Hysteretic loops of the DCSS prototype for test #5 Domenico et al. 2018; Gandelli et al. 2019). A
(average contact pressure 15 MPa and maximum sliding specific subroutine implemented in a finite
velocity 400 mm/s) and test #8 (average contact pressure 30 element code could be useful to take into account
MPa and maximum sliding velocity 100 mm/s)
the pointwise and time-dependent variability of
the friction coefficient depending on the local
contact pressure and sliding velocity (Pantuso and
Bathe 2000; De Domenico et al. 2018).
The main implications of the temperature rise
on the hysteretic behaviour of the DCSS
prototype can be assessed in terms of energy
dissipated per cycle (EDC) or in terms of
dynamic friction coefficient ( dyn ) computed as
EDC
dyn  (2)
4Wuav
where the average maximum displacement is
calculated as uav  (umax  umin ) / 2 , umax and umin
denoting the maximum (positive) and minimum
(negative) extreme displacement in each cycle.
The values of dyn and the corresponding
variation with respect to the mean value of the
dynamic friction coefficient dyn computed as
average out of the three cycles, namely
Figure 8. Temperature registrations of the eight
dyn ,i  dyn ,mean
thermocouples during test #5 (average contact pressure 15 dyn  (3)
MPa and maximum sliding velocity 400 mm/s) and test #8 dyn ,mean
(average contact pressure 30 MPa and maximum sliding
velocity 100 mm/s)
are listed in Table 2 for tests #5 and #8. The The force-displacement curves and the
temperature rise produces a friction reduction of corresponding temperature measurements of the
12.7% in test #5 and of 8.1% in test #8. present experimental campaign confirms the
Moreover, the variation with respect to the mean influence of the temperature rise on the hysteretic
values are rather limited, in the range ±8%. It is behaviour of DCSS isolators, but some critical
worth noting that these variations are not remarks can be made considering the obtained
significant if compared to the involved results. In particular, for the sliding material used
uncertainties of the mechanical behaviour of the in the present experimental campaign
DCSS, the manufacturers’ accuracy in identifying (UHMWPE), temperature rise up to t = 45°C
a nominal friction coefficient, and the simplified does not produce a significant reduction of the
formulae used in the design seismic codes for friction coefficient. Indeed, tests involving
base-isolated structures. However, these results temperature rise up to t = 45°C (typically, tests
are limited to the employed sliding material. In involving slow velocities in combination with
fact, for a similar testing protocol applied to small contact pressures) have shown force-
another DCSS with PTFE as sliding material, displacement loops that almost superimposed to
other authors (Furinghetti et al. 2019) reported each other during repetition of cycles, with no
more considerable reductions of the friction visible variation of the friction coefficient. On the
coefficient with repetition of cycles. By other hand, higher temperature increases induced
inference, this means that different kinds of by a combination of higher contact pressures and
sliding materials have a different sensitivity to higher sliding velocities, have led to a certain
temperature increase at the sliding interface, reduction of the force-displacement loops. The
which is an aspects that deserves further tests discussed here have shown a maximum
investigation. reduction of the dynamic friction coefficient
(calculated based on the energy dissipated per
Table 2. Variation of dynamic friction coefficient with cycle) of a bit more than 12% when comparing
repetition of cycles for two tests the third cycle with the first cycle for a test
involving around 70°C of local temperature at the
Test cycle dyn dyn
sliding interface. Doubtlessly, these variations are
1 10.06 +7.84 modest if compared to the involved uncertainties
5 2 9.15 -1.92 in defining the hysteretic behaviour of the device,
3 8.78 -5.92
1 6.42 +4.67
the approximated formulae used in the seismic
8 2 6.09 -0.83 codes for base-isolated structures and the
3 5.90 -3.84 manufacturers’ accuracy in identifying the
nominal friction coefficient. Therefore, it can be
concluded that the employed sliding material is
thermally stable in a rather wide range of
4 CONCLUDING REMARKS AND FUTURE temperatures. It is worth noting that this
DEVELOPMENTS behaviour is limited to the sliding material of the
present experimental campaign. Other authors
This contribution has presented an (Furinghetti et al. 2019) reported more significant
experimental investigation on the temperature friction variations for a comparable testing
rise observed in a full-scale DCSS prototype due protocol applied to a DCSS endowed with PTFE
to the repetition of cycles. After applying a (rather than UHMWPE) as sliding material.
specified value of vertical load (corresponding to The experimental campaign is still ongoing
two average contact pressures equal to 15 MPa and further tests are planned to expand the testing
and 30 Mpa), a sinusoidal displacement protocol. In particular, more severe testing
waveform is imposed with different sliding scenarios involving higher contact pressures in
velocities ranging from 10 mm/s up to 400 mm/s conjunction with higher sliding velocities are
in order to analyse different testing scenarios underway. Moreover, a series of bidirectional
corresponding to different heat fluxes. tests (e.g., cloverleaf tests introduced by the
The heating phenomena have been studied European standards for anti-seismic devices EN
through a series of temperature registrations 15129:2009) are also planned, which would allow
obtained by eight J-type thermocouples being a comparison of the temperature rise between
embedded in the upper sliding plate of the DCSS bidirectional and corresponding monodirectional
prototype, in contact with the stainless steel sheet excitations (represented by the single components
such that their measurements are representative of of the bidirectional orbits acting separately).
the temperature rise at the sliding interface. Finally, the punctual temperature measurements
obtained in this experimental campaign are useful Stachowiak, G.W., Batchelor, A.W., 2005. Engineering
to calibrate thermo-mechanical coupled finite tribology. Dordrecht, Netherlands: Elsevier Butteworth-
Heinemann.
element models incorporating a piecewise and Zayas, V., Low, S., Mahin, SA., 1990. A simple pendulum
time-dependent friction model, so as to technique for achieving seismic isolation, Earthq.
investigate the thermo-mechanical behaviour of Spectra, 6, 317–333.
DCSS isolators reducing the need of expensive
and time-consuming testing activities.

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