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Abstract: Low voltage current limiting circuit breakers referred to as miniature circuit breakers
(MCBs) are widely used for electrical fault protection in domestic and light industrial installations.
Modern designs employ current limiting technology where the arc is forced rapidly away from the
contacts through an arc chamber and into a set of splitter plates. The motion of the arc is dependent
on a complex interaction of the anode and cathode root and the arc plasma motion. There is a large
volume of published research work relating to the study of arc phenomena. The paper presents a
selective review of the significant work relevant to the study of arc phenomena in MCBs under short
circuit conditions. Studies of arc column, arc root and arc electrode effects, and the physics of arc
motion as well as developments in the study of arc motion and arc control in MCBs, are reviewed.
0IEE, 2001
IEE Proceedings online no. 20010185 current - conventionally an electromagnet coil, and an
DO? IO. 1049/ip-smt:20@10185 actuator to control the contact mechanism - typically an
Paper fmt received 17th March and in revised form 31st July 2000 electromagnet plunger. Most modern designs employ the
J.W. McBride is with the School of Engineering Science, University of South- current limiting principle, where the arc voltage works
ampton, Highfield, Southampton, SO17 IBJ, UK against the system voltage to drive the current towards
P.M. Weaver is with PBT Ltd., 1 Astra Centre, Edinburgh Way, Harlow, zero. The result of this is a significant decrease in the peak
Essex, CM2O 2BN, UK current passing through the circuit and reduction in the
ZEE Proc.-Sci. Meci~.Teclziiol., Vol. 148. No. 1, Junirary 2001
total energy admitted to the circuit being protected. Per- current that can flow. At the positive electrode there is an
fomance is dependent on the rapid motion of the arc gen- anode fall region of a similar size to the cathode fall region
erated between opening contacts. Fig. 1 shows a schematic with a voltage drop of 1-12V [l]. Despite extensive
diagram of a typical MCB arrangement. The arc must be research, the processes occurring at the anode and the cath-
forced away from the contacts and into a set of splitter ode are by no means well established. As an indication of
plates called the arc stack. The motion of the arc is depend- the complexity, a review paper written by Guile in 1984 [2]
ent on a complex interaction of the anode and cathode root covers 617 papers written on electrode processes alone. The
and the arc plasma motion. Idealised short circuit current arc current, voltage, contact materials and surrounding
and voltage characteristics are shown in Fig. 2. The con- environment all have an effect on the energy transport
tacts open after the period t& which corresponds with a mechanisms that occur at the electrodes. It is likely that dif-
step in the arc voltage. After contact opening, the arc ferent emission mechanisms coexist in the arc roots.
remains in the contact region for a period t,. The conduc-
tors of the MCB are arranged to create a self-blast mag- 3. I Arc column
netic field which forces the arc along the diverging arc The conductive arc column consists of high temperature
runners (period t,) towards the arc stack. When the arc ionised gases and vapours, known as a plasma [6, 71, with
reaches the arc stack it is split into multiple arcs in series, the bulk of the current carried by the electrons [8]. The arc
resulting in a high total arc voltage Vs required for effective is a region of high luminescence,though in theoretical stud-
current limitation. Fig. 3 shows a typical response from an ies the arc is often regarded as a temperature distribution,
experimental apparatus providing typical values of the arc with the position of the arc deiined as the position of the
voltage, arc current and the duration of the event. temperature maximum [9]. There is evidence that tempera-
tures in the arc chamber are sufficiently high for the gas to
be significantly electrically conductive away from the lumi-
nous region [IO].
The plasma may contain vaporised contact material,
ablated gases from the arc chamber wall and atmospheric
gases. The ionisation of the gas can occur both from ther-
mal dissociation of the hot gas molecules, and impact ioni-
sation from the collisions of accelerated electrons. The
pressure in the arc chamber will be greater than 1 bar.
Under these conditions the arc structure will be typical of a
high pressure arc [I 11 and the arc column will be ‘collision-
dominated’ [12].
*
The conductivity of the arc column is affected mainly by
. .
td
temperature, which is about 6000K in open arcs, but may
Fi .2 Typical arc voltage and arc current clurracteristic wuier coditiota of reach 25000K in high power circuit breakers at current
---
a s%rt circuit event in az M c B
-v
I
maximum [13]. The current density is a dominant factor in
determining the pinch pressure produced by the self mag-
rCod = contact opening delay, 1, = arc immobilitytime, rr = arc running, f,s = arc in netic field of the arc. The pinch pressure drives the convec-
arc stack
tive flow withm the arc and determines the arc radius and
temperature 1141. Belbel and Lauraire 1151 calculated the
average field strength of the arc during the contact opening
400 period in a circuit breaker to be considerably higher than
for a stable arc in air - between 11.9 and 18.7kV/m for a
> 300 range of contact materials. A free burning 20kA arc in air
ai
m has a field strength of about 2.5kVim. The material of the
5 200 conductor affects the field strength, reflecting the fact that
the arc column plasma includes ions from the metal as well
100
as from air. Lee and Slade [13] also report much higher
field strengths in the chamber of MCBs. The thermal and
electrical structures of the arc column are also strongly
0
influenced by the plasma column motion [12].
time, ps I
Fig. 3 Arc voltage and OK current memured iu&r short circuit conditiuar 3.2 Cathode root
The spatial stability of an arc has been observed to be
3 High current arc dependent on the nature of the cathode material. Arcs
drawn on high melting point (refractory) electrodes such as
The high current arc can be described in terms of the arc tungsten, molybdenum and carbon are generally stable
roots and the arc column. The arc roots can be character- with stationary arc roots. When low melting point materi-
ised by hgh electric fields, high thermal gradients and high als (cold cathode) such as copper and silver are used as
current densities relative to the arc column [l]. At the nega- electrodes in the absence of a driving magnetic field the
tive electrode there is a cathode fall region, known as the cathode root is a mobile spot which moves over the surface
cathode root, with a voltage drop of 8-20V, most of which in an irregular fashion. These reported differences have led
is across a distance of about l@3-10-2mm [5].The voltage to the classification of arcs into two main types: refractory
drop depends on the ionisation potential of the gaseous arcs and cold cathode arcs [l, 21.
material in the cathode region, and the contact material. Electrons can gain sufficient energy to escape from the
The cathode current has a minimum value of about 30 mA surface of the conductor through heating (thermionic emis-
at atmospheric pressure but there is no upper limit to the sion). This only occurs sigificantly above lOOOK [16],
, IEE Proc.-Sci. Meas. Techno/., Vol. 148. Nu. I , Jmtrcir.v 2001
i.e. in the boiling point range of the metals typically used in contacts into the arc stack. Despite this, immediately after
the contact system (Ag boiling point 243513). Significant arc ignition under high current conditions, the arc roots
thermionic emission can therefore usually only be sup- may be immobile, or moving at a very low velocity. Sloot
ported on cathodes of refractory materials such as carbon and Bosch [17] proposed that this was due to the arc roots
or tungsten, which have boiling points > 4000K. There are having been formed on contact surfaces already melted by
no theories of a single emission mechanism that satisfacto- thermal effects during initial contact separation. The mol-
rily explain the high current densities estimated at the cath- ten surface will affect the arc root mobility. The arc would
ode root [8]. However, a number of theories of ‘non- be maintained by field emission of electrons in the metal
thermionic’ emission have been proposed, and it is proba- vapour above the molten pool. A region of space charge
ble that these can occur simultaneously at the cathode root from ionised metal vapour is required to maintain the high
on a cold cathode material [l]. It is thought that the domi- electric field, so the arc can only move at the velocity of the
nant emission mechanism then determines the behaviour of temperature front in the conductor. This explains the mol-
the motion of the whole arc [17, 181. ten tracks on arc runners that occur during periods of
reduced arc motion. Around the molten region the oxide
3.3 Anode root layer on the surface of the conductor would be damaged by
In most situations the anode cannot emit positive ions the high temperatures at the arc root, preventing significant
[I, 191 and is considered to be less dominant in determining oxide layer emission [17, 181.
the characteristic of the arc. The anode functions as an If, however, the magnetic force caused the flexible arc
electron acceptor with the current carried almost entirely by column to bend forward it is conceivable that the oxide
electron flow, unlike the cathode where the current may be layer away from the molten root region could become
carried by both electrons and positive ions. As at the cath- charged with positive ions from the discharge. If the oxide
ode, a contraction region and increase in current density layer beyond the molten region is brought to sufficiently
has been observed between the arc column and the positive high emission efficiency a new cathode root site could
electrode. There is also a voltage drop across a very narrow form, with the arc maintained by oxide layer type field
region close to the electrode due to the space charge. Esti- emission. This arc could then move at high velocity, limited
mates of the anode fall voltage vary from 1 or 2V at high only by the charging time of the oxide layer. When the arc
current to 12V at low currents.
moves at high velocity the surface damage to the oxide
3.4 Plasma and vapour jets layer by the heat of the arc root would be minimised, and
Vapour and plasma jets occur when the electrodes get so hence high velocity oxide layer motion could be main-
hot that rapid evaporation occurs and high velocity jets of tained
metal vapour form [13]. The constrictions at the roots of
non-thermionic arcs give rise to high current densities, neg- 4 Arc motion research
ative pressure gradients and strong magnetic fields. These
Consideration is now given to arc movement in devices and
interact to drive plasma jets away from the constriction.
The direction of the plasma jet is approximately normal to in particular under conditions applicable to the low voltage
current limiting circuit breaker (MCB). Initial consideration
the surface at the place where the arc root is attached. If
thls direction does not correspond with the path of the is given to the arc drawn between opening contacts.
shortest distance between the electrodes then the actual arc
path will follow the direction of the jets for a short dis-
tance, and then bridge between the two jets to complete the
current path. As the arc roots wander over a surface, the
direction of the jets can fluctuate violently [20].
time, ps
Fig.6 Anode root (AR) c u d catlwde root (CR) trajectories ~Uzcisimultune-
ow urc voltuge meusurenznts for a short circuit urc in U miniature circuit
breuker
y = 0 position corresponds to arc ignition site on contacts as shown in Fig. 5
Points marked U and 6 correspond to the iniagcs shown in Fig. 5
ti
a
The availability of such comprehensive optical data per-
mitted new direct measurements of arc root dynamics [34].
It is now possible to measure both anode and cathode arc
root contact times on fixed and moving contacts 130, 341.
The insights gained [35, 361 have clarified the definition and
measurement of the arc contact time (see Section 4.1), lead-
ing to improved assessment of the effects of design varia-
bles on circuit breaker performance. This makes possible a
more direct approach to circuit breaker design optimisa-
tion, leading to improved performance 1331.