Sectioned Automobile Vehicle Chassis, Electric Vehicle (Nissan LEAF) Observation Manual / VH-SCE-01

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ABOUT THE TRAINER

2.1. Technical Data

The Sectioned Electric Car that you received has been produced according to your
requirements and specifications. It contains a particular brand and model which suit to your
needs and the instrumentation has been provided according to the specifications.

Table 2.1 Electric Vehicle (EV) Car Technical Specification

No. Description Specification
1 EV Car Brand NISSAN
2 EV Car Model NISSAN LEAF (Zero Emission)
3 Year of Manufactured 2014
4 Electric Motor 80 kW (110 hp), 280 N-m (210 ft-lb) Synchronous
motor
5 Drive-train Front Wheel Drive
6 Transmission Single Speed Constant Ratio (7.94 : 1)
7 Battery 24 kWh, Lithium – ion Battery
8 Range 135 km (84 miles)
9 Plug-in Charging 3.6 kW (3.3 kW output) and optional 6.6 kW (6.0 kW
output) 240 VAC on SAE J1772-2009 inlet, max 44 kW
480 VDC on CHAdeMO* inlet, adapters for domestic
AC sockets (110–240 V)
10 Wheelbase 2,700 mm (106.3 in)
11 Length 4,445 mm (175.0 in)
12 Width 1.770 mm (69.7 in)
13 Crub Weight 1,493 kg (3,291 lb)
15 Passenger capacity Original vehicle is 5 (trainer 1 driver side only)
16 Passenger Doors Original vehicle is 4 (trainer 2, RH front and rear)

Note
* CHAdeMO is the trade name of a quick charging method for battery electric vehicles
delivering up to 62.5kW by 500V, 125A direct current via a special electrical connector. A
revised CHAdeMO 2.0 specification allows for up to 400 kW by 1000V, 400A direct current.

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2.2. Sectioned Automobile Vehicle Chassis, Electric Vehicle (Nissan LEAF)

Identification

Exterior Front

Remarks :
1. Title trainer 7. Charging Bat-Assy
2. Recovery hook 8. HV Battery Pack
3. Fog lights (optional) 9. Capacitor Assy
4. Headlight and turn signal lights 10. Windshield wiper and washer
5. Tires 11. Hood
6. Coil Spring 12. Charge port lid

Figure 2.2.1. Exterior Front Details

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Remark :
1. Head Light and Turn Signal Light 7. Charger Assy-Batt 13. Shift Lever Transmission
2. Wiper and Washer Control Switch 8. Antenna 14. High Voltage Cable Connector
3. Steering Wheel 9. Tail Light 15. Coil Spring
4. Parking Brake Switch 10. Tire 16. Pedestrians Speaker
5. Driver Chair 11. Service Plug
6. Rear Window Control Switch 12. HV Battery Pack

Figure 2.2.2. Exterior Left Side View Details

Remark :
1. Title trainer 6. Outside Mirrors 11. Rear window Defroster
2. Rear Hatch 7. Rear Combination Lights 12. Rear Window Wiper and Washer
3. Power Window 8. Antenna 13. Rear View Camera
4. Power Window Electric Motor 9. Solar Cell Module
5. Doors Handle 10. High Mounted Stop Light
Figure 2.2.3. Exterior Rear Side View Details

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Cockpit

Remark :
1. Parking Brake Switch
2. Shift Lever Transmission
3. Wiper and Washer Switch
4. Charge Timer OFF Switch
5. Vehicle Dynamic Control OFF Switch
6. Charge Connector Lock Switch
7. Steering wheel mounted controls (left side)
8. Steering Wheel
9. Steering Wheel Mounted Controls (right side)
10. Headlight and Turn Signal Switch
11. Trip Switch for Twin Trip Odometer
12. Trip Computer Switch
13. Instrument Brightness Control Switch
14. Fuse Box cover

Figure 2.2.4. Cockpit Side View Details

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Instrument Panel

Remark :
1. LH Side Vents 9. Steering Wheel
2. Glove Box 10. Meter and Gauges
3. Heater and Air Conditioner Control 11. Rear Window Defroster Switch
4. Front Passenger Air Bag Status Light 12. Center Vents
5. USB Connector 13. Hazard Warning Flasher Switch
6. Shift Lever Transmission 14. Center Multi-function Control Panel
7. Auxiliary Input Jack 15. Front Passenger Supplemental Air Bag
8. Power Switch
Figure. 2.2.5. Instrument Panel View
Motor Compartment

Remark :
1. Window Washer Fluid Reservoir 5. Fuse / Fusible link Holder
2. Power Delivery Module (PDM) 6. Brake Fluid Reservoir
3. 12 DC– Volt Battery 7. Coolant Tank Cap
4. Fuse / Fusible link Holder
Figure. 2.2.6. Motor Compartment View

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Meters And Gauges

Remarks
1. Master Warning Light
2. ECO Indicator
3. Speedometer
4. Clock
5. Outside Air Temperature
6. Turn signal/Hazard Indicator Light
7. Li-ion Battery Temperature Gauge
8. Warning/indicator Lights
9. Power Meter
10. ECO Indicator
11. READY to Drive Indicator Light
12. Vehicle Information Display
13. Driving Range
14. Li-ion Battery Available Charge Gauge
15. Li-ion Battery Capacity Level Gauge

Figure. 2.2.7. Meters and Gauges View

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Table 2.1. Warning Indicators

Warning Light Name Warning Light Name

12-volt battery charge

Headlight warning light
warning light

Low battery charge

Anti-lock Braking System
warning
(ABS) warning light
light

Approaching Vehicle
Sound for Pedestrians Low tire pressure warning
(VSP) system warning light
light

BRAKE system warning Master warning light (red/

light (yellow) yellow)

Power steering warning

BRAKE warning light (red)
light

Electric shift control system

Seat belt warning light
warning light

Supplemental air bag

EV system warning light
warning light

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2.3. SAFETY PRECAUTIONS

Follow these instructions to ensure that either the trainer or the student is safe when doing the
experiments/observation.

1. Your vehicle contains a sealed Li-ion battery. If the Li-ion battery is disposed of
improperly, there is a risk of severe burns and electric shock that may result in serious
injury and there is also a risk of environmental damage.
2. The EV (Electric Vehicle) system uses high voltage up to approximately DC 400 volt.
The system can be hot during and after starting and when the vehicle is shut Off. Be
careful of both the high voltage and high temperature.
3. Never disassemble, remove or replace high-voltage part and cables as well as their
connectors because they can cause severe burns or electric shock that may result in
serious injury. High-voltage cables are colored orange.
4. The EV (Electric Vehicle) system uses high voltage current. Failure to follow the
proper handling instructions may cause serious injury. Be sure to read the “Charge”
section and follow the procedures and guidelines.

Precautions On Charging
5. If you use any medical electric devices, such as an implantable cardiac pacemaker or
an implantable cardiovascular defibrillator, check with device manufacturer
concerning the effect that charging may have on implanted devices before starting the
charge operation. Charging may affect the operation.
6. If you have an implantable cardiac pacemaker or an implantable cardiovascular
defibrillator, while the Li-ion battery is charging: Do nor stay inside the vehicle, Do
not go inside the vehicle, for example to remove or place an item in the passenger
compartment, Do not open the rear hatch, for example to remove or place an item in
the cargo area. Charging may affect the operation of electric medical device and result
in serious injury.
7. Make sure there is no water or foreign material in the charge port, charge connector or
electric port, charge connector or electric part, and that the are not damaged or
affected by rust and corrosion. If any these conditions are noticeable, do not charge
the Li-ion battery. This may result in a short circuit or electric shock and could cause a
fire which may result in serious injury.
8. To avoid serious personal injury when Li-ion battery is charging, be aware of the
following precaution: Do not touch the metal contacts of the charge port, charge
connector or electric plug, Do not touch the vehicle and charger when there is
lightning. A lightning strike may back feed in to the charger causing damage and
possible personal injury.
9. Make sure the charge connector is removed from the charge port before starting your
vehicle. If the charge connector is only partially engaged and the connector latch is
unlocked, it is possible to place the EV (Electric Vehicle) in the READY to drive
position.
10. Do not plug in or unplug the plug with your wet hands and do not stand in the water,
liquid or snow. This may cause electric shock which may result in serious injury or
death.

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11. Do not disassemble or modify the charge port or the EVSE (Electric Vehicle Supply
Equipment). This may cause a fire.
12. If you notice an unusual odor or smoke coming from the vehicle, stop charging
immediately.
13. Be careful not to allow your hands, hair, jewelry, or clothing to come into contact
with, or get caught in, the traction motor cooling fan. The cooling fan can start at any
time during charging.

1. To prevent damage to the Li-ion battery; Do not expose a vehicle to extreme ambient
temperature for extended periods, Do not store a vehicle in temperatures below -13ºF
(-25ºC) for over seven days, Do not leave your vehicle for over 14 days where the Li-
ion battery available charge gauge reaches a zero or near zero (stage of charge).
2. The Li-ion battery warmer does not operated if the available Li-ion battery charge is
less than approximately 30% and the charger is not connected to the vehicle. To help
prevent the Li-ion battery from freezing, do not leave the vehicle in an environment it
temperatures may go below -1ºF(-17ºC) unless the vehicle is connected to a charger.
3. To prevent damage to the charging equipment: Do not close the charge port lid without
closing the cap, Do not subject the charging equipment to impact, Do not pull or twist
charge cable, Do not drag the charge cable.
4. Make sure the cap is closed on the charge port when charging is finished. If the charge
port lid is closed when the cap is open, water or foreign materials may enter the charge
port.
5. Do not charge when a vehicle body cover is in use. This may cause damage to the
charger connector.
6. Do not attempt to perform a jump start on the 12-volt battery at the same time that the
LI-ion batter is being charged. Doing so may damage the vehicle or charging
equipment and could cause an injury.
7. Do not use any charging equipment that is not compatible with the Nissan LEAF.
Doing so could prevent LI-ion battery from charging properly or could result in
damage to the vehicle Li-ion battery.
8. Only charge using a standard 110 – 120volt, 15A dedicated electric outlet (for example
do not use an electric generator). Failure to do so may cause charging to fail and could
cause damage to the Li-ion battery charging equipment due to power surges.
9. It is recommended to use genuine NISSAN Charging equipment to charge the vehicle.

Intelligent Key
10. Do not allow the intelligent Key, which contains electric components, to come into
contact with water or salt water. This could effect functioning of the system.
11. Do not drop the Intelligent Key.
12. Do not strike the Intelligent Key sharply against another object.
13. Do not charge or modify the Intelligent Key.
14. Do not attach the Intelligent Key to a key holder that contains a magnet.
15. Do not place the Intelligent Key near equipment that produces magnetic field, such as
TV, Audio equipment, Personal computer or cellular phone.

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2.4. MAINTENANCE

Outside vehicle
The maintenance items listed here should be performed from time to time, unless otherwise
specified.
1. Doors and motor hood: Check that all doors and the motor hood operate properly.
Also ensure that all latches lock securely. Lubricate hinges, latches, latch pins, rollers
and links if necessary. Make sure that the secondary latch keeps the motor hood from
opening when the primary latch is released.
2. Lights: Clean the headlights on a regular basis. Make sure that the headlights, stop
lights, tail lights, turn signal lights and other lights are all operating properly and
installed securely. Also check the aim of the headlights.
3. Road wheel nuts (lug nuts): When checking the tires, make sure that no wheel nuts
are missing, and check for any loose wheel nuts. Tighten if necessary.
4. Tire rotation: Tires should be rotated every 7,500 miles (12,000 km).
5. Tires: Check the pressure with a gauge often and always prior to long distance trips. If
necessary, adjust the pressure in all tires to the pressure specified. Check carefully for
damage, cuts or excessive wear.
6. Tire Pressure Monitoring System (TPMS) transmitter components: Replace the
TPMS transmitter grommet seal, valve core and cap when the tires are replaced due to
wear or age.
7. Wheel alignment and balance: If the vehicle pulls to either side while driving on a
straight and level road, or if you detect uneven or abnormal tire wear, there may be a
need for wheel alignment. If the steering wheel or seat vibrates at normal highway
speeds, wheel balancing may be needed.
8. Windshield: Clean the windshield on a regular basis. Check the windshield at least
every six months for cracks or other damage. Have a damaged windshield repaired by
a qualified repair facility.
9. Windshield wiper blades: Check for cracks or wear if they do not wipe properly.

Inside vehicle
The maintenance items listed here should be checked on a regular basis, such as when
performing scheduled maintenance, cleaning the vehicle, etc.
10. Accelerator pedal: Check the pedal for smooth operation and make sure that the
pedal does not catch or require uneven effort. Keep the floor mat away from the pedal.
11. Brake pedal: Check the pedal for smooth operation and make sure that it has the
proper distance under it when it is being fully depressed. Check the brake booster
function. Keep the floor mat away from the pedal.
12. Brakes: Check that the brakes do not pull the vehicle to one side when applied.
13. Electric Shift P (Park) Position Mechanism: On a steep hill, check that the vehicle
is held securely while the vehicle is in the P (Park) position without applying the
brakes.

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14. Parking Brake: Check the parking brake operation regularly. The vehicle should be
securely held on a steep hill with only the parking brake applied.
15. Seat: Check seat position controls such as the seat adjusters, setback recliners, etc. to
ensure that they operate smoothly and that all latches lock securely in every position.
Check that the head restraints/headrests move up and down smoothly and that the
locks (if so equipped) hold securely in all latched positions.
16. Seat Belts: Check that all parts of the seat belt system (for example, buckles, anchors,
adjusters and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.
17. Steering Wheel: Check for changes in the steering conditions, such as excessive free
play, hard steering or strange noises.
18. Warning Lights and Chimes: Make sure that all warning lights and chimes are
operating properly.
19. Windshield Defroster: Check that the air emits from the defroster outlets properly
and in sufficient quantity when operating the heater or air conditioner.
20. Windshield Wiper and Washer: Check that the wipers and washers operate properly
and that the wipers do not streak.

Under Hood and Vehicle

The maintenance items listed here should be checked periodically.
21. 12-volt battery (for serviceable battery): Check the fluid level in each cell. It should
be between the MAX and MIN lines. Vehicles operated in high temperatures or under
severe conditions require frequent checks of the 12-volt battery fluid level.
NOTE:
Care should be taken to avoid situations that can lead to potential battery discharge
and potential no-start conditions such as:
1. Installation or extended use of electronic accessories that consume battery power
when the engine is not running (Phone chargers, GPS, DVD players, etc.)
2. Vehicle is not driven regularly and/or only driven short distances.
In these cases, the battery may need to be charged to maintain battery health.
22. Brake Fluid Level: Make sure that the brake fluid level is between the MAX and
MIN lines on the reservoir.
23. Coolant Level: Check the coolant level when the motor compartment is cold.
24. Fluid leaks: Check under the vehicle for water or other fluid leaks after the vehicle
has been parked for a short period of time. Water dripping from the air conditioner
after use is normal. If you notice any leaks, check for the cause and have it corrected
immediately.
25. Radiator and hoses: Check the front of the radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated. Make sure that the hoses have no cracks,
deformation, rot or loose connections.
26. Under-body: The underbody is frequently exposed to corrosive substances such as
those used on icy roads or to control dust. It is very important to remove these

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substances, otherwise rust will form on the floor pan and frame. At the end of winter,
the underbody should be thoroughly flushed with plain water, please be careful when
cleaning those areas where mud and dirt may accumulate.
27. Windshield washer fluid: Check that there is an adequate amount of fluid in the
reservoir.

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