Ultrasonic testing uses sound waves with frequencies between 0.5MHz and 50MHz to detect flaws in materials. Normal probes operate at around 4MHz while shear probes can have angles between 30 and 80 degrees and are selected based on the material thickness. V1 blocks are used to calibrate normal probes and V2 blocks for shear probes. During calibration, longitudinal velocity of 5920m/s and shear velocity of 3250m/s are used for mild steel. Distance-amplitude correction curves generated using notched blocks like the double-V notch block are used to determine if defects should be accepted or rejected.
Original Description:
All interview questions releted to ultrasonic testing
Ultrasonic testing uses sound waves with frequencies between 0.5MHz and 50MHz to detect flaws in materials. Normal probes operate at around 4MHz while shear probes can have angles between 30 and 80 degrees and are selected based on the material thickness. V1 blocks are used to calibrate normal probes and V2 blocks for shear probes. During calibration, longitudinal velocity of 5920m/s and shear velocity of 3250m/s are used for mild steel. Distance-amplitude correction curves generated using notched blocks like the double-V notch block are used to determine if defects should be accepted or rejected.
Ultrasonic testing uses sound waves with frequencies between 0.5MHz and 50MHz to detect flaws in materials. Normal probes operate at around 4MHz while shear probes can have angles between 30 and 80 degrees and are selected based on the material thickness. V1 blocks are used to calibrate normal probes and V2 blocks for shear probes. During calibration, longitudinal velocity of 5920m/s and shear velocity of 3250m/s are used for mild steel. Distance-amplitude correction curves generated using notched blocks like the double-V notch block are used to determine if defects should be accepted or rejected.
Ans: Shear probe is selected as per the formula 90-T, where T is the thickness of material.
6) What is the block used for normal probe and shear probe calibration? Ans: V1 block is used for normal probe calibration and V2 block for shear probe calibration.
7) Which type of UT machine did we use in the practical?
Ans: We used a pulse- echo machine, type A-scan made by Modsonic Company.
8) What is the velocity we take during probe calibration?
Ans: While calibrating normal probe on V1 block (mild steel) we take longitudinal velocity as 5920m/s. While calibrating shear probe on V2 block, we take Shear velocity as 3250m/s.
9) What is DAC curve?
Ans: Distance to Amplitude Correction Curve is used to check wether to accept or reject a defect based on the DAC graph.
10) Which block is used to draw DAC curve?
Ans: We use Double –V notch block, but we can use other blocks like Side Drilled Hole block, Single –V notch block.
11) What is the smallest defect we can find in UT?
Ans: Smallest defect we can find is half of the wavelenth.
12) What are the steps in machine calibration?
Ans: Horizontal Linearity, Vertical Linearity, Resolution, and Sensitivity
13) What is half skip distance?
Ans: The position of the probe, where the sound hits exactly at the root of the welded area. It is “T tan”. 14) What is full skip distance? Ans: The position of the probe, where the sound hits at the cap. It is “2T tan”
15) Can we find near surface defects in UT?
Ans: We can find it by using shear probe or twin crystal probe.