Instructions for Selection, Installation and Mounting

The life time of metal hose will increase when following instructions are followed:

1.Select the proper hose type

2.Select the right fittings
3.Do not overbend the hose
4.Do not torque a corrugated metal hose
5.Avoid scratching over rough surface
6.Avoid exposure to weld or grinding splatters

Hose selection
When you select a metal hose the following considerations should be made:

- Pressure capacity:
The pressure capacity of metal hoses decreases at higher temperatures.
- Temperature influence:
Correct the working pressure with the temperature correction factors which are indicated in this
catalog.
- Handling:
Rough handling may require a heavier pressure class hose than the pressure capacity indicates.

Fitting selection
Whenever possible select at least one swivel fittings or a floating flange. This avoids torsions problems
during mounting.

Overbending
Avoid overbending, specially close to the fittings. Install the hose in its most natural position, free of kinds
and sharp bends.

Torsion
Torsion can give dramatic consequences on the life of a corrugated metal hose. Torsion occurs when the
movements are not in the same plane as the fittings. Use two keys when swivel nuts. Note: Stripwound hose
can absorb some torsion.

Scratching
The braiding is the essential part of a hose assembly to withstand the internal pressure. A damaged braid
diminishes the pressure capacity of the assembly and is detrimental to its function.
Splatters
Weld or grind splatters may lead to corrosion of the stainless steel parts. Use a heat proof shield during
welding or grinding in the proximity of metal hoses.

"Hose with overbraid is fitted on either side with fittings of different

specifications to meet specific applications"

This is another facet of the manufacturing process forming part of the regular range of convoluted
stainless steel hoses and braid.

The hose with overbraid is fitted on either side with fittings of different specifications to meet specific
applications required bythe customer.

These types of hoses with End fittings are extensively used in Industry, Thermal plants and Nuclear
projects to name a few.

End fittings are manufactured in special purpose machines like Semi automatic Lathes, C.N.C. Lathes,
Thread chaser etc., from Mild steel, stainless steel and any other material as specified by the customer.

Various Types of End Fittings

For Flexible Corrugated Metal Hose Assemblies

Manufactured from Mild Steel, Stainless Steel, these are secured by argon welding (TIG) on S.S.Hose
depending upon Hose type and service conditions to form a complete Hose Assembly.

Type of End Connections Threaded type BSP, BSPT, NPT, NPTF, METRIC, JIC & other standards.
Flange As per BS, ASA, DIN & other standards.
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Various Applications of Hose Assemblies are : -

· Automotive Exhaust System
· Lubrication System
· Chemical Industry
· Compressed Air & Pneumatic Application
· Pharmaceutical Industry
· Coolant Lines
· Refineries
· Cryogenic Applications
· Shipping & Air Craft Industry
· Fertilizer Industry
· Steam & Hot water applications
· Food & Beverages Industry
· Steel Plants
· Gas Burner Industry
· Sugar & Paper Industry.

Various Advantages of Hoses are

* High Physical Strength
* Suitable for Wide Temperature range ( -220 C · Nuclear Plants to + 800 C)
* Fire Resistant
* Good Corrosion characteristic
* Long Life (When installed Correctly )
* Moisture resistant
* Connects misaligned rigid piping
* Connects moving parts of machinery and equipment.

Flexible Corrugated Braided Stainless Steel Hoses

Nominal Bore Working pressure Test Pressure Min.Bend Radius

Inches mms PSI Kgs./Cm 2

PSI Kgs./Cm 2
Inches mms

1/4" 8.0 1136 80 1704 120 1.8 45

3/8" 10.0 1136 80 1704 120 2.0 50

1/2" 13.0 1136 80 1704 120 2.6 65

3/4" 19 950 67 1425 100 8 203

1" 25 800 56 1200 85 9 229

1/
1 4" 32 650 46 975 69 10.5 267

1 1/2" 38 500 35 750 53 11.5 292

2" 51 475 33 712 50 12.5 318

2 1/2" 62.5 390 27 585 40.5 14 357

3" 75.5 350 24 525 36.0 20 508

4" 103.0 215 15 320 22.5 24 610

5" 126.0 200 14 300 21.0 30 750

6" 152.0 130 9 195 13.5 36 900

 8" 202.0 90 6 135 9.0 42 1050

Hoses with lesser bend Radius than shown in above table can be supplied upon specific request. The
information is subject to change.
Braided - Type Pump Connetors Specification

Overall
Hose I.D Working Pressure
Item Length Test Pressure Burst Pressure
Inches Kg/Cm2
Inches kg/Cm2 Kg/Cm2
Threaded Ends
PT 1/2" 1/2" 6.5 91 137 364
PT 3/4" 3/4" 7 75 113 300
PT 1" 1" 8 48 72 192
PT 11/4" 11/4" 8.5 38 57 152
PT 11/2" 11/2" 9 31 47 124
PT 2" 2" 10.5 31 47 124
PT 21/2" 21/2" 12 27 41 108
PT 3" 3" 14 21 32 84
PT 4" 4" 16 15 22.5 60
Flanged Ends
PF 2" 2" 9 31 47 124
PF 21/2" 21/2" 9 27 41 108
PF 3" 3" 9 21 32 84
PF 4" 4" 9 15 22.5 60

Madras Hydraulic Hose (P) Ltd was started in 1992 and is a leader in the manufacture of stainless steel
flexible, corrugated hoses, interlock hoses and End fittings.

Our leadership in the field was made possible by years of dedication in producing only the highest quality
stainless steel flexible corrugated hoses.

Our strict quality control guidelines, coupled with modern manufacturing practices, designs from US, and
dedicated team of personnel, assures you the best possible products and technical services.

The Hoses are used for conveying chemicals, chemically corrosive Fluids, Steam, Gases etc., in very
hostile environments. They can also be used in extreme temperature i.e. from cryogenic temperature to
temperature as high as 800 degree C.

These can be used to accommodate lateral and axial movements during operations of machines and can
absorb vibration to a great extent. These hoses depending on the application can also be used instead of
rubber/plastic hoses.
Our manufacturing programme enables us to produce flexible hoses with annular corrugation using
stainless (AISI 304, 316, 316L, 321)welded tubes on special purpose machines, ranging from 1/4" ID to
8" ID. We have installed a highly sophisticated imported Braiding Machine, which can braid single or
double layers of wires, using stainless steel AISI 304 wire. Thus ensuring high and consistent quality.

With a continuous focus on quality and service, coupled with a commitment to meeting changing market
needs, we have earned solid recognition from customers. In the future, we will continue to serve our
customers the world's first-class services.