Turnaround Flash Report

Plant: EG Turnaround 2012

Bulletin No. : 44 Date: 9th January 2013 07:00 AM
Shutdown Clock
Planned Start : 25-Nov-12, 07:00 AM Actual Start : 25-Nov-12, 07:00 AM
Planned Finish : 2nd-Feb-13, 03:00 AM Expected to finish :21-Jan-13 10:00 PM
Planned Duration : 69.00 Days Actual Duration 44 Days
HIGHLIGHTS
HSE Statistics:
Recordable cases FAC Near miss / UC HSE Highlights / Concerns

Observations
EHSS Team
Cumulative
Manpower

Work Case

Treatment
Restricted
manhours

Lost work

Near Miss
First Aid
Medical

Status
Cases
cases

YANSAB 110 91386 0 0 0 1 Reported 49 2048

Contractors 650 414252 0 0 0 0 Open 6 140
Total 760 505638 0 0 0 1 Close 43 1908
Progress Status:
Last 24hrs Cumulative 1st Critical path Analysis
Category %Plan %Actual %Plan %Actual Status Critical Path Progress 11.2 Days Ahead
1.100% of catalyst unloading completed, 75 % swabbing completed in R-2110 &
Overall 70% of catalyst unloading in R-2120.
1.23 0.73 93.20 94.79
2. 50 % Wedling in progress for WC-04 new crack.
Reactor Repair 2.50 1.00 83.64 96.00

Evaporators 3.00 2.50 88.00 75.50 2nd Critical Path Analysis

9.01 6.30 6.20 23.30 Out of the revised scope, 100% tack welding ;66 % Root Welding, 6%
Catalyst Change
Final pass completed
HIGHLIGHTS LAST 24 HRS
EO Reactor:
R-2110:
50 % welding in the WC-04, new crack in progress.
EVAPORATORS & Other Job:
Cladding & repairing to continue for all columns and vesseld.
Catalyst replacement:
Catalyst unloading under progress for R-2110 completed.Swabbing 70 % completed.
Catalyst unloading under progress for R-2120- 70 % completed.
MAJOR ACTIVITIES FOR NEXT 24 Hrs
Bottom spring fixing in R-2110 to start and Catalyst unloading in R-2120 to continue
SS Stripping in progress for C-2532 ,C-2533,C-2534 ,C-2535,C-2536.C-2531 to be continued.
Additional Job/Scope:
106 No of Additional Jobs & No of Scope changes recived so for.
Major concerns & issues:

Page 1 of 2
 0.0
1.0
2.0
3.0
4.0
5.0
6.0
Overall Progress
25-Nov Daily % age
26-Nov
27-Nov
28-Nov

100.0%

0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
30.0%
35.0%
40.0%
45.0%
50.0%
55.0%
60.0%
65.0%
70.0%
75.0%
80.0%
85.0%
90.0%
95.0%
29-Nov
30-Nov
30-Nov 1-Dec
2-Dec
1-Dec 3-Dec
2-Dec 4-Dec
3-Dec 5-Dec
6-Dec
4-Dec 7-Dec
5-Dec 8-Dec
9-Dec
6-Dec 10-Dec
7-Dec 11-Dec
12-Dec
8-Dec 13-Dec
9-Dec 14-Dec
15-Dec
10-Dec 16-Dec
11-Dec 17-Dec
18-Dec
12-Dec 19-Dec
13-Dec 20-Dec
21-Dec
14-Dec 22-Dec
15-Dec 23-Dec
24-Dec
16-Dec 25-Dec
17-Dec 26-Dec
27-Dec
18-Dec 28-Dec
19-Dec 29-Dec
30-Dec
20-Dec 31-Dec
21-Dec 1-Jan
2-Jan
22-Dec 3-Jan
23-Dec 4-Jan
5-Jan
24-Dec 6-Jan
25-Dec 7-Jan
8-Jan
26-Dec 9-Jan
OVERALL PROGRESS GRAPH

27-Dec 10-Jan
11-Jan
28-Dec 12-Jan
29-Dec PROGRESS GRAPH FOR REACTOR REPAIR 13-Jan
14-Jan
30-Dec 15-Jan
31-Dec 16-Jan
1-Jan 17-Jan
18-Jan
2-Jan 19-Jan
3-Jan 20-Jan
21-Jan
4-Jan 22-Jan
5-Jan 23-Jan
24-Jan
6-Jan 25-Jan
7-Jan 26-Jan
27-Jan
8-Jan 28-Jan
9-Jan 29-Jan
30-Jan
10-Jan 31-Jan
11-Jan 1-Feb
2-Feb
12-Jan 3-Feb
13-Jan 4-Feb
5-Feb
14-Jan 6-Feb
15-Jan
0
50

10
20
30
40
60
70
80
90

16-Jan Cumm. %age

100

Page 2 of 2