Hot Dip Galvanized Steel

Introduction

Hot Dip Galvanized Steel at ISL is produced on modern, computer controlled plant located in the Landhi Industrial Area Pakistan. The best available raw
materials and processes are applied under controlled conditions to produce the sheet which gives us multiple advantages over the products available in the
market. The level of quality produced is simply unmatched which is backed by total quality management techniques to ensure the fine surface finish.

State-of-the-art manufacturing facility, a dynamic production team and adherence to strict quality control measures as per the Japanese International
Standards ensures production of the best quality and the most reliable galvanized steel.

Production Facilities

The manufacturing facility of ISL is strategically located in the main industrial area of the city and is equipped with a planned combined capacity of
150,000MT per annum of Galvanized products. ISL has;

 State of the art non-oxidized furnace with continuous galvanizing line

 Maximum Line speed of 160 meters per minute
 HOT Dip Galvanized POT is from one of the leading Zinc pot supplier AJAX, USA
 Roll forming machinery to produce sheets for industrial shed covering

Manufacturing Process

ISL will produce hot dip coated galvanized sheet on a highly automated continuous hot dip coating line where the cold rolled steel sheet is cleaned and
annealed in a continuous NOX furnace before being immersed in a molten zinc bath under an inert atmosphere. The molten zinc forms a metallurgical bond
with the steel and protects the substrate by sacrificial protection mechanism; the zinc sacrifices itself to protect the steel against corrosion.
Manufacturing Standards

Our products are made as per the following globally recognized manufacturing standards

 JIS G3302
 ASTM Specifications

Product Specifications

Average coating mass in Minimum coating mass in a

Applicable Nominal Zinc Equivalent Coating
Type Grade triple spot test on both single spot test on both
Thickness (mm) Coating Thickness (mm)
surfaces (gm/m²) surfaces (gm/m²)

SGCC
Commercial 0.27 to 1.20 Z12 0.026 120 102
SGCH
Note: Other Zinc Coatings can be made available on request.

Standard Nominal Thicknesses and Widths:

Width (mm) Thicknesses (mm)

1219 0.27, 0.32, 0.37, 0.47, 0.60, 0.80, 1.00, 1.20

914 0.27, 0.32, 0.37, 0.47, 0.60, 0.80, 1.00, 1.20

Note: Other Widths and Thicknesses can be made available on request.

Quality Assurance Tests

 Coating Mass Test

 Hardness Test
 Tensile Test
 Bend Test

Applications
Construction
Cladding/Sliding, Roofing, Building Accessories, Sliding Shutters, Doors, Partitions, Canopies of Gas Stations, False Ceilings, Pre Fabricated Buildings, San
Heating, Ventilation & Air Con Ducting) etc

Electrical appliances
Washing Machines, Gas Ovens, Microwave Ovens, Refrigerators, Freezers Coolers, Elevator, Vending Machines, Grillers, Toasters, Air Conditioners etc

Automotive
Doors, Fenders, Heat Insulators, Air Cleaners, Air Conditioners etc

Domestic Appliances
Water Tanks, Trunks, Canisters, Ducting, Water coolers, Ice Boxes, Geysers, etc

Others
Containers, Packaging, Furniture, Computer Peripherals, Road Signs, Bus Body Buildings, Storage Bins, Bill Boards, etc
Advantages

Long Life:
Hot Dip Galvanizing has many years of proven performance. Long life is commonplace in most atmospheres.

Reliability:
The coating thicknesses are regular, predictable and easily specified.
Complete Coverage:
Because it is dipped in molten zinc, entire surface of the base metal is coated uniformly.

Toughest Coating & Long Lasting:

In hot dip galvanizing there is a structural bond between zinc and iron. It’s not just a coating but the zinc itself becomes a part of steel giving it a long lasting
corrosion. Strong adherence with the base metal increases the service life of the product.

Low Maintenance Cost:

Galvanizing is the cheapest in long term maintenance.

Three Way Protection:

1. It weathers at slow rate giving it a long and predictable life.

2. The coating sacrifices itself to any small areas exposed through drilling, cutting or accidental damage.
3. If large areas get damaged it prevents the sideways creep of rust.

Features & Benefits

Excellent fabricating and processing properties along with uniform coating of zinc, available in large to medium sized spangles, expands the ISL’s products v
range of applications to match individual specific requirements.
Characteristics Ratings* Advantages

Bending 5

Drawing 5

Roll Forming 5

Welding 5

Painting 5

Corrosion Resistance 5