Professional Documents
Culture Documents
A330 ATA 71 80 RR Trent 700 L3 e PDF
A330 ATA 71 80 RR Trent 700 L3 e PDF
Page: i
TABLE OF CONTENTS
N1 INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 THROTTLE CONTROL LEVER MECHANISM . . . . . . . . . 172
N2 INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 BASIC CONTROL LOOP–STEADY STATE . . . . . . . . . . . 176
N3 INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 THRUST MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
POWER MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 THRUST SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
EPR INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 ENGINE RATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
POWER MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . 110 CMS EEC INTERACTIVE TESTS . . . . . . . . . . . . . . . . . . . . 182
EXHAUST GAS TEMPERATURE . . . . . . . . . . . . . . . . . . . . 112
VIBRATION MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 ATA 79 OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
ENGINE INTERFACE AND VIBRATION MONITORING 79-00 OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
VIBRATION MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . 122 FEED OIL, LUBRICATION AND COOLING . . . . . . . . . . . 194
EIVMU . 126 VENTING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
EIVMU CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 SCAVANGE FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . 200
FAN UNBALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 OIL PUMP / SCAVENGE FILTER . . . . . . . . . . . . . . . . . . . . 202
MAX FLIGHT VIBRATION DISPLAY . . . . . . . . . . . . . . . . . 132 OIL PUMP / MCD HOUSINGS . . . . . . . . . . . . . . . . . . . . . . 204
FREOUENCY ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 CENTRIFUGAL BREATHER . . . . . . . . . . . . . . . . . . . . . . . . 206
DISCRETE INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 HEAT MANAGEMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . 208
DISCRETE OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 FUEL COOLED OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . 212
ENGINE CONDITION MONITORING . . . . . . . . . . . . . . . . 140 AIR OIL HEAT EXCHANGER DEACTIVATION . . . . . . . . 214
I.D.G. OIL COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
AIR COOLED OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . 218
ATA 73 ENGINE FUEL AND CONTROL . . . . . . . . 142 FILLING THE ENGINE OIL SYSTEM . . . . . . . . . . . . . . . . . 220
M.C.D. REMOVAL, INSPECTION AND REPLACEMENT 222
73-20 FADEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
PRESSURE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
DEDICATED ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . 144
POWER CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . 146 79-30 OIL INDICATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
ELECTRONIC ENGINE CONTROL . . . . . . . . . . . . . . . . . . 150 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
E.E.C. INTEGRITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
DEP PROGRAMMING UNIT . . . . . . . . . . . . . . . . . . . . . . . . 158
OVERSPEED PROTECTION SYSTEM (OPU) . . . . . . . . 160
ATA 73 ENGINE FUEL AND CONTROL . . . . . . . . 238
TURBINE OVERSPEED PROTECTION SYSTEM . . . . . 164 73-00 FUEL SYSTEM PRESENTATION . . . . . . . . . . . . . . . . . . . . . . 238
P20 / T20 PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
POWER MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Page: ii
TABLE OF CONTENTS
FUEL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 ARTIFICIAL FEEL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
FUEL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 THROTTLE CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . 310
FUEL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
FUEL SPRAY NOZZLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
ATA 30 ICE AND RAIN PROTECTION . . . . . . . . . . 312
ATA 75 AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 30-20 ENGINE AIR INTAKE ICE PROTECTION . . . . . . . . . . . . . . . 312
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
75-33 IP/HP COMPRESSOR AIRFLOW CONTROL . . . . . . . . . . . 258 ANTI–ICING SYSTEM OPERATION . . . . . . . . . . . . . . . . . 314
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
VIGV / VSV SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
V.I.G.V./V.S.V. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 262 ATA 78 EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
COMPRESSOR BLEED CONTROL SYSTEM . . . . . . . . . 268
78-00 THRUST REVERSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
COMPRESSOR BLEED VALVES . . . . . . . . . . . . . . . . . . . . 270
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
75-20 TURBINE CASE COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 THRUST REVERSER INDICATION . . . . . . . . . . . . . . . . . . 322
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
TCC ACTUATOR AND VALVE . . . . . . . . . . . . . . . . . . . . . . . 282 HYDRAULIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
TCC COOLING SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . 282 HYDRAULIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 328
TCC MANIFOLD AND COOLING LINER . . . . . . . . . . . . . . 284 PRIMARY LOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
ENGINE COOLING AND SEALING SYSTEM . . . . . . . . . 286 ACTUATORS AND SECONDARY LOCKS . . . . . . . . . . . . 334
BEARING COMPARTMENT COOLING SYSTEM . . . . . . 288 MAINTENANCE PRACTICES . . . . . . . . . . . . . . . . . . . . . . . 338
COMPONENT DESCRIPTION AND LOCATION . . . . . . . 292 MAINTENANCE PRACTICES . . . . . . . . . . . . . . . . . . . . . . . 340
TURBINE OVERHEAT DETECTION SYSTEM . . . . . . . . 294 THRUST REVERSER CMS TEST . . . . . . . . . . . . . . . . . . . 352
75-00 ACCESSORY COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 ATA 74 IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . 356
NACELLE TEMPERATURE INDICATION . . . . . . . . . . . . . 300
74–00 IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
IGNITER PLUG REMOVAL/INSTALLATION . . . . . . . . . . . 360
ATA 76 ENGINE CONTROLS . . . . . . . . . . . . . . . . . 306
76-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 ATA 80 STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
.................................................. 306
HP FUEL SHUTOFF VALVE . . . . . . . . . . . . . . . . . . . . . . . . 308 80-00 STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
STARTING SYSTEM INTRODUCTION . . . . . . . . . . . . . . 364
LP FUEL SHUTOFF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . 308
AIR STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
Page: iii
TABLE OF CONTENTS
START CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . 370
ENGINE START CONTROL AND INDICATION . . . . . . . . 376
START PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
Page: iv
TABLE OF FIGURES
Figure 1 The RB 211 Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 LP Compressor Case Module . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Engine Left Hand View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Borescope Access Ports . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Engine Right Hand View . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 IP Hand Turning Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 4 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 IP Borescope Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 Propulsion System Outline . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 VIGV Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Engine Major Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Hand Turning of the HP System . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Engine Nose Cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 HP Borescope Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Thrust Reverser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Combustion Liner / HPT Boro Plugs . . . . . . . . . . . . . . . . 87
Figure 9 Fan Cowl Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 HP / IP Turbine Boro Plugs . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 10 Fan Cowl Door Latches and Rods . . . . . . . . . . . . . . . . . . 21 Figure 45 LP Turbine Boro Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 C - Duct Latches / Hydraulic Manifold / Open Rods . . . 23 Figure 46 Engine Primary Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 C - Duct Latches 1, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Engine System Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 Front Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Pressure and Temperature Stations . . . . . . . . . . . . . . . . 97
Figure 14 Rear Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 49 Shaft Speed Components . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 15 Common Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 Shaft Speed Components . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 16 Left Side Accessibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 N1 Indication / N2 Indication . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 17 Right Side Accessibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 N3 Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 18 Drains System Simplified . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 EPR System P20 / P50 Probes . . . . . . . . . . . . . . . . . . . . 107
Figure 19 Drains Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 54 EPR Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 20 Drains Tank / Drains Mast . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 EPR Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 21 Main Rotating Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 Simplified EGT Diagram / ECAM Indication . . . . . . . . . . 113
Figure 22 Engine Bearing Arrangement . . . . . . . . . . . . . . . . . . . . . . 45 Figure 57 EGT Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 23 Trent Modular Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 EGT Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 24 LP Compressor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure 59 Simplified Vibration Diagram . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 25 Fan Blade, Spinner Fairing, Make-up Piece . . . . . . . . . . 51 Figure 60 EIVM System Architecture . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 26 Support Ring, Slider Assembly and Annulus Fillers . . . 53 Figure 61 Vibration Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 Fan Blade Replacement Sequence . . . . . . . . . . . . . . . . . 55 Figure 62 Remote Charge Converter . . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 28 IP Compressor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Figure 63 EIVMU System Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Figure 29 Intermediate Case Module . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 64 EIVMU Specific Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 30 Compressor Fairings / A Frame Struts . . . . . . . . . . . . . . 61 Figure 65 EIVMU Fan Unbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Figure 31 HP System Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 66 EIVMU Max Flight Vibration Display . . . . . . . . . . . . . . . . 133
Figure 32 IP Turbine Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 67 Frequency Analysis Readout . . . . . . . . . . . . . . . . . . . . . . 135
Figure 33 LP Turbine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 68 Discrete Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 34 Spring Loaded LP Turbine Bearing . . . . . . . . . . . . . . . . . 69 Figure 69 Discrete Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 35 External Gearbox Module . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 70 Thermocouples ( T30 / T25 ) . . . . . . . . . . . . . . . . . . . . . . 141
Page: v
TABLE OF FIGURES
Figure 71 FADEC Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Figure 106 Fuel Cooled Oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Figure 72 Dedicated Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Figure 107 Air / Oil Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . 215
Figure 73 FADEC Electrical Power Configuration . . . . . . . . . . . . . 147 Figure 108 Integrated Drive Generator . . . . . . . . . . . . . . . . . . . . . . . 217
Figure 74 Power Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Figure 109 Air cooled Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Figure 75 Electronic Engine Controller . . . . . . . . . . . . . . . . . . . . . . . 151 Figure 110 Engine Oil Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Figure 76 EEC Suitcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Figure 111 Master MCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Figure 77 High Integrity Computer Schematic . . . . . . . . . . . . . . . . . 155 Figure 112 Oil Pressure Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Figure 78 Data Entry Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Figure 113 Oil Quantity Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Figure 79 DEP Programming Unit and Printouts . . . . . . . . . . . . . . . 159 Figure 114 Oil Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . 229
Figure 80 Overspeed Protection Logic . . . . . . . . . . . . . . . . . . . . . . . 161 Figure 115 Oil Pressure Transmitters . . . . . . . . . . . . . . . . . . . . . . . . 231
Figure 81 Overspeed Protection Unit . . . . . . . . . . . . . . . . . . . . . . . . 163 Figure 116 Low Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . 233
Figure 82 Overspeed Pretection Simplified Diagram . . . . . . . . . . . 165 Figure 117 Oil Pressure Filter Differential Pressure Switch . . . . . . 235
Figure 83 Turbine Overspeed Protection . . . . . . . . . . . . . . . . . . . . . 167 Figure 118 Oil Scavenge Filter Differential Pressure Switch . . . . . 237
Figure 84 P20 / T20 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Figure 119 Fuel System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Figure 85 FADEC Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Figure 120 FCOC and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Figure 86 Thrust Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Figure 121 Fuel Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Figure 87 Combined TRA Relationship . . . . . . . . . . . . . . . . . . . . . . . 175 Figure 122 Fuel Metering Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Figure 88 Power Setting - Basic Control Loop . . . . . . . . . . . . . . . . . 177 Figure 123 Fuel Spray Nozzle and Manifold . . . . . . . . . . . . . . . . . . . 247
Figure 89 Forward Thrust - Throttle Legend . . . . . . . . . . . . . . . . . . . 179 Figure 124 Fuel Spray Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Figure 90 Flat Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Figure 125 Fuel Spray Nozzle Removal / Installation . . . . . . . . . . . 251
Figure 91 Ground Scanning / Class 3 Faults / Ground Report . . . 183 Figure 126 Fuel Temperature Thermocouples . . . . . . . . . . . . . . . . . 253
Figure 92 EEC System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Figure 127 LP Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Figure 93 EEC Probe Heater Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Figure 128 HP Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Figure 94 CMS Engine Runningn Test . . . . . . . . . . . . . . . . . . . . . . . 189 Figure 129 VIGV / VSV Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Figure 95 Specific Data Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Figure 130 VIGV / VSV System Schematic . . . . . . . . . . . . . . . . . . . 261
Figure 96 Oil System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Figure 131 VIGV / VSV Actuation Schematic . . . . . . . . . . . . . . . . . 263
Figure 97 Oil System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Figure 132 VSV Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Figure 98 Oil System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Figure 133 CMS VSV Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Figure 99 Engine Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Figure 134 IP and HP Bleed Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Figure 100 Scavenge Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . 201 Figure 135 IP and HP Bleed Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Figure 101 Oil Pump and Scavenge Filter . . . . . . . . . . . . . . . . . . . . 203 Figure 136 Bleed Valve System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Figure 102 Oil Pump / MCD Housings . . . . . . . . . . . . . . . . . . . . . . . 205 Figure 137 Bleed Valve Solenoid Pack . . . . . . . . . . . . . . . . . . . . . . . 275
Figure 103 Centrifugal Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Figure 138 Bleed Valve Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Figure 104 Heat Management System . . . . . . . . . . . . . . . . . . . . . . . 209 Figure 139 Bleed Valve Closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Figure 105 AOHE Air Modulating Valve . . . . . . . . . . . . . . . . . . . . . . 211 Figure 140 Turbine Case Cooling Schematic . . . . . . . . . . . . . . . . . . 281
Page: vi
TABLE OF FIGURES
Figure 141 TCC Actuator / Valve and Solenoid . . . . . . . . . . . . . . . . 283 Figure 175 Tertiary Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Figure 142 TCC Manifold and Cooling Liner . . . . . . . . . . . . . . . . . . 285 Figure 176 CMS Thrust Reverser Test 1 . . . . . . . . . . . . . . . . . . . . . 353
Figure 143 Cooling and Sealing Airflows . . . . . . . . . . . . . . . . . . . . . 287 Figure 177 CMS Thrust Reverser Test 2 . . . . . . . . . . . . . . . . . . . . . 354
Figure 144 ACAC Open Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Figure 178 CMS Thrust Reverser Test 3 . . . . . . . . . . . . . . . . . . . . . 355
Figure 145 ACAC Closed Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Figure 179 Ignition System Components . . . . . . . . . . . . . . . . . . . . . 357
Figure 146 Air Cooled Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 Figure 180 Igniter Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Figure 147 Turbine Overheat Detection Probes . . . . . . . . . . . . . . . 295 Figure 181 Igniter Plug Depth of Immersion Check . . . . . . . . . . . . 361
Figure 148 Fireproof Bulkheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 Figure 182 CMS Ignition Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Figure 149 Accessory cooling Zones . . . . . . . . . . . . . . . . . . . . . . . . . 299 Figure 183 Starting System Overview . . . . . . . . . . . . . . . . . . . . . . . . 365
Figure 150 Zone 3 Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 Figure 184 Starter Motor and Air Duct . . . . . . . . . . . . . . . . . . . . . . . 367
Figure 151 Fire Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 Figure 185 Air Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Figure 152 EEC Unit Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Figure 186 Air Start Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Figure 153 Throttle Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 307 Figure 187 Air Start Valve: Closed Position . . . . . . . . . . . . . . . . . . . 373
Figure 154 HP and LP Fuel Shutoff Valve . . . . . . . . . . . . . . . . . . . . 309 Figure 188 Air Start Valve: Open Position . . . . . . . . . . . . . . . . . . . . 375
Figure 155 Throttle Control / Artificial Feel Unit . . . . . . . . . . . . . . . . 311 Figure 189 Engine Start Control and Indications . . . . . . . . . . . . . . . 377
Figure 156 Anti Icing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 Figure 190 Auto Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Figure 157 Anti Icing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 Figure 191 Manual Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Figure 158 Anti Ice Valve Schematic . . . . . . . . . . . . . . . . . . . . . . . . 317
Figure 159 Anti Ice Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Figure 160 Thrust Reverser Assembly . . . . . . . . . . . . . . . . . . . . . . . 321
Figure 161 Thrust Reverser Control Indication . . . . . . . . . . . . . . . . 323
Figure 162 Thrust Reverser Actuation Diagram . . . . . . . . . . . . . . . 325
Figure 163 Hydraulic Control Fwd Thrust Position . . . . . . . . . . . . . 327
Figure 164 Hydraulic Control Commanding Deploy . . . . . . . . . . . . 329
Figure 165 Hydraulic Control Deploy Position . . . . . . . . . . . . . . . . . 331
Figure 166 Primary Lock Mechanism . . . . . . . . . . . . . . . . . . . . . . . . 333
Figure 167 TR Actuator Commanding Extending . . . . . . . . . . . . . . 335
Figure 168 TR Actuation System Schematic . . . . . . . . . . . . . . . . . . 337
Figure 169 TR Activation/ De–Activation . . . . . . . . . . . . . . . . . . . . . 339
Figure 170 TR In–Flight Lock Out . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Figure 171 Primary, Secondary and Tertiary Locks Release
Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Figure 172 Pivoting Door RVDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Figure 173 Pvoting Door Stow Switch . . . . . . . . . . . . . . . . . . . . . . . . 347
Figure 174 Tertiary Lock/ Power Conditioning Module . . . . . . . . . . 349
Page: vii
Lufthansa Technical Training
ENGINE A 330
GENERAL Trent 700
71-00
THRUST LEVELS
TRENT- 890 90,000
TRENT- 884 84,400
TRENT- 877 77,000
TRENT- 875 74,600
TRENT- 775 75,150
TRENT- 772 71,100
For Training Purposes Only
LEADING PARTICULARS
Take off thrust R.P.M’s
S (S.L. Static), Trent 768 67,500 lbs S 100 % N1 - 3900 RPM
Trent 772 71,100 lbs S 100 % N2 - 7000 RPM
S 100 % N3 - 10611 RPM
L.P. System
S (N1 Indication) 4 Stage turbine, Single stage Fan
I.P. System ENGINE OPERATING LIMITS AND GUIDELINES
S (N2 Indication), 8 stage axial flow compressor, single EGT Limits
stage turbine S Starting 700_ C
H.P. System S Take Off 920_ C
S (N3 Indication), 6 stage axial flow compressor, single S Max Cont. 850_ C
stage turbine Oil Pressure Limits
S Minimum Oil Pressure 25 PSI
Flat rated Temperature
Oil Temperature Limits
S ISA +150C
S Minimum Temp above Idle 50_ C
By–pass ratio S Maximum Temp Steady State 170_C
S Trent 768 4.9 : 1, Trent 772 4.66 : 1 S Maximum Temp Transient 190_ C
Overall pressure at take off Starter Limits
S Trent 768 35.9 : 1, Trent 772 37.42 : 1 S Cycle: 3 min...............3 min...............1 min
S Cooldown: ...........30 sec................30 sec
Overall length
S Extended Cycle: 5 min then 30 min cooldown
S 221 inches / 5613mm
For Training Purposes Only
Vibration Guidelines
Fan diameter S N1 Advisory 3.3 Units
S 97.4 inch / 2474mm S N2 Advisory 2.6 Units
Powerplant weight S N3 Advisory 4.0 Units
S 14350 lbs / 6500Kg
GENERAL DESCRIPTION
MAINTENANCE PRACTICES PROPULSION SYSTEM OUTLINE
The Maintenance practices explained throughout these course notes may not Engine power to operate the Airbus A330 is provided by two propulsion sys-
be a word for word copy of what is described in the maintenance manual, but tems located through pylons to the underside of the wings.
rather an understanding of the principles of a particular maintenance task. Looking forward from the rear of the aircraft they are numbered one and two,
It is therefore essential that these course notes are never used when working the left hand engine being number one.
on an engine.The official Maintenance Manual must be used at all times. The Rolls–Royce Trent engine is a 3 shaft high by–pass ratio turbo fan engine
The maintenance manual will list all warnings and cautions at the beginning with Low Pressure (L.P.), Intermediate Pressure (I.P.) and High Pressure
of each task. In the course notes they will be listed at the beginning of each (H.P.) compressors driven by turbines through the co–axial shafts.
maintenance section of each chapter. Take time to read these warnings and All the air entering the engine through the air intake cowl passes through the
cautions so that you become familiar with them. L.P. Compressor (fan) and is then directed into two main flows by the split-
Also listed at the end of each chapter is a list of precautions under the heading ter fairing, the cold airflow and the hot gas flow.
of ETOPS AWARENESS. ETOPS stands for Extended Range Twin Engine The cold airflow passes through the fan outlet guide vanes (O.G.V’s) into
Operation. In the past the only aircraft with the capability of flying long range the by–pass casing and enters the common nozzle assembly (C.N.A.). The
operations were four engined or three engined. With the development of air passing through the gas generator also enters the C.N.A. Both flows are
more powerful turbo fan engines it became possible to operate twin engined exhausted through the CNA to atmosphaere
aircraft with equivalent long range capability. For the first time the regulatory
Exhausting both flows through the C.N.A. results in a low velocity jet efflux pro-
authorities and manufacturers
ducing high propulsive efficiency.
had to consider the airworthiness and safety implications of twin–engined air-
The L.P. system consists of a single stage wide chord hollow fan blade com-
craft operating a long way from any en–route airfield.
pressor driven by a 4 stage turbine.
Typically these routes are over water but there are some over land. The certifi-
The I.P. system consists of an 8 stage axial flow compressor driven by a single
cation rules of all regulatory authorities prevent operations of twin–engined
stage turbine.
aircraft more than a specific distance (expressed as flying time) from an alter-
nate airfield, en–route. In the early 1980’s the design of twin engine aircraft The H.P. system consists of a 6 stage axial flow compressor driven by a single
with long range capability and with reliable engines and systems demanded a stage turbine.
rational evaluation of the technical and operation factors involved. The Combustion system is of annular construction incorporating spray nozzles
It was deemed by the major certification authorities that a threshold of 60 min- through which fuel is supplied from a fuel – system in accordance with the set-
utes flying time at single engine cruise speed from a suitable alternate airfield ting of the engine throttle and aircraft operating conditions.
For Training Purposes Only
was acceptable.
The left fan side is the so called dry side ( EEC, power control unit...) of the
engine.
The right fan side is the so called wet side ( Oil and Fuel components ) of the
engine.
For Training Purposes Only
Each fan cowl door has a number of access doors and outlets as follows:
S Left Fan Cowl Door
– Starter control valve and thrust reverser ground safety switch access
– IDG oil fill, sight glass and reset lever access
– IDG oil cooler air outlet
OPENING SEQUENCE
S release the deflection restraints on the leading edge of the fan cowl doors
S release the four fan cowl latches in the sequence 1, 3, 2, 4 numbered from
the front
S get access to the hold open rods and attach them on support brackets on
the fan case
CLOSING PROCEDURE
S hold the fan cowl doors and disengage the hold open rods to stow them
back on the fan cowl door
S close the fan cowl doors and engage the four latches in the sequence 1, 3,
2, 4
S engage the deflection restraints
For Training Purposes Only
DEFLECTION RESTRAINTS
For Training Purposes Only
NOTE:
Prior opening and closing a Take - up Device has to be installed to take the
load from the latches.
The latches 1, 2, 5, 6, 7, are hook latches.
The latches 3 and 4 are pin latches and located underneath of a pressure relief
door which is also the access panel.
OPENING PROCEDURE
S open the fan cowl doors
S open the thrust reverser lacth access and overpressure relief door
S operate the take-up device to take the load off the latches
S release the hook latches in this sequence, numbers 7, 6, 5, 2, 1
NOTE: The hook latch 1 is operated by a remote lever
S then insert a speed brace into pin latch 3 and 4. Push up and turn to disen-
gage the pin
For Training Purposes Only
LATCHES 3 AND 4
HOUSING
ASSEMBLY
For Training Purposes Only
LATCH 1
ENGINE MOUNTS
DECRIPTION
The engine is attached to the aircraft pylon with two engine mounts. The front
mount is attached at the top of the intermediate case.The rear mount is at-
tached at the top of the exhaust case.
The mounts support the weight of the engine and transmit loads to the aircraft
structure.
Spherical bearings in each mount permit thermal expansion and some move-
ment between the engine and the aircraft pylon, the two mounts are made to
fail safe.
FRONT MOUNT
The engine front mount transmits engine thrust, side and vertical loads to
the aircraft pylon. The thrust and side loads are transmitted from the intermedi-
ate case through a split spherical bearing – which is mounted on the intermedi-
ate case – to the cylindrical trunnion.
These loads are now transmitted through the main attachment bracket to the
aircraft pylon.
The vertical loads are transmitted from the intermediate case through the ver-
tical load links to the vertical load support beam.They are then transmitted
through the front horizontal trunnion to the main attachment bracket to the air-
craft pylon.
The main attachment bracket is in two halves to give more than one route for
the thrust and side loads.
If there is a failure of a primary component that affects the vertical loading the
engine would drop and the fail safe catcher link would contact the rear trunnion
For Training Purposes Only
(on the main attachment bracket) and support the vertical loads.
TRIM
PLATE
COMPONENT LOCATION
DRAINS TANK
The drains tank is attached to the front face of the external gearbox.
DRAINS MAST
The drains mast is located on a bracket and fitted to the front face of the
external gearbox. Provision is made for it to protrude out of the bottom of the
hinge side cowls.
For Training Purposes Only
DRAINS TANK
For Training Purposes Only
DRAINS MAST
NOTE:
For Splitship transportation the module 32 front part has to detached from the
LP compressor case.
For Training Purposes Only
FAN BLADE, ANNULUS FILLER, SPINNER, FAIRING AND MAKE–UP PIECE INSPECTION/CHECK
DESCRIPTION
S Examine blades for cracks, if cracks are found reject blade. S Examine the make up piece inner and outer surface for scores, the Mainte-
nance Manual explains the accept/reject standard.
S Examine blade tips for blueing or heat discolouration, if found the mainte-
nance manual explains the accept/reject standard. S If there are shank nuts with damaged threads reject.
S Examine blade for nicks and bends, if either are found the Maintenance
Manual explains the accept/reject standard. In some cases there are ”fly on”
limits for a maximum of 125 hours or 25 flight cycles. The Maintenance
Manual splits the blade up into zones and in some cases it depends
which zone a nick or bend is in as to whether to accept or reject. In
the diagram below is a typical example.
S Examine the annulus filler, if cracks, bends or distortion are found reject
filler. If nicks, scores, dents, loss of surface protection are found the Main-
tenance Manual explains the accept/reject standard. If the airseals are
damaged or missing reject filler.
S Examine spinner rubber tip, if it is not there or there is not a good bond be-
tween tip and spinner reject spinner.
S If the filler is not all there but there is a good bond between tip and spinner
accept it.
For Training Purposes Only
S Examine the spinner for grooves, scores, cracks and delamination, see
Maintenance Manual for accept/reject standard.
S If fairing ”P” seal is damaged, loose, or not there reject fairing. ”Fly on”
limits maximum of 125 hours or 25 flight cycles.
SHEAR KEYS
For Training Purposes Only
Removal Procedure
S Mark a line from the annulus filler surface across the make–up piece, fair-
ing and spinner using the OMat 262 marker.
S Remove fairing retaining bolts.
S Using extractor HU 29255 and adapter HU 35451 remove the fairing.
S Remove the spinner.
S Hold ma’ke–up piece and remove bolts.
NOTE : The make–up piece weighs 17 lbs (8 kgs).
Installation Procedure
S Position make–up piece on the support ring. Make sure it is correctly
aligned with the line on the annulus filler and fit bolts.
S Torque load the bolts to 285 lbf/in (3,22 mdaN).
For Training Purposes Only
SUPPORT RING
ALIGNMENT PIN
For Training Purposes Only
S Hold support ring and remove bolts. Usea applicable bolts and install them
in the extractor bushes.Tighten bolts in increments until support ring is re-
leased
S Using the OMat 262 marker, mark the blade and the annulus fillers
either side of the blade to be removed. Correlate each annulus filler to
the disc for refit purpose
Pull annulus filler forward to disengage it from the disc and then turn the
annulus filler in the direction of its curve to clear the blade and remove it.
Make sure the blade to be removed is at the bottom
S Use extractor HU 29255 and adapter HU 37954 to remove the slider as-
sembly.
S Hold the blade and lift it radially until the two shear keys disengage from
their safety slots: then pull the blade forward approximately lin (25mm)
and lower the blade back to the bottom of disc groove.
S Pull the blade slowly forward until the rear shear key engages in the front
safety slot.
For Training Purposes Only
S Hold the blade and lift it radially until the rear shear key disengages from
the front safety slot: then pull the blade forward approximately lin (25mm)
and lower the blade back to the bottom of the disc groove.
cases.
Stage 1 and 2 stator vanes, which are variable, are installed in these half
casings and are connected to the V.I.G.V. mechanism.
Other vanes will supply I.P. compressor air for cooling and sealing bearing-
chambers. The internal gearbox contains the three location bearings for the
three compressor shafts and provides the drive for the H.S. external gearbox
drive housing.
The front part of the casing has a strengthened top section to include the
front engine mount. Above and below the centre line are the positions for
the installation of the ’A’ frame struts. These struts connect to the inside of
the L.P. case.
The front part of the intermediate case is installed around the rear part of the
I.P. compressor case. The flange connecting to a flange at the rear of the
V.S.V. case.
The rear part of the intermediate case is installed around the H.P. compressor
case. The flange connecting to a flange of the combustion chamber outer case.
For Training Purposes Only
A-FRAME
ATTACHMENT
For Training Purposes Only
the fuel spray nozzles are installed. There are also two igniter plugs
installed through bosses in the combustion outer case. The combustion
chamber is fully annular and consists of a liner which is located inside the
combustion chamber inner case. At the front of the inner case are the H.P.
compressor O.G.V’s and at its rear are 40 H.P. turbine nozzle guide vanes
(N.G.V’s).
H.P. TURBINE
The H.P. turbine is a single stage disc connected to a mini disc to the rear of
the H.P. compressor drum. On the rear of the disc is a flange which attaches to
11 EGT THERMOCOUPLES
In front of each stage of turbine blades there is a stage of N.G.V’s. The first-
stage of N.G.V’s, which are hollow, are installed as 3 vane sets in the outlet
from the I.P. turbine case. One vane in each set of eleven sets contains a
thermocouple and another set includes an overheat detector. Stages 2, 3
and 4 N.G.V’s which are solid are installed in the L.P. turbine case. At the in-
ner ends of the N.G.V’s are honeycomb liners which touch the fins of the in-
terstage seals between the rotor discs.
The stage 3 turbine disc has a flange on the front which is attached to the tur-
bine shaft with a curvic coupling. This shaft goes forward through the centre
of the I.P. shaft and connects with the L.P. compressor shaft with
splines. Also connected to the rear of the stage 3 disc flange is a stubshaft.
This is connected to the inner race of the L.P. roller bearing to hold the
L.P. turbine in position at the rear.
The L.P. turbine case is a one piece cylinder flanged and bolted between
the I.P. turbine case at the front, and the tail bearing housing at the rear.
Around the case is a cooling duct through which cooling air flows. On the inner
surface between the N.G.V. locations there are seal segments which
touch the turbine blade shrouds.
The tail bearing housing support structure includes a hub which is held concen-
tric in an outer case by twelve radial hollow vanes. Some of the vanes con-
For Training Purposes Only
tain tubes which supply oil to and from the bearing housing. There is also a
supply of I.P. 8 air to cool and seal the bearings.
Five of the vanes have pressure inlets in the leading edge to measure L.P. tur-
bine outlet pressure ( P50 ). These pressure values are used as part of the en-
gine pressure ratio ( EPR ) system. The front flange of the case is attached
with bolts to the rear flange of the L.P., turbine case, and at the rear flange to
the common nozzle assembly (C.N.A.). Around the case are two flanges to
increase the strength. Attached to these flanges, at the top, is the rear mount.
On the Trent 700 engine the L.P. turbine rear stubshaft has, in addition to a
roller bearing, a spring loaded ball bearing. The bearing is part of a spring
pack assembly housed within the tail bearing housing.This spring pack
loads the L.P. shaft in a rearwards direction, eliminating cross over under all
conditions.
For Training Purposes Only
H S GEARBOX MODULE
DESCRIPTION
The High Speed (H.S.) external gearbox is a one piece aluminium gearcase
and is mounted on the lower part of the L.P. compressor case. The H.S.
gearbox assembly transmits power from the engine to provide drives for the
accessories mounted on the gearbox front and rear faces. During engine
starting the gearbox also transmits power from the air starter motor to the en-
gine.
The gearbox also provides a means of hand turning H.P. rotor system for main-
tenance purposes.
NOTE : More fuel may drain as the actuator rams are retracted
Turning the IP system is as follows:
S Before installing the turning tool turn the clamp using the lever through 180
and lock the thumb nut
S Put the turning tool (HU38122) through the LP compressor blades, inlet
guide vanes and variable inlet guide vanes at approximately top dead centre
S Position the turning tool on the forward edge of the inlet guide vanes
(see diagram)
S Loosen thumb nut and turn the clamp back through 180_
For Training Purposes Only
S Ensure clamp is engaged on the trailing edge of the inlet guide vane and
tighten thumb nut
S Turn hand knob clockwise to turn the IP system
S On completion loosen thumb nut and turn clamp through 180 to disengage
clamp from trailing edge of inlet guide vane and remove turning tool
S Carry out fuel leak test lAW the MM
IP BORESCOPE PLUGS
There are 4 borescope plugs for the IP compressor these are:
S IP1S
S IP3S
S IP5S
S IP7S
For Training Purposes Only
VIGV ACTUATOR
The VIGV actuator on the left hand side needs to be opened for IP borescop-
ing.
The bellcrank has a opening lug to connect an opening tool. The movement of
the actuator opens the VIGV’s and the VSV’s .
For Training Purposes Only
PULL HERE
TO OPEN
For Training Purposes Only
SYSTEM DISPLAY
The following secondary engine parameters are displayed on the lower ECAM
display unit:
S N2 Speed
S Fuel Used Per Engine
S Oil Pressure, Temperature and Quantity
S Vibration Level N1, N2, N3
S Nacelle Temperature
S Starting Information
The lower D.U. also provides system pages, (aircraft and engine system
synoptic diagrams and data) text pages (aircraft status and maintenance mes-
sages).
The engine system parameters will be displayed when the engine system page
is called up either automatically or manually.
For Training Purposes Only
SHAFT SPEED
INTRODUCTION
There are three primary compressor shafts in the engine. These are the Low
Pressure (L.P.) compressor shaft, the Intermediate Pressure (I.P.) compressor
shaft and the High Pressure (H.P.) compressor shaft. The speeds at which
the shafts turn are measured independently and shown as a percentage
equivalent (N1 and N3 rotor speeds) on the upper ECAM display unit, (N2 rotor
speed) on the lower ECAM display unit.
DESCRIPTION
The system uses speed probes together with phonic wheels to measure N1
and N2 shaft speeds. The dedicated alternator supplies the speed of the H.P.
shaft N3.
The outputs from the L.P. and I.P. speed probes are sent to the Overspeed
Protection Unit (O.P.U.). The O.P.U. uses two of these signals from each shaft
and transmits them to the E.E.C. The dedicated alternator supplies the speed
of the H.P. shaft to the E.E.C. via the Power Control Unit (PCU).
For Training Purposes Only
COMPONENT LOCATION
The following components are fitted in the system:
S The L.P. shaft phonic wheel
S The I.P. shaft phonic wheel
S Three L.P. speed probes
S Three I.P. speed probes
S The dedicated alternator
The L.P. shaft phonic wheel is at the rear of the L.P. compressor from the
roller–bearing inner–race assembly.
The I.P. shaft phonic wheel is on the I.P. compressor front stub shaft. The two
phonic wheels each have 60 teeth. There are three speed probes for each
phonic wheel.
Each speed probe has a magnet and a coil which when operational produces a
magnetic field.
During operation of the engine the shaft and hence the phonic wheels turn. As
the teeth of the phonic wheels pass through the magnetic field of the speed
probe, it causes an electrical pulse in that probe.
The frequency of the pulses is in proportion to the speed of the shaft. The
speed probes and the trim balance probe are attached to the support block in-
side the front bearing housing. Conduits carry wires from the probe assemblies
through the front bearing support case and through the fixed I.P. inlet guide
vanes to a junction block.
The dedicated alternator is installed on the front face of the external gearbox.
For Training Purposes Only
N1 INDICATION
GENERAL
The N1 indication is displayed on the EWD in percent in analog and digital NOTE
forms. The N1 needle and the N1 digital indications are: The N2 exceedance must be erased by maintenance action on the MCDU or
S in green colour in normal operation by next engine start.
S in red steady colour if the N1 actual exceeds the N1 RED LINE value.
The master warning light comes on together with the CRC and the ECAM mes-
sage ENG N1 OVERLIMIT is displayed to the flight crew.
Degraded data are displayed in case of failure of the direct N1 measurement
system, in this case, the EEC computes a theoretical value through the other
engine parameters. The last digit is then displayed in amber dashes across.
N1 limit is displayed when EPR indication is lost and the engine has to be oper-
ated in the N1 reverionary mode ( N1MODE ).
The EPR limits are then replaced by the specific N1 limit indications in the
white box and the N1 MODE shows that the engines have to be controlled in
the N1 mode.
NOTE
The N1 exceedance must be erased by maintenace action on the MCDU or by
next engine start.
N2 INDICATION
GENERAL
The N2 indication is displayed in percent on the SD in digital form only.
Normally the N2 actual is displayed in green colour. When N2 actual exceeds
For Training Purposes Only
N1 INDICATION N2 INDICATION
N2 ACTUAL
( NORMALLY GREEN )
For Training Purposes Only
DEGRADED
DATA ( AMBER )
N1 EXCEEDANCE ( RED )
N2 EXCEEDANCE
N1 ACTUAL N1 RED LINE ( RED )
( NORMALLY GREEN )
DEGRADED DATA ( AMBER )
N3 INDICATION
The N3 indication is displayed in percent on the EWD in digital form only.
Normally the N3 actual digital display is in green colour. When the N3 actual
exceeds N3 red limit value ( 100% ):
S the indication changes from green to red
S the the red cross appears next to the digital indication to show the flight
crew and the maintenance that an exceedance has occured
The master warning light comes on together with the CRC and the ECAM mes-
sage ENG N3 OVERLIMIT.
Degraded data is displayed with two amber dashes across the last digit.
NOTE: The exceedance must be erased by the maintenance through the
MCDU or next engine start.
For Training Purposes Only
N3 INDICATION
For Training Purposes Only
N3 ACTUAL ( GREEN )
DEGRADED DATA
( AMBER )
N3 EXCEEDANCE ( RED )
Figure 52 N3 Indication
FRA US-T TH NOV 99 Page: 105
Lufthansa Technical Training
ENGINE INDICATING A 330
GENERAL RR Trent 700
77-00
POWER MEASUREMENT
INTRODUCTION
Actual thrust can only be measured in a test cell, therefore when the engine is
fitted to the aircraft some other method of measuring power that can equate
to thrust must be used.
The power measuring device used on the Trent is called the engine pressure
ratio (E.P.R.) system. The air intake pressure P20 and the turbine outlet pres-
sure P50 are compared and expressed as a ratio therefore:
EPR = P50 : P20
E.P.R. is related to thrust and as a result can be used as a parameter for its
control. The E.P.R. indication is displayed in the flight deck.
The P20 accumulator collects the air intake flow from the P20T20 probe and
smoothly supplies the air to the EEC. The accumulator prevents sudden
changes of the P20 which can have an unsatisfactory effect on engine perfor-
mance.
The accumulator is downstream of the P20T20 probe. You can find the accu-
mulator in a position lower than the electronic–unit protection–box.
DESCRIPTION
The E.P.R. indicating system consists of three primary components:
S The L.P. turbine bearing housing support vanes pressure inlets
S The E.E.C.
S The P20/T20 probe
OPERATION
The E.E.C. collects values of P50 from the L.P. turbine bearing support vanes
For Training Purposes Only
and P20 from the P20/T20 probe. The E.E.C. compares these values to
form the actual E.P.R. and transmits the E.P.R. value to the electron central-
ised aircraft monitoring system (E.C.A.M.) for display on the upper screen
engine/warning display (E/WD). Each of the two E.E.C. channels perform this
operation independently.
EPR INDICATION
EPR - ENGINE PRESSURE RATIO
EPR the primary parameter used to set the thrust, is the ratio of exhaust gas 5 EPR MAX
total pressure to front compressor inlet pressure ( P50/P20 ).
The EPR system has – The EPR max is displayed by means of a thick amber mark across the
EPR scale
– a combination P20/T20 probe to measure the front compressor inlet
pressure and temperature – corresponds to the EPR limit of the TOGA mode
– five probes used to measure exhaust gas pressure – not displayed in reverse mode or when the engine is off
Front compressor inlet pressure and exhaust gas pressure are routed to the
6 REVERSE INDICATION
EEC where transducers change the pneumatic pressures to electrical signals.
The signals are used to calculate the actual engine pessure ratio which is – green indication when reverser is deployed
transmitted to the flight deck for display. – amber indication when at least one sleeve is unstowed
– reverser failed stowed in flight amber indication flashes for 9 sec
1 EPR ACTUAl digital
– green steady in normal operation
– replaced by amber XX in the back-up mode
3 EPR TREND
– four green arcs indicate the EPR trend
– only displayed if auto thrust is active
For Training Purposes Only
4 EPR THROTTLE
– EPR throttle sysmbol ( small white circle )
– not displayed in reverse mode or when the engine is off ( FADEC deen-
ergized )
4 EPR THROTTLE
5 EPR MAX
3 EPR TREND
2 ACTUAL ANALOG EPR
For Training Purposes Only
6 REVERSE INDICATION
POWER MEASUREMENT
E.P.R. TRIMMING
During pass off testing of an engine it is run at a designed thrust. However the
E.P.R. indication of different engines being run at the same thrust will be differ-
ent.This is due to the manufacturing tolerances of the tail bearing housing.
Therefore to enable the E.P.R. indication for all engines to be the same, for a
given thrust, E.P.R. trimming is required.
This is done by entering any one of 32 different trims into the E.E.C. by means
of a data entry plug. Each entry is allocated a trim code which is etched on to a
data plate see FIG 1. This data plate is located on the right hand side of the tail
bearing housing. This code is also etched onto the main data slip plate (Fig 2).
The areas of the C.N.A. can also affect the E.P.R. indication for a given thrust.
The C.N.A. has been grouped into 4 bands depending on area and each band
is given a code. This code is etched onto the main data slip plate (Fig 2) and
onto the CNA.
The engine name plate and main data slip plate (Fig 2) are attached to the left
side of the rear fancase.
During engine repair or overhaul of the tail bearing housing or a complete
C.N.A. or core engine is replaced, then the main data slip plate must be
checked to ensure that the E.P.R. trim code is consistent with the ones for the
C.N.A. and tail bearing housing. If it is incorrect it must be changed for one
that has the correct code. A check must also be carried out to ensure that the
data entry details align with this data.
For Training Purposes Only
FIG. 1
For Training Purposes Only
FIG. 2
1 EGT actual
– digital and analog indication in green color
2 Amber Line
VIBRATION MONITORING
INTRODUCTION
The purpose of the engine vibration monitoring system is to provide the flight
crew with continuous indication of the state of balance of the engine main rotat-
ing assemblies during steady state running conditions.This information can
alert operators to existing or impending engine problems and assist in planning
module renewal, with minimum disruption to aircraft operation.
The transducer converts vibration signals into electrical signals which are sent
to the dual junction box. The signal is then amplified by the remote charge con-
verter to be processed by the engine interface and vibration monitoring unit
(E.I.V.M.U.) and is displayed on the lower screen of the E.C.A.M.
VIBRATION GUIDELINES
N1 ADVISORY 3.3 UNITS
N2 ADVISORY 2.6 UNITS
N3 ADVISORY 4.0 UNITS
For Training Purposes Only
VIBRATION MONITORING
DESCRIPTION
The engine vibration monitoring system contains three primary components:
S The vibration transducer
S The dual junction box
S The remote charge converter
The vibration transducer is a dual output accelerometer and is attached to
the intermediate case. It contains two piezo–electric crystal stack elements.
Each stack element is subjected to a mechanical load from an electrically insu-
lated seismic mass. During operation of the engine, vibration causes the seis-
mic mass to apply pressure to the crystal stack elements to generate electri-
cal signals which are in proportion to the engine vibration frequency.
These signals are then sent to the dual junction box and on to the remote-
charge converter this electronic unit amplifies the electrical signal to indicate
the vibration level on the lower screen of the E.C.A.M.
For Training Purposes Only
EIVMU
GENERAL
1 LAST LEG REPORT 7 TEST
The purpose of this item is to present in plain language the list of the class 1 This item enables the initiation of the EIVMU test from the MCDU.
and 2 internal and external faults detected by the EIVMU during the last flight.
8 GROUND REPORT
2 PREVIOUS LEGS REPORT The purpose of this item is to present in plain language the list of the internal
The purpose of this item is to present in plain language the list of the class 1 faults detected by the EIVMU and which occured after landing.
and 2 internal and external faults detected by the EIVMU during the last 63 This item enables access to the TROUBLE SHOOTING DATA fault by fault.
flights ( exluding the last flight ).
3 LRU IDENTIFICATION
The purpose of this item is to present the hardware and software status of the
EIVMU ( part number and serial number ).
4 GROUND SCANNING
The purpose of this item is to analyze on the ground only the faults that oc-
cured during the lasat flight.
All the faults detected while using this function ( internal, external, class 1, 2,
and 3 ) are shown in real time on the MCDU and are not memorized in NVM.
and GR.
6 CLASS 3 REPORT
The pupose of this item is to present in plain language all class 3 internal and
external faults detected by the EIVMU during the last flight
1
6
2
7
3
4 8
5
For Training Purposes Only
EIVMU CONTINUED
1 SPECIFIC DATA
This item can only be activated on the ground.
The specific data is composed of:
For Training Purposes Only
FAN UNBALANCE
Acquisition ot 8 sets of points. Acquisition during ground run
Acquisition ot phase and displacement in stabilized flight conditions allows to This menu allows to acquire vibration data set updated every 3 seconds
rebalance the engine when aircraft is on the ground.
8 N1 speeds shall be selected through the MCDU in the following speed
ranges:
– 16 – 50 percent
– 50 – 65 percent
– 65 – 75 percent
– 75 – 80 percent
– 80 – 85 percent
– 85 – 90 percent
– 90 – 95 percent
– 95 – 99 percent
These selected speeds are memorized in NVM until next change on the
MCDU.
Default values are: 50, 60, 67, 76, 84, 88, 92 and 96 percent rpm.
Corresponding to these speeds, 8 sets of points shall be stored for each of the
Iast two flights with the conditiones here under.
– Flight phase 6
– N1 speed range
– N1 speed accuracy ( variation allowed 2 percent )
– Stabilization time 15 seconds
A set is defined as:
For Training Purposes Only
– N1 phase
– N1 vibration
– N2 vibration
– N3 vibration
– N1 speed
– N2 speed
– N3 Speed
– Date and UTC
– Engine S/N
FREOUENCY ANALYSIS
A frequency analysis giving measured vibrationes from 1 to 500 HZ by steps ot
40 HZ for one engine condition shall be processed once per flight
– if the broadband threshold exceeded or
– for the programmed accelerometer at a given flight phase and shaft
speed
A specific procedure is used between the printer and the EIVMU in order to
print the frequency analysis after the flight transition from flight phase 9 to 10,
in phases 1 and 10 with only one successfull print allowed per accelerometer.
Comments can be added in the print destination field using the specific com-
ment Iines via the scratchpad.
For Training Purposes Only
DISCRETE INPUTS
This page gives the state of each EIVMU discrete inputs. These discrete inputs
are used by the EIVMU and /or by the EEC which is Iinked to the EIVMU by an
ARINC 429 bus.
For Training Purposes Only
DISCRETE OUTPUTS
This page gives the state of each EIVMU discrete outputs. These discrete out-
puts are the result of some EIVMU Iogics.
The discretes are updated every 3 seconds.
For Training Purposes Only
S The T25 probe is a single thermocouple which is used for Engine Condition
Monitoring
HP Compressor Exit Thermocouple ( T30 )
S The 3 thermocouples are located behind the fuel nozzles and viewed from
the rear in 1:00, 4:00 and 8:00 o’clock position. They are also used for com-
buster borescoping
The EEC monitors the temperature of the air supplied to the combustion chamber
(through the engine compressors) with three HP compressor exit thermocouples
The temperature (T30) is used as a control parameter to make sure an engine
T30 THERMOCOUPLE
T25 THERMOCOUPLE
For Training Purposes Only
DEDICATED ALTERNATOR
The Dedicated Alternator supplies primary power to the FADEC system and
provides a speed reference signal of the H.P. shaft speed (N3).
The unit is mounted on the external gearbox and driven by direct drive from
the H.P. shaft N3.
The Alternator consists of two separate three phase stator windings and two
separate single phase stator windings. The associated rotor magnets are con-
nected to a common cantilever shaft. (The shaft does not require bearings).
The three phase circuits provide power to the E.E.C. in the speed range 8% to
125% N3. One of the phase windings in each three phase circuit provides the
E.E.C. with referencing to the H.P. shaft rotational speed.
The two separate single phase circuits provide power to the overspeed protec-
tion unit. For This power supply only one single phase is used and the other is
unused.
NOTE:
A swapover can be initiated by the maintenance in case of OPU power supply
problems.
For Training Purposes Only
chamber (through the engine compressors) with three HP compressor exit Condition 4
thermocouples.The temperature (T30) is used as a control parameter to If the engine and aircraft parameters are at different values (but their difference
make sure an engine flame–out is prevented during bad weather conditions is unsatisfactory) then the engine air data is used. In this condition the EPR
(such as heavy rain and/or hail). control (in forward thrust) will be continued in relation to the engine P0 and T20
S The EEC monitors the temperature of the air around the IP turbine disk with values. But the engine P20 value will have the effect that follows:
IP turbine overheat thermocouples. If the air used to keep the disk cool be- S If engine P20 is more than aircraft P20 the EEC will stay in EPR control
comes too hot (forward or rearward of the disk) the EEC transmits a warn-
S If engine P20 is less than aircraft P20 the EEC will change to N1 reversion-
ing for display at the cockpit.
ary control (rated).
E.E.C. INTEGRITY
DESCRIPTION
The EEC utilises advanced computer technology features. The dual
channels, both interfacing with the aircraft provide a high level of fault toler-
ance.
Each channel of the EEC contains a High Integrity Computer (HIC). This con-
sists of a control computer and a monitor computer.
Both control and monitor computers access memory, internal data and input
data from the airframe and engine sensors. Both computers process the
data independently and should produce identical output. Output from both
computers is fed into a comparator (parity memory) which is also within the
HIC, any discrepancy results in a request for a channel change and a reset of
the faulty channel. The channel change is achieved without interruption to en-
gine control.
The EEC as a computer, has multi–programmes of engine model logic. Air-
craft engine input data is continuously fed into these programmes for compari-
son.
Disagreements are processed to generate corrective output signals which are
fed to engine mounted units which control engine operation.
Contingency programmes are built into the EEC to cater for channel failure.
In addition the EEC is programmed with logic to synthesise any primary control
signal loss from available data.
The FADEC system has been designed to provide a high level of fault toler-
ance ie. following a signal failure, loss of redundancy occurs rather than
loss of function. This provides a system which is safe and reliable and sec-
ondly allows tolerance of faults for a limited period of time. This is achieved
by using duplicated engine hardware, and EEC dual channel software.
For Training Purposes Only
L P SHAFT BREAKAGE
Three L.P. compressor speed probes send signals of shaft speed to the over-
speed protection unit (O.P.U.). This unit makes a selection of two satisfactory
N1 signals and transmits them to the Electronic Engine Controller (E.E.C.).
One N1 signal is supplied to each of the logic lanes ’A’ and ’B’ on the turbine
overspeed circuit board in the E.E.C. lane ’A’.
Three L.P. turbine speed probes send signals directly to the L.P. Turbine
Overspeed (L.P.T.O.S.) circuit board of the E.E.C. lane ’A’.
Each logic lane is supplied with one N1 signal. If one of these signals is not
satisfactory then the applicable logic lane makes the selection of the alter-
native signal.
When the L.P. rotor system reaches a speed higher than 1000 R.P.M. the
turbine overspeed protection system is armed. Each logic lane compares the
L.P. compressor speed with its L.P. turbine speed.
For Training Purposes Only
If the two logic lanes detect a speed difference between L.P. compressor
and L.P. turbine in a specified time limit it is accepted as a true failure condi-
tion. If an L.P. shaft failure is accepted as true the system will signal a clo-
sure of the Pressure Raising and Shut–off Valve (P.R.S.O.V.). The engine is
immediately shut down.
Once the fuel flow has been shut off the P.R.S.O.V. is latched in the fuel off
position. If inadvertent shut down occurs the pilot has a reset facility in the
flight deck. If there is a failure of a compressor speed signal, which shows that
overspeed of the turbine is not possible, the related overspeed protection cir-
cuits are disarmed.
EEC
TURBINE EXHAUST
CASE
LPTOS COVER
PLATE
LP TURBINE BEARING
TERMINAL UPPER HOUSING COVER
SPEED PROBE
TERMINAL CENTER
SPEED PROBE
For Training Purposes Only
TERMINAL LOWER
SPEED PROBE
LP TURBINE OVERSPEED
ELECTRICAL HARNESS
WARNING
If you remove the inner row of nuts the probe will fall into the engine air in-
take. This can cause injury and/or damage.
For Training Purposes Only
POWER MANAGEMENT
DESCRIPTION
A Full Authority Digital Engine Control System (FADEC) controls the
RB211–Trent engine.The FADEC system is described further in the FADEC
Section’.
The FADEC schematic outlines:
S Sub–systems
– For specific system refer to respective section, i.e. Airflow Control,
Fuel Control, Propulsion System.
S E.E.C. input and output signals
S The interface with the aircraft systems
For Training Purposes Only
THRUST MODES
Manual Mode
When in manual mode the flight deck throttle levers are used exclusively to
control engine thrust.
Memo Mode
This is a transitive mode of thrust control between the autothrust mode and
manual mode of the autothrust function.
When the autothrust mode is deactivated and the throttle levers are set on the
max continuous or max climb detent points, the E.E.C. will enter the memo
thrust mode.
In this mode the thrust demand is locked by the E.E.C prior to exiting auto-
thrust mode.This is to prevent potential thrust step changes which may occur
when reverting from autothrust to manual mode.
For Training Purposes Only
THRUST SETTING
E.P.R. Control S minimum N3 limiter
The E.E.C. controls the engine to an E.P.R. schedule during manual operat- – minimum N3 shaft speed necessary to maintain aircraft services and
ing conditions. allow acceleration to go-around thrust setting mode within a predefined
If the autothrust function is active then the E.E.C. controls the engine to an time limit
E.P.R. target supplied by the F.M.G.E.C. S minimum fuel flow limiter
– minimum fuel flow limiter to maintain combustion integrity
N1 Reverse Thrust Control
S minimum T30
The E.E.C. controls the engine to an N1 reverse schedule if the T.R.A. indi-
cates that the pilot has selected the reverse thrust lever. – minimum T30 necessary to protect against adverse weather conditions
ISA + 15
For Training Purposes Only
CLASS 3 REPORT
This function shows the internal or external class 3 faults detected by the EEC
during the last flight.
GROUND REPORT
This function gives access to the internal faults detected by the EEC which are
occured after landing.
For Training Purposes Only
ATA 79 OIL
79-00 OIL SYSTEM
SYSTEM DESCRIPTION
The oil system is a full flow recirculatory system and its function is to supply essary filtration. Location’ for magnetic chip detectors (M.C.D’s) are provided
oil to the engine internal drives, gears and bearings.The oil is used to lubricate in the scavenge lines.
these locations and remove unwanted heat throughout all operating conditions. The system is vented through a centrifugal breather, located in a housing on
Components within the system must ensure that the oil supplied to these the front of the external gearbox.
drives, gears and bearings is in the correct condition with regard to cleanliness,
A self contained oil tank is mounted on the right hand side of the fan case. It
pressure, temperature and quantity.
incorporates a quantity sight glass and provision is made for pressure and
gravity oil filling.
The complete system is divided into three main areas:
S Feed Oil, lubrication and cooling (pressure side) The following indications are provided on the flight deck:
S Return oil (Scavenge side) S Oil quantity in the tank
S Breather system (Vent) S Oil temperature
S Oil pressure
Vane type pumps are used to move the oil around the system, a total of 8
S Pressure Filter Impending Blockage
vane elements are assembled on to two rotors:
S Scavenge Filter Impending By–pass
S Pressure Pump Element
S L.P. Turbine Bearing Chamber Scavenge Element
S H.P./I.P. Turbine Bearing Chamber Scavenge Element
S Internal Gearbox Scavenge Element
S Front Bearing Chamber Scavenge Element
S Intermediate Gearbox and Gearbox Input Drive Assembly Scavenge Ele-
For Training Purposes Only
ment
S External Gearbox Scavenge Element
S Centrifugal Breather Scavenge Element
Two oil coolers are used in the system, a fuel cooled oil cooler (F.C.O.C.) and
an air oil heat exchanger (A.O.H.E.).
A pressure filter, scavenge filter and line filters (last chance) provide the nec-
The oil system is protected against pressures exceeding 635 psi by a pump The lubrication locations are as follows:
relief valve which relives excess pressure back to the pump inlet. Excessive S The front bearing chamber
pressure may be due to very cold oil or system blockage.
S The internal gearbox
S The HP / IP bearing chamber
Feed oil is cleaned by a 125 micron filter. A differential pressure switch moni-
tors filter condition and provides a flight deck indication that the filter is becom- S The LP bearing chamber
ing clogged, this switch is set to operat at a differential pressure of 13 psi. S The intermediate gearbox assembly
S The external gearbox
The A.O.H.E. combined with the F.C.O.C. will keep the oil and fuel tempera-
tures within specified limits. Fan air (cool) is supplied to the A.O.H.E. to de- Oil from each location is drawn by its own vane type scavenge element, fitted
crease the oil temperature when significant oil cooling is required. The fan in the oil pump assembly. Provision is made for magnetic chip detectors to be
air is shut–off when the F.C.O.C. can control the oil/fuel temperature on its fitted in each of the oil return lines for trouble shooting.
own.
Oil outlet from the scavange pumps join to form a combined scavange return
From the A.O.H.E. the oil is supplied to the F.C.O.C., this component has flow and is sampled by a master MCD before passing through a 30 micron fil-
two functions. The primary function is to decrease the temperature of the oil. ter. The filter has a bypass valve that will function at 20 PSI pressure differen-
The secondary function is to increase the temperature of the fuel. This will pre- tial. Filter condition is monitored by a pressure differential switch set at 13 PSI
vent the water content in the fuel from forming into ice particles and blocking to provide flight deck indication of impending bypass.
the filter.
The fuel filter is fitted in the bottom of the F.C.O.C. Temperature sensors are located in the scavenge return line between the scav-
enge filter and the tank to provide flight deck indication of oil temperature.
The F.C.O.C. has two by–pass valves. One is the oil pressure by–pass to
For Training Purposes Only
give protection to the cooler core. The other is fuel filter by–pass which oper- The oil returned to the tank is discharged over a deaerator tray to release the
ates when the filter becomes clogged. An anti–syphon tube prevents oil suc- entrained air prior to circulation.
tion from the F.C.O.C. during engine shut down.
From the F.C.O.C. the feed oil is supplied through external tubes to the main
engine bearings, gears and drives.
VENTING SYSTEM
General
Oil loss from the main bearing chambers is prevented by the use of grooved
labyrinth seals pressurised by air. To contain the oil within the bearing cham-
bers air enters the annular space between the stationary and rotating parts of
the seal. The airflow inwards across the seal opposes any escaping oil and
carries it back into the bearing chambers.
To maintain the pressure drop across the seals, the bearing chambers – with
the exception of the L.P. turbine bearing chamber – are vented by external
tubes to the centrifugal breather. The pressure drop across the seals is
controlled by restrictors in the vent return tubes. For the L.P. bearing housing
the scavenge pump is able to maintain the pressure drop.
The centrifugal breather separates the air and oil before directing the air to
atmosphere, the oil is scavenged from the breather housing back to the oil
tank.
The remaining sealing air which is returned to the oil tank with the scav-
enge oil is separated from the oil by the de–aerator cone in the oil tank.
The separated air is vented by an external tube to the centrifugal breather.
For Training Purposes Only
OIL TANK
DESCRIPTION
The oil tank is attached to the front flange of the L.P. compressor case on
the right hand side.
The tank is a magnesium casting to which other components attach to make up
the oiltank assembly. These components are as follows:
S Oil quantity transmitter
S Sight glass
S Pressure fill and overflow connection
S Oil filler assembly
S Scavenge filter assembly
S Outlet tube
S Vent tube
To help release the air from the scavenge oil returning to the tank there is a
deaerator fitted inside the tank, the released air passing out of the vent tube.
There is also a filter in the tank to prevent contamination of the oil pressure
system supply.
The oil filler assembly has a quick release ’cap. Internally the filler has a valve
to prevent opposite flow if the cap was inadvertently left off.
For Training Purposes Only
The folowing diagram shows the provision made for fitting the M.C.D. into the
six scavenge line positions.
Normally the M.C.D. probes and housings are not fitted and blanks cover
the aperture. M.C.D. and housing can be fitted for trouble shooting individual
scavenge lines, this would occur if the master M.C.D. was found to be
loaded.
For Training Purposes Only
CENTRIFUGAL BREATHER
DESCRIPTION
The centrifugal breather has a rotor that contains retimet segments and is
driven by the external gearbox.
Aerated oil from the bearing chamber vent system and the oil tank de–aerator
tray is delivered to the centrifugal breather. The aerated oil tries to pass
through the retimet segments but is centrifuged out. The air can pass
through the retimet segments into the hollow rotor and is vented overboard.
The centrifuged oil is scavenged back to the oil tank by its own scavenge pump
element.
For Training Purposes Only
Mode 1
S Air modulating valve fully closed. This mode is for usual conditions. No air-
flow through the heat exchanger. Temperature of oil and fuel can be con-
trolled by the F.C.O.C. operation only.
Mode 2
S Air modulating valve turns to L.P. compressor airflow open position. This
mode is used when cool air is required to lower the temperature of the oil.
S In mode two the air modulating valve is fully adjustable between its mini-
mum and maximum open position.The position of the valve is controlled by
the E.E.C .adjusting the valve to the best position.This position is when suf-
ficient cool air is used for the A.O.H.E. to function, with minimum decrease
in engine performance. An oil spring attached to the pinion gear will move
the valve to mode two, if there is a system failure.
For Training Purposes Only
MODE 1
MODE 2
For Training Purposes Only
PROCEDURE
S open the right hand fan cowl door
S turn the manual turning device in clockwise direction until the valve indicates
fully open
S remove the cotter pin from the lockpin
S remove the lockpin from the heat exchanger
S remove the lockpin spacer which is part of the lockpin and store it for later
installation
S install the lockpin less spacer into the heat exchangerunit
S install the cotter pin into the lockpin
S release the exchanger air valve manual turning device
S close the fan cowl door
For Training Purposes Only
DESCRIPTION
The I.D.G. includes a Constant Speed Drive (C.S.D.) and an A.C. generator
installed in the one housing.
The C.S.D. maintainsa constant output speed of 24,000 R.P.M., thus the
generator turns at a constant speed of 24,000 R.P.M.
The I.D.G. has an oil system which lubricates the generator bearings and
keeps it cool. The I.D.G. has a pressure filling point, a drain point and an oil
level sight glass. In the scavenge part of the oil system there is a filter that can
be removed. A pop–out button gives visual indication that the filter is clogged.
But when the oil is cold a bimetal element prevents this function.
For Training Purposes Only
NOTE
Only oils approved by Rolls–Royce can be used in the Trent engine. The
following is a list of approved oils:
S AeroShell Turbine Oil 500 (Royco Turbine Oil 500).
S AeroShell Turbine Oil 555 (Royco Turbine Oil 555).
S AeroShell Turbine Oil 560 (Royco Turbine Oil 560).
S Mobil Jet Oil II.
S Mobil Jet Oil 254.
It is desirable to keep to one brand of oil but approved brands may be mixed if
operationally essential.
GRAVITY FILLING
S Open access panel on the right hand fan door.
S Check oil level on sight glass.
S If low, remove filler cap from oil tank.
S Add the approved oil to the oil tank.
S Replace filler cap.
S Record amount of oil used.
PRESSURE FILLING
S Remove wire locking and blanking caps from pressure fill and overflow.
For Training Purposes Only
INSTALLATION OF M.C.D.
S Fit new seal ring.
S Fit M.C.D. into its housing tighten with suitable wrench torque loading
to between 60 and 120 lbf/in (0,68 and 1,35 MdaN).
S Make safe with wire locking.
S Close access door.
NOTE: For leak check perform an Engine Idle Run.
For Training Purposes Only
FUEL COMPONENTS
Low Pressure Pump (L.P.P.)
The pump receives fuel from the aircraft system and ensures satisfactory pres-
sure to the High Pressure Pump (H.P.P.). The pump has a single stage
centrifugal impeller.
FUEL COMPONENTS
High Pressure Pump (H.P.P.)
The High Pressure Pump is a spur–gear type pump. It feeds fuel to the
F.M.U. and provides servo pressure to the engine control unit actuators.
Both the H.P. pump and the L.P. pump are housed in a common housing
mounted and driven from the High Speed Gearbox.
The H.P.P. is protected by a pressure relief valve which opens at 1600 psid.
if a restriction occurs downstream of the pump.
The valve returns H.P. fuel back to the H.P. pump inlet.
Fuel Flow Transmitter
This unit provides a signal of engine fuel flow to the flight deck. It is a dis-
placement type unit which eliminates density variations due to temperature
changes in the fuel.
For Training Purposes Only
FUEL COMPONENTS
H.P. Fuel Filter
The filter is a 250 micron element housed in a case attached to the inlet of HP Fuel Filter
the fuel manifold. The filter can be removed, cleaned and re–used.
The function of the filter is to prevent blockage of the fuel spray nozzles
Fuel Manifold
The primary fuel manifold is assembled in 2 halves and fits around the com-
bustion outer case.
The main fuel delivery line and filter connects to the manifold to the right of
B.D.C. of the engine.
Fuel is distributed to each of the 24 fuel spray nozzles through12 off equally
spaced secondary manifolds.
Each secondary manifold delivers fuel to 2 off fuel spray nozzles.
For Training Purposes Only
ATA 75 AIR
75-33 IP/HP COMPRESSOR AIRFLOW
CONTROL
GENERAL
The function of the IP and HP compressor airftow control system is to keep a
smooth airftow through the IP and HP compressor. It also controls the votume
of airftow through the IP and HP compressors. The system makes sure of the
correct operation of the compressors durlng all ranges of operation. The IP and
HP compressor airftow control system has one stage of Variable Inlet Guide
Vanes (VIGVs) and two stages of IP compressor Variable Stator Vanes
(VSVs). The VIGVs and VSVs control the angle at whlch the alrflow ls supplied
to the first three stages of the IP compressor. The angle of the VIGVs and
VSVs is changed to adapt to different conditions of compressor operation. This
helps to prevent a statl /surge condition in the IP and HP compressors. The
volume of airflow through the IP and HP compressors is controlled by four IP
and three HP bleed vatves. At lower engine speeds the bleed valves bleed air
from the IP and HP compressors to prevent a stall /surge condition. The bleed
valves are closed at higher engine speeds to provide full airflow through the IP
and HP compressors.
The IP and HP compressor airflow control system includes:
S a VSV control unit
S two VSV actuators
S a VIGV/VSV actuating mechanism
S a bleed valve controller
For Training Purposes Only
STARTING
During an engine start the VIGV’s and VSV’s are held in the closed position
until 8% N3.
ENGINE ACCELERATION
For Training Purposes Only
As the engine speed increases the VIGV’s and VSV’s start to move to their
open position.
ENGINE DECELERATION
As the engine speed decreases the VIGV’s and VSV’s start to move to their
closed position.
V.I.G.V./V.S.V. OPERATION
DESCRIPTION
The V.I.G.V./V.S.V. control unit is fitted on the lower left hand side of the
compressor intermediate case, the unit consists of the following:
S A Constant Pressure Valve
S A Torque Motor
S A Pressure Drop Regulator
S A Control Servo Valve
The diagram below shows the actuators on the high speed stops therefore
V.I.G.V’s/V.S.V’s are fully open, there is no signal coming from the E.E.C. to
the torque motor it remains in a neutral position. In this position it can be seen
that the control servo valve is covering the outlet ports to the actuators and
there is a hydraulic lock across the piston. Fuel from the fuel pumps passes
through a constant pressure valve which maintains the supply pressure to
the torque motor and the return pressure from the torque motor at a constant
pressure drop.
The torque motor flapper valve controls the flow of servo pressure (extend
and retract pressure) to the control servo valve. The torque motor flapper
valve is controlled by electrical signals from the E.E.C. There are two signals
from the E.E.C. to two coils, only one signal is used at any one time.
Energising one of the coils can move the flapper in two directions, the direction
is dependent upon the E.E.C. signal. When the flapper moves closer to one
nozzle and away from the other nozzle. This causes an out of balance condi-
tion in the hydraulic circuit.
The flapper valve near to a nozzle decreases the fuel flow from that nozzle to
the L.P. return.This increases the servo pressure at one end of the control
servo valve. Movement of the flapper valve away from the nozzle increases the
For Training Purposes Only
flow of fuel from that nozzle to L.P. return. This decreases the servo pressure
at one end of the servo control valve.
OPERATION
The EEC uses IP compressor shaft speed ( N2 ) signals and IP compressor
temperature signals to control the IP bleed valves. These signals control the
open/closed position of the IP bleed valves.
The EEC uses HP compressor shaft speed ( N3 ) and HP compressor temper-
ature signals to control the HP bleed valves. These signals control the open/
closed position of the HP bleed valves.
If these signals are not available the EEC uses signals based on a pressure
ratio. The EEC can also use signals from the throttle resolver position angle to
set each bleed valve.
For Training Purposes Only
HP BLEED VALVES
The 3 HP Bleed valves are installed near to the front of the combustion outer
case.
Two HP Bleed valves are installed at the top right and bottom right of the case.
The other HP Bleed valve is installed at the bottom left of the case.
The bleed valves are aligned with stage 3 of the HP compressor. They operate
to bleed a amount of HP stage 3 air into the LP Compressor airflow at low en-
gine speeds and during an engine surge or stall.
Each HP bleed valve has a body, two springs, piston, stem and valve. The pis-
ton stem and valve are assembled together to make a valve assembly. This
valve assembly is sealed against the valve body with two seal assemblies.
Movement of the valve assembly opens ore closes the bleed valve. When the
engine is not in operation the spring pressure holds the valve assembly in the
open position. This gives the correct airflow through the HP compressor for
For Training Purposes Only
OPERATION
The diagram below shows the main components in the TCC system:
S TCC manifold
S TCC actuator
S TCC air manifold
S TCC liner assembly
The diagram shows the valve in the fuuly open position which is the mode in
stable cruise conditions where it is necessary to decrease the tip clearance of
the I.P. turbine blades.
When specified flight conditions occur the EEC transmits a signal to the sole-
noid, this allows HP3 air to go through and enter the actuator and the piston
extends to open the butterfly valve. A much larger quantity of L.P. compressor
air will flow through the valve and around the manifold.
For Training Purposes Only
The air flows through two rows of holes onto the I.P. turbine casing, this causes
a decrease in casing temperature and a subsequent decrease in I.P. tip clear-
ance.
The air also flows through the L.P. turbine casing cooling liner assembly to de-
crease the temperature of the L.P. turbine casing.
At all other flight conditions the EEC de-energises the solenoid and cuts off the
supply of H.P. 3 air to the actuator. The actuator spring now causes the piston
to retract and close the butterfly valve. The flow of cooling air in the manifold is
now greatly reduced and thus the I.P. turbine tip clearance now increases.
If there is an electrical failure the spring closes the butterfly valve.
OPERATIOIN
There are two alert levels based on time:
S Front thermocouple
– 60 sec alert - 677_ C
– 5 sec alert - 802_ C
S Rear thermocouple
– 60 sec alert - 662_ C
– 5 sec alert - 802_ C
If both thermocouples in an assembly become unserviceable then the warning
system will operate.
For Training Purposes Only
SYSTEM DESCRIPTION
ZONE 1
Zone 1 is the annular space between the low pressure (L.P.) compressor case also two pressure relief doors, in the event of air pressure increasing above a
and the fan cowl doors. The zone runs longitudinally from a fireproof bulkhead pre–determined value.
at the rear of the nose cowl and the firewall. This zone houses most of the fuel
and oil accessories and is ventilated by ram air ducted through the air intake
cowl and is exhausted through an opening in the lower part of the right hand
hinge cowl.
If the zone pressure exceeds a pre–determined value then a pressure relief
door will open. This door is located in the lower part of the left hand hinge cowl.
ZONE 2
Zone 2 is the annular space between the intermediate pressure (I .P.) com-
pressor and the gas generator fairings. There are six of these fairings which
are removable. This zone contains the actuators for the variable inlet guide-
vanes (V.I.G.V’s) and variable stator vanes (V.S.V’s) and related fuel supply
tubes. It also includes oil supply and scavenge tubes. Air enters the zone
through two holes at the top rear of the zone. It flows around the zone to de-
crease the temperature of the components, and to prevent the collection of
fumes in the area.
The air exhausts into the by–pass casing through four holes in the front of the
gas generator fairings. The holes are big enough to ensure a satisfactory
flow of air through the zone.
ZONE 3
Zone 3 is the annular space between the gas generator and the inner surface
of the thrust reverser ’C’ ducts. The inner surface of the zone includes the
combustion and turbine cases.
For Training Purposes Only
Separation of zone 1 and 3 air is catered for by seals on the ’C’ duct mating
surfaces.
Zone 3 is known as the hot zone which contains some of the hydraulic compo-
nents which operate the thrust reverser pivot doors. It also contains oil supply
and scavenge tubes, fuel manifold and drain tubes.
The airflow comes from the L.P. compressor entering the zone through ducts
in the inner surface of the ’C’ ducts. It flows through the zone to decrease the
temperature of the components and prevent the collection of fumes in the area.
In the bottom of the ’C’ duct longitudinal beam is an exit for the air, there is
INTERFACE
The analog signal from the nacelle temperature thermocouple is received by
the EEC, trimmed down by a coefficient of 0,788 and digitalized by the EEC
and sent as EEC ARINC output to the DMC for display on the SD, and to the
FWC for warning activation.
NACELLE ADVISORY
LIMIT WHITE GREY GREEN
For Training Purposes Only
WHITE
THROTTLE CONTROL
The throttle control system is fully electrical . It includes seperate throttlel con-
trol lever assemblies, one for each engine.
Each throttle control lever drives one throttle control unit which indicates the
Throttle Resolver Angle ( TRA ). The Throttle Control Unit is located under the
pedestal.
THROTTLE CONTROL
LEVER
AUTOTHRUST INSTICTIVE
DISCONNECT PUSHBUTTON
1 5
2
4
3
UPPER MECHANICAL RODS 0
0
0 IDLE STOP
1 MAX CLIMB ( MCL )
2 MAX CONTINUOUS / FLEX T.O. / DERATED T.O.
3 MAX T.O. STOP ( MTO )
4 REVERSE IDLE
For Training Purposes Only
RESOLVER
IDLE STOP
HIGH END OF IDLE FLAT
AUTOMATIC MODE
A/THR ACTIVE LOW EN D OF MCL FLAT
MAX CLIMB DETENT POINT
HIGH END OF MCL FLAT
MANUAL MODE
For Training Purposes Only
CRANK
CASING
ELECTRICAL
CONNECTORS THROTTLE
RESOLVER
PTS POS
0 IDLE STOP
1 MAX CLIMB 3
4 PINION
2 MAX CONTS
3 MAX T.O. POTIS ELECTRICAL
POTIS
4 REV IDLE 2 CONNECTORS
RESOLVER
5 MAX REV 1
Figure 155 Throttle Control / Artificial Feel Unit
FRA US-T TH NOV 99 Page: 311
Lufthansa Technical Training
ICE AND RAIN PROTECTION A 330
ENGINE AIR INTAKE ICE PROTECTION RR Trent 700
30-20
SPINNER ANTI–ICING
The spinner is protected from ice build up by a solid rubber nose tip which vi-
brates naturally to break up and dislodge the ice immediately it starts to form.
For Training Purposes Only
Before start up with no airflow in the system the butterfly valve remains open
by the action of the spring. As soon as a start is initiated the solenoid is ener-
gised and closes the vent. Air pressure in the upper chamber now has a force
greater than the combined spring and middle chamber force, therefore the
valve closes and will remain closed until selected ’ON’ by the flight crew, when
the solenoid will be de–energised to open and vent the upper chamber.
In the event of a power failure to the solenoid the butterfly valve will open.
LOCKING SCREW
For Training Purposes Only
ATA 78 EXHAUST
78-00 THRUST REVERSER
INTRODUCTION
The thrust reverser assists the wheel brakes in decelerating the aircraft
quickly and safely on landing.
The thrust reverser is an integral part of the fan stream duct and comprises of
two ’C’ shaped ducts hinged at the top to the aircraft pylon. The ’C’ ducts
can be opened to provide access to the core engine. Actuation of the thrust
reverser movements is initiated when the pilot has his throttle lever in the idle
detent, and the thrust reverser lever which is mounted on the pilots throttle le-
ver (piggy back) is moved to reverse thrust (deploy select) or vice versa (stow
select).
The thrust reverser pivot doors are operated hydraulically utilising the aircraft
hydraulic system pressure. The E.E.C. controls the actuation of the thrust re-
verser doors via two control valves, the Isolation Valve (I.v.) and the Directional
Control Valve (D.C.V.). Ground/air sensors ensure that the thrust reverser can
only be operated on the ground.
There is a stow switch and a Rotary Variable Transducer (R.V.T.) for each door
to indicate to the E.E.C. the position of each pivot door.
These signals are used for thrust reverser control and thrust scheduling pur-
poses. The thrust reverser can be ·locked out’ in forward thrust position to al-
low aircraft despatch with an inoperative thrust reverser.
THRUST REVERSER SYSTEM
The picture below is showing a cross section of the ·C’ ducts showing the pivot
For Training Purposes Only
doors in the forward and reverse thrust position. When the pivot doors are in
reverse thrust position a moveable plate has moved to expose a deflector
plate (kicker plate).
These plates control the efflux of fan airflow while in reverser thrust. When the
pivot door is in the stowed position the moveable plate aligns flush with the in-
ner duct.
Thus when all pivoting doors are correctly stowed no visual indications are dis-
played to the flight crew.
ISOLATION INHIBITION
SYSTEM
ISOLATION CONTROL
THRUST REVERSER
UNIT
REV REV
EEC EEC
CH A CH B
FWC 1
DMC 1
FWC 2
DMC 2
DMC 3
REV EPR
For Training Purposes Only
1.282
REV
GREEN INDICATION WHEN REVERSER IS FULL DEPLOYED
AMBER INDICATION WHEN AT LEAST ONE PIVOTING DOOR IS UNLOCKED
AMBER INDICATION FLASHES FOR 9SEC IN FLIGHT AND UNSTOWED CONDITION
SYSTEM OPERATION
SELECTING REVERSE THRUST (DEPLOY)
When the thrust reverser is selected a signal is sent to the E.E.C. The E.E.C. The stow switches send electrical signals to the E.E.C. to give an indication in
will have monitored the condition of the system, if satisfied it will send a signal the flight deck that the pivot doors are stowed.
to the Isolation Solenoid Valve (I.S.V.). On receipt of this signal the I.S.V. will
open a valve to allow hydraulic pressure to pass to the Directional Control
Valve (D.C.V.) where pressure will be directed to the stow side of the actua-
tors to overstow, this enables the locks to be released when selected.
When the throttle is at idle and the aircraft is on the ground and the E.E.C.
has monitored the release of the electrically controlled locks (third locks) the
deploy solenoid is energised and hydraulic pressure is directed to release the
primary door locks. The primary locks are released in sequence and when the
last lock is released hydraulic pressure is directed to the actuators via the
D.C.V.
This pressure releases the secondary locks – inside the actuators – to extend
the rams and comence opening the pivot doors.
Stow switches will function and send a signal to the E.E.C. to give an indication
in the flight deck that the doors are not stowed.
Rotary Variable Transformers (R.V.T.) detect movement of the doors towards
full deployment and will send position signals to the E.E.C. If the doors do not
deploy correctly the E.E.C. will signal the D.C.V. to auto restow. When the
pivot doors reach the fully deployed position the R.V.T. via the E.E.C. will give
visual indication in the flight deck that all four pivot doors have fully deployed.
If the reverser will not deploy or auto restow the E.E.C. will not let the engine
power go above reverse idle.
CANCELLING REVERSE THRUST (STOW)
For Training Purposes Only
When reverse thrust is cancelled a signal is sent to the E.E.C. The E.E.C. will
have monitored the condition of the locking and actuating systems. If satisfac-
tory it will send a signal to the I.S.V. opening a valve allowing hydraulic pres-
sure to pass to the D.C.V. and be directed to retract the actuators and co~ence
closing of the pivot doors. When the doors reach the stowed position the
primary, secondary and third locks engage.
During the engagement of the locks the doors will have been in an overstow
condition and will remain there until the E.E.C. removes the electrical signal to
the I.S.V. shutting off hydraulic pressure to the actuators. The pivot doors will
now return to their normal stow position.
HYDRAULIC CONTROL
OPERATION
The hydraulic control system consists of two Line Replacement Units
(L.R.U.’s). The I.S.V., fitted in the aircraft pylon, which isolates the thrust re-
verser hydraulic system from the aircraft supply when the thrust reverser is not
in use i.e. aircraft in normal flight.
The D.C.V., fitted on the ’C’ duct front frame, which directs pressure to the
actuators to deploy or stow the pivot doors. The diagram below shows the
system in the forward thrust position (Stow). I.S.V. de–energises shutting off
the hydraulic supply to the D.C.V. The D.C.V. de–energises to the stow posi-
tion.
The actuator piston head and rod ends connected to return. Pivot door locks
mechanically locked and vented to return.
There is no pressure to the pressure switch therefore no flight deck indication.
For Training Purposes Only
HYDRAULIC OPERATION
DEPLOY SELECTED
When a deploy selection has been made in the flight deck and all the deploy
conditions are met as previously explained, the I.S.V. and D.C.V. solenoids are
energised.
Hydraulic pressure is passed to the D.C.V. and is directed to the actuator pis-
ton rod end to overstow and to the pivot door locks to release the primary
locks, the third locks are also released electrically. The pressure switch func-
tions when hydraulic pressure has passed through the isolation valve and pro-
vides a signal to both channels of the E.E.C. The purpose of the switch is to
assist in fault diagnosis. There will only be an indication in the flight deck when
the isolation valves commanded position and the pressure switch position do
not agree. At this point in the sequencing the actuator piston head end is still
connected to return.
For Training Purposes Only
PRIMARY LOCKS
When the I.S.V. and D.C.V. solenoids are energised, hydraulic pressure is di-
rected to the ”lock in port” of one of the primary locks.
This pressure moves the release plunger which moves the latch lever and
roller away from the lock hooks. Movement of the release piston movesa valve
to allow pressure to the ”lock out port” to release the next lock in the se-
quence, when pressure reaches the fourth lock pressure from its ”lock out port”
is sent to the D.C.V. and directed to the four actuators to deploy the pivot
doors. As the pivot doors move the door pin mechanically moves the hook out
of the way. The hook spring will keep the hook in the released position and
also keep the latch lever and roller in the unlocked position even in the absence
of pressure on the release piston.
When a stow selection is made the D.C.V. solenoid is de–energised and re-
moves the pressure from the ”lock in port” the piston spring moves the release
plunger out of the way. The action of the pivot doors closing, mechanically
moves the hook into the locked position, the latch spring moves the latch lever
and roller into a position to keep the hook locked.
For Training Purposes Only
MAINTENANCE PRACTICES
THRUST REVERSER DEACTIVATION/ACTIVATION
This task explains the procedure for deactivating and activating the thrust re-
verser by inhibiting the isolation valve by the use of the manual inhibit lever.
Refer back to the description and operation of this chapter to remind you of the
system.
The procedure is quite straight forward and is as follows:–
S Open right hand fan cowl door.
S Get access to the isolation control valve unit.
S Remove the quick release pin.
S Move lever to inhibited position.
NOTE:
By referring back to the diagram of the isolation valve in the description and
operation section of this chapter it can be seen that the isolation valve is now
mechanically held in the deactivation position and that an indication of the posi-
tion of the lever is sent to both channels of the E.E.C.
Activation is carried out as follows:–
S Open right hand fan cowl door.
S Get access to the isolation control valve unit.
S Remove quick release pin.
S Move lever to normal position.
S Put quick release pin back into the isolation control unit to keep the
inhibit lever in the normal (activated) position.
For Training Purposes Only
MAINTENANCE PRACTICES
THRUST REVERSER DEACTIVATION FOR FLIGHT
This procedure allows you to fly with an unserviceable thrust reverser, local
regulatory authorities may have to be consulted as to when this procedure can
be used.
WARNING:
You must deactivate the thrust reverser before you do work on or around it. If
you do not, the thrust reverser can operate accidentally and cause an injury
and/or damage.
S Open fan cowl doors.
S Remove inhibition bolt attachment covers (5) from pivot doors.
S Remove the 4 inhibition bolts from the keep position by removing the
clamps and lock plates.
S Fit bolts through the holes in each pivot door and into the inhibition bolt
holes in the front frame.
NOTE:
The longest bolts are fitted into the lower pivot doors.
S Tighten bolt until the doors are the same level as the structure around them.
S Make the bolts safe, fitting the lock plates and screws.
S Torque load the screws to lOO lbf/in (1,13 MdaN).
S Fit the inhibition bolt attachment covers (5) to the bracket (19) with
screws.
S Close the clamps and lock them with the screws.
The inhibition bolt heads are painted red for ease of identification.
For Training Purposes Only
NOTE:
This procedure must never be used to lock out one defective pivot door only.
Installation Procedure
CAUTION:
If you have installed a replacement RVT mounting plate, you must adjust it
before you install the RVT
S Install the RVT on the dowel and the mounting plate.
S Lift the shaft lock then install the screws and washers and torque load to
35 lbf/in (0,4 mdaN).
S Make sure the electrical connectors are clean before connecting.
S Fit the access panel.
S Activate the thrust reverser.
For Training Purposes Only
IGNITION UNITS
Each unit has a case assembly and an ignition exciter. An input of 115
volts 400 Hz A.C. power is supplied by the aircraft electrical system. This
supply is transmitted to a relay in the Power Control Unit (P.C.U.) which is
controlled by the E.E.C.
The exciter is a capacitive discharge circuit. The exciter changes the in-
put voltage to an output voltage of 2.7 to 2.9 K volts. Energy is stored in the
ignition unit at 8 to 11.3 joules. This energy is released by the exciter at the rate
of 60 to 135 sparks per minute.
For Training Purposes Only
1 Emergency Bus
2 Normal Bus
For Training Purposes Only
IGNITER PLUGS
The igniter plug is a surface discharge type. It has a body and a ground
electrode, it also has a centre wire with a centre electrode at the tip. The centre
wire is sealed with glass and has insulation along its length.
The space between the centre electrode and the ground electrode is filled
with a semi–conductive material. The igniter plug has a contact button which
touches the contact button in the ignition lead.
OPERATION
When the ignition system is energised an electrical current flows through the
centre wire and the centre electrode of the igniter plug. The current flows
through the semi conductor to the ground electrode. This current produces
a magnetic field which ionises gas near the igniter tip. This gives a low resis-
tance path for the energy from the ignition unit and a pulse of energy occurs.
The energy pulse gives a high energy spark from the
centre electrode to the outer electrode. The electrical current flows through the
igniter plug body and to the outer conductor of the ignition lead and on to
the ignition unit case.
For Training Purposes Only
ATA 80 STARTING
80-00 STARTING
STARTING SYSTEM INTRODUCTION
The engine starting system provides the power which turns the H.P. rotor to Ignition is provided by two ignition plugs which can be operated together or
a speed at which an engine start can occur. independently. The operation of one igniter plug is called single ignition,
The system comprises: the operation of both igniters is called dual ignition. Single ignition is used for
ground starts. Dual ignition is used for manual–starts, in–flight starts, auto–
S An air starter motor
relight, and for continuous ignition.
S A start control valve
S Air ducting
The E.E.C. controls the opening and closing of the start control valve and
S Dual ignition system the electrical supply to the ignition units.
S Start control panels in the flight deck
Air is used to turn a turbine in the starter motor which provides the torgue at
the starter output shaft. The starter motor being fitted to the front face of the
external gearbox turns the gears, and drives a drive shaft which spans the
by–pass casing to the gas generator which will turn the H.P. rotor.
To start the engine it is necessary to:
S Rotate the engine to induce an airflow through the H.P. section.
S Provide the correct quantity of fuel to the combustion chamber.
S Ignite the resultant air/fuel mixture.
Air to operate the air starter motor comes from:
S A ground air supply.
S The auxiliary power unit (A.P.U.).
For Training Purposes Only
STARTER DUCT
The starter air duct flanges are connected together by ’v’ band coupling
clamps. Air leakage is prevented by the ’E’ type seals that are located be-
tween the mating flanges. There are two flexible joints which let the engine
move, in relation to the aircraft pylon, without damage to the ducts. These
flexible joints also help align the pylon duct with the aircraft duct.
For Training Purposes Only
START PROCEDURES
PRE–START
S Thrust Lever – Idle
S Master Switch – Off
S Rotary Selector – Norm
S Manual Start Push Button – Off
S Aircraft Booster Pumps – On
AUTO START
S Rotary Switch – Ign Start
S Master Switch – On
S After Successful Start
S Rotary Switch – Norm
DRY CRANKING (ROTATION)
S Rotary Switch – Crank
S Manual Start Button – On
S Engine Accelerates to Maximum Motoring Speed
During dry crank the starter motor operates but the P.R.S.O.V. and both
ignition systems remain inoperative.
For Training Purposes Only
N3 25%
N3 IS AT 50%
For Training Purposes Only
CONTINUOUS IGNITION
Move rotary switch ’NORM’ to ’IGN START’.
N3
N3 AT ABOUT
50%
For Training Purposes Only
N3