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Class 41 PDF
Class 41 PDF
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Gear Nomenclature (6.1)
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Important definitions
• Velocity ratio=mV=angular velocity of output
gear/ angular velocity of input gear=pitch diameter
of input gear/pitch diameter of output gear
• Torque ratio=mT=torque at output gear/torque at
input gear
• mT=1/mV
• Gear ratio=mG=Ngear/Npinion, mG is almost always
greater than one
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Fundamental law of tooth gearing (6.2 and 6.3):
velocity ratio must be constant as gears rotate
3 4
If gear tooth profile is that of involute curve
then fundamental law of gearing is satisfied
Involute curve: path generated
by a tracing point on a cord as the cord
is unwrapped from base cylinder
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Generating gear teeth profile
Steps:
•Select base circles
•Bring common normal AB
•Draw involutes CD, EF P
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Gear action
Angular velocity of
Gear 3 / angular
Velocity of gear 2 =
O2P/O3P = constant
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Fundamental law of gearing:
The common normal of the tooth profiles
at all points within the mesh must always
pass through a fixed point on the line of
the centers called pitch point. Then the
gearset’s velocity ratio will be constant
through the mesh and be equal to the ratio
of the gear radii.
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Base circle radius =
Pitch circle radius cos
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Initial contact: B
Final contact: C
• Contact ratio(mp)=
Where,
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Minimum numbers of teeth to avoid
interference
• Motion is transferred through pinion to
the gear. AB is tangent to the base
circles. Theoretically specking, the
addendum circles of pinion and gear
may respectively pass through A and
B. hence
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Continue..
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Continue..
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Standard gears: American Association of Gear
Manufacturers (AGMA) (6.4)
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Template for teeth of standard gears
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AGMA Specifications
• Diametral pitch, pd=1, 1.25, 1.5,…,120
• Addendum of pinion = addendum gear
• Observations
– The larger the pitch, the smaller the gear
– The larger the angle of action: the larger the
difference between the base and pitch circles,
the steeper the tooth profile, the smaller the
transmitted force.
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AGMA Standard Gear Specifications
Parameter Coarse pitch Fine pitch
(pd=N/d<20) (pd=N/d>20)
Pressure angle, 200 or 250 (not common) 200
Addendum, a 1/pd 1/pd
Dedendum, b 1.25/pd 1.25/pd
Working depth 2.00/pd 2.00/pd
Whole depth 2.25/pd 2.2/pd+0.002
Circular tooth thickness 1.571/pd (circular pitch/2) 1.571/pd
Fillet radius 0.30/pd Not standardized
Clearance 0.25/pd 0.25/pd+0.002
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Min: 0.25/pd
1/pd
/pd
1.25/pd 1.571/pd
d=N/pd
0.25/pd
0.3/pd
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Planetary (or Epicyclic) Gears (10.4)
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Planetary gear
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Components of a planetary gear
Planet
Carrier
Input shaft
Sun gear
Ring gear
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A variant of a planetary gear
Carrier
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Planetary gears in automotive
transmission
Planetary gears
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Velocity Analysis Of Planetary Gears (10.6, 10.7)
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Velocity analysis of planetary gear
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This program finds the velocities of the remaining links given
the velocities of two links in a planetary gear.
Input:
Number of teeth of sun, planet and ring gears, N1, N3, N4,
respectively.
N1 30
N3 35
N4 100
3 100
4 120
1 100
2 100
12 100
Given
3 0
4 1
1 2 12
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1 2 12
N1
3 2 12
N3
N1
4 2 12
N4
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