KK JH QM PM

KAIZEN NO.
KAIZEN IDEA SHEET ACTIVITY
LOSS NO./STEP
RESULT AREA P Q C
DEPARTMENT : Sinter Plant AREA/EQUIPMENT : PD Bag Filter chimney opacity shut off valve TPM CIRCLE NA
air pressure line.
KAIZEN THEME - Due to low air pressure at shut off valve of PD bag IDEA :- In order to avoid such malfunctioning its shut off valve air BENCHMARK
filter opacity, this valve not working properly & opacity value also line is conncted directly with air receiver tank.
malfunctioning.
TARGET

KAIZEN START
KAIZEN FINISH

LEADER
MEMBER
MEMBER
MEMBER

MEMBER

BEFORE AFTER
Due to air pressure low at shut off valve of PD opacity, its opacity After providing proper air pressure(i.e 4kg) at shut off valve, now TANGIBLE
value directly affected & malfunctioning. it is working properly & opacity value not malfunctioning. 1

2
3
4
5
INTANGIBLE
1
2
(ILLUSTRATE WITH PHOTO/SKETCH) (ILLUSTRATE WITH PHOTO/SKETCH) 4
5
ANAYLSIS - RESULT SC
Q. WHY - 4kg air pressure was not provided at that floor? 1. Now its opacity value showing properly.
 1. Now its opacity value showing properly.
A. As per the drwaing there is no provision for air line. SL. NO.

(ILLUSTRATE WITH BAR/LINE GRAPH)

 SHE OPTM DM ET

D S M
RCLE NAME:

MARK

START 19.07.2019
FINISH 28.07.2019
TEAM MEMBERS
R Pradyumna Kumar Sahoo
R Ajay Naik
R Ram Lakhan Prasad
R

BENEFITS
BLE

Due to proper pressure , now less maintenance required.

GIBLE
E&I team moral boost up.

SCOPE & PLAN OF HORIZONTAL DEPLOYMENT

AREA/ EQUIP NO. TARGET RESPON- STATUS
DATE SIBILITY