Main Burner Capacity (D100-6-414 KW)during Gas Selected

Fuel Mixed Gas Coke Oven Gas

Volume 178 Nm3 / h 89 Nm3 / h
Temperature 40 °C 40 °C
Volume 1,000 kg / Nm3 0,550 kg / Nm3
Density 30,0 mbar 30,0 mbar
LHV 2000 kcal / Nm3 4000 kcal / Nm3

Main Burner Capacity (D100-6-540 KW)during Gas Selected

Fuel Mixed Gas Coke Oven Gas

Volume 232 Nm3 / h 116 Nm3 / h
Temperature 40 °C 40 °C
Volume 1,000 kg / Nm3 0,550 kg / Nm3
Density 30,0 mbar 30,0 mbar
LHV 2000 kcal / Nm3 4000 kcal / Nm3
• Before initial start-up, check whether pipings have been cleaned according to
instruction and tested under pressure.
According to instructions, all safety armatures are to be checked in view of function.
• Close all gas or oil shut-off devices at the burners.
• Switch on combustion air,Iginition Air & Combustion fan as well as ID fan.
• Put control devices into manual operation and completely open air butterfly valves of
all zones.
• Open all air shut-off valves at the burner as well as furnace doors and waste gas
dampers. Aerate furnace and waste gas flues according to local regulations.
• Exhaust the air from gas pipes and gas according to local regulations, even when
piping have been tested under pressure with nitrogen.
• Check whether the oil pump has been put into operation according to instruction and
runs faultless.
• After sufficient ventilation, prepare burner ignition and open safety shut-off valve and
main gas valve. Gas safety shut-off valve and/or main gas valve to be opened. Gas
respectively oil control devices to be adjusted to approx. 1/4" open.
 Krom Schrader make Tightness Control Monitor for Leakage Test OF COG

• Tightness control consisting of electronic monitoring unit and additional

• external pressure switch
• Testing independent of type of gas at any inlet pressure
• Short test period owing to logic decision in the program sequence
• Adjustable test instant permits fast system start
• Adjustable test period for adaptation to various test volumes, inlet
pressures
• and leakage rates up to 10 min.
• High level of safety thanks to self-monitoring electronics
• EC type-tested and certified design
Pressure Switch for Gas DG Series Make Krom Schrader

Application
Field of application in acc. with EN 1854.
For gas, air and fumes.
Switching ranges from 0.4 to 500 mbar, see
table specifications.
The pressure switches DG can also be used
as special-design pressure switches as defined
Solenoid Valve Make UNI with EVA series Main Burner Valve
Pilot Burner Solenoid Valve Make VMR
Pressure Regulator Valve on Pilot Gas Line
 BURNER MANAGEMENT SYSTEM FOR SINTER PLANT 4.5 MTPA
 FBB Make Standard Burner With only one electrode for ignition as well as ionization.

 Two types of main burners located in centre and side have different capacity in volume/hr.

 All 36 burners are top fired with pilot control and without flame sensor.

 Normally burner has four modes with the Type of Gas Selection-

1. HEATUP MODE
2. FLOW CONTROL MODE
3. PRESSURE CONTROL MODE
4. LOW FIRE MODE
 Before Start Up the pressure of Mixed Gas/Coke Oven Gas
Working Pressure-105 mBar
Maximum Pressure(Trip Limit)-150 mBar
Minimum Pressure(Become unhealthy)-40 mbar
 FOLLOWING STEPS AFTER CHECKING START INTERLOCKHAS TO BE FOLLOWED

 Execute start push button after checking start interlock (500ms ) and u will find following steps getting
executed in SFC

 Release integrator for purge .

 start Main burner leakage test (1s).
 Main burner check time elapsed 1 sec.
 Purge volume achieved (main burner complete).
 Pilot burner leakage test.
 Purge volume achieved(pilot burner) and time elapsed .
 Wait time for 2 sec.
 Close YS 8408 vent valve (Within 5 sec).
 Release to open YS 8406 & YS 8407(Within 1 sec).
 All selected burners will start igniting and shall be taken in
operation .