KK JH QM PM SHE

KAIZEN NO.
KAIZEN IDEA SHEET ACTIVITY
LOSS NO./STEP
RESULT AREA P Q C D
DEPARTMENT : Sinter Plant AREA/EQUIPMENT : PBB WEIGH FEEDER TPM CIRCLE NAME:

KAIZEN THEME -Continous hopper vibrator motor IDEA :- Replacement of old motor with comparative BENCHMARK
breakdown due to heavy motor weight. light weight motor.
TARGET

KAIZEN START
KAIZEN FINISH
T
LEADER
MEMBER
MEMBER
MEMBER

MEMBER

BEFORE AFTER
Initial old vibrator motor sp was 0.55 kw,FLC 1 AMP and Old vibrator motor replaced with light weight 0.24 TANGIBLE
1500 rpm. kw,FLC 0.41 amp and 3000 rpm . 1 Now no further damage of vibrator
2 100% availiability of equipement.
3 No further base crack observed.
4
5
INTANGIBLE
1
2
3
ANAYLSIS - RESULT SCOPE & PLAN O
Q. WHY continous vibratormotor breakdown occur ? 1.Due to light wt motor base damage was not
A. Due to damage of bearing & bearing housing. observed. SL. NO. AREA/ EQUIP NO.
Q. WHY above problem arrise? 2.No further damage of bearing & bearing housing
observed.
A. Due heavy weight of motor as compared to hopper base... 3.Easy material flow .
(ILLUSTRATE WITH BAR/LINE GRAPH)
 OPTM DM ET

S M

02.03.2019
05.03.2019
TEAM MEMBERS
SS dhool
sachin
Tarun chouhan

BENEFITS

ge of vibrator motor observed..

equipement.
k observed.

PE & PLAN OF HORIZONTAL DEPLOYMENT

TARGET DATE RESPON-SIBILITY STATUS