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Abstract
Purpose – In 2003, Walmart issued a sensational RFId mandate for its top 100 suppliers, including a detailed deployment plan under compelling
deadlines. After seven years, very little of that mandate has become a consolidated industry practice. This paper aims to try to offer a complete and
thorough explanation of the reasons behind this fact, providing a sound strategic view of what is happening and could happen in the future.
Design/methodology/approach – The study is based on a twofold methodological approach: first, it relies on an in-depth literature review covering
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the assessment of RFId applications in the fast moving consumer goods (FMCG) industry; second, it leverages on a five-year research program carried
out by the RFId Solution Center of Politecnico di Milano in cooperation with GS1 Italy, which provided both quantitative data (used to develop and feed
an analytical profitability assessment model) and qualitative knowledge to understand the “soft” implications of RFId adoption in the industry.
Findings – Despite the great potential of RFId technology, there are still some significant barriers preventing its diffusion. Case-level tagging is
required to enable a substantial redesign of the supply chain, but profit-sharing and reading reliability should be carefully considered to ensure
economic and technological feasibility. The comparison with the fashion industry evidences some key success factors of RFId; while some of them are
industry-specific, others can be replicated in the FMCG as well, but further efforts are still needed.
Originality/value – This is one of the first attempts to provide a comprehensive analysis of RFId potential in the FMCG supply chain, taking into
account all the major factors involved. Moreover, the quantitative results illustrated in the paper could be a valuable support to companies in defining
their RFId strategies.
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impasse, using quantitative data as well as qualitative confidence in the RFId benefits and, consequently, in the
judgment, and providing a sound interpretative view of what project profitability generates a greater perception of risk, thus
is happening and could happen in the future. preventing companies from investing in the technology (Dutta
Consistently with the objectives, the remainder of this paper et al., 2007; Reyes and Jaska, 2007; RFId-IPO, 2007).
is arranged as follows. Section 2 provides a classification of However, as discussed in the introduction, despite the
the main scientific contributions on RFId applications in the numerous studies illustrating the RFId benefits in the
FMCG supply chain. Section 3 illustrates the research FMCG supply chain, the technology is not yet adopted by
framework. Section 4 compares RFId with traditional barcode most of the companies in the industry. Other factors can
technology, and outlines the profitability impact from a supply explain this situation, e.g. the non-homogeneous distribution
chain perspective; then section 5 analyzes the profit-sharing of costs and benefits among the supply chain actors (“profit-
issue, so as to address how the increased profitability needs to sharing”) and the impact of the (un)reliability of technology.
be managed within manufacturer-retailer business While the profitability of RFId applications has been studied
relationships. Section 6 deals with technology reliability and by numerous authors, these other factors have received
analyzes the implications of having a less than 100 percent limited attention from academic literature, with just a few
reading rate, whereas section 7 discusses the benchmark with authors mentioning them in their analyses (cf. Table I).
the fashion industry. Finally, Sections 8 draws some Moreover, as evident from a detailed analysis of the papers
conclusions and suggests future research paths. reported in Table I, despite the numerous activities impacted
by the RFId introduction, it is still difficult to identify a
2. Literature review compelling “killer application”, i.e. an area of strong and
undisputable benefit over existing auto-id technologies, able
RFId technologies have attracted much attention from to drive the technology adoption in the industry.
academicians and practitioners in recent years, and the This paper aims to fill this gap. It presents a complete
number of papers published in international journals is analysis of the three high-level factors mentioned above (i.e.
growing exponentially. The deep literature review carried out RFId profitability, profit-sharing, business impact of the
by Ngai et al. (2008) highlights that the first contributions technology’s partial unreliability) and a comparison with the
mainly focus on technological issues, e.g. tag, reader and fashion industry in order to provide an interpretative view of
antenna performance measures. However, as the technology what is happening and could happen in the future in the
has become more and more mature, increasing attention has FMCG supply chain. In fact, although all these factors have
been paid to business and organizational issues. In this regard, already been studied at least to some extent, an analysis of
Miragliotta et al. (2009) provide a taxonomy of the main their joint implications is still missing.
academic contributions on the evaluation of RFId
applications. Specifically, the authors distinguish between:
.
qualitative analyses of the value of RFId (“qualitative”),
3. Research framework
which describe the strategic implications of applying RFId Given the aim of proposing a comprehensive analysis of RFId
to supply chain management, provide a taxonomy and a adoption in the FMCG supply chain, this paper relies on a
qualitative evaluation of the benefits, and analyze the quite articulated research framework (cf. Figure 1).
implementation process; The first pillar of this framework is represented by a new
.
quantitative analyses based on empirical evidence elaboration of the ROI analysis illustrated in Miragliotta et al.
(“empirical”), which seek to provide both a taxonomy and (2009). The original analytical model, which will be shortly
a quantitative evaluation of the benefits stemming from the recapitulated in the paragraphs following in terms of modeling
adoption of RFId, relying on case and field studies; and extent, analyzed activities and considered cost items, is used
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in this paper to give a broader perspective of the RFId Milano. These tests, whose outcomes are shortly illustrated in
adoption trends. The results in Miragliotta et al. (2009) will section 6, were used to measure the reading effectiveness of
be further expanded here through an enriched sensitivity some best-of-breed RFId solutions in a real life environment
analysis (cf. section 4). Finally, the two main perspectives, and especially to figure out which modifications to the
that of the overall supply chain profitability and that of the packaging design and to the internal logistic processes need to
profitability of each single player (i.e. manufacturer and be done in order to achieve a 100 percent reading target. This
retailer), will be discussed (cf. section 5). information is then included in the ROI evaluation model in
The second pillar is represented by an extensive order to look for a global optimum, made up of the best
technological analysis, relying on hundreds of reading tests combination of better-performing but more expensive tags,
performed at the EPC Lab of GS1 Italy under a joint product packaging modifications and process redesign
cooperation program between GS1 Italy and Politecnico di interventions.
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The third pillar is represented by a more judgmental analysis et al., 2009). This question is crucial because the barcode –
in which the FMCG supply chain is benchmarked against the especially in combination with WiFi infrastructures – allows
Fashion industry (cf. section 7). The parallel is intended to very high levels of efficiency and accuracy to be reached, and
illustrate the major factors explaining the faster adoption rate the additional productivity benefits promised by RFId could
of RFId technologies in the Fashion supply chain, in order to be insufficient to justify the additional capital and operational
analyze whether they are specific of this industry or, hopefully, expenditures. Politecnico di Milano and GS1 Italy dedicated a
they are to some extent common with the FMCG, and can specific research stream to this topic over a period of three
therefore be levered to promote the diffusion of RFId. years. The methodological approach, the numerical results
and the validation process have been detailed by Miragliotta
4. RFId vs barcode: a profitability analysis et al. (2009). In this paper the main quantitative results of the
latter study will be briefly recalled and the outcomes of
4.1 The analytical model additional sensitivity analyses will be illustrated, focusing on
RFId is the most powerful auto-id technology available today: high-level conclusions concerning the profitability advantages
its distinctive features (direct line-of-sight not needed, of RFId with respect to the barcode.
multiple readings, higher memory capacity and robustness, The model reproduces the entire FMCG supply chain and
to name a few) allow to speed up processes and to increase the relevant activity drivers to assess the costs and benefits of
accuracy in data collection as never before (Jones et al., 2005, RFId adoption in the industry, which resulted from direct
Martinez-Sala et al., 2009, Roh et al., 2009). Nevertheless, interviews with managers and operational employees of about
RFId has to face the strong competition of other auto-id 30 companies. As shown in Figure 2, the supply chain is
technologies, including the leading one, i.e. the barcode, structured in five stages, three regarding the manufacturer’s
which may be less performing, but is also much cheaper and network (plant, plant warehouse and distribution center) and
simpler. Since the 1970s, companies have adopted the two involving the retailer’s network (distribution center and
barcode to improve data management and handling store). The products flow across the supply chain in full pallet
efficiency throughout the supply chain, as illustrated by loads until they are picked by case in the retailer distribution
numerous articles and white papers (Brown, 1997; McCathie center, and mixed pallet loads are shipped to the stores. The
and Michael, 2005; Beck et al., 2007). The massive diffusion model includes all the handling activities from the end of the
of the barcode is also proved by the fact that about 90 percent manufacturer production line to the receiving docks at the
of Fortune 500 companies have automated their warehouses store, which are summarized in Table II.
with barcode systems (Varchaver, 2007), and that the British The information collected during the interviews was used to
Science Association (www.britishscienceassociation.org) develop the analytical model, which was extensively validated
included the barcode in the top-ten “inventions” that with sample companies. The assessment of the benefits is
changed the world. based on the well-established activity based modeling
The question of profitability when switching from barcode approach, and consists in comparing the time and costs of
to RFId is probably the first one that both researchers and the operational activities before and after the RFId
practitioners have asked since the Walmart mandate, and introduction. For illustrative purposes, The Appendix
much knowledge has been gathered in these years, analyzing reports the activity-based model proposed for the receiving
all the internal logistics processes (Attaran, 2007; Fosso activity in the retailer distribution center. Two RFId scenarios
Wamba et al., 2008) and the implications on data are considered in the model, i.e. RFId tags placed only on
management (Chalasani and Boppana, 2007; Welbourne pallet loads (R1) and RFId tags placed on both pallet loads
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Receiving £ £ £ £
Putting away £ £ £ £ £
Storage £ £ £
Inventory controls £ £ £
Order assembly £ £ £
Shipping £ £ £
Complaints management £ £ £
Visibility-related
Out-of-stock reduction £ £ £ £ £
Contentious issues reduction £ £ £ £ £
Shrinkage reduction £ £ £ £ £
Note: In the manufacturer plant, the putting away activity includes only the movement of the pallet loads to the plant warehouse
and cases (R2). In both scenarios, the tags are initialized at cases/year was studied. Figure 3 illustrates the cost reduction
the end of the production line according to the electronic enabled by RFId (ecent/case) from the entire supply chain
product code (EPC) standard, which states that a unique point-of-view.
identifier must be written on the tag. The benchmark adopted In the R1 scenario, i.e. when tags are applied to pallet loads
to assess the technology impacts is represented by a base-line only, the benefits are comparable with the increased
scenario that assumes that every distribution center and store operational expenditure (1.92 ecent/case, i.e. about e1.15/
is equipped with a Wi-Fi network and that barcodes are used pallet load). The automatic identification of the pallet loads
for 100 percent of current identification needs. generates improvements mainly in the receiving and putting
The assessment of the costs incorporates the evaluation of away activities. There are also benefits in dispatching as a
the capital (CapEx) and operational expenditure (OpEx) in result of automatic identification and the elimination of
the two RFId scenarios. The CapEx includes the costs of controls. Conversely, order preparation is not significantly
hardware (e.g. readers, antennas, tags), the software affected in the R1 scenario, and the same is true for out-of-
(middleware and software development/integration), and stocks, contentious issues and shrinkage. The benefits
project management (design, implementation, test and achieved in the R2 scenario, i.e. RFId tags on both pallet
change management, project management). The OpEx loads and cases, are much higher than in the previous one
includes the cost of tags (on pallet loads and/or cases), the (12.44 ecent/case, i.e. e7.5/pallet load). In addition to the
maintenance of the RFId infrastructure, and the information previously described advantages, there are also significant
transmission costs. gains in the handling activities performed on cases (e.g.
picking, controls on mixed pallet loads, receiving in the
4.2 Results retailer DC and at the point of sale) and in visibility-related
The analytical model was instanced by Miragliotta et al. benefits (i.e. mainly shrinkage and out-of-stocks), which
(2009) to quantify the benefits enabled by RFId, and to assess account for 30 percent of the overall benefits.
the investment profitability. In the aforementioned study, a From a supply chain perspective, the above-mentioned
focus-group methodology was adopted to gather inputs benefits lead to a payback time which is often far from being
intended to be representative of the average FMCG supply attractive. Table III illustrates the results obtained in the two
chain. Specifically, a general supply chain handling 30 million RFId scenarios (R1, R2) considering two levels of tag prices
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Figure 3 The benefits enabled by RFId technology in the FMCG supply classes of cost drivers have been considered, i.e. time to
chain: breakdown by activity perform identification and counting activities (i.e. initial
operational efficiency), initial level of out-of-stock at the POS,
and the product value. Table IV reports the ranges of values
considered for the sensitivity analysis, whereas Figures 4 and
5 report the impacts on the payback time. While a variation in
the initial operational efficiency affects both RFId scenarios,
the change in the other two variables impacts only on stock-
out costs and therefore only on the R2 scenario.
As apparent from Figure 4, the application of RFId tags
exclusively on pallet loads (R1) becomes a bit more attractive
only in those supply chains characterized by very low initial
operational efficiency, irrespective of the costs of the tag. Read
it another way, this scenario carries limited benefits when
compared with the use of barcodes, and therefore investments
in RFId technology can be hardly justified except when the
investment brings a leap-forward increase from a very
inefficient current state. The situation is significantly
different when RFId tags are also put on cases (R2), as
shown in Figure 5a. In fact, a lower tag price (i.e. 5 ecent/tag)
leads to very short pay-back times also in those supply chains
characterized by good initial efficiency, which is the typical
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Figure 6 The benefits enabled by RFId technology in the FMCG supply chain: breakdown by supply chain member
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Table V Payback time – manufacturer and retailer (by metal) so that some tags may be unreachable by the
interrogator’s field, or, if reached, may not respond.
Payback time Table VI reports the outcome of several technological tests
RFId Tag unit Supply carried out at the EPC Lab of GS1 Italy (Ferro et al., 2008).
scenario cost Manufacturer Retailer chain The tests consisted in reading the RFId/EPC tags applied on
R1 10 ecent/tag 8 years 6.5 years 7.5 years all the cases within a pallet load when moving it with a forklift
5 ecent/tag 7 years 5.5 years 6 years through an RFId gate made of an RFId reader and four
R2 10 ecent/tag 1 1.5 years .10 years antennas. This simulates the typical environment when
5 ecent/tag 1 1.5 years 3 years receiving and shipping activities are performed. It can be
noted that the technology performances depend on the
product and/or packaging features: specifically, the
For the sake of simplicity, products can be divided into “RF- concurrence of high amounts of small cases on the pallet
friendly” and “RF-hostile”. Where “RF-friendly” products loads and the presence of liquid and/or metal might lead to
are considered, all the tags can be easily read in almost every reading failures.
operational process of the supply chain. Usually, “RF- In order to understand the implications of reading failures,
friendly” products have certain characteristics – regarding the type of RFId application should be considered. Basically,
the products themselves, the primary packaging, the RFId can be adopted to support:
secondary packaging and the pallet layout – that do not
.
transactions between two parties when official documents
prevent the radio frequency field generated by the reader to are exchanged (e.g. check-out process in a POS); and
.
operational activities, with the aim of improving the
reach the tags located on the cases, so that enough energy can
efficiency and accuracy of handling activities (e.g. receiving,
be harvested to wake up the tag and respond to the
picking, etc.).
interrogating reader. Products not containing liquids and/or
metals usually belong to this class. When “RF-hostile” The former require, by definition, 100 percent reading
products (i.e. containing liquids and/or metals) are reliability, since the financial transactions must rely on precise
considered, the energy transmitted in the UHF radio- product identification. The latter, instead, could be
frequency field might be absorbed (by water) or reflected implemented even with less-than-100 percent reading rates,
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Table VI Technological tests carried out at the EPC Lab of GS1 Italy – main outcomes
Product Small cakes Pet food Bleach Coke (1) Shampoo Ground coffee Coke (2) Milk
Category Dry Dry Liquid Liquid Liquid Metal Liquid and metal Liquid and metal
Secondary packaging Cardboard Cardboard tray þ Cardboard Plastic film Cardboard Plastic film Cardboard tray þ Cardboard
plastic film plastic film
Primary packaging Plastic Plastic bag Plastic bottle Plastic bottles Plastic bottle Aluminum film Aluminum cans Tetrapack
No. cases per pallet 54 18 45 72 96 84 117 120
Reading rate (%) 100 100 100 100 47 0 92 98
although the achievable benefits would be reduced. (e.g. pallet layout, flow speed, single vs. massive reading,
Therefore, the consequence of the reading failures reported etc.).
in Table VI is that RFId cannot be adopted to automate This evidence explains why the solution of reading
financial transactions (e.g. to issue an invoice just by scanning problems is so complex: the actors who control these levers
the pallet content), but it can already be introduced to (product and packaging design, logistic processes and
support the logistic process operations (e.g. to speed up the technology solutions) are different, and may have conflicting
reconciliation between the goods received and the shipping objectives.
list). Of course, reading rates lower than 100 percent limit the In order to illustrate this concept, consider the case of the
profitability of the innovation, reducing the feasible logistic process of a very RF-hostile product: ground coffee
application areas and the degree of automation of the with aluminum packaging, whose characteristics are
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Figure 7 The costs of coordinated investment (technology, process and product features) to reach 100 percent reading accuracy
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Figure 8 Ground coffee with aluminum primary packaging – secondary and tertiary packaging redesign to assure RFId reliability
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that, in every layer, four internal cases were hidden and For illustrative purposes, the model is applied to the supply
therefore unreadable. In the new pallet configuration every chain of a medium-large manufacturer, who annually
case has at least one face on the outside of the pallet; produces 4.2 million cases of ground coffee. Once again,
moreover, the external face is always the same (i.e. the shorter the ROI tool distributed by GS1 Italy has been used to obtain
face), so that one single positioning of the tag will work for the presented results. Tables VII and VIII respectively report
every case. All the logistics parameters of the new solution are the main inputs and the results obtained. As before, the non-
equivalent (or superior) to the initial ones. discounted payback time has been used to compare the
After these modifications to both the secondary and tertiary solutions.
packaging, two technological alternatives have been The investment is not profitable in the technology-oriented
considered. The first scenario, named “technology scenario, whereas a payback time of 5 years can be reached if
oriented”, does not require any other significant process a process re-design is also performed and low-cost tags are
change, so high-performance tags (25 ecent/tag) are used in used. A sensitivity analysis showed that when considering a
order to achieve perfect reading reliability when the pallet lower initial performance in terms of quality and service level
load passes through a reading gate (e.g. a loading/unloading requirements and handling efficiency, both alternatives
dock provided with RFId reader and antennas). In the second become profitable, but the process-oriented alternative once
scenario, named “process oriented”, low-cost tags (10 ecent/ again provides greater profitability.
tag) are used on the cases, but in order to obtain a 100 The case of ground coffee with aluminum packaging shows
percent reading rate a process modification is needed: more that only the concurrent optimization of all the available levers
specifically, a rotating station is introduced to identify all the can lead to improved reading performance still maintaining a
cases on the pallet load, thus increasing the time required to good investment profitability. Unfortunately, this requires to
perform the handling activities. Both alternatives have been include many actors in the solution process (in this case, the
validated with the production manager of a prominent coffee coffee producer, its packaging suppliers and all the retailers
manufacturer, have been tested in collaboration with the EPC who may handle that kind of pallet), increasing the
Lab of GS1 Italy, and their related costs have been assessed coordination effort and complicating the profit-sharing
using the model described in section 4. issue, as explained in section 4.
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Table VII Ground coffee with aluminum primary packaging – main suggested in sections 4, 5 and 6, a detailed comparison
inputs between these industries may help shed light on the future
diffusion of RFId in the FMCG sector as well.
Manufacturer Manufacturer Retailer With regard to the first issue, i.e. profitability, it is pretty
plant DC DC evident that the starting efficiency level of the fashion industry
Forklifts 7 8 18 is much lower if compared to FMCG (Miragliotta et al.,
Order pickers – 15 20
2010), and therefore performance improvements via RFId are
easy to obtain. For instance, although an increasing attention
Unloading docks – 15 20
has been paid to productivity improvements in recent years,
Loading docks 6 15 25
several fashion companies have not yet adopted standard
barcodes to support their supply chain processes. In this
General parameters scenario, the RFId profitability is enhanced also by the fact
Flow of cases per that Fashion products are often high value and high margin:
year (cases/year) 4,200,000 this makes some benefits more significant than in the FMCG
industry (e.g. stock-out reduction, cf. section 4).
Manufacturer plant With regard to the second issue, i.e. profit sharing, as a matter
Packaging lines 5 of fact there are several cases in which the same company owns
both the production and distribution networks, thus
Efficiency eliminating the profit sharing issue from the start (cf. section
Time for a single 5). When this is not true, the brand owner generally has strong
bar-code scan (s) 6 contractual levers to influence its distribution channel
Counting of the (e.g. franchising contracts) so that the actor who pays for the
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cases in a pallet tag (i.e. the brand owner) has an adequate bargaining power
load (s) 15 with respect to the actor who has the largest benefits (i.e. the
retailer). For instance, a large fashion manufacturer in Italy is
considering to charge a large fraction of the RFId tag cost to
Moreover, it is impossible to imagine that every single reading its retailers, as a counterpart for the increased efficiency that
problem that may arise could be addressed individually, with the tag will bring in their store management processes.
customized solutions as the one depicted here. Therefore, a With regard to the third issue, i.e. technology reliability,
new set of rules (in terms of packaging, palletizing and most products handled in the industry can be classified as
handling) will have to be defined so that the default reading “RFId friendly”, thus assuring good reading performance in
capability of RFId is pushed up into a more favorable the distribution processes with very low technological costs
“baseline” situation. As a consequence, only a few remaining and few process modifications (cf. section 6). This fact, along
reading problems will be left to be addressed and solved by with the high product value, makes item level tagging already
resorting to such a detailed set of actions. a feasible scenario. As a consequence, the positive impact on
For these reasons, that of reliability represents a major logistic performance, although noticeable, becomes just a
obstacle to the RFId deployment in this industry, and much fraction of the value that RFId can offer for this industry, and
work is still to be done from a technological and a managerial RFId tags have proven to be an outstanding source of
perspective. information to deal with network control issues (anti-
counterfeiting and gray markets) (Rundh, 2008; Al-Kassab
et al., 2009; Kwok and Wu, 2009; Ustundag and Tanyas,
7. The benchmark with the fashion industry
2009) as well as to improve the product presentation (Moon
In recent years, the Fashion industry has shown great interest and Ngai, 2008; Miragliotta et al., 2010). Moreover, item
in RFId technology, which was promising to enhance supply level tagging enables several benefits in retail stores (Aberdeen
chain performance trough increased information accuracy Group, 2010). First, the automatic identification of the
and process visibility. For these reasons, global leading players incoming and outgoing products allows for accurate up-to-
have launched pilot projects to introduce the technology in date inventory records (Ustundag and Tanyas, 2009), which
their supply chains (e.g. Roberti, 2010; Swedberg, 2010). are essential to increase product availability especially during
What emerges from the published results of the pilot projects hot-selling periods (Moon and Ngai, 2008). Second, RFId
carried out in the industry is that the adoption rate in the can be used as an identification means to encourage cross-
Fashion industry appears to be significantly faster than in the selling (Thiesse and Al-Kassab, 2010). Third, despite not
FMCG supply chain. Following the investigation path being perfectly accountable as an electronic article
Table VIII Ground coffee with aluminum primary packaging – economic results
Technology-oriented Process-oriented
RFId infrastructure Packaging redesign Operative savings RFId infrastructure Packaging redesign Operative savings
CapEx (e) 318,000 150,000 614,000 150,000
OpEx (e/year) 554,000 248,000 301,000 204,000
Benefits (e/year) 376,000 338,000
Pay-back (years) 1 1 1 5 5 5
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surveillance (EAS) system, RFId has some advantages with this could happen. The “RFId dilemma” could be
respect to classic anti-shoplifting magnetic systems (Wyld and summarized as follows. Applications to pallet loads would
Budden, 2009), which require much labor and are be sustainable at present, and profit-sharing and technology
inappropriate for premium items due to garment perforation. reliability would not be significant problems. However,
All in all, this comparison seems to confirm that the three substantial investments would be needed to achieve limited
issues analyzed in this paper can really explain the RFId benefits. In this scenario, manufacturers and retailers would
adoption speed. However, the current level of adoption is still not be so keen on investing. Consequently, a scenario in
lower than expected with many pilot projects and just a few which RFId tags were used only on pallet loads would be
widespread implementations. Therefore even in this industry, undermined from the outset and would probably never be
where the illustrated barriers are either inherently less critical deployed. Conversely, the scenario in which RFId tags are
or have been addressed more effectively than in FMCG, an used also on cases to automate logistic processes has the
additional explanation should be sought to account for a potential to offer greater benefits to retailers, who in fact were
slower-than-expected pace of adoption. In our opinion, this the first to move and to foster its adoption worldwide.
missing factor is the absence of a single killer application that However, substantial costs will have to be borne by
can alone justify the introduction of RFId. Instead, RFId manufactures, who are reluctant to do so because their part
requires a pervasive technology shift in which profitability of the process is the simplest and already the most optimized,
stems from a combination of benefits arising in a large and yet just a few benefits are expected from RFId. Moreover,
number of processes (i.e. logistics, brand protection, product case-level tagging might require product and/or process
presentation, store management). Such pervasive adoption redesign to achieve the optimal (technical and economical)
requires large investments, complex implementation tasks, solution in the presence of RFId-hostile products. This brings
difficult fine-tuning, widespread training and modifications to in further complexity, since the actors who control these
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the current processes. levers may be different and with conflicting objectives.
The authors think that what is happening in the Fashion These considerations explain why large international RFId
industry may be of interest also for players in the FMCG projects are taking place in other industries (e.g. Fashion) rather
sector. First, the fact that complex, supply-chain-wide RFId than in the FMCG one, in which RFId was initially proposed as
projects are taking place in the fashion industry may be of the future identification technology. The diffusion of RFId in
help for the take-over of RFId in the FMCG sector. In fact, the FMCG supply chain therefore depends on being able to
both technology providers and company users in the Fashion solve the illustrated dilemma. In this regard, our paper provides
industry (e.g. Marks & Spencer), which are sometimes also contributions on three subjects, which have significant
players in the FMCG industry, are learning how to exploit the implications on managers operating in the FMCG industry
technology, and part of that experience and of the required and suggests the main directions for future research: investment
investments may also turn out to be a valuable asset for future profitability, technology and new pilots.
implementations in the FMCG supply chain. Second, the From a managerial perspective, the profit-sharing issue
Fashion industry is showing how important is the search of all must be addressed openly, and a suitable agreement has to be
types of benefits achievable with RFId. In this regard, another found between manufacturers (who pay for the tag variable
potential area in which RFId could represent a step forward costs) and retailers (who use the tag and the embedded
for the FMCG industry is that of product visibility, tracking information). For sure the amount of costs to be shared will
and tracing. In fact, product tracing can increase the company decrease as technology undergoes new developments, but this
resilience in the adverse event of large product recalls or factor may represent a short-term barrier, and therefore has to
withdrawals, as this area is undergoing severe regulatory be addressed now. The results presented in Sections 4 and 5,
constraints needs. This requirement, although driven by very which include benefits stemming from the increase accuracy
different forces (brand protection in Fashion, regulations in and visibility, could really help in this direction, and represent
FMCG), is common to the two industries, and may represent a good starting point for an open discussion. On the
a further opportunity for RFId to break into the business technology side, the paper shows that the implementation of
playground. Of course, this benefit has not to be an RFId project requires much more than simply applying a
overestimated since, once again, the RFId can offer only tag to every case. In this regard, as illustrated in the case of
incremental advantages with respect to the barcode combined ground coffee with aluminum packaging described in section
with well designed EDI infrastructure. Anyway, it is evident 6, all the available levers (i.e. technology, product, packaging)
that only a combination of all these sources of benefit - should be concurrently optimized in order to improve reading
achieved in many application areas (from handling reliability still maintaining good investment profitability. In
productivity to stock-out reductions, from inventory this sense, product and packaging design play a critical role in
management to product tracking) – may drive the adoption the success of an RFId application, thus potentially leading to
of RFId in the FMCG industry. the development of a new discipline, i.e. the “design for
RFId”. This may be summarized into a sort of “ten
commandments” list for every actor in the supply chain,
8. Conclusions
from product and packaging designers to final retailers, in
There is a conflicting situation regarding RFId technology in order to deal with the operative constraints of RFId, especially
the FMCG supply chain, a sort of “RFId dilemma” which when it comes to RF-hostile products. To this extent, a lot of
explains its current low adoption level. In fact, despite the information is already available, both from academic research
considerable interest in the technology and the huge and from pilot projects of companies, so what is needed is a
investments of large retailers in pushing and fostering its coordinated deployment plan. Lastly, the results presented in
adoption, very few concrete steps have been made since 2003, the paper also allow to identify those application areas in
and several signals indicate that many years will pass before which the RFId adoption could be easier, or more profitable
310
RFId adoption in the FMCG supply chain Supply Chain Management: An International Journal
Raffaello Balocco, Giovanni Miragliotta, Alessandro Perego and Angela Tumino Volume 16 · Number 5 · 2011 · 299 –315
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Raffaello Balocco, Giovanni Miragliotta, Alessandro Perego and Angela Tumino Volume 16 · Number 5 · 2011 · 299 –315
Appendix
314
RFId adoption in the FMCG supply chain Supply Chain Management: An International Journal
Raffaello Balocco, Giovanni Miragliotta, Alessandro Perego and Angela Tumino Volume 16 · Number 5 · 2011 · 299 –315
project manager of RFId Solution Center of Politecnico di Engineering and Technology). Her main research themes
Milano. Professional experience: Operations and Accounting include Radio Frequency Identification (RFId), logistics,
consultant for leading international corporations. Major supply chain management, visibility and information sharing,
research areas: New Mobile Technologies and their impact value assessment. Angela Tumino is the corresponding author
on Operations and Business processes, Operations and can be contacted at: angela.tumino@polimi.it
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