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DESIGN DOCUMENT: DWD101 R2

DESIGN CALCULATIONS FOR CONNECTING CLEATS FOR PRIMARY BEAM CONNECTION

WITH BOX COLUMNS AS WELDED CONNECTION WITH CONNECTING CLEATS

FOR L&T TOWER PROJECT AT POWAI MUMBAI

REFER SKETCH NO. DWD-1208-LTR-EDRC-L&T-SK-1001 FOR CONNECTION DETAILS

FROM DREAMWEAVERS DESIGNS

FOR CLIFFKUMAR ENGINEERING


CASE 1 : For Cleat CL.1A
(L-100x100x16thk. 560 LG. For UB 700x300x241)

CHECK FOR UB 700 x 300 x 241

Overall Height = 700 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 17.0 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 700 mm

Shear strength of the beam = (700x17.0 x183.7) = 2186 KN

Connection to be designed for 75% of the member capacity = 75% of 2186 KN = 1639 KN

Provide 100 x100 x16 cleat (Grade 350) L = 560mm

Shear strength of the weld (size 12 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 560 x (490/√3) x (1/1.5) x 2 x 12

= 1792.1 KN > 1639 KN OK

Shear strength of the cleat fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

= 2 x 560 x 16 x 183.7 = 3291.9 KN > 1639 KN OK

CASE 2 : For Cleat CL.1


(L-100x100x12thk. 560 LG. For UB 700x300x205 & UB 700x300x150)

CHECK FOR UB 700 x 300 x 205

Overall Height = 690 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 14.5 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 690 mm

Shear strength of the beam = (690x14.5 x183.7) = 1838 KN

Connection to be designed for 75% of the member capacity = 75% of 1838 KN = 1378 KN

Provide 100 x100 x12 cleat (Grade 350) L = 560mm

Shear strength of the weld (size 10 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 560 x (490/√3) x (1/1.5) x 2 x 10

= 1493.64 KN > 1378 KN OK

Shear strength of the cleat fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

= 2 x 560 x 12 x 183.7 = 2468.9 KN > 1378 KN OK


CASE 3: For Cleat CL.2
(L-100x100x12thk. 480LG. For UB 610x229x139.9)

CHECK FOR UB 610x229x139.9

Overall Height = 617.2 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 13.1 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 617.2 mm

Shear strength of the beam = (617.2x13.1 x183.7) = 1485 KN

Connection to be designed for 75% of the member capacity = 75% of 1485 KN = 1114 KN

Provide 100 x100 x12 cleat (Grade 250) L = 480mm

Shear strength of the weld (size 10 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 480 x (410/√3) x (1/1.5) x 2 x 10

= 1071 KN ≈ 1114 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 480 x 12 x 131.2 = 1511.4 KN > 1114 KN OK

(L-100x100x12thk. 480LG. For UB 610x229x125.1, UB 610x229x113.0 & UB 610x229x101)

CHECK FOR UB 610x229x125.1 / 113.0 / 101.0

Overall Height = 612.2 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 11.9 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 612.2 mm

Shear strength of the beam = (612.2x11.9 x183.7) = 1338 KN

Connection to be designed for 75% of the member capacity = 75% of 1338 KN = 1003 KN

Provide 100 x100 x12 cleat (Grade 250) L = 480mm

Shear strength of the weld (size 10 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 480 x (410/√3) x (1/1.5) x 2 x 1.0

= 1071.0 KN > 1003 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 480 x 10 x 131.2 = 1259.5 KN > 1003 KN OK


CASE 4: For Cleat CL.3
(L-100x100x10thk. 440LG. For UB 533x210x101, UB 533x210x92 & UB 533x210x82)

CHECK FOR UB 533x210x101

Overall Height = 536.7 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 10.8 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 536.7 mm

Shear strength of the beam = (536.7x10.8 x183.7) = 1065 KN

Connection to be designed for 75% of the member capacity = 75% of 1065 KN = 799 KN

Provide 100 x100 x10 cleat (Grade 250) L = 440mm

Shear strength of the weld (size 8 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 440 x (410/√3) x (1/1.5) x 2 x 0.8

= 785.4 KN ≈ 799 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 440 x 10 x 131.2 = 1154.6 KN > 799 KN OK

CASE 5: For Cleat CL.4


(L-100x100x10thk. 350LG. For UB 457x191x74, UB 457x152x67, UB 457x152x60 & UB 457x152x52)

CHECK FOR UB 457x191x74

Overall Height = 457.0 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 9.0 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 457.0 mm

Shear strength of the beam = (457.0x9.0 x183.7) = 756 KN

Connection to be designed for 75% of the member capacity = 75% of 756 KN = 567 KN

Provide 100 x100 x10 cleat (Grade 250) L = 350mm

Shear strength of the weld (size 8 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 350 x (410/√3) x (1/1.5) x 2 x 0.8

= 624.7 KN > 567 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 350 x 10 x 131.2 = 925.4 KN > 567 KN OK


CASE 6: For Cleat CL.5
(L-100x100x10thk. 320LG. For UB 406x178x67)

CHECK FOR UB 406x178x67

Overall Height = 409.4 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 8.8 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 409.4 mm

Shear strength of the beam = (409.4 x 8.8 x 183.7) = 661.8 KN

Connection to be designed for 75% of the member capacity = 75% of 661.8 KN = 496.0 KN

Provide 100 x100 x10 cleat (Grade 250) L = 320mm

Shear strength of the weld (size 8 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 320 x (410/√3) x (1/1.5) x 2 x 0.8

= 571.2 KN > 496 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 320 x 10 x 183.7 = 1175.6 KN > 496 KN OK

CASE 7: For Cleat CL.6


(L-100x100x10thk. 260LG. For UB 356x171x67)

CHECK FOR UB 356x171x67

Overall Height = 363.4 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 9.1 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 363.4 mm

Shear strength of the beam = (363.4 x 9.1 x 183.7) = 607 KN

Connection to be designed for 75% of the member capacity = 75% of 607 KN = 456.0 KN

Provide 100 x100 x10 cleat (Grade 250) L = 260mm

Shear strength of the weld (size 8 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 260 x (410/√3) x (1/1.5) x 2 x 0.8

= 464.1 KN > 456 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 260 x 10 x 131.2 = 682.2 KN > 456 KN OK


CASE 8: For Cleat CL.7
(L-75x75x8thk. 230LG. For UB 305x165x40)

CHECK FOR UB 305x165x40

Overall Height = 303.4 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 6.0 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 303.4 mm

Shear strength of the beam = (303.4 x 6.0 x 183.7) = 334.0 KN

Connection to be designed for 75% of the member capacity = 75% of 334.0 KN = 250.8 KN

Provide 75 x75 x8 cleat (Grade 250) L = 230mm

Shear strength of the weld (size 6 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 230 x (410/√3) x (1/1.5) x 2 x 0.6

= 307.9 KN > 250.8 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 230 x 8 x 131.2 = 482.8KN > 250.8 KN OK

CASE 9: For Cleat CL.8


(L-75x75x8thk. 180LG. For UB 254x146x31)

CHECK FOR UB 254x146x31

Overall Height = 251.4 mm (cl.8.4.1.1 / IS 800 : 2007)

Web Thickness = 6.0 mm

Steel Grade fy = 350

Allowable shear stress (fy/√3) x 1/vmo = ( 350/√3 ) x (1/1.1) = 183.7 N/mm2

Shear length of beam = 251.4 mm

Shear strength of the beam = (251.4 x 6.0 x 183.7) = 296.0 KN

Connection to be designed for 75% of the member capacity = 75% of 296.0 KN = 222.0 KN

Provide 75 x75 x8 cleat (Grade 250) L = 180mm

Shear strength of the weld (size 6 mm) (cl.10.5.7 // IS 800 : 2007) = 1/√2 x L x { ( fu / √3) x (1/vmv) } x 2 x weld size

= 1/√2 x 180 x (410/√3) x (1/1.5) x 2 x 0.6

= 240.9 KN > 222.0 KN OK

Shear strength of the cleat fy = 250

Allowable shear stress (fy/√3) x 1/vmo = ( 250/√3 ) x (1/1.1) = 131.2 N/mm2

= 2 x 180 x 8 x 131.2 = 377.8 KN > 222.0 KN OK

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