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DocuColor 242/252/260 TABLE OF CONTENTS

BLOCK SCHEMATIC FUNCTIONAL AREA 1 - INPUT POWER FUNCTIONAL AREA 7 - MEDIA SUPPLY AND FEEDING (CONT’D) FUNCTIONAL AREA 10 - FUSER/POST-FUSER
DIAGRAMS 1.1 AC INPUT POWER
1.2 AC POWER ON
7.8 TRAY 2 PAPER STACKING
7.9 TRAY 3 PAPER STACKING
TRANSPORTATION
10.1 FUSER DRIVE CONTROL)
MARCH, 2007
7.10 TRAY 4 PAPER STACKING 10.2 FUSER HEAT CONTROL
FUNCTIONAL AREA 2 - SWITCHED POWER 7.11 TRAY 5 (NO HCF/SINGLE-TRAY HCF) PAPER STACKING 10.3 FUSER HEAT MONITORING
2.1 IOT INTERLOCK SWITCHING 7.12 SINGLE-TRAY HCF OPTION (TRAY 6) PAPER STACKING 10.4 FUSING
2.2 DC POWER GENERATION (IOT +3.3/+5/+12 VDC) 7.13 RESERVED 10.5 FUSER FAN CONTROL (1 OF 2)
2.3 DC POWER GENERATION (IOT +24 VDC) 7.14 RESERVED 10.6 FUSER FAN CONTROL (2 OF 2)
2.4 DC POWER GENERATION (INTLK +24 VDC) 7.15 RESERVED
2.5 DC POWER GENERATION (IIT - 1 OF 2) 7.16 RESERVED 10.7 INVERTER (1 OF 2)
2.6 DC POWER GENERATION (IIT - 2 OF 2) 7.17 RESERVED 10.8 INVERTER (2 OF 2)
2.7 RESERVED 7.18 RESERVED 10.9 FUSED PAPER EXIT
10.10 DUPLEX TRANSPORTATION (1 OF 2)
FUNCTIONAL AREA 3 - MACHINE RUN CONTROL FUNCTIONAL AREA 8 - MEDIA TRANSPORTATION 10.11 DUPLEX TRANSPORTATION (2 OF 2)
3.1 PWB COMMUNICATION (IOT) 8.1 TRAY 1,2 PAPER FEEDING 10.12 DUPLEX PAPER COOLING
3.2 PWB COMMUNICATION (ESS - IIT) 8.2 TRAY 3, 4 PAPER FEEDING 10.13 RESERVED OCT (OPTION)
3.3 PWB COMMUNICATION (IIT - DADF) 8.3 TRAY 5 / SINGLE-TRAY HCF PAPER FEEDING
3.4 PWB COMMUNICATION (MCU-HCF) 8.4 TAKEAWAY DRIVE FUNCTIONAL AREA 11 - PRINT EXITING
3.5 PWB COMMUNICATION (MCU-FINISHER) 8.5 TRAY 1, 2 TRANSPORTATION 11.1 OCT (OPTION)
3.6 PWB COMMUNICATION (MCU-IOT DRIVE) 8.6 TRAY 3, 4 TRANSPORTATION
3.7 ESS 8.7 TRAY 5 (NO HCF/SINGLE-TRAY HCF) TRANSPORTATION FUNCTIONAL AREA 12 - FINISHING
8.8 SINGLE-TRAY HCF OPTION (TRAY 6) PAPER 12.1 A/P FINISHER DC POWER GENERATION
FUNCTIONAL AREA 4 - USER INTERFACE TRANSPORTATION 12.2 A/P FINISHER DC POWER DISTRIBUTION
4.1 CONTROL PANEL SWITCH/LED 8.9 REGISTRATION DRIVE
4.2 UI LCD CONTROL 8.10 REGISTRATION 12.3 A/P FINISHER INTERLOCK SWITCHING
4.3 UI TOUCH PANEL AND BACKLIGHT CONTROL 8.11 RESERVED 12.4 A/P FINISHER DETECTION & COMMUNICATIONS
8.12 RESERVED 12.5 A/P FINISHER PWB COMMUNICATIONS
FUNCTIONAL AREA 5 - IMAGE INPUT 8.13 RESERVED 12.6 A/P FINISHER I/F DRIVE CONTROL
5.1 DOCUMENT SET AND INTERLOCK 8.14 RESERVED 12.7 A/P FINISHER DECURLER CONTROL
5.2 DOCUMENT STACKING 8.15 RESERVED
5.3 DOCUMENT SIZE SENSING - DADF 8.16 RESERVED 12.8 A/P FINISHER I/F TRANSPORTATION
5.4 DOCUMENT SIZE SENSING - PLATEN 12.9 A/P FINISHER DRIVES
5.5 DOCUMENT FEEDING FUNCTIONAL AREA 9 - XEROGRAPHICS 12.10 A/P FINISHER BOOKLET / PUNCH TRANSPORT
5.6 DOCUMENT PREREGISTRATION 9.1 DRUM LIFE CONTROL (C, K) 12.11 A/P FINISHER TRANSPORT / TOP TRAY GATING
5.7 DOCUMENT REGISTRATION 9.2 DRUM LIFE CONTROL (Y, M) 12.12 A/P FINISHER BUFFER TRANSPORT
5.8 DOCUMENT SCAN POSITIONING 9.3 TONER CARTRIDGE LIFE CONTROL (K1)
5.9 DOCUMENT INVERSION 9.4 TONER CARTRIDGE LIFE CONTROL (Y, M, C, K2) 12.13 BOOKLET DRIVE
5.10 DOCUMENT EXIT 9.5 XEROGRAPHIC DRIVES CONTROL 12.14 BOOKLET TRANSPORTATION
5.11 DRIVE TRANSMISSION 9.6 BLACK DRUM (K) DRIVE CONTROL 12.15 BOOKLET TAMPER CONTROL (1 OF 2)
5.12 CARRIAGE CONTROL 9.7 Y,M,C DRUMS DRIVE CONTROL 12.16 BOOKLET TAMPER CONTROL (2 OF 2)
5.13 DOCUMENT ILLUMINATION 9.8 BLACK CHARGING AND EXPOSURE 12.17 BOOKLET KNIFE CONTROL
5.14 IMAGE EXPOSURE 9.9 CHARGING AND EXPOSURE - Y,M,C
5.15 COPY/SCAN IMAGE INPUT PROCESSING (1 OF 3) 9.10 BLACK DEVELOPER DRIVE CONTROL 12.18 BOOKLET STAPLE CONTROL
5.16 COPY/SCAN IMAGE INPUT PROCESSING (2 OF 3) 9.11 Y,M,C DEVELOPER DRIVE CONTROL 12.19 BOOKLET END GUIDE CONTROL
5.17 COPY/SCAN IMAGE INPUT PROCESSING (3 OF 3) 9.12 BLACK DEVELOPMENT 12.20 BOOKLET TRAY CONTROL
5.18 PRINT IMAGE INPUT PROCESSING (1 OF 2) 9.13 YELLOW, MAGENTA, CYAN DEVELOPMENT 12.21 A/P FINISHER TOP TRAY STACKING
5.19 PRINT IMAGE INPUT PROCESSING (2 OF 2) 9.14 YELLOW, MAGENTA, CYAN DEV. MONITORING 12.22 A/P FINISHER PUNCH DRIVE
9.15 TONER DISPENSE CONTROL (1 OF 3)
FUNCTIONAL AREA 6 - IMAGE OUTPUT 9.16 TONER DISPENSE CONTROL (2 OF 3) 12.23 A/P FINISHER PUNCH HOLE CONTROL
6.1 YELLOW LASER CONTROL 9.17 TONER DISPENSE CONTROL (3 OF 3) 12.24 A/P FINISHER COMPILING
Prepared by: 6.2 MAGENTA LASER CONTROL 9.18 TRANSFER BELT DRIVE CONTROL 12.25 A/P FINISHER TAMPER CONTROL
6.3 CYAN LASER CONTROL 9.19 TRANSFER BELT STEERING CONTROL 12.26 A/P FINISHER STAPLE POSITIONING
6.4 BLACK (K) LASER CONTROL 9.20 TRANSFER BELT POSITION MONITORING 12.27 A/P FINISHER STAPLER CONTROL
Xerox Corporation 6.5 LASER SCAN Y,M DRIVE CONTROL 9.21 1ST TRANSFER (1 OF 3)
6.6 LASER SCAN C,K DRIVE CONTROL 9.22 1ST TRANSFER (2 OF 3) 12.28 A/P FINISHER EJECT DRIVE
Global Knowledge and 6.7 RESERVED 9.23 1ST TRANSFER (3 OF 3) 12.29 A/P FINISHER SET CLAMP CONTROL
Language Services 9.24 IMAGE REGISTRATION CONTROL (1 OF 2) 12.30 A/P FINISHER STACKER DRIVE
FUNCTIONAL AREA 7 - MEDIA SUPPLY AND FEEDING 9.25 IMAGE REGISTRATION CONTROL (2 OF 2) 12.31 A/P FINISHER STACK HEIGHT DETECTION
Bldg. 845-17S 7.1 TRAY 1 PAPER SIZE SENSING 9.26 2ND TRANSFER AND CLEANING (1 OF 3)
800 Phillips Road 7.2 TRAY 2 PAPER SIZE SENSING 9.27 2ND TRANSFER AND CLEANING (2 OF 3)
Webster, NY 14580 7.3 TRAY 3 PAPER SIZE SENSING 9.28 2ND TRANSFER AND CLEANING (3 OF 3)
7.4 TRAY 4 PAPER SIZE SENSING 9.29 BCR AND COROTRON CLEANING DRIVE CONTROL
7.5 TRAY 5 (NO HCF/SINGLE-TRAY HCF) PAPER SIZE 9.30 BLACK DRUM CLEANING
Copyright SENSING 9.31 Y,M,C DRUM CLEANING
7.6 SINGLE-TRAY HCF OPTION (TRAY 6) PAPER SIZE 9.32 WASTE TONER DISPOSAL
© Xerox Corporation 2005, SENSING AND TRAY SET 9.33 BLOWER AND CC FAN CONTROL
2006, 2007 7.7 TRAY 1 PAPER STACKING 9.34 RESERVED
A B C D E F G H J

1.1 AC INPUT POWER AC DRIVE PWB


PL11.3
RESET MAIN
POWER
SWITCH SWITCH +3.3VDC 4
(P/O AC PL11.2 MAIN SWITCH ON 1.2
1 (L) +3.3VDC
UNIT) J511 P80 J80 J145B J145A J80 P80 J511 ON/OFF J510
CIRCUIT 1 6 6 1 1 5 5 2 2
INLET PL11.3 BREAKER BLU MONITOR
BLU GRY
1 DC COM
AC ‘A’ FS31 FS32 CN1-1 J17 J60B J60A J17 J14
1 2 6 2 2 1 1 1 1 3 1 1 OUTLET
GND BLK BLK BLK BLK FOR
TH1 NETWORK
GN/ AC ‘B’ 1 CN1-2 J60D J60C
3 4 4 4 4 1 1 3 3 1 3 CONTROLLER
YL WHT WHT WHT WHT
CN1-3 J13A
F101 1
GRN OUTLET
2 3 6 FOR
2 2 1 !
PWS
3
RESET
SWITCH OPEN
FS31 J513 DC POWER J13B POWER ON AC
(L)+12VDC AC 7 2.5
6 4 GENERATION (IIT LVPS)
BLU PROTECT
DC COM CIRCUIT 1
+12VDC 5
+12VDC
5 1
YEL DC POWER
GENERATION +12VDC CN2-1 POWER ON AC 2.2
(ACDRV) (MAIN LVPS)
+12 VDC +12VDC CN2-2
3 1
(ACDRV) RELAY 1

DC COM POWER ON AC
2.4 2.2
(AC DRIVE PWB)
AC ‘A’ 1
1

RELAY 2
4
CN3-2
1.2 MAIN POWER ON
4 (H)+3.3VDC 1 OUTLET
J510 DC COM
1 ON/OFF POWER ON FOR
GRY
DELAY AC ‘A’ 1 FINISHER
1.2 READY POWER ON CIRCUIT CN3-1
(H)+3.3VDC
13
GRY ZERO CROSS ZERO CROSS
ZERO CROSS 10.2
DETECT SIGNAL J510 SIGNAL
8
RELAY 3 GRY
NOTE:
DC140 [10-204] DC140 [10-204]
DC COM VOLTAGE 1.2
V IN SENSE V IN SENSE
1 SENSE 5 9
AC LINE VOLTAGES CIRCUIT GRY
5
POWER ON 1
XC XE AC ‘B’

240/250 242/252 260 240/250 242/252 260


PLUG-IN AC
AC ‘A’ ACH ACH ACH ø1 ACH ACH ACH
(AC DRIVE PWB)
10.2
AC ‘B’ ACN ACN ACH ø2 ACN ACN ACN 1

VOLTAGE: 120 VAC 120 VAC 208 VAC 220 VAC 220 VAC 220 VAC
AC’A’~ AC’B’

6
2 FRAME GROUND ON THE PRIMARY SIDE AND GND ON THE SECONDARY SIDE WHEN MAIN SWITCH IS SWITCHED OFF ( DETECTED BY ON/OFF MONITOR)
NOTE: 4 DELAY CIRCUIT STARTS OPERATING. AFTER SPECIFIED TIME, OUTPUT VOLTAGE IS CUT OFF. 6 DC 260/XC:
ARE CONDUCTING. THE PWS OUTLET HAS 208 VAC.
(IOT : 3 SEC; ESS : 40 SEC)
INPUT INTERRUPT CIRCUIT CUTS OFF AC INPUT IF PROBLEMS SUCH AS DC140 [10-204] NORMAL RANGE::
3
CURRENT LEAKAGE OR OVERVOLTAGE ARE DETECTED. 5 100-200V AC :551-697
208V AC OR MORE : 576-858
A B C D E F G H J

1.2 AC POWER ON (DOCUCOLOR 242/252/260)


MCU PWB BP PWB ESS PWB BP PWB MCU PWB
PL11.1 PL11.6 PL11.5 PL11.6 PL11.1
1
RBT
+3.3V READY POWER ON
1.1 MAIN SWITCH ON 1.1
(L) +3.3VDC J407 P/J418 P/J335 P/J335 P/J418 J407 (H)+3.3VDC
B15 95 79 18 46 B4
GRY GRY
B2 2.2 2.3
READY POWER ON
GRY
VSEL PWB B1
PL11.6 1 GRY
RBT
1.1 DC140 [10-204] +3.3V DC COM MAIN POWER ON 1.1
V IN SENSE 1 (H)+3.3VDC
B8 45 B16
19 GRY
2 GRY
P/J391
7 RBT
+3.3V
POWER UP
STATUS
77 97

J1 VSEL PWB
IOT_PWR_CONT1 PL11.6
12
PWR
FROM EXTERNAL P/J391 CTL
NETWORK CONTROLLER 102 70
CONT_PWR_STATUS RBT J1 IOT POWER STATUS
14 IOT 39
+3.3V PWR
3 STATUS P/J391 TO EXTERNAL
10 3 MAIN SWITCH STATUS NETWORK CONTROLLER
37

RBT
+3.3V IIT RESET
(H)+3.3VDC 2.5
P336
50

UI INTERFACE PWB MAIN SWITCH


4 POWER SAVE PL11.5
4.1 SWITCH ON
(H) +3.3VDC P/J349
J352
30 21
AC DRIVE PWB

FINISHER OUTLET

5 RESET SWITCH
AC UNIT
AC POWER IN

PWS OUTLET

6 1 DC140 [10-204] NORMAL RANGE :


100-200VAC: 551-697 MAIN LOW VOLTAGE
208VAC OR MORE: 576-858 POWER SUPPLY
A B C D E F G H J

2.1 IOT INTERLOCK SWITCHING

MCU PWB FRONT DOOR MCU PWB


PL11.1 INTERLOCK PL11.1 FRONT DOOR
SWITCH DC330 [077-303] 2.3
1 CLOSED
PL12.1 FRONT DOOR +3.3VDC
INTLK CLOSED
J412 P620 J620 J144 J144 J620 P620 (H)+5VDC J412
1 1 10 A2 B2 9 2 2 077-300
GRY GRY GRY
+5VDC FRONT DOOR
MSI INTLK BYPASS/FRONT DOOR DC COM
CLOSED INTLK CLOSED CLOSED 2.4
(H)+24VDC 0 (H)+24VDC J407 (H)+24VDC
B1 A1 B1 8 3 3 B12
ORN ORN GRY
INTERLOCK
RELAY ON 2.4
7 4 4 (L)+24VDC
ORN B11
2 BYPASS GRY
COVER
INTERLOCK DC330 [077-304] DC COM
SWITCH BYPASS INTLK +3.3VDC FAULT CODES
PL8.2 CLOSED
P679 J679 J116 J116 J679 P679 (H)+24VDC 077-300:
6 1 1 3 2 5 077-304 FRONT COVER INTERLOCK OPEN
ORN RED BLK ORN
+24VDC
DC COM 077-301:
L/H COVER INTERLOCK OPEN
DISPENSE
COVER DC330 [093-205] 077-302:
SWITCH 1 DISPENSE COVER L/H COVER INTERLOCK OPEN
PL6.3 SW 1 CLOSED
J414 P624A J624A P142A J142A J142A P142A J624A P624A (L) +3.3VDC J414
A13 A14 077-303:
3 2 13 2 1 2 1 14 1
TRANSFER MODULE OPEN
YEL YEL
077-304:
DISPENSE TRAY 5/BYPASS INTERLOCK OPEN
COVER DC330 [093-205]
SWITCH 2 DISPENSE COVER 093-300:
PL6.3 SW 2 CLOSED DRUM CARTRIDGE MODULE OPEN
P624B J624B P142B J142B J142B P142B J624B P624B (L) +3.3VDC
B12 3 12 2 1 2 1 13 2 B13
YEL YEL

DRUM CARTRIDGE
DRUM CARTRIDGE MODULE CLOSED 2.3
MODULE INTLK DC330 [093-206]
DRUM CARTRIDGE
4 MODULE CLOSED
J413 J647 P647 P647 J647 (L)+3.3VDC J413 BP PWB ESS PWB
A1 8 1 2 7 A2 093-300 PL11.5 PL11.5
YEL YEL
+3.3VDC
DC COM P/J418
L/H COVER P/J335
INTERLOCK TRAY MODULE PWB 96 78
DC330 [077-300]
SWITCH PL11.3
TRAY MODULE PL2.19 L/H COVER
PWB +3.3VDC
INTLK CLOSED
PL11.3
J468 J132 J132 J469 J461 (L)+3.3VDC J403
1 1 3 2 A2 A17 077-301
ORN GRY
+24VDC DC COM
5 R/H COVER DC330 [077-300]
INTERLOCK L/H INTLK R/H COVER
SWITCH ON +24VDC
PL10.3 INTLK CLOSED
J466 P670 J670 J112 J112 J670 P670 J466 (L)+3.3VDC
1 14 1 2 1 2 13 2 A1 A18 077-302
GRY YEL GRY GRY
DC COM
TRANSFER DC330 [077-302]
MODULE IOT DRV TRANSFER
IOT DRV INTERLOCK PWB MODULE
PWB PL11.1 +3.3VDC
CLOSED
PL11.1
J439 J607 P607 P107 P107 P607 J607 J439 J432 (L)+3.3VDC J402
B7 B13 B7 2 1 B8 B12 B8 36 15 077-303
6 YEL YEL
DC COM
FLAT
CABLE
A B C D E F G H J

2.2 DC POWER GENERATION (IOT +5/+12 VDC – DOCUCOLOR 242/252/260) ESS PWB BP PWB VSEL PWB NOTE:
PL11.5 SLEEP PL11.5 PL11.6
SIGNAL 1 OVERCURRENT PROTECTION:
AC DRIVE PWB IF 5V OR 12V IS SHORTED,
PL11.3 REBOOT CR3603 ALL OUTPUTS ARE TERMINATED.
1 SIGNAL YEL P/J335 P/J391 TO RESTORE POWER,
DC POWER 11 REPAIR THE SHORT,
4
GENERATION POWER OFF, ALLOW 5 SEC,
J515 +5VDC J300 +5VDC SLP SLP AND THEN POWER ON AGAIN.
2 B2 TO
GRY +3.3V +3.3V
1.1 POWER ON AC 3 +5VDC B3 +3.3VDC OVERVOLTAGE PROTECTION:
1 +5VDC +3.3VDC DC COM +5VDC
(AC DRIVE PWB) GRY 8 TO 1 IF AN OUTPUT REACHES
+5VDC +5VDC B4
4 +3.3VDC VALUE IN TABLE, ALL OUTPUTS
GRY RBT ARE TERMINATED.
DC COM TO RESTORE THE OUTPUT,
7 A1 CR3604 +3.3V +3.3VDC
VIO RBT POWER OFF, ALLOW 5 SEC
DC COM GRN DC COM +3.3V
8 A2 CR3602 AND THEN POWER ON AGAIN.
VIO DC COM ORN
9 A3
2 DC COM VIO DC COM OVER
10 A4 OUTPUT VOLTAGE
VIO
+5VDC +6VDC
MAIN LVPS DC COM
VSEL PWRENA J361 J393 +12VDC +15VDC
PL11.3 DC POWER 1 1 +5VDC
GENERATION CR3607 +24VDC +28VDC
F4001 J501 +5VDC J300 YEL TO
1 B5 2 2 +3.3VDC
+5VDC
2 B6 2
+5VDC +5 VDC +3.3 VDC AC LINE VOLTAGES
DC COM HDD +5VDC
3 A5 3 3
DC COM DC COM XC
2 4 A6
VIO DC COM
J11 DC COM 240/250 242/252 260
1.1 POWER ON AC 4 F2002 J503 +12VDC F3602
3 (MAIN LVPS) BLK 3 B7
BRN 120 VAC 120 VAC 208 VAC
3 +12VDC CR3605 +12 VDC
WHT DC COM ORN IOT ALL XE MODELS ARE 220 VAC
2 A7
1 VIO DRIVER
DC COM PWB
GRN/YEL PL 11.1
DC COM 1 J508 +5 VDC J430
4 6
GRY
+5 VDC TRAY
DC COM MODULE
5 5 PWB
VIO
DC COM PL11.3
F5001 +5 VDC J460
4 +5VDC 6
3
GRY
+5 VDC
DC COM
6 5
VIO
READY MCU PWB DC COM
POWER ON J507 PL11.1 J403 J461
2 ON/ A10 A9
1.2 GRY +5VDC GRY
OFF F5002 TO
+5 VDC J400 PTC1
2 2 +3.3VDC B9 B10
BRN GRY
DC COM CR8 +5 VDC
3 +3.3 VDC
GRY GRN AV REF +3.3 VDC
5 DC COM AV REF
7 1 A11 A8
VIO GRY
+12VDC B8 B11
F3002 J504 +12VDC F1 TO GRY
5 7 +3.3VDC
BRN DC COM
+3.3 VDC
+12VDC +12 VDC
DC COM CR7
4 8 GRN
VIO
DC COM
+12VDC
6 6 +12VDC 2.5
BRN
TO IIT

DC COM
3
VIO
DC COM
A B C D E F G H J

2.3 DC POWER GENERATION (IOT +24 VDC)

MAIN LVPS
1 PL11.3 TRAY MODULE PWB MCU PWB
PL11.3 PL11.1
DC POWER
GENERATION TRAY +24VDC
F2 FRONT
TRAY F2 +24VDC 2.1 DOOR
F6001 F1 F3 CLOSED
J509 J460
1 1 TRAY F3 +24VDC
ORN
F4 TRANSFER
TRAY F4 +24VDC MODULE 2
10 3 2.1
VIO F5 CLOSED
TRAY F5 +24VDC
DC COM DC COM
F6 POLYGON
2 TRAY F6 +24VDC 6.6
LOCK C,K
F7 AC DRIVE
TRAY F7 +24VDC PWB
POLYGON LD POWER
PL11.3 6.5
LOCK Y,M ENABLED
J506 +24VDC CN4-2
3
1 ORN +24VDC CN4-1
4
ORN DC COM CN4-4
1 +24 VDC
BLU CN4-3
DC COM +6VDC
2 +24VDC
BLU J400 TO
4 TO
+24VDC +6VDC LD
DC COM DC COM +5VDC
3 ACH J11
1.1 POWER ON AC 4 3
(MAIN LVPS) BLK +24 VDC LD +5 VDC
ACN (C,Y,M,K)
3 IOT DRIVER PWB
WHT DC COM
PL11.1
1 J509 J430 J445 +24VDC
GN/YL 2 8 3
ORN
DC COM F10
DC COM ESS PWB
9 7 2
VIO PL11.5
READY DC COM
POWER F6003 DC COM +24VDC J300
READY 4 B8
POWER ON J507 5
1.2 2 ORN
4 ON GRY ON/ DC COM
OFF 1 A8 +24 VDC
DC COM
3 8
GRY VIO J434 DC COM
6
ORN
DC COM
HCF ASSEMBLY
5
ORN HCF PWB
PL18.8
4
P678 JF04 F1 +24 VDC
3 1 TO
2 +5 VDC
5 +5 VDC
DC COM 1 4

F2
IOT F2 +24VDC 2 2
F3 VIO
NOTE: IOT F3 +24VDC
F4 4 3
1 OVERCURRENT PROTECTION: IOT F4 +24VDC VIO
IF 24V OUTPUT IS SHORTED, 24V OUTPUT IS TERMINATED, F5 DC COM
TO RESTORE POWER, REPAIR THE SHORT, POWER OFF, IOT F5 +24VDC
ALLOW 5 SEC, AND THEN POWER ON AGAIN. F6
IOT F6 +24VDC
OVERVOLTAGE PROTECTION F7
IOT F7 +24VDC
6 IF +24V OUTPUT REACHES +28 VDC , OUTPUT IS TERMINATED. F8
TO RESTORE THE OUTPUT, POWER OFF, ALLOW 5 SEC AND IOT F8 +24VDC
THEN POWER ON AGAIN.
+24VDC
2.5
+24VDC (TO PSDC PWB)

DC COM
A B C D E F G H J

2.4 DC POWER GENERATION (INTLK +24 VDC)

AC DRIVE PWB
PL11.3
1 IOT DRIVER PWB
FRONT DOOR PL11.1
2.1 CLOSED RL400 RL401 F1
(H)+24VDC J510 F403 F1 +24VDC INTLK
5
DC COM F3
F3 +24VDC INTLK
INTERLOCK
2.1 RELAY ON F400
(L)+24VDC J514 J430 F9
6 8 2 F9 +24VDC INTLK
ORN

F401
7 4
ORN
2
+24VDC INTLK
+24 VDC 1 1
TH2 VIO
F202
2 3
VIO

DC COM DC COM
+24VDC TO FUSER 10.1

3 MCU PWB
PL11.1
F402 J400
5 6

+24VDC INTLK
4 5

DC COM DC COM

4
HCF TOP HCF PWB
HCF PWB F2
PL18.8 COVER PL18.8 F2 HCF +24VDC INTLK
INTERLOCK DC330 [078-300]
PL18.7 HCF COVER F3
INTLK CLOSED F3 HCF +24VDC INTLK
K1
JF05 FS001 FS002 (H)+24VDC JF05
1 2 F4
F4 HCF +24VDC INTLK
+24 VDC
HCF +24VDC INTLK
+3.3 VDC
5
FAULT CODES
DOCKING 078-300:
INTERLOCK DC COM 078-300
HCF TOP COVER OPEN
SWITCH DC COM
PL18.8 DC330 [078-301) +5VDC 078-301:
HCF DOCKED HCF UNDOCKED
JF08 FS003 FS004 (L)+5VDC JF08
1 2 078-301

DC COM

6
A B C D E F G H J

2.5 DC POWER GENERATION (IIT - 1 OF 2)

IOT IIT
1 IIT/IPS PWB
1.2 IIT RESET PL13.7
(H)+3.3VDC

IIT RESET 2.6


P719 (H)+3.3VDC
IIT +24V LVPS 50
PL11.3

POWER ON AC ACH J83 P2 DC POWER


1.1 1 1 GENERATION P720
(IIT LVPS) 4
ORN 2.6
ACN +24 VDC
1 3 2 5
2 ORN
T28 5 3 J502 +24 VDC P622 J712 3 +24 VDC
3 3 VIO
DC COM +24 VDC 6
MAIN LVPS 4 4 VIO
IIT LVPS 2.6
PL11.3 +24VDC DC COM +12 VDC
ENABLE 2
J508 +5 VDC J505 5 5 BRN
1 1 DC COM
GRY ON/ 6 1 +12 VDC
6
+5 VDC OFF VIO EXT. MEMORY PWB
DC COM +12 VDC PL13.7
8 2 1 DC COM
WHT
DC COM P/J717 J737
3 2
5 5
+24 VDC
7 DC COM
DC COM
8
+12 VDC
2.2
+12VDC TO IIT PSDC
PL13.8
DC COM
J732 +24 VDC
3 TO J744 J737
ORN +12 VDC 1 1
+24 VDC GRY
2.3 4
+24VDC TO PSDC PWB VIO 2 2
4 DC COM DC COM GRY
8 8
GRY
9 9
+12 VDC GRY
TO
+3.3VDC +3.3 VDC
J744 3 3
5 ON/ VIO
OFF
4 4
VIO
6 6
VIO
5
7 7
DC COM

NOTE: 1 AC LINE VOLTAGES

6
XC
240/250 242/252 260
120 VAC 120 VAC 208 VAC

ALL XE MODELS ARE 220 VAC


A B C D E F G H J

2.6 DC POWER GENERATION (IIT - 2 OF 2)

1
IIT/IPS PWB BDEC PWB
PL13.8 PL13.8
2.5 F4
+12 VDC

+12 VDC
TO (F4) +5 VDC
+5 VDC F2

2.5 IIT RESET +5 VDC


(H)+3.3VDC ON/ TO
OFF -3 VDC P/J714
71
2 -3 VDC
+12 VDC
TO +5 VDC
2.5 ANALOG TO 73
+12 VDC 10 VDC +3.3VDC
+3.3 VDC +3.3 VDC

10VDC

J709 J708
2 2
GRY
(F2) +5 VDC +5 VDC
3 1 1
VIO
4 4
VIO
DADF PWB
DC COM DC COM PL14.3

P750 J752 F2
35 A4
36 A5
18 B10 +5 VDC

4 (F2) +5 VDC 32 A1
33 A2
30 A3

19-27 A6-A9
B5-B9
2.5 DC COM DC COM F1
+24 VDC B1-B4
1-9
A10-A14

+24 VDC
5

6
A B C D E F G H J

3.1 PWB COMMUNICATION (IOT – DOCUCOLOR 242/252/260)

ESS PWB BP PWB MCU PWB BP PWB ESS PWB FAULT CODES: FAULT CODES:
1 PL11.5 PL11.5 PL11.1 PL11.5 PL11.5
024-340 024-350
IOT-ESS COMMUNICATION FAIL 1 IOT-ESS COMMUNICATION FAIL 10
ESS-IOT IOT-ESS 024-341 024-351
P/J335 P/J418 P/J418 P/J335 IOT-ESS COMMUNICATION FAIL 2 IOT-ESS COMMUNICATION FAIL 11
COMMAND STATUS 024-340
82 92 42 22
024-341 024-342 024-354
DOWNLOAD DOWNLOAD IOT-ESS COMMUNICATION FAIL 3 IOT-ESS COMMUNICATION FAIL 14
CLOCK ACKNOWLEDGE 024-342
81 93 024-343 024-343 024-356
DOWNLOAD 44 20 IOT-ESS COMMUNICATION FAIL 4 IOT-ESS COMMUNICATION FAIL 16
START 024-345
80 94 024-346 024-345 024-371
SLP IOT-ESS COMMUNICATION FAIL 5 IOT-ESS COMMUNICATION FAIL 21
DOWNLOAD +3.3VDC 024-347
RESET MCU MCU 024-346 024-372
21 43 024-348
2 DETECT DETECT IOT-ESS COMMUNICATION FAIL 6 IOT-ESS COMMUNICATION FAIL 22
POWER UP 100 5 024-349
STATUS 024-350 024-347 024-373
77 97 DC COM IOT-ESS COMMUNICATION FAIL 7 IOT-ESS COMMUNICATION FAIL 23
024-351
+3.3VDC VSEL PWB 024-354 024-348 024-375
BP IOT-ESS COMMUNICATION FAIL 8 IOT-ESS COMMUNICATION FAIL 25
DETECT PL11.6 024-356
49 024-371 024-349 045-311
IOT-ESS COMMUNICATION FAIL 9 CONTROLLER COMM FAIL
DC COM P/J391 P/J391 024-372
98 175 2 71 024-373
024-375
+3.3VDC DC COM 045-311

3 TXP-STS1
111 75
NVM PWB
PL11.1 RXP-CMD1
11 15
+3VDC P/J420 TXS-STS1
109 73

RXS-CMD1 MCU PWB


9 13

TXP-STS2
110 74
RXP-CMD2
4 10 14

TXS-STS2
108 72

RXS-CMD2
8 12

5
ESS PWB UI INTERFACE UI PWB UI INTERFACE ESS PWB
PL11.5 PWB PL15.3 PWB PL11.5
PL11.5 PL11.5

ESS-UI UI
UI P352 COMMAND + J3 J3 STATUS + P352 UI
P/J349 22 15 17 23 P/J349
COMMAND ESS-UI UI STATUS
109 110
COMMAND - STATUS -
47 16 18 48

UI RESET +
UI 19 20
6 RESET
32 UI RESET -
44 19 VSEL PWB
MCU NVM PWB ESS PWB
A B C D E F G H J

3.2 PWB COMMUNICATION (ESS - IIT)

FAULT CODES
1 003-318: IIT SOFT FAIL
003-319: IIT VIDEO DRIVER DETECTION FAIL
ESS PWB 003-320: IIT-ESS COMMUNICATION FAIL 1
PL11.5
003-321: IIT-ESS COMMUNICATION FAIL 2
ESS PWB IIT/IPS PWB
PL11.5 ESS-IPS PL13.8 IPS-ESS 003-322: IIT-ESS COMMUNICATION FAIL 3
P336 COMMAND + P719 P719 STATUS + P336
24 24 22 22 003-318 003-323: IIT-ESS COMMUNICATION FAIL 4
ESS-IPS IPS-ESS
003-319 003-324: IIT-ESS COMMUNICATION FAIL 5
COMMAND - 062-210 STATUS -
23 23 21 21 003-320 003-325: IIT-ESS COMMUNICATION FAIL 6
DOWNLOAD 062-311 003-321
003-326: IIT-ESS COMMUNICATION FAIL 7
CLOCK + 062-392 003-322
20 20 RBT 003-327: IIT-ESS COMMUNICATION FAIL 8
DOWNLOAD +3.3VDC 003-323
2 CLOCK - 25 IIT POWER 003-324 003-328: IIT-ESS COMMUNICATION FAIL 9
19 19 STATUS 003-325 003-329: IIT-ESS COMMUNICATION FAIL 10
25 003-326
DOWNLOAD 003-330: IIT-ESS COMMUNICATION FAIL 11
003-327
START DC COM RBT 003-331: IIT-ESS COMMUNICATION FAIL 12
003-328
41 41 +3.3VDC
DOWNLOAD 003-329 003-332: IIT-ESS COMMUNICATION FAIL 13
ACKNOWLEDGE 003-330 003-333: IIT-ESS COMMUNICATION FAIL 14
DC COM 39 39 003-331
003-334: IIT-ESS COMMUNICATION FAIL 15
003-332
RAM DC COM 003-333 003-335: IIT-ESS COMMUNICATION FAIL 16
062-211
003-334 003-336: IIT-ESS COMMUNICATION FAIL 17
EPROM 062-345 003-335 003-337: IIT-ESS COMMUNICATION FAIL 18
3 003-336
EXTENSION MEMORY PWB IIT/IPS PWB 003-338: IIT-ESS COMMUNICATION FAIL 19
PL13.8 PL13.8 003-337
003-338 003-339: IIT-ESS COMMUNICATION FAIL 20
IPS-EXT EXT-IPS
BDEC PWB P/J717 P/J717 STATUS 003-339 003-340: IIT-ESS COMMUNICATION FAIL 21
COMMAND
PL13.8 27 28 003-340 003-341: IIT-ESS COMMUNICATION FAIL 22
P/J714 DOWNLOAD 062-278 003-341
DOWNLOAD ACKNOWLEDGE 062-220 003-342: IIT-ESS COMMUNICATION FAIL 23
003-342
CLOCK 2 003-343: IIT-ESS COMMUNICATION FAIL 24
26 003-343
063-220 062-310
DOWNLOAD
063-230
START 062-210: IISS HOT LINE FAIL
1 065-210
065-215 062-211: IPS EPROM FAIL
+3.3VDC
065-216 062-220: IPS-EXT. CONNECTION FAIL
4 EXT RESET 062-278: IIT-EXT. COMMUNICATION FAIL
30
062-310: IPS-ESS COMMUNICATION FAIL
PAGE SYNC 062-311: IIT SOFTWARE LOGIC FAIL
31 062-345: IPS EPROM FAIL
062-392: IPS MEMORY FAIL

EPROM 063-210
063-210: EXTENSION EPROM FAIL
063-220: IPS-EXT PAGE SYNC FAIL
063-230: EXT MEMORY CAPACITY FAIL
5
065-210: EXTENSION PAGE MEMORY FAIL 1
065-215: EXTENSION PAGE MEMORY FAIL 2
065-216: EXTENSION PAGE MEMORY FAIL 3

6
A B C D E F G H J

3.3 PWB COMMUNICATION (IIT - DADF)

1 IIT/IPS PWB DADF PWB


PL13.8 PL14.3

IIT/IPS PWB
IPS-DADF PL13.8 FAULT CODES
P750 COMMAND+ J751 DADF-IPS
IPS-DADF 005-275:
11 8 J751 STATUS+ P750 DADF-IPS
COMMAND IPS-DADF DADF RAM FAIL
6 10 STATUS
COMMAND- DADF-IPS 062-277 005-280:
29 7 5 STATUS- DADF EPROM FAIL
28
PLATEN +5VDC 062-277:
PLATEN CLOSED DC330 [005-083] IIT/IPS-DADF
6.1 +3.3VDC COMMUNICATION FAIL
CLOSED (L)+5VDC DOCUMENT READY
13 4
2 (L)+3.3VDC
DC COM 3 16
DC COM DC COM
31 1 DC330 [062-240] +3.3VDC
DADF DETECTED TP182
DC COM DC COM (L)+3.3VDC
2 34
DADF +5VDC
RESET DC COM
(L)+5VDC J752
12 B12 +3.3VDC
SHEET AT
DC COM DADF REG. SENSOR
J752
+5VDC B11 17
3 DADF START DC COM +3.3VDC
15 B13
DADF PAGE SYNC
DC COM B14 14
IIT-DADF
CABLE DC COM IIT-DADF
PL14.3 CABLE
PL14.3

RAM
005-275

EPROM 005-280
4

6
A B C D E F G H J

3.4 PWB COMMUNICATION (MCU-HCF)

HCF (OPTION)

MCU PWB
PL11.1 HCF PWB MCU PWB
PL18.8 PL11.1
MCU-HCF HCF-MCU
2 J411 JF03 JF03 STATUS+
COMMAND+ P678B J678B J678B P678B J411
A7 8 1 14 12 3 6 A9
GRY YEL YEL GRY FAULT CODES
MCU-HCF HCF-MCU
COMMAND- STATUS- 077-311:
A8 7 2 13 11 4 5 A10
GRY YEL +5VDC YEL GRY FEEDER COMMUNICATION
HCF FEED FAULT
OUT REQUEST DC330 [078-200] +3.3VDC
A13 2 7 8 SHEET AT HCF
GRY YEL
DC COM PAPER SENSOR
7 8 1 A14
YEL GRY
+5VDC 077-311
HCF FEED
STOP P678A J678A
3 A3 4 3 4
GRY YEL HCF +3.3VDC
DC COM YEL DETECT
J678A P678A (L)+3.3VDC
1 6 1 A6
YEL GRY
+3.3VDC SYS RESET DC COM
/LV SQ
A4 3 4 3
GRY YEL
DC COM

+5VDC
SELECT
A5 2 5 2
4 GRY YEL
DC COM

6
A B C D E F G H J

3.5A PWB COMMUNICATION (MCU-A/P FINISHER)

FINISHER
MCU PWB
MCU PWB FINISHER PWB PL11.1
PL11.1 PL21.12 FINISHER-MCU FAULT CODES
MCU-FINISHER J8300 STATUS+ J680B P680B J411
J411 P680B J680B COMMAND + J8300 13 3 10 B3
12 1 GRY GRY 012-334:
B1 15 FINISHER-MCU
GRY ORN DOWNLOAD MODE FAILURE
MCU-FINISHER STATUS- 012-334
12 4 9 B4
COMMAND - GRY GRY
B2 11 2 14 047-310:
GRY 047-310
MCU-FINISHER COMMUNICATION FAULT
DC 330 [014-111] +5VDC +3.3VDC
2 PAPER AT IOT EXIT SENSOR FINISHER
(H)+5VDC DETECT(L)+3.3VDC
B6 7 6 10 11 5 8 B5
GRY WHT WHT GRY
DC COM DC COM

+3.3VDC FINISHER FINISHER


LVPS ENABLED J8315
B7 6 7 9 3 LVPS 12.1
GRY YEL YEL ENABLED
6
COMMUNICATION YEL
SELECT
B11 2 11 5
3 GRY ORN
DC COM

IOT DRIVER PWB


PL11.1

J434 P680 J8301


3 2 1

4
1 4 2
DC COM DC COM

6
A B C D E F G H J

3.5B PWB COMMUNICATION (MCU-LP FINISHER)

1
FINISHER FINISHER PWB
MCU PWB I/F PWB PL17.103
PL11.1 PL17.111
+5VDC
MCU-FINISHER
COMMAND + CR1 +5VDC
J411 P680B J680B J8002
B1 12 1 12
GRY J8006 COMMAND J8007
MCU-FINISHER 4 17 J8007
COMMAND - YEL 16
B2 11 2 11 DC COM IOT EXIT YEL
GRY +5VDC
DC 330 [014-111] SENSOR SIGNAL
PAPER AT IOT +5VDC
EXIT SENSOR 18 3
YEL
2 (H)+5VDC
B6 7 6 7
GRY SYS RESET/
DC COM LVPS ENABLE +5VDC
+3.3VDC FINISHER
LVPS ENABLED
B7 6 7 6 19 2
GRY YEL

LVPS
IOT DRIVER PWB 12.1
PL11.1 J434 P680 J8001 ENABLE
3 2 2

3
1 4 4
DC COM STATUS DC COM STATUS

MCU PWB
PL11.1
+5VDC
CR2 J8002 J680B P680B J411
10 3 10 B3
J8006 GRY GRY 012-334
5
YEL
DC COM 9 4 9 B4 047-310
4 GRY GRY

FAULT CODES
5 012-334:
DOWNLOAD MODE FAILURE

047-310:
MCU-FINISHER COMMUNICATION FAULT

6
A B C D E F G H J

3.6 PWB COMMUNICATION (MCU-IOT DRIVE)

IOT DRIVER PWB MCU PWB


PL11.1 PL11.1

+3.3VDC FAULT CODES


IOT CONNECTED
J432 (L)+3.3VDC J402
50 1 045-312 045-312:
IOT DRIVE CONNECT FAIL

1 50
2

49 2

2 49
DC COM FLAT DC COM
CABLE

J431 J401
50 1

3
1 50
DC COM
49 2

42 9

2 49
DC COM
FLAT
4 CABLE

6
A B C D E F G H J

3.7 ESS – DOCUCOLOR 242/252/260

ESS PWB UI INTERFACE 002-770:


1 PL11.5 PWB JT PROCESSING - HD FULL
PL11.5
TO UI 003-982:
CONTROL IITSC HDD ACCESS ERROR
P/J349 P352
PANEL 016-XXX:
SEE F. A. 4 SYSTEM FAIL
024-362:
SCAN DATA TO J340 PAGE SYNC ILLEGAL START
EXT. CONTROLLER
J336 P336 024-363:
IIT/IPS SCAN DATA PAGE SYNC ILLEGAL STOP
SEE F. A. 5 024-364:
DMA TRANSFER FAIL
2
024-367:
002-770 DECOMPRESS OTHER FAIL
003-982 BP PWB VSEL PWB BP PWB MCU PWB 024-368:
016-XXX PL11.5 PL11.6 PL11.5 PL11.1 PCI ERROR
024-362
P/J335 P/J391 P/J391 P/J418 024-370:
024-363 COPY. SCAN MARKER CODE DETECTION FAIL
J342 024-364 DATA TO IPS
TO PWS (USB) SEE F. A. 6
024-367 024-746:
024-368 PRINT REQUEST FAILURE
024-370 024-747:
024-746 PRINT INSTRUCTION FAIL
3 024-747 024-986:
024-986 CONFIRMATION OF PRINTING ALL
025-596
025-597 025-596:
J330 DIAG HDD MAINTENANCE FAIL
036-XXX
J310 P310 SYSTEM MEMORY 1
102-356 025-597:
IDE 102-380 J331 DIAG HDD INITIALIZE FAIL
102-381 SYSTEM MEMORY 2 *
036-XXX:
102-382 SYSTEM FAIL
116-XXX J332
HDD PS ROM * 102-356:
J302 P302 123-XXX EWS SOFT FAIL
PL11.6 MF ROM
1 124-XXX
+12VDC 125-311 EM ROM * 102-380:
4 127-XXX MF UI CONT SOFT FATAL ERROR
2,3
133-XXX 102-381:
DC COM 202-399 DATA LINK LAYER ERROR (UI-PANEL)
J333
4
FONT ROM * 102-382:
+5VDC APPLICATION LAYER COMMAND ERROR (UI-PANEL)
J334
J300 P300 ESS NVM PWB 116-XXX:
SYSTEM FAIL
POWER
SEE F. A. 2 J337 123-XXX:
PAGE MEMORY SYSTEM FAIL (UI PANEL)
J338 124-XXX:
5 JPEG PWB RISER PWB PAGE MEMORY SYSTEM FAIL
PL11.6 PL11.6
125-311:
PWS CONT UNEXPECTED FAIL
P370 J347
* = OPTIONAL 127-XXX:
SYSTEM FAIL
133-XXX:
ESS FAN SYSTEM FAIL
P311 J311 PL11.5
RBT 1 202-399:
+3.3VDC TIMER INTERNAL FAIL
+12VDC
ESS FAN FAIL
2 MOT
6

3
DC COM
A B C D E F G H J

4.1 CONTROL PANEL SWITCH/LED

1 ESS PWB UI INTERFACE PWB UI PWB


PL11.5 PL11.5 PL15.3 SW/LED PWB UI PWB
PL15.2 PL 17.4

J352 UI CMD+ J3
P/J349 22 22
109 J7 SCAN 1 J7 J7 SWITCH 1 ON J7
UI CMD- 9 9 1 1
47 47 WHT WHT
SCAN 2 SWITCH 2 ON
UI RST+ 10 10 2 2
19 19 WHT WHT
32 SCAN 3 SWITCH 3 ON
UI RST- 11
44 44 WHT 11 3
WHT
3
SCAN 4 SWITCH 4 ON
12 12 4 4
STATUS+ WHT WHT
2 23 23 SWITCH 5 ON
CONTROL 5 5
110 STATUS- PANEL WHT
48 48 SWITCHES SWITCH 6 ON
6 6
WHT
SWITCH 7 ON
7 7
WHT
SWITCH 8 ON
POWER SAVE 8 8
WHT POWER SAVE
/CLEAR POWER SAVE SWITCH ON
TP47 1.2
SWITCH ON J3 (H)+3.3VDC
25 25 30
WHT
UI
LED 1 +3.3VDC
3 14 14
WHT
LED 2
15 15
WHT
LED 3
16 WHT 16
LED 4
17 17
WHT
LED 5
18 18 CONTROL
TP3 WHT PANEL LEDS
LED 8
18 4 4 22 22
TP46 WHT
LED 7
19 29 29 23 23
TP48 WHT
4
LED 6
20 5 5 24 24
WHT
TP2
F1
24-
27
RBT TP86
+3.3VDC
45 45

DC COM
46 46 21 21
WHT
+3.3VDC
+3.3VDC
5 20 20

21 21
DC COM DC COM
F2 TP38
17 28 28 21 21
+3.3VDC UI UI
+3.3VDC +3.3VDC
16 3 26 26
DC COM DC COM DC COM

6
A B C D E F G H J

4.2 UI LCD CONTROL


FCW-UI

ESS PWB UI I/F PWB UI PWB LCD PWB LCD


PL11.5 PL11.5 PL15.3 PL15.3 PL15.3
1 P352 LCD_R+ J3
11 11 J6 LCD_R0 J2 J3
35 6 9
P/J349 LCD_R- LCD_R1
(PCI) 12 12 34 7 10
LCD_G+ LCD_R2
32 9 11
37 37 LCD_R3
LCD_G- 31 10 13
38 38 LCD_R4
29 12 14
LCD_B+
DC COM DC COM 14 14 LCD_R5
28 13 15
LCD_B-
15 15 LCD_G0
26 15 19
LCD_CNT+ LCD_G1
34 34 25 16 20
2 LCD_G2
LCD_CNT- 23 18 21
35 35
LCD_G3
CLOCK+ 22 19 23
40 40 LCD_G4
CLOCK- 20 21 24
41 41 LCD_G5
19 22 25
LCD_B0
DC COM 17 24 29
10 10 LCD_B1
16 25 30
DC COM LCD_B2
13 13 14 27 31
DC COM LCD_B3
16 16 13 28 33
3 LCD_B4
DC COM 11 30 34
33 33 LCD_B5
DC COM 10 31 35
36 36 DATA ENABLE
DC COM 8 33 37
39 39 V_SYNC
40 1 5
H_SYNC LCD
DC COM DC COM
39 2 4
CLOCK
TP85 37 4 2
P/J349 +5VDC +5VDC
9 49 49 1 34 39
+5VDC +5VDC
10 50 50 2 36 40
4 +5VDC
11 DC COM 4 37
24 24 +5VDC
5 39
+5VDC +5VDC
25 25 7 40
TP82 DC COM DC COM +5VDC +5VDC
F4 DC COM
+24VDC 3 3 1
14 26 26 DC COM H
6 5 3
DC COM +24VDC DC COM
15 1 1 9 8 6
DC COM LCD PANEL
DC COM UI CABLE 12 11 7 V
+24VDC DC COM H800 X V600
PL17.1
5 15 14 8 X3(RGB)
DC COM
18 17 12 ƒRƒs [ “o˜ ^ 2 “o˜ ^ 3 ƒ ƒjƒ…[

DC COM ß“d’†/‰ð œ

21 20 16 ‘—Žó M’†
’~ Ï •¶ Í‚ ‚è
1 2 3 ƒŠƒZƒbƒg
DC COM ƒWƒ‡ƒuŠm”F i’Ê M’†Ž ~ j

4 5 6 Š„ ‚è ž‚Ý
24 23 17 ‹@ŠBŠm”F
Ý’èŠm ”F
ƒXƒgƒbƒv
DC COM iƒ [ƒ^ [Šm”F j 7 8 9 ƒXƒ^ [ ƒg
27 26 18 ”F Ø
iŽd—l Ý’è/“o˜^ j * 0 #
DC COM - C
30 29 22 ƒNƒŠƒA

DC COM
33 32 26
DC COM
36 35 27
DC COM
38 38 28
6 DC COM FLAT
DC COM FLAT
CABLE
CABLE
A B C D E F G H J

4.3 UI TOUCH PANEL AND BACKLIGHT CONTROL

SW/LED PWB UI PWB INVERTER PWB BACK


1 VR PWB PL15.2 PL15.3 PL15.3
PL15.2 LIGHT
PL15.3
BACK LIGHT CN2 VH1
J5 ON/OFF CN1 2
J11 J10 J7 J7 1 1 PNK
3 3 19 19 VH2
3
VR1 BRIGHT CONTROL PNK
6 6 GND
CONTRAST 1
2 2 20 20 BLK
2 2

1 1
3 3
DC COM DC COM
2 +24VDC +24VDC
4 4
VR CABLE
PL15.2
5 5
DC COM DC COM

TOUCH PANEL
PL15.3

3 INVERTER PWB

BACK LIGHT J1
1 Y2 1 Y2

X1 X1 X2
2 2
Y1
TOUCH 3
LCD 3 Y1
PANEL
PWB X2
4 4

4
DISPLAY
SVGA

UI PWB VR PWB

5
SW/LED PWB

6
A B C D E F G H J

5.1 DOCUMENT SET AND INTERLOCK


TRAY UP/DOWN
5.2 DRIVE
1

FEEDER COVER
INTERLOCK
SWITCH
OPERATOR
LOADED
DOCUMENT DOCUMENT
SET LED

2 DOCUMENT
SET SENSOR

DADF PWB
PL14.3 DC330 [005-084] DOCUMENT SET
LED
DOCUMENT SET PL14.4
LED ON
(L)+5VDC
J755 J791
B6 2
YEL L/H COVER INTERLOCK
DC COM SENSOR
B7 1
GRY
3
DADF PWB
PL14.3
+5VDC
DC330 [005-102]
DOCUMENT AT +5VDC FAULT CODES
J756 P797 J797 J769 SET SENSOR
A3 4 3 1 J769 J797 P797 (L)+5VDC J756 005-940 005-940
GRY GRY 2 2 5 A2
+5VDC YEL YEL 005-941 NO ORIGINAL IN DADF

A1 6 1 3
VIO VIO DOCUMENT SET
DC COM 005-941
SENSOR PL14.16 DOCUMENT COUNT
INTLK ON MISMATCH
4 +24VDC
FEEDER
COVER DC330 [005-212]
INTERLOCK FEEDER COVER
SWITCH +5VDC
CLOSED 005-305
PL14.5 (H)+24VDC
J753 F2 F1 J753 DADF FEEDER COVER
2 1 005-305
ORN ORN OPEN (RUNNING)
+24VDC DC COM

DC330 [005-223]
L/H COVER +5VDC
J786 CLOSED
5 J755 (L)+5VDC
A3 1 J786 J755 005-309
GRY 2 A2 005-309
+5VDC YEL L/H COVER
OPEN (RUNNING)
A1 3
VIO L/H COVER
DC COM INTERLOCK
SENSOR PL14.5

TD TEST POINT : BETWEEN DADF PWB J755-B6(+) AND GND(-)


1 WITH SET LED OFF, APPROX. +3.7VDC
6
A B C D E F G H J

5.2 DOCUMENT STACKING

STACKED DOCUMENT 5.5

1
DADF STACK HEIGHT SENSOR

TRAY UP/DOWN
DRIVE 5.1

DADF PWB
PL14.3
DADF
2 TRAY
MOTOR
TRAY MOTOR 1
J758 ON +24V CLOCK
2
YEL
BOTTOM SENSOR
DC COM
ON +24V CLOCK
3
ORN
DC COM
ON +24V CLOCK
4 MOT
BRN
DC COM TRAY INTERLOCK SENSOR
3 ON +24V CLOCK
5
BLK
DC COM
+24V DC
1
RED
INTLK ON
+24VDC DADF PWB
PL14.3

+5VDC 005-160 FAULT CODES


DC330 [005-203] 005-283
J754 J761 STACK HEIGHT SET
A3 1 (H)+5VDC J754 005-919 005-160
GRY J761
2 A2 005-942 DADF TRAY LIFT UP JAM
4 YEL YEL
005-281
A1 3 DADF TRAY LIFT DOWN
VIO DADF STACK FAIL
HEIGHT SENSOR
PL14.17 005-282
DC330 [005-214]
J756 J798 TRAY INTERLOCK DADF TRAY LIFT UP FAIL
A9 1 J798 CLOSED(L)+5VDC J756 005-306 (NO DOCUMENT)
GRY 2 A8
YEL 005-283
DADF LEVEL SENSOR
A7 3 LOGIC FAIL
5 VIO
TRAY INTERLOCK 005-306
SENSOR PL14.5 DADF TRAY INTERLOCK
OPEN (RUNNING)

005-919
DC330 [005-202] DADF TRAY LIFT UP
P797 J797 J770 DOC. TRAY AT BOTTOM FAIL (DOCUMENT SET)
A6 1 6 1 J770 J797 P797 (H)+5VDC 005-281
GRY 2 5 2 A5 005-942
YEL 005-282
+5VDC DADF TRAY LOADING
FAULT
A4 3 4 3
VIO
6 BOTTOM SENSOR
PL 4.16
DC COM

NOTE:
1 DC330 [005-086]=TRAY LIFT UP [005-087]=TRAY LIFT UP (IN JOB)
[005-091] TRAY MOTOR CW [005-092] TRAY MOTOR CCW
A B C D E F G H J

5.3 DOCUMENT SIZE SENSING - DADF DADF PWB


PL14.3

DADF PWB
PL14.3
1 DC330 [005-215]
APS SENSOR 1 +5VDC
J756 P796 J796 J771 BLOCKED
B3 7 3 1 J771 J796 P796 (H)+5VDC 1 J756
GRY GRY 2 2 8 B2
YEL YEL

3 FAULT CODES:
B1 9 1
VIO VIO 005-194
TRAY APS SENSOR 1 005-194
PL14.16 005-196
SIZE MISMATCH JAM
005-197 ON SLOW SCAN MIX SIZE
DC330 [005-216]
APS SENSOR 2 +5VDC 005-196
2 BLOCKED SIZE MISMATCH JAM ON
J772 NO MIX SIZE
B6 4 6 1 J772 (H)+5VDC 1
GRY GRY 2 5 5 B5
YEL YEL 005-197
PROHIBITED COMBINATION
SIZE JAM
B4 6 4 3
VIO VIO
TRAY APS SENSOR 2
PL14.16
DC330 [005-217]
APS SENSOR 3
BLOCKED +5VDC
J773 (H)+5VDC
B9 1 9 1 1
3 J773
GRY GRY 2 8 2 B8
+5VDC YEL YEL

B7 3 7 3
VIO VIO
TRAY APS SENSOR 3
DC COM PL14.16

4 NOTE: DOC SIZE IN SLOW SCAN IS DETERMINED BY THE COUNT OF PULSES OF PRE REGI MOTOR
1 TRAY APS SENSOR 1
FOR A PERIOD FROM PRE REGI SENSOR ON TO FEED SENSOR OFF.

DOC SIZE IN THE FAST SCAN DIRECTION IS DETERMINED BY A COMBINATION OF OUTPUTS OF TRAY APS SENSORS 1~3 AND
NO. 1~NO.3 APS SENSORS IN FEEDER.
THE TABLE SHOWS THE RELATION BETWEEN DOC WIDTH (MM) IN FAST SCAN AND COMBINATION OF TRAY APS SENSORS 1~3 OUTPUTS.

DOC WIDTH (MM) SENSOR SENSOR SENSOR


IN FAST SCAN 1 2 3

288.2-300.0 ON OFF ON
TRAY APS SENSOR 2
273.2-288.1 ON OFF OFF
5 261.9-273.1 ON ON OFF
235.0-261.8 ON ON ON
213.0-234.9 OFF OFF ON
206.6-212.9 OFF OFF OFF
194.1-206.5 OFF ON OFF
165.0-194.0 OFF ON OFF
128.0-164.9 OFF ON ON
TRAY APS SENSOR 3

6
A B C D E F G H J

5.4 DOCUMENT SIZE SENSING - PLATEN

PLATEN IIT/IPS PWB


IIT/IPS PWB INTERLOCK PL13.8
1 PL13.8 SWITCH
PL13.6 DC330 [062-300] +5VDC
PLATEN INTERLOCK FAULT CODES
MAGNET (F2)
SWITCH CLOSED
J722 J727 P727 P727 J727 (L)+5VDC J722 005-304:
A4 2 1 2 1 A5 PLATEN
VIO YEL
INTERLOCK OPEN
005-304
+5VDC WHILE RUNNING
DC330 [062-301] 062-300
(F2)
J725 PLATEN CLOSED
062-300:
A12 3 J725 (L)+5VDC
GRY 1 A14 PLATEN
YEL INTERLOCK OPEN
2 +5VDC
(F2) A13 2
VIO PLATEN ANGLE
SENSOR PL13.6

APS SENSOR DC330 [062-251] +5VDC


+5VDC ENABLE DOCUMENT AT (F2)
(H) +5VDC J7261 APS SENSOR 1
A8 1 J7261 (L)+5VDC
2 A7

A6 3
APS SENSOR 1
3 PL13.4
DC330 [062-253] +5VDC
DOCUMENT AT (F2)
J7262 APS SENSOR 2
A11 1 J7262 (L)+5VDC
2 A10

A9 3
APS SENSOR 2
PL13.4
DC COM

PLATEN ANGLE SENSOR

DC330 [062-253]
APS SENSOR 2 DOCUMENT AT
APS SENSOR2 PLATEN INTERLOCK SWITCH
(L)+5VDC
5
APPROX. +1.2VDC BETWEEN J725-3(+) AND GND(-)
WITH THE SENSOR CONNECTED

APS SENSOR 1
A B C D E F G H J

5.5 DOCUMENT FEEDING

STACKED
5.2 DOCUMENT
1

DADF FEED
SENSOR

DADF FEED CLUTCH

DADF PWB
PL14.3

2
DADF FEED DADF FEED
MOTOR ON 1 MOTOR
PL14.6
J760 +24V CLOCK J781
A14 3 INVERTER ROLL
DRIVE 5.9
DC COM
ON +24V CLOCK
A15 1
BLU
DC COM
ON +24V CLOCK
B1 4
BLU DADF FEED MOTOR
DC COM MOT
B2 ON +24V CLOCK
3 6
BLU
DC COM FED
5.6
A13 2 DOCUMENT
ORN

B3 5
ORN
INTLK ON DADF FEED
+24VDC DC330 [005-062] CLUTCH
FEED CLUTCH ON PL14.6
J754 (L)+24VDC P768
B11 1 2
BLU DADF PWB FAULT CODES
4 DC COM PL14.3 005-121
ORN DADF FEED SENSOR
B10 2 1 ON JAM
+24VDC 005-141
DADF FEED SENSOR
OFF JAM

DADF FEED SENSOR 005-150


DC330 [005-204] DADF FEED SENSOR
PL4.17 DOCUMENT AT
J762 +5VDC 005-121 OFF JAM
A4 3 DADF FEED SENSOR 005-141 (PUNCHED DOC MODE)
GRY (L)+5VDC J754
DC COM J762 005-150
VIO 2 A5 005-190
YEL 005-190
5 FEED MOTOR LOGIC FAIL
A6 1 005-906
VIO
+5VDC 005-906
DADF FEED SENSOR
STATIC JAM

NOTE 1 THE OPERATING SPEED AND ROTATION DIRECTION DEPEND ON THE DIAG CODE.

DIAG CODE OPERATING DIAG CODE OPERATING


SPEED SPEED
DC330[005-001] 55MM/SEC DC330[005-008] 293.3MM/SEC
DC330[005-002] 73.3MM/SEC DC330[005-009] 330MM/SEC
DC330[005-003] 82.5MM/SEC DC330[005-010] 400MM/SEC
6
DC330[005-004] 110MM/SEC DC330[005-013] 440MM/SEC
DC330[005-005] 146.7MM/SEC DC330[005-014] REVERSE
700MM/SEC
DC330[005-006] 165MM/SEC
DC330[005-074] 460MM/SEC
DC330[005-007] 220MM/SEC
A B C D E F G H J

5.6 DOCUMENT PREREGISTRATION

DADF TRAY
5.5
FED DOCUMENT
1
INVERT
5.9
DOCUMENT
PRE-REG.
SENSOR

NO3. APS
DADF PWB SENSOR
PL14.3

1
DADF DADF PRE-
PRE-REG.MOTOR ON REG.MOTOR
J760 +24V CLOCK J782 PL14.7 NO1. APS
A2 6 SENSOR
BLU
DC COM NO2. APS
ON +24V CLOCK DOCUMENT
3 A3 4 SENSOR
BLU TO
REGISTRATION 5.7
DC COM
ON +24V CLOCK
A4 3
BLU
DC COM MOT
ON +24V CLOCK
A5 1
BLU
DC COM DADF PWB
A1 5 PL14.3
ORN

A6 2
INTLK ON ORN
4
+24VDC PRE- NOTE: 1
REG.SENSOR DC330 [005-206] FAULT CODES
PL14.17 DOCUMENT AT +5VDC 005-122: COMPONENT OPERATING
J754 J763 PRE-REG.SENSOR CONTROL CODE SPEED
A7 3 SIMPLEX PRE-REG. SENSOR ON JAM
VIO J763 (L)+5VDC J754 005-122
DC COM 2 A8 DC330[005-015] 55MM/SEC
005-135 005-135:
A9 1 PRE-REG. SENSOR ON JAM (SIDE 2)
GRY 005-144 DC330[005-016] 73.3MM/SEC
+5VDC DADF APS 005-151
SENSOR 1 DC330 [005-218] 005-144:
DOCUMENT AT +5VDC 005-198 DC330[005-017] 82.5MM/SEC
J765 PL14.17 TOO EARLY TO PRE-REG. SENSOR ON JAM
B1 3 DADF APS SENSOR 1 005-199
J765 (L)+5VDC DC330[005-018] 110MM/SEC
VIO 005-907 005-151:
DC COM 2 B2 PRE-REG. SENSOR OFF JAM DC330[005-019] 146.7MM/SEC
5 B3 1 (PUNCHED DOC MODE)
GRY DC330[005-020] 165MM/SEC
+5VDC 005-198:
DADF APS
SENSOR 2 DC330 [005-219] TOO SHORT SIZE JAM DC330[005-021] 220MM/SEC
PL14.17 DOCUMENT AT +5VDC
J766 DADF APS SENSOR 2 005-199
B4 3 DC330[005-022] 293.3MM/SEC
VIO J766 (L)+5VDC 005-284 TOO LONG SIZE JAM
DC COM 2 B5 DC330[005-023] 330MM/SEC
005-914
B6 1 005-284
GRY APS SENSOR LOGIC FAIL DC330[005-024] 440MM/SEC
+5VDC
005-907 DC330[005-025] 700MM/SEC
DADF APS PRE-REG. SENSOR STATIC JAM
SENSOR 3 DC330 [005-220] DC330[005-076] 460MM/SEC
PL14.17 DOCUMENT AT +5VDC 005-914
J767 DC330[005-077] 750MM/SEC
6 B7 3 DADF APS SENSOR 3 NO. 1/2/3 APS SENSOR STATIC JAM
VIO J767 (L)+5VDC
DC COM 2 B8 CCW
YEL DC330[005-089] (650 MM/SEC)
B9 1
GRY
+5VDC
A B C D E F G H J

5.7 DOCUMENT REGISTRATION

1
5.6 DOCUMENT TO REGISTRATION
LEAD REG.
SENSOR

DADF PWB
PL14.3

2
1 DADF REG.
MOTOR
DADF REG. MOTOR PL14.8
J760 ON +24V CLOCK P783 J783
B5 2 5
BLU BRN
DC COM
ON +24V CLOCK
B6 3 4
BLU BLU
DC COM
ON +24V CLOCK
B7 4 3
BLU YEL
DC COM MOT
ON +24V CLOCK
B8 5 2
3 BLU RED
DC COM REG. SENSOR DOCUMENT
BAFFLE SOLENOID
B4 ORN 1 6 TO
WHT 5.8
SCAN
B9 6 1
ORN BLK
INTLK ON
+24VDC
DADF PWB
PL14.3

FAULT CODES
DADF REG. 005-123:
4 SENSOR DC330 [005-110] SIMPLEX REG. SENSOR ON JAM
PL14.25 DOCUMENT AT +5VDC 005-123
J757 J794 P794 J776 DADF REG. SENSOR 005-125 005-124:
A9 1 3 1 J776 P794 J794 (L)+5VDC J757 005-136 SIMPLEX LEAD REG. SENSOR ON JAM
GRY 2 2 2 A8
+5VDC YEL YEL 005-152
005-908 005-125:
A7 3 1 3 REG. SENSOR OFF JAM
VIO
DC COM 005-136:
LEAD REG. DC330 [005-207] REG. SENSOR ON JAM (SIDE 2)
SENSOR DOCUMENT AT +5VDC
P792 J792 J779 PL14.8 LEAD REG. SENSOR 005-152:
B7 3 7 3 005-124
VIO J779 J792 P792 (L)+5VDC 005-153 REG. SENSOR OFF JAM (PUNCHED DOC MODE)
DC COM 2 8 2 B8 005-909
YEL YEL 005-153:
5 B9 1 9 1
GRY LEAD REG. SENSOR OFF JAM (PUNCHED DOC MODE)
+5VDC BAFFLE
SOLENOID 005-908
DC330 [005-065] 2 PL14.7 NOTE: REG. SENSOR STATIC JAM
BAFFLE SOLENOID PULL OPERATING OPERATING
J755 (L)+24VDC P787 1 DIAG CODE DIAG CODE 005-909
SPEED SPEED
A5 2 2 LEAD REG. SENSOR STATIC JAM
BLU
DC COM DC330[005-026] 55MM/SEC DC330[005-034] 330MM/SEC

A4 3 1 DC330[005-027] 73.3MM/SEC DC330[005-035] 440MM/SEC


ORN
+24VDC BAFFLE SOLENOID HOLD DC330[005-028] 82.5MM/SEC REVERSE
(L)+24VDC DC330[005-036]
A6 1 3 35.2MM/SEC
BLU DC330[005-029] 110MM/SEC
6 DC COM DC330[005-078] 460MM/SEC
DC330[005-030] 146.7MM/SEC
REVERSE
DC330[005-031] 165MM/SEC DC330[005-079]
WHEN DC330[005-065] IS TURNED ON, THE SOLENOID PULLS FOR 100MS 110MM/SEC
2
THEN HOLDS FOR 220MS,THEN TURNS OFF.
DC330[005-032] 220MM/SEC REVERSE
DC330[005-080] 220MM/SEC
DC330[005-033] 293.3MM/SEC
A B C D E F G H J

5.8 DOCUMENT SCAN POSITIONING

PLATEN MOTOR

PLATEN EXIT SENSOR


2 DOCUMENT
5.7
TO SCAN

DADF PWB
PL14.3
1 PLATEN
MOTOR SCANNED
DADF PLATEN MOTOR PL14.9 5.10 5.9
J760 ON +24V CLOCK P784 J784 DOCUMENT
A8 2 5
3 BLU BRN
DC COM
ON +24V CLOCK
A9 3 4
BLU BLU
DC COM DOCUMENT
ON +24V CLOCK
A10 4 3 ON PLATEN
BLU YEL 6.2
GLASS
DC COM MOT
ON +24V CLOCK
A11 5 2
BLU RED
DC COM
A7 1 6
4 ORN WHT

A12 6 1
ORN BLK
INTLK DADF PWB
+24VDC PL14.3 FAULT CODES
005-126:
OUT SENSOR ON JAM
005-127:
OUT SENSOR OFF JAM
PLATEN EXIT
SENSOR DC330 [005-208] 005-154:
PL14.22 DOCUMENT AT +5VDC 005-126 OUT SENSOR OFF JAM
J757 P792 J792 J778 (PUNCHED DOC MODE)
5 B4 6 4 3 PLATEN EXIT SENSOR 005-127
VIO VIO J778 J792 P792 (L)+5VDC J757
DC COM 2 5 5 B5 005-154 005-910:
B6 4 6 1 005-910 OUT SENSOR
GRY GRY STATIC JAM
+5VDC A

NOTE:
1
DIAG CODE SPEED DIAG CODE SPEED
DC330[005-037] 55MM/SEC DC330[005-044] 220MM/SEC
6 DC330[005-038] 73.3MM/SEC DC330[005-045] 293.3MM/SEC
DC330[005-039] 82.5MM/SEC DC330[005-046] 330MM/SEC
DC330[005-041] 110MM/SEC DC330[005-047] 440MM/SEC
DC330[005-042] 146.7MM/SEC CCW
DC330[005-085] 460MM/SEC
DC330[005-043] 165MM/SEC
A B C D E F G H J

5.9 DOCUMENT INVERSION

INVERTER ROLL
1 5.4 DRIVE
ZONE INVERTED 5.6
G2 DOCUMENT

5.7 SCANNED
DOCUMENT

B D

ZONE INVERT SENSOR 1


C B1
2
DADF PWB A
PL14.3 DC330 [005-069] EXIT GATE A
EXIT GATE SOLENOID INVERT SENSOR 2
SOLENOID ON PL14.11
J755 (L)+24VDC P788
A8 1 2
BLU
DC COM
A7 2 1
ORN
+24VDC

DC330 [005-070] SIMP/DUP GATE


3
INVERT ROLL SOLENOID
INVERT ROLL B
NIP RELEASE NIP RELEASE
SOLENOID ON SOLENOID
(L)+24VDC P790 PL14.11
B5 1 2
BLU
DC COM
B4 2 1
ORN
+24VDC

SIMP/DUP
DC330 [005-068] GATE
4 SOLENOID
SIMP/DUP GATE(SIMP) PL14.11
(L)+24VDC P789
B2 2 2
BLU
DC COM

B1 3 1
ORN DC330 [005-067] DADF PWB
+24VDC PL14.3
SIMP/DUP GATE (DUP)
(L)+24VDC
B3 1 3
BLU
DC COM

5 C
INVERT DC330 [005-211]
SENSOR 1 DOCUMENT AT +5VDC
J757 P792 J792 J777 PL14.22 INVERT SENSOR 1 FAULT CODES
B1 9 1 3 (L)+5VDC
VIO VIO J777 J792 P792 J757
DC COM 2 2 8 B2 005-130:
YEL INVERT SENSOR ON JAM
B3 7 3 1 005-130
GRY GRY
+5VDC 005-133 005-133:
005-157 INVERT SENSOR OFF JAM
005-913
INVERT D 005-918 005-157:
SENSOR 2 DC330 [005-226] INVERT SENSOR OFF JAM (PUNCHED DOC MODE)
P793 J793 J780 PL14.21 DOCUMENT AT
B10 3 1 3 INVERT SENSOR 2 005-913:
6 VIO VIO J780 J793 J793 (L)+5VDC INVERT SENSOR 1 STATIC JAM
DC COM 2 2 2 B11
B12 1 3 1 005-918:
GRY GRY INVERT SENSOR 2 STATIC JAM
+5VDC
A B C D E F G H J

5.10 DOCUMENT EXIT

5.7 SCANNED
DOCUMENT
ZONE
D3

DOCUMENT
TO EXIT TRAY

2
DADF EXIT
SENSOR 2 DADF EXIT
DADF EXIT
DADF PWB SENSOR 1 MOTOR
PL14.3 DADF EXIT
1 SENSOR 1
DADF EXIT
DADF EXIT MOTOR MOTOR
PL14.10
J760 ON +24V CLOCK J785
B11 1
BLU
DC COM
ON +24V CLOCK
B12 3
BLU
3 DC COM
ON +24V CLOCK
B13 6
BLU DADF EXIT
MO ZONE
DC COM SENSOR 2
ON +24V CLOCK T G2
B14 4
BLU
DC COM
B10 2
ORN

B15 5 EXIT GATE


ORN SOLENOID
INTLK FAULT CODES
4 +24VDC DADF PWB 005-128:
PL14.3 DADF EXIT SENSOR 1 ON JAM (SIMPLEX)
DADF EXIT 005-129:
SENSOR 1 DC330 [005-209] DADF EXIT SENSOR 1 OFF JAM (SIMPLEX)
PL14.23 DOCUMENT AT +5VDC 005-128
J757 P795 J795 J774
A1 6 1 3 DADF EXIT SENSOR 1 005-129 005-137:
VIO J774 J795 P795 (L)+5VDC J757 005-138 DADF EXIT SENSOR 2 ON JAM (SIMPLEX)
2 2 5 A2 005-142
YEL YEL
A3 4 3 1 005-155 005-138:
GRY 005-911 DADF EXIT SENSOR 1 ON JAM (DUPLEX)

005-142:
DADF EXIT DADF EXIT SENSOR 2 OFF JAM (DUPLEX)
SENSOR 2 DC330 [005-210]
5 PL14.23 DOCUMENT AT +5VDC
J775 005-143:
A4 3 4 3 DADF EXIT SENSOR 2 005-137 DADF EXIT SENSOR 2 OFF JAM
VIO J775 (L)+5VDC 005-143
DC COM 2 5 2 A5 005-158
YEL YEL 005-155:
A6 1 6 1 005-912 DADF EXIT SENSOR 1 OFF JAM (PUNCHED) (SIMPLEX)
GRY
+5VDC
005-156:
DADF EXIT SENSOR 1 OFF JAM (PUNCHED) (DUPLEX)
NOTE: 005-158:
1 DIAG CODE OPERATING DIAG CODE OPERATING DADF EXIT SENSOR 2 OFF JAM (PUNCHED DOC MODE)
SPEED SPEED
DC330[005-048] 55MM/SEC DC330[005-054] 220MM/SEC 005-911:
DADF EXIT SENSOR 1 STATIC JAM
6 DC330[005-049] 73.3MM/SEC DC330[005-057] 293.3MM/SEC
005-912:
DC330[005-050] 82.5MM/SEC DC330[005-058] 330MM/SEC DADF EXIT SENSOR 2 STATIC JAM
DC330[005-051] 110MM/SEC DC330[005-059] 440MM/SEC
DC330[005-052] 146.7MM/SEC DC330[005-060] 700MM/SEC
DC330[005-053] 165MM/SEC DC330[005-061] 460MM/SEC
A B C D E F G H J

5.11 DRIVE TRANSMISSION

TAKE AWAY ROLL NUDGER ROLL


1 (PRE REG. MOTOR) (FEED MOTOR)
PRE REG. MOTOR

REG. MOTOR PRE REG. ROLL


(PRE REG. MOTOR)

2 DOCUMENT
PATH

REG. ROLL TRAY MOTOR


(REG. MOTOR)

FEED MOTOR
4

EXIT MOTOR

5
NO.1 EXIT ROLL
NO.2 EXIT ROLL INVERT ROLL (EXIT MOTOR)
(EXIT MOTOR) (FEED MOTOR)

PLATEN MOTOR

PATEN EXIT ROLL


6
(PLATEN MOTOR)
A B C D E F G H J

5.12 CARRIAGE CONTROL

1
DC330 [062-005] (SCAN)
IIT/IPS PWB CARRIAGE
PL13.8 DC330 [062-006] (RETURN) MOTOR
PL13.7
CARRIAGE MOTOR ON
J721 +24V CLOCK /B
3
ORN
DC COM
CLOCK B
4
BLU
DC COM
2
CLOCK /A
5
YEL
DC COM MOT
CLOCK A
6 CARRIAGE
RED A DRIVE 5.13
DC COM
+24VDC
1
WHT

3
+24VDC
2
BLK
F1
+24VDC

IIT/IPS PWB
PL13.8
FAULT CODES
F2
TD +5VDC 062-360:
4 1 DC330 [062-212]
J722 J728 IIT REG. SENSOR BLOCKED CARRIAGE POSITION FAIL
A3 1 J728 (H) +5VDC J722 062-360
GRY 2 A2 062-389:
YEL 062-389
CARRIAGE OVERRUN
F2 FAIL (SCAN END)
+5VDC A1 3
VIO
DC COM
IIT REG. SENSOR
PL13.6 A

5
TD TEST POINT : J728-1(+) TO GND(-) = +1.2VDC
1

6
A B C D E F G H J

5.13 DOCUMENT ILLUMINATION

5.12 CARRIAGE
DRIVE
1

IPS FAN
LAMP FAN

IIT/IPS PWB LAMP BALLAST PWB LAMP BALLAST


PL13.8 PL13.9
EXPOSURE PWB
DC330 [062-002]
LAMP ON LAMP
J723 (L) +3.7VDC J702 PL13.9
2 3 3
J703
DC COM 1
ILLUMINATION
REMOTE
6 6

DC COM 2 N.C
+24VDC
4 4
5.14
3 N.C ILLUMINATION
F1 +24VDC
5 5
3 EXPOSURE LAMP
+24VDC
DC COM 4
1 1

DC COM
2 2

DC COM IIT/IPS PWB


PL13.8

LAMP FAN +3.3VDC


PL13.6 DC330 [062-282]
+24VDC
(F1) DC330 [062-015] LAMP FAN FAIL
4 LAMP FAN ON P730 J730 (H) +3.3VDC J722
J722 (H) +24VDC J730 P730 3 2 B9 062-356
B7 4 1
ORN RED WHT YEL

MOT
FAULT CODES
062-355:
B10 1 4 IPS FAN FAIL
VIO DC COM BLK
DC COM 062-356:
LAMP FAN FAIL
5

DC330 [062-004] (LOW) IPS FAN +3.3VDC


+24VDC PL13.6
(F1) DC330 [062-014] (HIGH) DC330 [062-281]
IPS FAN ON IPS FAN FAIL
(H) +24VDC J731 P731 P731 J731 (H) +3.3VDC
B3 4 1 3 2 B5 062-355
ORN RED WHT YEL
IPS FAN
SPEED HIGH
(L) +4.3VDC
B4 3 2 MOT
YEL BRN
DC COM
6
DC COM
B6 1 4
VIO BLK
DC COM
A B C D E F G H J

5.14 IMAGE EXPOSURE

IIT/IPS PWB
PL13.8

CCD FAN A IIT/IPS PWB


PL13.6 PL13.8
F2 DC330 [062-017]
+5VDC CCD FAN ON
J722 (H) +5VDC J729 P729
B11 4 1
GRY RED +3.3VDC
DC330 [062-280] FAULT CODES
2 CCD FAN FAIL
P729 J729 (H) +3.3VDC J722
MOT 3 2 B13 062-357 062-357:
WHT YEL CCD FAN FAIL

DC COM
B14 1 4
VIO BLK
DC COM

3 5.13
ILLUMINATION

5.8 DOCUMENT ON
PLATEN GLASS

LAMP
4
LENS AND CCD

LENS CCD 5.15


EXPOSED IMAGE

5
COOLING AIR

6
A B C D E F G H J

5.15 COPY/SCAN IMAGE INPUT PROCESSING (1 OF 3)

LENS/CCD IIT/IPS PWB


PL13.6 BW LS PL13.8
IIT/IPS PWB J700 RTN J710
1 PL13.8 7 B4
CL LS RTN ESS PWB
J710 P ACS CCD J700 8 A5
A2 2 PL11.5
SHP RTN P719 SERIAL DATA B1 + P336 P335
P SDOA 14 A8 062-371 2 2
B2 3 .. YELLOW VIDEO 5.16
VCLK RTN 062-380 . DATA AND CONTROL
P SCKA 16 A9 SERIAL DATA B1 -
062-386 1 1 16
A3 4 ..
V OUT BW1-4 B15,A16
CCD BW LS 27-30 SERIAL DATA A2 + .
B3 5 B16,A17 8 8
CCD CL LS V OUT R1,R2
A4 6 32,33 A18,B18 SERIAL DATA A2 -
7 7
2 POR V OUT G1,G2 .. MAGENTA VIDEO 5.16
B8 15 35,36 B19,A20 SERIAL DATA C2 + . DATA AND CONTROL
11 11 16
CCDCLK1 V OUT B1,B2 ..
B9 17 38,39 A21,B21
SERIAL DATA C2 - .
PING PONG 10 10
A10 18 13 B7
SERIAL DATA D2 +
FLAT 17 17
B13 23 CABLE
SERIAL DATA D2 -
.. CYAN VIDEO 5.17
16 16 . DATA AND CONTROL
-3VDC 16
A7,B6 12,11 BDEC PWB ..
PL13.8 SERIAL DATA A1 + .
+3.3VDC 27 27
3 A12,A13 20,22 J714 P714
B11,B12 19,21 SERIAL DATA A1 -
26 26
F4+5VDC
B14 25 SERIAL DATA C1 + .. BLACK VIDEO 5.17
A14,A15 24,26 30 30 . DATA AND CONTROL
16
ANA 10VDC SERIAL DATA C1 -
..
EXTENSION 29 29 .
A1 1 MEMORY PWB
PL13.8 SERIAL DATA D1 +
B1 33 33
A6 10 SERIAL DATA D1 -
J717 P717
32 32
B10
4 SERIAL DATA B2 +
A11 J718 P718 36 36
B5 9 SERIAL DATA B2 - FAULT CODES
35 35
B17 31
+3.3VDC 003-345:
A19 34 XPIO MISMATCH FAIL 1
SCAN READY
B20 37 43 43 003-346:
A22 40 XPIO MISMATCH FAIL 2
DC COM SERIAL CLOCK 1 +
FLAT 5 5
B22 003-345 062-362:
CABLE
SERIAL CLOCK 1 - 003-346 X HARD FAIL
5 DC COM 4 4 062-362
SERIAL CLOCK 2 + 062-790 062-371:
14 14
LAMP FAIL
SERIAL CLOCK 2 -
13 13 062-380:
5.14 EXPOSED IMAGE +3.3VDC PLATEN AGC FAIL
WM SENSED 062-386:
47 47
+3.3VDC PLATEN AOC FAIL
ESS PWB
PL11.5 +3.3VDC DC COM
DC330 [062-272] BR SENSED 062-790:
SCAN START 48 48 X DETECT FAIL
6 P336 (L) +3.3VDC P719
45 45
DC COM
IIT-ESS CABLE IIT-ESS
DC COM PL13.2 CABLE
PL13.2
A B C D E F G H J

5.16 COPY/SCAN IMAGE INPUT PROCESSING (2 OF 3 – DOCUCOLOR 242/252/260)

ESS PWB BP PWB VSEL PWB BP PWB MCU PWB


PL11.5 PL11.5 PL11.6 PL11.5 PL11.1
1
P/J 335 P/J 391 P/J 391 P/J 418
VIDEO DATA Y7 VIDEO DATA Y7
57 98 58 3
VIDEO DATA Y6 VIDEO DATA Y6
116 197 157 54
VIDEO DATA Y5 VIDEO DATA Y5
56 97 57 4
VIDEO DATA Y4 VIDEO DATA Y4
115 196 156 55
VIDEO DATA Y3 5 VIDEO DATA Y3
55 96 56
VIDEO DATA Y2 VIDEO DATA Y2
114 195 155 56
2
VIDEO DATA Y1 VIDEO DATA Y1 SWITCHED
53 95 55 6
YELLOW VIDEO
5.15 YELLOW VIDEO VIDEO DATA Y0 VIDEO DATA Y0 DATA AND CONTROL 6.1
DATA AND CONTROL 113 194 154 57
VIDEO (COPY/SCAN)
VALID Y VALID Y
117 198 SELECT 158 53
SWITCHING
VIDEO CLOCK Y VIDEO CLOCK Y
52 91 CIRCUITS 51 10
PAGE REQUEST Y PAGE REQUEST Y
118 199 159 52
LINE REQUEST Y LINE REQUEST Y
58 99 59 2
3 TAG Y3 TAG Y3
60 94 54 7
TAG Y2 TAG Y2
59 193 153 58
TAG Y1 TAG Y1
120 93 53 8
TAG Y0 TAG Y0
119 192 152 59

VIDEO DATA M7 VIDEO DATA M7


49 88 48 13
VIDEO DATA M6 VIDEO DATA M6
109 187 147 64
VIDEO DATA M5 VIDEO DATA M5
4 48 87 47 14
VIDEO DATA M4 VIDEO DATA M4
108 186 146 65
VIDEO DATA M3 VIDEO DATA M3
47 86 46 15
VIDEO DATA M2 VIDEO DATA M2
107 185 145 66
VIDEO DATA M1 VIDEO DATA M1 SWITCHED
46
45 85 45 16
5.15 MAGENTA VIDEO MAGENTA VIDEO
DATA AND CONTROL VIDEO DATA M0 VIDEO DATA M0 DATA AND CONTROL 6.2
106 184 144 67 (COPY/SCAN)
VALID M VALID M
110 188 148 63
5
VIDEO CLOCK M VIDEO CLOCK M
42 81 41 20
PAGE REQUEST M PAGE REQUEST M
111 189 149 62
LINE REQUEST M LINE REQUEST M
50 89 49 12
TAG M3 TAG M3
45 84 44 17
TAG M2 TAG M2
105 183 143 68
TAG M1 TAG M1
44 83 43 18
6 TAG M0 TAG M0
104 182 142 69
A B C D E F G H J

5.17 COPY/SCAN IMAGE INPUT PROCESSING (3 OF 3 – DOCUCOLOR 242/252/260)

ESS PWB BP PWB VSEL PWB BP PWB MCU PWB


PL11.5 PL11.5 PL11.6 PL11.5 PL11.1
1
P/J 335 P/J 391 P/J 391 P/J 418
VIDEO DATA C7 VIDEO DATA C7
39 78 38 23
VIDEO DATA C6 VIDEO DATA C6
100 177 137 74
VIDEO DATA C5 VIDEO DATA C5
38 77 37 24
VIDEO DATA C4 VIDEO DATA C4
99 176 136 75
VIDEO DATA C3 VIDEO DATA C3
37 76 36 25
VIDEO DATA C2 VIDEO DATA C2
98 175 135 76
2
VIDEO DATA C1 VIDEO DATA C1 SWITCHED
36 75 35 26
CYAN VIDEO
5.15 CYAN VIDEO VIDEO DATA C0 VIDEO DATA C0 DATA AND CONTROL 6.3
DATA AND CONTROL 97 174 134 77
(COPY/SCAN)
VALID C VALID C
101 178 138 73
VIDEO CLOCK C VIDEO CLOCK C
32 71 31 30
PAGE REQUEST C PAGE REQUEST C
102 179 139 72
LINE REQUEST C LINE REQUEST C
40 79 39 22
3 TAG C3 TAG C3
35 74 34 27
TAG C2 TAG C2
96 173 134 78
TAG C1 TAG C1
34 73 33 28
TAG C0 TAG C0
95 172 132 79
VIDEO
SELECT
VIDEO DATA K7 VIDEO DATA K7
29 68 SWITCHING 28 33
VIDEO DATA K6 CIRCUITS VIDEO DATA K6
91 167 127 84
4 VIDEO DATA K5 VIDEO DATA K5
28 67 27 34
VIDEO DATA K4 VIDEO DATA K4
90 166 126 85
VIDEO DATA K3 VIDEO DATA K3
27 66 26 35
VIDEO DATA K2 VIDEO DATA K2
89 165 125 86
VIDEO DATA K1 VIDEO DATA K1 SWITCHED
26
45 65 25 36
5.15 BLACK VIDEO BLACK VIDEO
DATA AND CONTROL VIDEO DATA K0 VIDEO DATA K0 DATA AND CONTROL 6.4
88 164 124 87 (COPY/SCAN)
VALID K VALID K
5 92 168 128 83
VIDEO CLOCK K VIDEO CLOCK K
84 61 21 40
PAGE REQUEST K PAGE REQUEST K
86 169 129 82
LINE REQUEST K LINE REQUEST K
30 69 29 32
TAG K3 TAG K3
25 64 24 37
TAG K2 TAG K2
87 163 123 88
TAG K1 TAG K1
24 63 23 38
6 TAG K0 TAG K0
93 162 122 89
A B C D E F G H J

5.18 PRINT IMAGE INPUT PROCESSING (1 OF 2)

1 VSEL PWB BP PWB MCU PWB


PL11.6 PL11.5 PL11.1

P/J 391 P/J 418


VIDEO DATA Y7
58 3
VIDEO DATA Y6
RXIN7+ J1 157 54
50 VIDEO DATA Y5
RXIN7- 57 4
25 VIDEO DATA Y4
156 55
RXIN6+
49 VIDEO DATA Y3
56 5
2 RXIN6-
24 VIDEO DATA Y2
155 56
RXIN5+
48 VIDEO DATA Y1
6 SWITCHED
RXIN5- 55 YELLOW VIDEO
23 VIDEO DATA Y0 DATA AND CONTROL 6.1
154 57
RXIN4+ (PRINT)
47 VALID Y
RXIN4- 158 53
22 VIDEO CLOCK Y
SERIAL-TO- 51 10
RXIN3+
IMAGE DATA FROM EXTERNAL 46 PARALLEL PAGE REQUEST Y
NETWORK CONTROLLER VIDEO 159 52
RXIN3- CONVERTER
3 21 SELECT LINE REQUEST Y
59 2
RXIN2+ SWITCHING
44 CIRCUITS TAG Y3
54 7
RXIN2-
19 TAG Y2
153 58
RXIN1+
43 TAG Y1
53 8
RXIN1-
18 TAG Y0
RXIN0+ 152 59
42
RXIN0- VIDEO DATA M7
17 48 13
4 RX CLK+ VIDEO DATA M6
45 147 64
RX CLK- VIDEO DATA M5
20 47 14
VIDEO DATA M4
146 65
S-CMD-P VIDEO DATA M3
36 46 15
S-CMD-M VIDEO DATA M2
COMMAND SIGNALS FROM 11 145 66
EXTERNAL NETWORK P-CMD-P VIDEO DATA M1
CONTROLLER 35 45 16 SWITCHED
MAGENTA VIDEO
P-CMD-M VIDEO DATA M0 DATA AND CONTROL 6.2
5 10 144 67 (PRINT)
VALID M
148 63
P-STS-P VIDEO CLOCK M
36 41 20
PAGE REQUEST M
P-STS-M 149 62
11
STATUS SIGNALS TO EXTERNAL LINE REQUEST M
NETWORK CONTROLLER S-STS-P 49 12
35
S-STS-M TAG M3
10 44 17
TAG M2
143 68
6 TAG M1
43 18
TAG M0
142 69
A B C D E F G H J

5.19 PRINT IMAGE INPUT PROCESSING (2 OF 2)

VSEL PWB BP PWB MCU PWB


1 PL11.6 PL11.5 PL11.1

P/J 391 P/J 418


VIDEO DATA C7
38 23
VIDEO DATA C6
J1 137 74
RXIN7+
50 VIDEO DATA C5
37 24
RXIN7-
25 VIDEO DATA C4
136 75
RXIN6+
49 VIDEO DATA C3
RXIN6- 36 25
2 24 VIDEO DATA C2
135 76
RXIN5+
48 VIDEO DATA C1
26 SWITCHED
RXIN5- 35 CYAN VIDEO
23 VIDEO DATA C0 DATA AND CONTROL 6.3
134 77
RXIN4+ (PRINT)
47 VALID C
RXIN4- 138 73
22 VIDEO CLOCK C
SERIAL-TO- 31 30
RXIN3+
IMAGE DATA FROM EXTERNAL 46 PARALLEL PAGE REQUEST C
NETWORK CONTROLLER VIDEO 139 72
RXIN3- CONVERTER
21 SELECT LINE REQUEST C
3 39 22
RXIN2+ SWITCHING
44 CIRCUITS TAG C3
RXIN2- 34 27
19 TAG C2
134 78
RXIN1+
43 TAG C1
33 28
RXIN1-
18 TAG C0
132 79
RXIN0+
42
RXIN0- VIDEO DATA K7
17 28 33
RX CLK+ VIDEO DATA K6
4 45 127 84
RX CLK- VIDEO DATA K5
20 27 34
VIDEO DATA K4
126 85
S-CMD-P VIDEO DATA K3
36 26 35
S-CMD-M VIDEO DATA K2
COMMAND SIGNALS FROM 11 125 86
EXTERNAL NETWORK P-CMD-P VIDEO DATA K1 SWITCHED
CONTROLLER 35 25 36
BLACK VIDEO
P-CMD-M VIDEO DATA K0 DATA AND CONTROL 6.4
10 124 87 (PRINT)
5 VALID K
128 83
P-STS-P VIDEO CLOCK K
36 21 40
PAGE REQUEST K
P-STS-M 129 82
11
STATUS SIGNALS TO EXTERNAL LINE REQUEST K
NETWORK CONTROLLER S-STS-P 29 32
35
TAG K3
S-STS-M 24 37
10
TAG K2
123 88
TAG K1
6 23 38
TAG K0
122 89
A B C D E F G H J

6.1 YELLOW LASER CONTROL

6.5 LASER BEAM


Y,M TO MPD
1

ROS ASSY Y,M


PL5.1
MPD PWB
MCU PWB LDD PWB Y Y,M
PL11.1 VIDEO DATA
JA421 J345A Y
5-20 Y 46-31
33-48 18-3
P/J 418 LD RESET YMC MONITOR 6.2
VIDEO DATA Y7 23 28 J4A R1 J1 R1 J1 R1 MONITOR M
3 Y
LD DATA Y 2 2 5
2 VIDEO DATA Y6 24 27 YEL
54 CRUD Y YEL
VIDEO DATA Y5 25 26
4 1 3
VIDEO DATA Y4 DC COM VIO
55 SCR START Y DC COM
VIDEO DATA Y3 26 25
5 SCCNTY Y MCU PWB
VIDEO DATA Y2 27 24 DC COM PL11.1
SWITCHED 56 APC START Y
YELLOW VIDEO VIDEO DATA Y1 28 23 3 1
GRY
5.18 DATA AND CONTROL 6 MONSW Y FAULT CODES
VIDEO DATA Y0 29 22 LD Y
(PRINT) +5VDC
57 061-310:
VALID Y
SWITCHED 53 CLAPPER 1 FAIL
3 YELLOW VIDEO VIDEO CLOCK Y DC330 [061-208]
5.16 DATA AND CONTROL 10 J345B Y LD ALARM Y JB421 061-310 061-326:
(COPY/SCAN) 26 25 061-334 ROS CONNECT (Y)
061-336 FAIL
PAGE REQUEST Y
52 061-341
061-334:
061-600 Y/M ROS VDD FAIL
CD SBL J345A Y JA421 061-604
LINE REQUEST Y JB421 50 1
2 5-20 Y J345B Y 46-31 061-336:
Y/M ROS VDD DOWN
33-48 18-3 DC COM FAIL
1 50
TAG Y3 VIDEO DATA Y
7 23 28 061-341:
LD CLOCK Y J345B Y JB421 +3.3VDC ROS LD (Y) FAIL
TAG Y2 24 27 1 50
58
4 061-600:
ROS CONNECT Y ROS DATA (Y) FAIL
50 1 061-326
SCUD Y
26 25 061-604:
TAG Y1 CKAPC Y ROS LD (Y) ALARM
8 27 24 FLAT
TAG Y0 OFCAN Y CABLE
59 28 23 Y,M PL5.1
VREF Y
30 21
DC330 [061-005]
LASER Y,M ON
LD LASER BEAM Y 6.5
5
LD Y
JA421 +5VDC J345A Y
2 49
LD Y +5VDC
3 48
4,21,22,29, DC COM
47,30,29,
31,32,49 21,20,19,2
DC COM DC COM
LD Y
JB421 +5VDC J345B Y
2 49
LD Y +5VDC
3 48
6
LD Y +5VDC 4,21,22,29, DC COM 47,30,29, LD Y
31,32,49 21,20,19,2 +5VDC

DC COM DC COM
FLAT
CABLE
Y,M PL5.1
A B C D E F G H J

6.2 MAGENTA LASER CONTROL


ROS ASSY Y,M
PL5.1
1
LDD PWB M

6.1
MONITOR M J4B R1 MCU PWB
2 PL11.1
YEL

MCU PWB FAULT CODES


PL11.1 JA422 J1A M
VIDEO DATA M 061-310 061-310:
46-31 5-20 CLAPPER 1 FAIL
061-334
18-3 33-48
DC330 [061-209] 061-336
P/J 418 LD RESET YMC 061-327:
VIDEO DATA M7 28 23 J1B M LD ALARM M JB422 061-342 ROS CONNECT (M) FAIL
2 13 LD DATA M 25 26 061-601
VIDEO DATA M6 27 24 061-605 061-334:
64 CRUD M
VIDEO DATA M5 26 25 Y/M ROS VDD FAIL
14
VIDEO DATA M4 DC COM J1A M JA422 061-336:
65 SCR START M 1 50 Y/M ROS VDD DOWN FAIL
VIDEO DATA M3 25 26
15 SCCNTY M ROS CONNECT M 061-342:
SWITCHED VIDEO DATA M2 24 27 50 1 DC COM ROS LD (M) FAIL
MAGENTA VIDEO 66 APC START M
DATA AND CONTROL VIDEO DATA M1 23 28 +3.3VDC
5.18 16 MONSW M J1B M JB422 061-601:
(PRINT) VIDEO DATA M0 22 29 50 1 ROS DATA (M) FAIL
67
SWITCHED 061-327 061-605:
3 VALID M 1 50 ROS LD (M) ALARM
MAGENTA VIDEO 63
5.16 DATA AND CONTROL VIDEO CLOCK M JB422 J1B M FLAT
(COPY/SCAN) 20 46-31 CD SBL M 5-20 CABLE
18-3 33-48 Y,M PL5.1
VIDEO DATA M DC330 [061-005]
28 23
LD CLOCK M LASER Y,M ON
PAGE REQUEST M 27 24
62
LINE REQUEST M
12
SCUD M
25 26
CKAPC M 6.5
TAG M3 24 27 LD LASER BEAM M
17 OFCAN M
4 TAG M2 23 28
68 VREF M
21 30

TAG M1
18
TAG M0
69

JA422 J1A M
LD M +5VDC
49 2
LD M +5VDC
5 48 3

47,30,29, DC COM 4,21,22,29, 4,21,22,29,


21,20,19,2 31,32,49 31,32,49
DC COM JB422 DC COM
LD M +5VDC J1B M
49 2
LD M +5VDC
48 3
LD M 47,30,29, DC COM 4,21,22,29, LD M
+5VDC +5VDC
21,20,19,2 31,32,49
DC COM DC COM
FLAT
6 CABLE
Y,M PL5.1
A B C D E F G H J

6.3 CYAN LASER CONTROL


ROS ASSY C,K
PL5.1
6.6 LASER BEAM
1 C, K TO MPD

MCU PWB
PL11.1 LDD PWB C
J345A C MPD PWB
JA423 C,K
5-20 VIDEO DATA C 46-31
33-48 18-3
P/J 418 LD RESET YMC
VIDEO DATA C7 23 28 MONITOR 6.4
23 LD DATA C C J4A R2 J1 R2 J1 R2 MONITOR K
2 24 27 2 2 5
VIDEO DATA C6 CRUD C YEL
74 25 26
VIDEO DATA C5
24 DC COM 1 3
VIO
SCR START C
VIDEO DATA C4 26 25 DC COM DC COM
75 SCCNTY C
VIDEO DATA C3 27 24 3 1
SWITCHED GRY
5.19 25 APC START C MCU PWB
CYAN VIDEO 28 23 LD C
VIDEO DATA C2 +5VDC PL11.1
DATA AND CONTROL 76 MONSW C
(PRINT) 29 22 FAULT CODES
VIDEO DATA C1
SWITCHED 26 DC330 [061-210] 061-311:
CYAN VIDEO 061-311
VIDEO DATA C0 J345B C LD ALARM C JB423 CLAPPER 2 FAIL
3 5.17 DATA AND CONTROL 77 26 25 061-335
(COPY/SCAN) 061-337 061-328:
VALID C JB423 J345B C J345A C JA423 061-343 ROS CONNECT (C) FAIL
73 5-20 CD SBL C 46-31 50 061-602
1
VIDEO CLOCK C 33-48 18-3 061-606 061-335:
30 VIDEO DATA C DC COM C/K ROS VDD FAIL
23 28 1 50
PAGE REQUEST C
72 LD CLOCK C 061-337:
24 27 J345B C JB423 +3.3VDC C/K ROS VDD DOWN FAIL
LINE REQUEST C SCUD C 1 50
22 26 25 061-343:
TAG C3 CKAPC C ROS LD (C) FAIL
27 24 ROS CONNECT C 1 061-328
27 50
OFCAN C
TAG C2 28 23 061-602:
78 VREF C ROS DATA (C) FAIL
4 30 21 FLAT
TAG C1 CABLE
28 DC330 [061-007] 061-606:
C,K PL5.1 ROS LD (C) ALARM
LASER C, K ON
TAG C0
79

LD
6.6
LASER BEAM C

JA423 LD C +5VDC J345A C


2 49
LD C +5VDC
3 48

4,21,22,29, DC COM 47,30,29,


31,32,49 21,20,19,2
DC COM J345B C DC COM
JB423 LD C +5VDC
2 49
LD C +5VDC
3 48
6
LD C 4,21,22,29, DC COM 47,30,29, LD C
+5VDC +5VDC
31,32,49 21,20,19,2
DC COM FLAT DC COM
CABLE
C,K PL5.1
A B C D E F G H J

6.4 BLACK (K) LASER CONTROL


ROS ASSY C,K
PL5.1

1 LDD PWB K
6.3
MONITOR K
YEL

MCU PWB
PL11.1 JA424 J1A K
46-31 VIDEO DATA K 5-20
18-3 33-48
P/J 418 LD RESET K
VIDEO DATA K7 28 23
33 LD DATA K
2 VIDEO DATA K6 27 24
84 CRUD K
VIDEO DATA K5 26 25
34
VIDEO DATA K4 DC COM
85 SCR START K
VIDEO DATA K3 25 26
35 SCCNTY K
VIDEO DATA K2 24 27
86
VIDEO DATA K1
36 APC START K
VIDEO DATA K0 23 28
87 MONSW K
22 29
VALID K
3 83 50 1
VIDEO CLOCK K
40 JB424 J1B K
PAGE REQUEST K 46-31 CD SBL K 5-20
82 18-3 33-48
LINE REQUEST K
32 VIDEO DATA K
TAG K3 28 23
37 LD CLOCK K
TAG K2 27 24
88 SCUD K
TAG K1 25 26
38 CKAPC K
TAG K0 24 27
89 OFCAN K
23 28
VREF K
4 21 30

JA424 LD K +5VDC J1A K


49 2
5 LD K +5VDC
48 3

47,30,29, DC COM 4,21,22,29,


21,20,19,2 31,32,49
DC COM JB424
LD K +5VDC J1B K
49 2
LD K +5VDC
48 3
LD K 47,30,29, DC COM LD K
+5VDC +5VDC
21,20,19,2
DC COM
6 FLAT
CABLE
C,K PL5.1
A B C D E F G H J

6.5 LASER SCAN Y,M DRIVE CONTROL

6
A B C D E F G H J

6.6 LASER SCAN C,K DRIVE CONTROL

2
A

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

7.1 TRAY 1 PAPER SIZE SENSING

TRAY MODULE TRAY 1 PAPER SIZE SENSOR


PWB PL2.1
1 PL11.3
J467 J128
A4 1
GRY
AV REF
+3.3VDC
A2 GRY 3
MCU PWB
DC COM PL11.1
TRAY
SW4 SW3 SW2 SW1 MODULE AVREF
PWB DC140 [071-200] +3.3VDC
PL11.3
TRAY 1 SIZE SENSOR FAULT CODES
J128 J467 J461 OUTPUT SIGNAL J403
2 A3 B18 B1 024-946:
2 GRY GRY 024-946
+3.3VDC TRAY 1 OUT OF PLACE
DC330 [071-202] 024-959
SW5 TRAY 1 SW5 ON
024-959:
(L)+3.3VDC
4 GRY A1 B17 B2 TRAY 1 SIZE MISMATCH
GRY

NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
PAPER SIZE SENSOR AND SW5 ON/OFF. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
3 ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.

VOLTAGE
PAPER SIZE S1 S2 S3 S4 S5
(J403-B1)

NO TRAY OFF OFF OFF OFF OFF 3.08


A5S OFF OFF ON OFF OFF 2.65
3
5.5"X8.5"S
B5S OFF OFF ON ON ON 2.44
8.5"X13"S OFF ON OFF ON OFF 2.03 SW2 SW1

8.5"X14"S OFF ON OFF ON ON 2.03


4
A4S OFF ON ON OFF OFF 1.82
8.5"X11"S OFF ON ON OFF ON 1.82 SW3

8"X10"S OFF ON ON ON ON 1.61


12.6"X19.2"S
13"X19"S( 3 ON OFF OFF OFF ON 1.42 SW4
SRA3 S
13"X18"S 3 ON OFF OFF ON ON 1.21
12"X18"S
A4L ON OFF ON OFF OFF 1.00 SW5
5 A3S ON OFF ON ON OFF 0.80
B5L
3 ON ON OFF OFF ON 0.60
7.25"X10.5"L
8 FOLD S ON ON OFF ON OFF 0.40
B4S ON ON OFF ON ON 0.40
8.5"X11"L ON ON ON OFF OFF 0.20
16 FOLD L
3 ON ON ON OFF ON 0.20
7.25"X10.5"L
11"X17"S ON ON ON ON ON 0.00
6
2 DC140[ 071-200] DISPLAYS TRAY 1 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
11"X17" LOADED = 0~63
A5 SEF LOADED = 800~863
TRAY SLID OUT = 928~1023
3 SWITCHING BETWEEN THE PAPER SIZES IS DONE IN DIAG.
A B C D E F G H J

7.2 TRAY 2 PAPER SIZE SENSING

TRAY MODULE TRAY 2 PAPER SIZE SENSOR


PWB PL2.1
1 PL11.3
J467 J129
B10 1
GRY
AV REF
+3.3VDC
B8 3
GRY MCU PWB
DC COM PL11.1
TRAY
SW4 SW3 SW2 SW1 MODULE AVREF
PWB DC140 [072-200] +3.3VDC
PL11.3
TRAY 2 SIZE SENSOR FAULT CODES
J129 J467 J461 OUTPUT SIGNAL J403
2 2 A3 B16 B3 024-947:
GRY GRY 024-947
+3.3VDC TRAY 2 OUT OF PLACE
DC330 [072-202] 024-960
SW5 TRAY 2 SW5 ON
024-960:
(L)+3.3VDC
4 B7 B15 B4 TRAY 2 SIZE MISMATCH
GRY GRY

NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
PAPER SIZE SENSOR AND SW5 ON/OFF. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
3 ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.

VOLTAGE
PAPER SIZE S1 S2 S3 S4 S5
(J403-B3)

NO TRAY OFF OFF OFF OFF OFF 3.08


A5S OFF OFF ON OFF OFF 2.65
3
5.5"X8.5"S
B5S OFF OFF ON ON ON 2.44
8.5"X13"S OFF ON OFF ON OFF 2.03 SW2 SW1

8.5"X14"S OFF ON OFF ON ON 2.03


4
A4S OFF ON ON OFF OFF 1.82
8.5"X11"S OFF ON ON OFF ON 1.82 SW3

8"X10"S OFF ON ON ON ON 1.61


12.6"X19.2"S
13"X19"S( 3 ON OFF OFF OFF ON 1.42 SW4
SRA3 S
13"X18"S 3 ON OFF OFF ON ON 1.21
12"X18"S
A4L ON OFF ON OFF OFF 1.00 SW5
5 A3S ON OFF ON ON OFF 0.80
B5L
3 ON ON OFF OFF ON 0.60
7.25"X10.5"L
8 FOLD S ON ON OFF ON OFF 0.40
B4S ON ON OFF ON ON 0.40
8.5"X11"L ON ON ON OFF OFF 0.20
16 FOLD L
3 ON ON ON OFF ON 0.20
7.25"X10.5"L
11"X17"S ON ON ON ON ON 0.00
6
2 DC140[ 072-200] DISPLAYS TRAY 2 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
11"X17" LOADED = 0~63
A5 SEF LOADED = 800~863
TRAY SLID OUT = 928~1023
3 SWITCHING BETWEEN THE PAPER SIZES IS DONE IN DIAG.
A B C D E F G H J

7.3 TRAY 3 PAPER SIZE SENSING

TRAY MODULE
PWB TRAY 3 PAPER SIZE SENSOR
1 PL11.3 PL2.3 1
J467 +3.3VDC J130
B6 1
GRY
MCU PWB
AV REF PL11.1
+3.3VDC DC COM
B4 3
GRY
DC COM TRAY
MODULE 2
SW3 SW1 PWB AVREF
PL11.3 +3.3VDC FAULT CODES
DC140 [073-200]
TRAY 3 SIZE SENSOR 024-948:
J130 J467 J461 OUTPUT SIGNAL J403 024-948
2 2 B5 B14 B5 TRAY 3 OUT OF PLACE
GRY GRY 024-961
024-961:
TRAY 3 SIZE MISMATCH

NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
3 PAPER SIZE SENSOR. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.

VOLTAGE
PAPER SIZE SW1 SW3
(J403-B5)

NO TRAY OFF OFF 3.08


B5L/7.25"X10.5"L OFF ON 2.65
8.5"X11"L ON OFF 1.42
4
A4L ON ON 1.00

SW3 SW1
2
DC140[ 073-200] DISPLAYS TRAY 3 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
A4 LEF LOADED = 304~367
B5 LEF LOADED = 800~863
TRAY SLID OUT = 928~1023

6
A B C D E F G H J

7.4 TRAY 4 PAPER SIZE SENSING

TRAY MODULE
PWB TRAY 4 PAPER SIZE SENSOR
1 PL11.3 PL2.3 1
J467 +3.3VDC J131
B3 1
GRY
MCU PWB
AV REF PL11.1
+3.3VDC DC COM
B1 3
GRY
DC COM TRAY
MODULE 2
SW3 SW1 PWB AVREF
PL11.3 +3.3VDC FAULT CODES
DC140 [074-200]
TRAY 4 SIZE SENSOR 024-949:
J131 J467 J461 OUTPUT SIGNAL J403 024-949
2 TRAY 4 OUT OF PLACE
2 B2 B13 B6 024-962
GRY GRY
024-962:
TRAY 4 SIZE MISMATCH

NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
3 PAPER SIZE SENSOR. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.

VOLTAGE
PAPER SIZE SW1 SW3
(J403-B5)

NO TRAY OFF OFF 3.08


B5L/7.25"X10.5"L OFF ON 2.65
8.5"X11"L ON OFF 1.42
4
A4L ON ON 1.00

SW3 SW1
2
DC140[ 074-200] DISPLAYS TRAY 4 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
A4 LEF LOADED = 304~367
B5 LEF LOADED = 800~863
TRAY SLID OUT = 928~1023

6
A B C D E F G H J

7.5 TRAY 5 (NO HCF/STANDARD HCF) PAPER SIZE SENSING


TRAY 5 A
PAPER
SIZE MCU PWB
MCU PWB SENSOR PL11.1
1 PL11.1 PL3.5
1
J407 P679A J679A J639 P639 J113
A3 8 3 8 7 1 DC140 [075-200]
GRY GRY YEL TRAY 5 SIZE SENSOR
AV REF J113 P639 J639 J679A P679A OUTPUT SIGNAL J407
+3.3VDC 3 6 9 2 9 A2 024-958 FAULT CODES
YEL ORN GRY

A1 10 1 10 5 2 024-954:
GRY GRY YEL DC COM
TRAY 5 EMPTY
DC COM
024-958:
TRAY 5
SIZE MISMATCH
2 DC330 [075-202] +3.3VDC
SHEET AT
SJ33 SJ33 P638 J638 J118 TRAY 5 PAPER SENSOR
A6 5 6 5 10 1 3 4 6 1 J118 J638 P638 (L)+3.3VDC
GRY WHT YEL YEL GRY 2 5 5 11 4 7 4 A7 024-954
GRY YEL YEL GRY
+5VDC

A4 7 4 7 8 7 10 6 4 3
GRY GRY YEL YEL GRY
DC COM
TRAY 5 PAPER SENSOR
PL3.7 B
+5VDC
DC330 [075-203]
3 J115 TRAY 5 PAPER SET
5 1 J115 (H)+5VDC
YEL 2 12 3 8 3 A8
YEL YEL GRY

12 3
YEL
C TRAY 5 PAPER SET
SENSOR
PL3.5

4
1 PAPER WIDTH (FAST SCAN) IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF MSI PAPER SIZE SENSOR.
THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE (WIDTH) AND VOLTAGE VALUE.

VOLTAGE VOLTAGE
PAPER SIZE PAPER SIZE
(P639-6) (P639-6)
POSTCARD S 2.91 B5L
1.07
A6S 2.88 B4S
B6S 2.58 16 FOLD L
C 1.01
5.5"X8.5"S 2.50 8 FOLD S
5
A5S 2.38 8.5"X11"L
0.82
B5S 1.98 11"X17"S
A5L A4L
A4S
1.65
A3S
*0.62
8.5"X11"S 12"X18"S 0.56 * REF
8.5"X12.4"S 12.6"X17.7"S 0.34 PAPER LENGTH (SIZE IN SLOW SCAN) IS SENSED BY
8.5"X13"S
*1.59 13"X19"S 0.23 HOW LONG PAPER TAKES TO PASS ON REGI. SENSOR.
8.5"X14"S
6 8"X10"L 1.75
A
A B C D E F G H J

7.6 STANDARD HCF OPTION (TRAY 6) PAPER SIZE SENSING AND TRAY SET
HCF PWB
HCF PWB PL18.8
PL18.8
DC330 [078-202] +5VDC
1 TRAY 6 SIZE SENSOR
JF01 PF51 JF51 A (LETTER) BLOCKED
12 1 3 1 JF51 PF51 (H)+5VDC JF01
GRY RED 2 2 2 11
BLU YEL
+5VDC

10 3 1 3
VIO BLK
TRAY 6 SIZE SENSOR 1 FAULT CODES
DC COM
(LETTER)
PL18.8 024-972 024-970:
DC330 [078-203] TRAY 6 OUT OF
+5VDC
TRAY 6 SIZE SENSOR PLACE
2 PF52 JF52 B (A4) BLOCKED
9 1 3 1 JF52 PF52 (H)+5VDC 024-972:
GRY RED 2 2 2 8
+5VDC BLU YEL TRAY 6 SIZE
MISMATCH
7 3 1 3
VIO BLK
DC COM TRAY 6 SIZE SENSOR
(A4)
PL18.8

+5VDC
DC 330 [078-204]
PF53 JF53 C TRAY 6 TRAY IN DETECTED
6 1 3 1 JF53 PF53 (H)+5VDC
3 GRY RED 2 2 2 5 024-970
+5VDC BLU YEL

4 3 1 3
VIO BLK
DC COM
TRAY 6 IN SENSOR B
PL18.1 A

NOTE:
1 PAPER SIZE IS DETERMINED BY COMBINATION OF OUTPUTS OF TRAY SIZE SENSORS, AS FOLLOWS:

TRAY 6 PAPER SIZE TRAY 6 PAPER SIZE


PAPER SIZE SENSOR (A4) SENSOR (LETTER)

A4L OFF ON

*B5L OFF OFF


5 7.25"X10.5"L C
8.5"X11"L ON OFF

**NON-STANDARD - -

* SWITCHING BETWEEN THE PAPER SIZES CAN BE DONE IN DIAG.


DC131[742-013] (0: SENSED PAPER SIZE, 1: B5L/16 FOLD, 2: 7.25"X10.5")
**WIDTH: 297~330MM, LENGTH: 210~241MM

6
A B C D E F G H J

7.7 TRAY 1 PAPER STACKING

TRAY MODULE PWB


1 PL11.3
MCU PWB TRAY 1 LIFT/
PL11.1 TRAY 1 LIFT/FEED +5VDC FEED
MOTOR DIRECTION MOTOR TRAY 1
FEED=(H)+5VDC PL2.6 8.1
J404 LIFT =(L)+5VDC J462 J463 CLOCK A P661 J661 J220 FEED DRIVE
B7 B10 A6 10 6 1
GRY GRY
GRY
DC COM +5VDC DC COM
TRAY 1
TRAY 1 LIFT/FEED CLOCK B
MOTOR CLOCK STACKED 8.1
A5 11 5 2
B6 B11 GRY GRY PAPER
GRY
DC COM
DC COM DC330 [071-001] (PRE FEED)
DC330 [071-002] (FEED) CLOCK /A
2 A2 14 2 5
DC330 [071-004] (LIFT) +5VDC GRY GRY
TRAY 1 LIFT/FEED MOTOR ON DC COM MOT
(L)+5VDC
B5 B12 CLOCK /B
GRY A1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC A4 12 4 3
GRY GRY
B4 B13
GRY
DC COM
+5VDC A3 13 3 4
MOTOR CURRENT 2 GRY GRY
3 FEED=(H)+5VDC TRAY F2
LIFT =(H)+5VDC +24VDC
B3 B14
GRY
DC COM B A

OPERATOR
LOADED PAPER

4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [071-200] +3.3VDC
PL11.3 TRAY 1 STACK HEIGHT
J463 P661 J661 J101 SENSOR LIFT UP
A7 9 7 3 J101 J661 P661 J463 J461 (H)+3.3VDC J403 FAULT CODES
GRY GRY 1 9 7 A9 B6 B13 071-210
+5VDC GRY GRY GRY
071-210:
TRAY 1 LIFT FAULT
A8 8 8 2
GRY GRY
5 DC COM TRAY 1 STACK HEIGHT 024-950:
SENSOR TRAY 1 EMPTY
PL2.6 A

+3.3VDC
DC330 [071-201]
J102 TRAY 1 EMPTY
A10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 A12 B7 B12 024-950
+5VDC GRY GRY GRY

A11 5 11 2
6 GRY GRY
DC COM TRAY 1 PAPER
SENSOR
PL2.6 B
A B C D E F G H J

7.8 TRAY 2 PAPER STACKING

TRAY MODULE PWB


1 PL11.3
MCU PWB TRAY 2 LIFT/
PL11.1 TRAY 2 LIFT/FEED +5VDC FEED
MOTOR DIRECTION MOTOR TRAY 2
FEED=(H)+5VDC PL2.8 8.1
J404 LIFT =(L)+5VDC J462 J464 CLOCK A P662 J662 J220 FEED DRIVE
A4 A13 A6 10 6 1
GRY GRY
GRY
DC COM +5VDC DC COM
TRAY 2
TRAY 2 LIFT/FEED CLOCK B
MOTOR CLOCK STACKED 8.1
A5 11 5 2
A5 A12 GRY GRY PAPER
GRY
DC COM
DC COM
DC330 [072-001] (FEED) CLOCK /A
A2 14 2 5
2 DC330 [072-002] (LIFT) +5VDC GRY GRY
TRAY 2LIFT/FEED MOTOR ON DC COM MOT
(L)+5VDC
A6 A11 CLOCK /B
GRY A1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC A4 12 4 3
GRY GRY
A7 A10
GRY
DC COM
+5VDC A3 13 3 4
MOTOR CURRENT 2 GRY GRY
3 FEED=(H)+5VDC TRAY F3
LIFT =(H)+5VDC +24VDC
A8 A9
GRY
DC COM B A

OPERATOR
LOADED PAPER

4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [072-200] +3.3VDC
PL11.3 TRAY 2 STACK HEIGHT
J464 P662 J662 J101 SENSOR LIFT UP
A7 9 7 3 J101 J662 P662 J464 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 A9 B2 B17 072-210
+5VDC GRY GRY GRY
FAULT CODES
A8 8 8 2
GRY GRY 072-210:
5 DC COM TRAY 2 STACK HEIGHT
SENSOR TRAY 2 LIFT FAULT
PL2.8 A
024-951:
TRAY 2 EMPTY

+3.3VDC
DC330 [072-201]
J102 TRAY 2 EMPTY
A10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 A12 B3 B16 024-951
+5VDC GRY GRY GRY

A11 5 11 2
GRY GRY
6 TRAY 2 PAPER
DC COM
SENSOR
PL2.8 B
A B C D E F G H J

7.9 TRAY 3 PAPER STACKING

TRAY MODULE PWB


1 PL11.3
MCU PWB TRAY 3 LIFT/
PL11.1 TRAY 3 LIFT/FEED +5VDC FEED TRAY 3 8.2
MOTOR DIRECTION MOTOR FEED DRIVE
FEED=(H)+5VDC PL2.10
J404 LIFT =(L)+5VDC J462 J464 CLOCK A P663 J663 J220
B12 B5 B6 10 6 1
GRY GRY
GRY
DC COM +5VDC DC COM TRAY 3
TRAY 3 LIFT/FEED CLOCK B STACKED
MOTOR CLOCK 8.2
B5 11 5 2 PAPER
B11 B6 GRY GRY
GRY
DC COM
DC COM
DC330 [073-001] (FEED) CLOCK /A
B2 14 2 5
2 DC330 [073-002] (LIFT) +5VDC GRY GRY
TRAY 3LIFT/FEED MOTOR ON DC COM MOT
(L)+5VDC
B10 B7 CLOCK /B
GRY B1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC B4 12 4 3
GRY GRY
B9 B8
GRY
DC COM
+5VDC B3 13 3 4 A
MOTOR CURRENT 2 GRY GRY
3 FEED=(H)+5VDC TRAY F4
LIFT =(H)+5VDC +24VDC
B8 B9 B
GRY
DC COM

OPERATOR
LOADED PAPER

4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [073-200] +3.3VDC
PL11.3 TRAY 3 STACK HEIGHT
J464 P663 J663 J101 SENSOR LIFT UP
B7 9 7 3 J101 J663 P663 J464 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 B9 A15 A4 073-210
GRY GRY GRY FAULT CODES
+5VDC
073-210:
B8 8 8 2 TRAY 3 LIFT FAULT
GRY GRY
5 DC COM TRAY 3 STACK HEIGHT
SENSOR 024-952:
PL2.10 A TRAY 3 EMPTY

+3.3VDC
DC330 [073-201]
J102 TRAY 3 EMPTY
B10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 B12 A14 A5 024-952
+5VDC GRY GRY GRY

B11 5 11 2
GRY GRY
6 TRAY 3 PAPER
DC COM
SENSOR
PL2.10 B
A B C D E F G H J

7.10 TRAY 4 PAPER STACKING

TRAY MODULE PWB


1 PL11.3
MCU PWB TRAY 4 LIFT/
PL11.1 TRAY 4 LIFT/FEED +5VDC FEED TRAY 4 8.2
MOTOR DIRECTION MOTOR FEED DRIVE
FEED=(H)+5VDC PL2.12
J404 LIFT =(L)+5VDC J462 J463 CLOCK A P664 J664 J220
A9 A8 B6 10 6 1
GRY GRY
GRY
DC COM +5VDC DC COM TRAY 4
TRAY 4 LIFT/FEED CLOCK B STACKED
MOTOR CLOCK 8.2
B5 11 5 2 PAPER
A10 A7 GRY GRY
GRY
DC COM
DC COM
DC330 [074-001] (FEED) CLOCK /A
B2 14 2 5
2 DC330 [074-002] (LIFT) +5VDC GRY GRY
TRAY 4LIFT/FEED MOTOR ON DC COM MOT
(L)+5VDC
A11 A6 CLOCK /B
GRY B1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC B4 12 4 3
GRY GRY
A12 A5
GRY
DC COM
+5VDC B3 13 3 4 A
MOTOR CURRENT 2 GRY GRY
3 FEED=(H)+5VDC TRAY F5
LIFT =(H)+5VDC +24VDC
A13 A4 B
GRY
DC COM

OPERATOR
LOADED PAPER

4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [074-200] +3.3VDC
PL11.3 TRAY 4 STACK HEIGHT
J463 P664 J664 J101 SENSOR LIFT UP
B7 9 7 3 J101 J664 P664 J463 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 B9 A11 A8 074-210
GRY GRY GRY FAULT CODES
+5VDC
074-210:
B8 8 8 2 TRAY 4 LIFT FAULT
GRY GRY
5 DC COM TRAY 4 STACK HEIGHT
SENSOR 024-953:
PL2.12 A TRAY 4 EMPTY

+3.3VDC
DC330 [074-201]
J102 TRAY 4 EMPTY
B10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 B12 A10 A9 024-953
+5VDC GRY GRY GRY

B11 5 11 2
GRY GRY
6 TRAY 4 PAPER
DC COM
SENSOR
PL2.12 B
A B C D E F G H J

7.11 TRAY 5 (NO HCF/STANDARD HCF) PAPER STACKING


MCU PWB
PL11.1
MCU PWB
PL11.1 DC330 [075-200] +3.3VDC
1 TRAY 5 UP
J407 P679A J679A J639 P639 SJ33 SJ33 P638 J638 J117
A6 5 6 5 10 1 2 YEL 1 9 1 J117 J638 P638 P639 J639 J679A P679A (H)+3.3VDC J407 FAULT CODES
2 8 2 14 1 10 1 A10 075-210
GRY YEL BLU GRY
+5VDC 075-210:
A4 7 4 7 8 7 9 3 7 3 TRAY 5 LIFT FAULT
YEL GRY TRAY 5 LIFT UP
DC COM SENSOR 075-211:
PL3.7 A TRAY 5 DOWN FAULT
DC330 [075-201] +3.3VDC
J114 TRAY 5 DOWN
4 1 J114 (H)+3.3VDC
YEL 2 13 2 9 2 A9 075-211
BLU GRY
2 YEL
11 3
YEL
TRAY 5 DOWN
SENSOR B
PL3.5

TRAY 5 NUDGER C
IOT DRIVER PWB DC 330 [075-003] (HIGH) SOLENOID
PL11.1 DC 330 [075-004] (LOW) PL3.6
TRAY 5 NUDGER
SOLENOID ON
J401 J431 J435 (L)+24VDC P679B J679B J639 P639 P227 J227
10 41 7 6 7 11 4 1 2
3 GRY YEL YEL
DC COM

8 5 8 12 3 2 1
GRY YEL YEL
IOT
+24VDC TRAY 5 LIFT MOTOR
DC 330 [075-005] (LIFT) TRAY 5 LIFT MOTOR
DC 330 [075-006] (DOWN) +5VDC DIRECTION PL3.3
+24VDC
TRAY 5 LIFT MOTOR ON LIFT = (H)+24VDC
(H)+24VDC P226 J226 D
DOWN = (L)+24VDC
11 40 5 8 5 14 1 1 2
GRY WHT YEL
DC COM DC COM
4 MOT
TRAY 5 LIFT MOTOR TRAY 5 LIFT MOTOR
DIRECTION +5VDC DIRECTION
+24VDC
LIFT = (L)+5VDC LIFT = (L)+24VDC
DOWN = (H)+5VDC DOWN = (H)+24VDC
12 39 6 7 6 13 2 2 1
GRY WHT
DC COM FLAT DC COM
CABLE

C
A

5
D

NUDGER ROLL
8.7 DRIVE

TRAY 5 STACKED 8.3


PAPER

B
A B C D E F G H J

7.12 STANDARD HCF OPTION (TRAY 6) PAPER STACKING

TRAY 6 LIFT/ HCF FEED 8.3


1 HCF PWB FEED MOTOR DRIVE
PL18.8 PL18.4
DC330 [078-003] (FEED)
DC330 [078-004] (LIFT)
TRAY 6 LIFT/FEED MOTOR
JF06 ON +24V CLOCK A PF56 JF56 PF58 JF58
1 1 1
BLU WHT ORN
DC COM
CLOCK B C
6 4 4
BLU WHT RED B
DC COM HCF STACKED 8.3
PAPER
2
CLOCK /A
2 3 3
BLU WHT BLU
DC COM MOT
CLOCK /B A
5 6 6
BLU WHT YEL
DC COM

3 2 2
ORN WHT WHT

4 5 5
ORN WHT BLK
HCF F2
+24VDC

DC330 [078-001] (LOW POWER) TRAY 6


DC330 [078-002] (HIGH POWER) NUDGER A
TRAY 6 NUDGER SOLENOID
SOLENOID ON PL18.4 OPERATOR
(L)+24VDC PF56A JF56A PF59 JF59 LOADED PAPER
14 5 2 1 2
BLU GRY BLU
4
+24VDC
13 6 1 2 1
ORN GRY ORN HCF PWB
HCF F4 PL18.8
+24VDC
+5VDC
DC330 [078-200]
PF02 PF60 TRAY 6 EMPTY
9 1 6 1 PF60 JF56A PF56A (H)+5VDC JF02
GRY GRY 2 5 2 8 024-955
GRY YEL
+5VDC FAULT CODES

5 7 3 4 3 024-955:
VIO GRY TRAY 6 EMPTY
DC COM
TRAY 6 PAPER SENSOR 078-250:
PL18.5 B TRAY 6 LIFT FAULT

DC330 [078-201] +5VDC


TRAY 6 STACK HEIGHT
PF56B JF56B PF62 SENSOR LIFT UP
3 1 6 1 PF62 JF56B PF56B (H)+5VDC
GRY GRY 2 5 2 2 078-250
GRY YEL
+5VDC
6
1 3 4 3
VIO GRY
DC COM TRAY 6 STACK HEIGHT
SENSOR
PL18.5 C
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

8.1 TRAY 1,2 PAPER FEEDING

1
7.7 TRAY 1 FEED
DRIVE
TRAY 1 FED 8.5
PAPER

7.7 TRAY 1 STACKED


PAPER
2

TRAY MODULE TRAY MODULE MCU PWB


PWB PWB PL11.1
PL11.3 PL11.3 DC330 [071-100]
A +5VDC
J463 P661 J661 J103 PAPER AT TRAY 1
A15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J661 P661 J463 J461 (L)+5VDC J403
+5VDC 2 14 2 A14 B8 B11
GRY GRY GRY

A13 3 13 3
3 GRY GRY
DC COM TRAY 1 PRE FEED
SENSOR
PL2.6

B DC330 [072-100] +5VDC


J464 P662 J662 J103 PAPER AT TRAY 2
A15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J662 P662 J464 (L)+5VDC
+5VDC 2 14 2 A14 B4 B15
GRY GRY GRY

A13 3 13 3
GRY GRY
DC COM TRAY 2 PRE FEED
4 SENSOR
PL2.8

7.8 TRAY 2 FEED


DRIVE
TRAY 2 FED 8.5
PAPER

5 B

7.8 TRAY 2 STACKED


PAPER

6
A B C D E F G H J

8.2 TRAY 3, 4 PAPER FEEDING

1
7.9 TRAY 3 FEED
DRIVE
TRAY 3 FED
8.6
PAPER

7.7 TRAY 3 STACKED


PAPER
2

TRAY MODULE TRAY MODULE MCU PWB


PWB PWB PL11.1
PL11.3 PL11.3 DC330 [073-100]
A +5VDC
J464 P663 J663 J103 PAPER AT TRAY 3
B15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J663 P663 J464 J461 (L)+5VDC J403
+5VDC 2 14 2 B14 A13 A6
GRY GRY GRY

B13 3 13 3
3 GRY GRY
DC COM TRAY 3 PRE FEED
SENSOR
PL2.10

B DC330 [074-100] +5VDC


J463 P664 J664 J103 PAPER AT TRAY 4
B15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J664 P664 J463 (L)+5VDC
+5VDC 2 14 2 B14 A7 A12
GRY GRY GRY

B13 3 13 3
GRY GRY
DC COM TRAY 4 PRE FEED
4 SENSOR
PL2.12

7.10 TRAY 4 FEED


DRIVE
TRAY 4 FED 8.6
PAPER

5 B

7.10 TRAY 4 STACKED


PAPER

6
A B C D E F G H J

8.3 TRAY 5 / STANDARD HCF PAPER FEEDING


MCU PWB
PL11.1
MCU PWB
PL11.1 DC330 [ 075-100]
PAPER AT TRAY 5 +5VDC
1 J407 P679A J679A J639 P639 SJ33 SJ33 P638 J638 J119 FAULT CODES
A6 5 6 5 10 1 6 7 3 1 PRE FEED SENSOR
YEL GRY J119 J638 P638 P639 J639 J679A P679A (L)+5VDC J407
+5VDC 2 2 8 9 6 5 6 A5 075-100 075-100:
GRY YEL WHT GRY TRAY 5 MISFEED
A4 7 4 7 8 7 8 9 1 3
YEL GRY
TRAY 5 PRE FEED
DC COM SENSOR
PL3.7

7.11 TRAY 5 STACKED TRAY 5 PRE FED 8.7


PAPER PAPER

8.7
TRAY 5 FEED DRIVE
3

SINGLE-TRAY HCF (OPTION)


HCF PWB
HCF PWB PL18.8
PL18.8 DC330 [ 078-100]
PAPER AT TRAY 6 +5VDC
PF02 PF56B JF56B PF61
6 4 3 1 PRE FEED SENSOR
GRY GRY PF61 JF56B PF56B (L)+5VDC PF02
+5VDC 2 2 5 5
GRY YEL
4 6 1 3
5 VIO GRY
TRAY 6 PRE FEED
DC COM SENSOR
PL18.5

7.12 HCF STACKED TRAY 6 PRE FED 8.8


PAPER PAPER

6 7.12 HCF FEED


DRIVE
A B C D E F G H J

8.4 TAKEAWAY DRIVE


TAKEAWAY
CLUTCH 1

1 MCU PWB TRAY MODULE TAKEAWAY MOTOR


PL11.1 PWB PL2.20
DC330 [077-001] PL11.3
TAKEAWAY
MOTOR ON
J403 (L)+5VDC J461 J465 J233 TAKEAWAY
A1 A18 A14 3 MOTOR
GRY GRY
DC COM MOT
A
A13 4
GRY
+5VDC

2 A12 5 B
GRY
DC COM
TAKEAWAY
CLUTCH 2
A16 1
GRY
TRAY C
+24VDC
A15 2
GRY
DC COM
D
E
3 TAKEAWAY
CLUTCH 1
DC330 [077-002] DC330 [077-002] PL2.20
TAKEAWAY TAKEAWAY
CLUTCH 1 ON CLUTCH 1 ON
J404 (H)+3.3VDC J462 (L)+24VDC J234 P234
B2 B15 A11 1 2
GRY GRY
DC COM

A10 2 1
GRY
INTLK
+24VDC TAKEAWAY
CLUTCH 2
4 DC330 [077-003] DC330 [077-003] PL2.20 TAKEAWAY
TAKEAWAY TAKEAWAY ROLL 1
CLUTCH 2 ON CLUTCH 2 ON 8.5
J235 P235 DRIVE
(H)+3.3VDC (L)+24VDC
B1 B16 A9 1 2 A
GRY GRY
DC COM TAKEAWAY
ROLL 2 8.5
A8 2 1 DRIVE
GRY B
INTLK
+24VDC
TAKEAWAY
ROLL 3 8.6
5 DRIVE
C
TAKEAWAY
ROLL 4 8.6
DRIVE
D
TAKEAWAY
ROLL 5 8.6
DRIVE
E

6
A B C D E F G H J

8.5 TRAY 1, 2 TRANSPORTATION

1 MCU PWB
PL11.1
MCU PWB FAULT CODES
PL11.1 071-101:
DC330 [071-101] +5VDC
PAPER AT TRAY 1 TRAY 1 MISFEED
J407 P665 J665 J133A FEED OUT SENSOR 071-101
A11 3 1 3 J133A J665 P665 (L)+5VDC J407 072-102
GRY 1 3 1 A13 073-102 072-101:
+5VDC GRY GRY TRAY 2 MISFEED
074-102
078-101
A12 2 2 2 072-102:
GRY TRAY 2 FEEDOUT SENSOR ON JAM
DC COM
TRAY 1 FEED OUT
SENSOR TRAY 073-102:
2
PL2.16 A MODULE TRAY 3 FEEDOUT SENSOR 1 ON JAM
PWB
PL11.3 074-102:
TRAY MODULE
PWB TRAY 4 FEEDOUT SENSOR 1 ON JAM
PL11.3
DC330 [072-101]
PAPER AT TRAY 2 +5VDC 078-101:
J464 P666 J666 J133B FEED OUT SENSOR TRAY 6 FEEDOUT SENSOR 1 ON JAM
A18 1 3 1 J133B J666 P666 J464 J461 (L)+5VDC J403
GRY 2 2 2 A17 B5 B14 072-101
+5VDC GRY GRY GRY
(CH1.5)
A16 3 1 3
3 GRY
DC COM 8.10
(CH1.5) TRAY 2 FEED OUT
SENSOR TRAY FED PAPER
PL2.18 B

TAKEAWAY
8.4 ROLL 1 A
DRIVE

TRAY 1 FED
8.1 TRAY 1 FED PAPER
PAPER ZONE
4 ZONE B4
F4
TAKEAWAY
8.4 ROLL 2 B
DRIVE

TRAY 2 FED
8.1 TRAY 2 FED PAPER
PAPER ZONE
ZONE B5
F5
5
8.8 HCF FED
PAPER

8.6 TRAY 3,4 FED


PAPER

6
A B C D E F G H J

8.6 TRAY 3, 4 TRANSPORTATION

1 TRAY MCU PWB


TRAY MODULE MODULE PWB
PWB PL11.1
PL11.3 DC330 [073-101]
PL11.3 PAPER AT TRAY 3 +5VDC
J464 P667 J667 J133C FEED OUT SENSOR FAULT CODES
B18 1 3 1 J133C J667 P667 J464 J461 (L)+5VDC J403 073-101 073-101:
GRY 2 2 2 B17 A12 A7 TRAY 3 MISFEED
+5VDC GRY GRY GRY 074-103

074-103:
B16 3 1 3 TRAY 4 FEEDOUT SENSOR 3 ON JAM
GRY
DC COM
TRAY 3 FEED OUT 074-101:
SENSOR TRAY 4 MISFEED
PL2.18 A
2

DC330 [074-101]
PAPER AT TRAY 4 +5VDC
J463 P668 J668 J133D
B18 1 3 1 FEED OUT SENSOR
GRY J133D J668 P668 J463 (L)+5VDC
+5VDC 2 2 2 B17 A6 A13 074-101
GRY GRY GRY
B16 3 1 3
GRY
DC COM
TRAY 4 FEED OUT
3 SENSOR
PL2.18 B
TRAY 3, 4 FED 8.5
PAPER

TAKEAWAY
8.5 ROLL 5
DRIVE

TAKEAWAY
8.5 ROLL 4
DRIVE
4

TAKEAWAY
8.5 ROLL 3 A
DRIVE

5 8.2 TRAY 3 FED


PAPER

8.2 TRAY 4 FED


PAPER

6
A B C D E F G H J

8.7 TRAY 5 (NO HCF/STANDARD HCF) TRANSPORTATION

IOT DRIVER PWB


1 PL11.1
MCU PWB DC330 [075-001](300MM/S) TRAY 5 FEED
PL11.1 TRAY 5 +5VDC DC330 [075-002](220MM/S) MOTOR
FEED MOTOR TRAY 5 FEED MOTOR ON PL3.6
J401 CURRENT J431 J435 +24V CLOCK /B P679B J679B J225
13 38 4 9 4 6
GRY GRY
DC COM DC330 [075-001](300MM/S) DC COM
DC330 [075-002](220MM/S) +5VDC CLOCK B
TRAY 5 FEED MOTOR ON 3 10 3 4
GRY GRY
(L)+5VDC
14 DC COM
CLOCK /A
2 DC COM 37 2 11 2 3
GRY ORN
TRAY 5 +5VDC DC COM MOT A
FEED MOTOR
CLOCK CLOCK A
15 36 1 12 1 1
GRY ORN
DC COM DC COM
FLAT
J437 P679 J679
CABLE 17 3 2
ORN BLU
F9 INTLK
+24VDC-1
19 4 5
ORN BRN
3

MCU PWB
PL11.1

DC330 [077-108]
PAPER AT +5VDC FAULT CODES
J416 J675 P675 J120
B12 1 3 1 TRAY 5 PRE REG. SENSOR 075-109:
GRY YEL J120 P675 J675 (L)+5VDC J416 TRAY 5 PRE-REG. SENSOR ON JAM
+5VDC 2 2 2 B11 075-109
4
YEL GRY
B10 3 1 3
GRY YEL
DC COM
TRAY 5 PRE-REG.
SENSOR A
PL2.16 B
NUDGER ROLL 7.11
DRIVE

8.3
TRAY 5 FEED DRIVE
5

8.10
TRAY 5 FED PAPER
8.3 TRAY 5 PRE FED
PAPER

6
8.9 TRAY 5 PRE REG.
ROLL DRIVE
B
A B C D E F G H J

8.8 STANDARD HCF OPTION (TRAY 6) PAPER TRANSPORTATION

8.3 TRAY 6 PRE FED HCF FED 8.5


1 PAPER PAPER

A
HCF PWB
PL18.8 DC330 [078-005] (242 MM/S)
DC330 [078-006]500 MM/S)
DC330 [078-007] (640 MM/S) TRAY 6
TRAY 6 TAKEAWAY TAKEAWAY
2 MOTOR ON MOTOR
JF06 +24V CLOCK A PF57 JF57 PL18.8
7 2 6
BLU ORN
DC COM
CLOCK B
12 3 5
BLU RED
DC COM
CLOCK /A
8 6 2
BLU BLU
DC COM MOT
3
CLOCK /B
11 7 1
BLU YEL
DC COM

9 5 3
ORN WHT

HCF PWB
10 4 4 PL18.8
ORN BLK
F3
+24VDC
4

DC330 [078-101] FAULT CODES


+5VDC
PAPER AT TRAY 6
JF01 PF54 JF54 PF67 078-151:
FEED OUT SENSOR
3 1 3 1 PF67 JF54 PF54 (H)+5VDC PF01 078-151 TRAY 6 FEEDOUT SENSOR ON CHECK
GRY GRY 2 2 2 2
YEL YEL 078-901
+5VDC 078-901:
TRAY 6 FEEDOUT SENSOR STATIC JAM
1 3 1 3
VIO VIO
DC COM TRAY 6 FEED OUT
SENSOR
5 PL18.7 A

6
A B C D E F G H J

8.9 REGISTRATION DRIVE


MSI PRE REG. 8.7
ROLL DRIVE
A
1
PRE REG. 8.10
ROLL DRIVE
B
MCU PWB A
IOT DRIVER PWB REG. 8.10
PL11.1
PL11.1 ROLL DRIVE
DC330 [077-004] 640 MM/S PRE REG. C C
DC330 [077-005] 320 MM/S MOTOR
+5VDC DC330 [077-006] 220 MM/S PL2.17
PRE REG. MOTOR PRE REG. MOTOR
J401 CLOCK J431 J437 ON +24C CLOCK A J229 TRANSPARENCY SENSOR 8.10
19 32 20 1
+5VDC BLU
2
DC COM DC COM
PRE REG. MOTOR
ON(L)+5VDC CLOCK /A 8.10
18 33 18 3 REG. SENSOR
+5VDC BLU
DC COM DC COM
PRE REG. MOTOR
CURRENT 1 CLOCK B
17 34 16 4
+5VDC BLU
DC COM DC COM MOT
PRE REG. MOTOR
CURRENT 2 CLOCK /B
16 35 14 6
BLU
3 DC COM DC COM
B
15 2
ORN

13 5
ORN PRE REG. SENSOR 8.10
F1
INTLK
+24VDC

DC330 [077-007] 430 MM/S REG. MOTOR


4 DC330 [077-008] 320 MM/S PL4.4
+5VDC DC330 [077-009] 220 MM/S
REG. MOTOR ON
REG. MOTOR CLOCK J440 +24V CLOCK /A J606B P606B J630 P630 J230
37 14 7 10 7 6 1 6
YEL YEL
+5VDC
DC COM REG. MOTOR DC COM
ON(L)+5VDC CLOCK A
36 15 9 8 9 4 3 4
+5VDC YEL YEL
DC COM REG. MOTOR DC COM
CURRENT 1 CLOCK B
35 16 10 7 10 3 4 3
5 +5VDC YEL YEL
DC COM REG. MOTOR DC COM MOT
CURRENT 2 CLOCK /B
34 17 12 5 12 1 6 1
YEL YEL
DC COM DC COM
FLAT
CABLE 11 6 11 2 5 2
YEL YEL

8 9 8 5 2 5
YEL YEL
6 F3
INTLK
+24VDC
A B C D E F G H J

8.10 REGISTRATION FAULT CODES


024-910:
IOT DRIVER MCU PWB TRAY1 SIZE MISMATCH
PWB PL11.1 024-911:
PL11.1 TRAY2 SIZE MISMATCH
IOT DRIVER
PWB DC330 [077-100] +5VDC 024-912:
1 J439 J607A P607A J609 P609 J121 PAPER AT 071-104
PL11.1 TRAY3 SIZE MISMATCH
A3 18 3 5 1 1 PRE REG. SENSOR 072-104
YEL YEL GRY J121 P609 J609 P607A J607A (L)+5VDC J439 J432 J402 024-913:
073-104
+5VDC 2 2 4 4 17 A4 45 6 TRAY4 SIZE MISMATCH
GRY YEL YEL 074-104
077-118 024-914:
A5 16 5 3 3 3 078-100 TRAY6 (HCF) SIZE MISMATCH
YEL YEL GRY
DC COM 024-934:
T29 T30 PRE REG. SENSOR PAPER TYPE MISMATCH
PL4.5 A 024-939:
GRN 024-910
024-911 TRANSPARENCY TYPE MISMATCH
024-912 071-104:
DC330 [077-101] TRAY1 PRE REG. SENSOR ON JAM
PAPER AT +5VDC 024-913
J608 P608 J122
2 A10 11 10 4 3 1 REG. SENSOR 024-914 071-105:
YEL YEL GRY J122 P608 J608 (L)+5VDC TRAY1 REG. SENSOR ON JAM
2 2 5 9 12 A9 48 3 071-105
+5VDC GRY YEL YEL 072-105 072-104:
073-105 TRAY2 PRE REG. SENSOR ON JAM
A8 13 8 6 1 3 074-105
YEL YEL GRY 072-105:
DC COM 075-135 TRAY2 REG. SENSOR ON JAM
REG. SENSOR 077-123 073-104:
PL4.4 B 078-102 TRAY3 PRE REG. SENSOR ON JAM
073-105:
TRAY3 REG. SENSOR ON JAM
DC330 [077-102]
SHEET AT +5VDC 074-104:
J126
A13 8 13 1 6 1 TRANSPARENCY SENSOR TRAY4 PRE REG. SENSOR ON JAM
3 YEL YEL GRY J126 (L)+5VDC 024-934 074-105:
+5VDC 2 5 2 12 9 A12 47 4
GRY YEL YEL 024-939 TRAY4 REG. SENSOR ON JAM
FLAT 075-135:
A11 10 11 3 4 3
YEL YEL GRY CABLE TRAY 5 REG. SENSOR ON JAM
DC COM TRANSPARENCY 077-118:
SENSOR PRE REG. SENSOR ON JAM (DUPLEX)
PL4.4 C
077-123:
REG. SENSOR ON JAM (DUPLEX)
078-100:
PRE REG SENSOR ON JAM (HCF)
078-102:
REG SENSOR ON JAM (HCF)
4

C B

8.7 REGISTERED 9.21


TRAY 5 FED PAPER PAPER

8.9 REG.
5 ROLL DRIVE

8.9 PRE REG. A


ROLL DRIVE

10.11 DUP. FED DUP. FED


PAPER PAPER
ZONE ZONE
F6 B6

6
8.5 TRAY FED
PAPER
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

9.1 DRUM LIFE CONTROL (C, K)

1 MCU PWB XERO CRUM PWB K A MCU PWB


PL11.1 PL6.5 PL11.1
J413 MUTE J171K P171K +3.3VDC
A18 3 4 FAULT CODES
YEL
P171K J171K J413 091-313:
CRUM DATA K CRUM/ASIC COMMUNICATION FAIL
5 2 A19 091-313
DATA YEL 091-401
A17 4 3 091-913 091-401:
YEL DRUM (K) NEAR END-OF-LIFE
091-914
091-915 091-431:
A15 6 1 091-916 DRUM (C) NEAR END-OF-LIFE
YEL XERO CRUM
+5VDC 091-921
TAG K 091-913:
2 DRUM (K) END-OF-LIFE
A16 5 2
YEL
DC COM 091-914:
MCU/DRUM (K) COMMUNICATION FAIL

091-915:
WRONG DATA IN DRUM (K) CRUM
XERO CARTRIDGE K
PL6.1 091-916:
DC COM CRUM (K) DATA MISMATCH

091-919:
MCU/DRUM (C) COMMUNICATION FAIL
XERO CRUM PWB C B 091-313
3 PL6.5 091-921:
091-431 DRUM (K) NOT IN POSITION
MUTE J171C P171C +3.3VDC 091-916
B4 3 4 091-919 091-923:
YEL WRONG DATA IN DRUM (C) CRUM
091-923
P171C J171C CRUM DATA C
5 2 B5 091-926
YEL 091-926:
DATA 091-929 DRUM (C) CRUM DATA MISMATCH
B3 4 3 091-934
YEL
091-929:
XERO CRUM DRUM (C) NOT IN POSITION
B1 6 1 TAG C
YEL 091-934:
+5VDC DRUM (C) END-OF-LIFE
4 B2 5 2
YEL
DC COM

XERO CARTRIDGE C
PL6.1 A
DC COM B

6
A B C D E F G H J

9.2 DRUM LIFE CONTROL (Y, M)

1 MCU PWB XERO CRUM PWB M A MCU PWB


PL11.1 PL6.5 PL11.1
J413 MUTE J171M P171M +3.3VDC
B10 3 4
YEL FAULT CODES
091-313 091-313:
P171M J171M CRUM DATA M J413
5 2 B11 091-421 CRUM/ASIC COMMUNICATION FAIL
DATA YEL 091-916
B9 4 3 091-918 091-411:
YEL
091-922 DRUM (Y) NEAR END-OF-LIFE
091-925 091-421:
B7 6 1 091-928 DRUM (M) NEAR END-OF-LIFE
YEL XERO CRUM
+5VDC 091-933
TAG M 091-917:
2
B8 5 2 MCU/DRUM (Y) COMMUNICATION FAIL
YEL
DC COM 091-920:
WRONG DATA IN DRUM (Y) CRUM

091-922:
XERO CARTRIDGE M WRONG DATA IN DRUM (M) CRUM
PL6.1
DC COM 091-924:
DRUM (Y) CRUM DATA MISMATCH

091-925:
DRUM (M) CRUM DATA MISMATCH
XERO CRUM PWB Y B
3 PL6.5 091-927:
091-313 DRUM (Y) NOT IN POSITION
MUTE J171Y P171Y +3.3VDC
B16 3 4 091-411 091-928:
YEL
091-917 DRUM (M) NOT IN POSITION
P171Y J171Y CRUM DATA Y
5 2 B17 091-920
DATA YEL 091-924 091-932:
B15 4 3 091-927 DRUM (Y) END-OF-LIFE
YEL
091-932 091-933:
XERO CRUM DRUM (M) END-OF-LIFE
B13 6 1 TAG Y
YEL
+5VDC
4 B14 5 2
YEL
DC COM

XERO CARTRIDGE Y
DC COM PL6.1

A
B

6
A B C D E F G H J

9.3 TONER CARTRIDGE LIFE CONTROL (K1)

MCU PWB FAULT CODES


PL11.1 093-421:
1 TONER CARTRIDGE TONER K1 NEAR EMPTY / K2 EMPTY
MCU PWB CRUM PWB K1
PL11.1 PL6.3 093-422:
TONER K2 NEAR EMPTY / K1 EMPTY
J414 MUTE P624B J624B P172K1 J172K1 +3.3VDC 093-421
B9 6 9 3 4 093-912:
YEL YEL 093-422
TONER K EMPTY
J172K1 P172K1 J624B P624B CRUM DATA K1 J414 093-912
5 2 10 5 B10 093-924 093-924:
YEL YEL
DATA 093-925 TONER CRUM K1 COMMUNICATION FAIL
B8 7 8 4 3 093-926
YEL YEL 093-925:
093-932
TONER CRUM K1 DATA FAIL
B6 9 6 6 1 TONER 093-926:
2 YEL YEL CARTRIDGE TAG TONER CRUM K1 DATA MISMATCH
+5VDC K1
093-932:
B7 8 7 5 2 CARTRIDGE EXCHANGE TIME OVER
YEL YEL
DC COM

DC COM TONER CARTRIDGE K1


PL6.1
3

6
A B C D E F G H J

9.4 TONER CARTRIDGE LIFE CONTROL (Y, M, C, K2)


MCU PWB FAULT CODES
TONER PL11.1
MCU PWB CARTRIDGE 024-923: Y TONER EMPTY
PL11.1 CRUM PWB C,K2 +3.3VDC
1 PL6.3 CRUM DATA 024-924: M TONER EMPTY
J414 MUTE P624A J624A J172C,K2 P172C,K2 P172C,K2 J172C,K2 C,K2 J624A P624A J414 024-925
A4 11 4 3 4 5 2 5 10 A5 024-925: C TONER EMPTY
YEL YEL YEL YEL 093-421
093-422 093-421: TONER K1 NEAR EMPTY / K2 EMPTY
093-425
DATA 093-912 093-422: TONER K2 NEAR EMPTY / K1 EMPTY
A3 12 3 4 3
YEL YEL TONER TONER 093-918
CARTRIDGE 093-423: Y TONER NEAR EMPTY
CARTRIDGE C 093-929
TAG C PL6.1 093-932
SEL A 093-424: M TONER NEAR EMPTY
A6 9 6 1 6 093-935
YEL YEL 093-936 093-425: C TONER NEAR EMPTY
093-939
2 093-912: K TONER EMPTY
A1 14 1 6 1 093-940
YEL YEL
093-918: TONER CRUM K2 COMMUNICATION FAIL
+5VDC
A2 13 2 5 2 TONER TONER 093-927: TONER CRUM Y COMMUNICATION FAIL
YEL YEL CARTRIDGE CARTRIDGE K2
DC COM TAG K2 PL6.1 093-928: TONER CRUM M COMMUNICATION FAIL
093-929: TONER CRUM C COMMUNICATION FAIL

093-932: CARTRIDGE EXCHANGE TIME OVER


093-933: TONER CRUM Y DATA FAIL

3 024-923 093-934: TONER CRUM M DATA FAIL


024-924 093-935: TONER CRUM C DATA FAIL
TONER 093-423
CARTRIDGE CRUM +3.3VDC 093-424 093-936: TONER CRUM K2 DATA FAIL
PWB Y,M
CRUM DATA 093-927
PL6.3 093-937: TONER CRUM Y DATA MISMATCH
SEL A J172Y P172Y P172Y J172Y Y,M 093-928
A12 3 12 1 6 5 2 11 4 A11 093-932
YEL YEL YEL YEL 093-938: TONER CRUM M DATA MISMATCH
093-933
093-934 093-939: TONER CRUM C DATA MISMATCH
MUTE 093-937
A10 5 10 3 4 093-940: TONER CRUM K2 DATA MISMATCH
YEL YEL 093-938
TONER TONER
CARTRIDGE CARTRIDGE Y
4 DATA TAG Y PL6.1
A9 6 9 4 3
YEL YEL

A7 8 7 6 1
YEL YEL
+5VDC
A8 7 8 5 2 TONER TONER
YEL YEL CARTRIDGE CARTRIDGE M
DC COM TAG M PL6.1

TONER CARTRIDGE
CRUM PWB C,K2
6 TONER CARTRIDGE
CRUM PWB Y,M
A B C D E F G H J

9.5 XEROGRAPHIC DRIVES CONTROL

MAIN MOTOR ASSY


PL1.4
1 MCU PWB
DC330 [042-001] (320MM/S) MAIN MOTOR PWB PL11.1
DC330 [042-002] (220MM/S)
DC330 [042-003] (110MM/S)
MCU PWB +5VDC +3.3VDC
PL11.1 DC330 [042-004] (73.33MM/S) FAULT CODES
MAIN MOTOR ON MAIN MOTOR 042-325:
J416 (L)+5VDC J210 J210 FAIL SIGNAL J416
A5 3 7 A1 042-325 MAIN MOTOR FAIL
GRY GRY
DC COM +5VDC

1
MAIN MOTOR GAIN 1
A4 4
GRY MAIN
2 MOTOR
DC COM +5VDC

1
MAIN MOTOR GAIN 2
A3 5
GRY
DC COM +5VDC MOT
A
MAIN MOTOR CLOCK
A2 6
GRY
DC COM

3 +5VDC
A7 1
GRY
+5VDC

DC COM
A6 2
GRY
DC COM

IOT DRIVER PWB


PL11.1 J437 +24VDC J209 XERO CLEANER 9.30
4 11 1 K DRIVE
ORN
A
INTLK C
+24VDC-2
TONER RECLAIM 9.32
B
DC COM AUGER DRIVE
12 2 B
VIO
DC COM D
9.10
BLACK DEV. DRIVE
C

2ND BTR RETRACT 9.27


5 1 CAM DRIVE
D
MOTOR SPEED GAIN 1 GAIN 2

320MM/S HIGH HIGH


220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW

6
A B C D E F G H J

9.6 BLACK DRUM (K) DRIVE CONTROL

DRUM MOTOR ASSY K


1 PL1.1
DRUM MOTOR K PWB MCU PWB
DC330 [042-005] (320MM/S) PL11.1
DC330 [042-006] (220MM/S)
MCU PWB DC330 [042-007] (110MM/S)
+5VDC +3.3VDC
PL11.1 DC330 [042-008] (73.33MM/S)
DRUM MOTOR K ON BLACK DRUM MOTOR FAULT CODES
J408 (L)+5VDC J208K J208K FAIL SIGNAL J408 042-323:
A8 3 4 A7 042-323
GRY GRY BLACK DRUM MOTOR FAIL
DC COM +5VDC

2 1
DRUM MOTOR K GAIN 1
A6 5
GRY
DRUM
DC COM +5VDC MOTOR K
1
DRUM MOTOR K GAIN 2
A5 6
GRY
DC COM +5VDC MOT

REF CLOCK BLACK DRUM 9.8


A4 7
GRY DRIVE
3 DC COM +5VDC

REVERSE
A3 8
GRY
DC COM

+5VDC
A10 1
GRY
+5VDC

4 DC COM
A9 2
GRY
DC COM

IOT DRIVER PWB


PL11.1
J437 +24VDC J207K
5 1
ORN
INTLK
+24VDC-2
5
DC COM
6 2
VIO
DC COM

MOTOR SPEED GAIN 1 GAIN 2

6 320MM/S HIGH HIGH


220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW
A B C D E F G H J

9.7 Y,M,C DRUMS DRIVE CONTROL

DRUM MOTOR Y,M,C PWB MCU PWB


PL1.2 PL11.1
1 MCU PWB DC330 [042-009] (220MM/S)
PL11.1 DC330 [042-010] (110MM/S)
DC330 [042-011] (73.33MM/S) +5VDC +3.3VDC
FAULT CODES
DRUM MOTOR Y,M,C YELLOW DRUM MOTOR
J408 ON(L)+5VDC J208 J208 FAIL SIGNAL J408
B8 3 4 B7 042-320 042-320:
GRY GRY YELLOW DRUM MOTOR FAIL
DC COM +5VDC +3.3VDC
042-321:
DRUM MOTOR Y,M,C 1 MAGENTA DRUM MOTOR MAGENTA DRUM MOTOR FAIL
GAIN 1 FAIL SIGNAL 042-321
B4 7 5 B6
GRY GRY 042-322:
CYAN DRUM MOTOR FAIL
DC COM +5VDC +3.3VDC
2 DRUM MOTOR Y,M,C 1 CYAN DRUM MOTOR
GAIN 2 FAIL SIGNAL 042-322
B3 8 6 B5
GRY GRY
DC COM +5VDC

REF CLOCK
B2 9
GRY
DC COM +5VDC

REVERSE
B1 10
GRY
3 DC COM Y,M,C DRUM 9.9
DRUM DRIVE
MOTOR
+5VDC ASSY Y
B10 1
GRY PL1.2
+5VDC 4

DC COM MOT
B9 2
GRY
DC COM 6

4 IOT PWB J437 J207


PL11.1 +24VDC DRUM
9 1 MOTOR
ORN
ASSY M
INTLK PL1.2
+24VDC-2
4
DC COM
10 2
VIO
DC COM MOT

6
1
5
DRUM
MOTOR
MOTOR SPEED GAIN 1 GAIN 2 ASSY C
PL1.2
220MM/S LOW HIGH 4
110MM/S HIGH LOW
MOT
73.33MM/S LOW LOW
6

6
A B C D E F G H J

9.8 BLACK CHARGING AND EXPOSURE

1 MCU PWB
SCOROTRON PL11.1
MCU PWB PL6.1 DC330 [091-202]
PL11.1 NEW COROTRON
PRESENT
J410 P650 J650 FUSE J650 P650 (L)+3.3VDC J410 091-403 FAULT CODES
A1 2 1 2 1 A2
GRY GRY 091-404
FUSE 091-312:
DC COM +3.3VDC SCOROTRON HVPS FAIL
CUT SIGNAL
091-320:
SCOROTRON OPEN CIRCUIT
CHARGE (K) / PRECLEAN
HVPS 091-403:
2 PL11.2 DC330 [091-204] +3.3VDC SCOROTRON NEAR END-OF-LIFE
DC330 [091-007] SCOROTRON FAIL
SCOROTRON PWM J584 J584 (H)+3.3VDC 091-404:
091-312 SCOROTRON AT END-OF-LIFE
B8 3 5 B6 091-320
GRY GRY
DC330 [091-007]
SCOROTRON GRID PWM
B7 4
GRY
SCOROTRON
VOLTAGE
B10 1
GRY
INTLK
+24VDC J591 SCOROTRON GRID VOLTAGE
3 B9 2 1
GRY
DC COM

CHARGING K

BLACK DRUM SCOROTRON


9.6
DRIVE CHARGED
DRUM DRUM
K
4
9.30 CLEANED
BLACK DRUM

EXPOSURE K

5 DRUM
K
EXPOSED 9.12
DRUM

6.6 SCANNED
BLACK IMAGE

6
A B C D E F G H J

9.9 CHARGING AND EXPOSURE - Y,M,C


HVPS S7
MCU PWB PL11.1
PL11.1
J410 BCR LOW F SEL J587
1 A10 10
GRY
DC330 [091-006] CONTROL
DC COM
BCR AC CLOCK
A17 3
GRY
DC330 [091-003]
BCR AC Y PWM
A12 8
GRY
DC330 [091-003]
BCR DC Y PWM J593 BCR BIAS Y
A11 9 1
GRY
DC330 [091-004]
BCR AC M PWM CHARGING Y
2 A14 6
GRY
DC330 [091-004]
BCR DC M PWM BCR BIAS M BCR Y
A13 7 4
GRY
DC330 [091-005]
BCR AC C PWM CHARGING M DRUM Y
A16 4
GRY
DC330 [091-005]
BCR DC C PWM BCR BIAS C BCR M
A15 5 6
GRY
CHARGING C DRUM M
3 A19 1
GRY
INTLK
+24VDC BCR C CHARGED
A18 2 DRUM Y
GRY
DC COM
DRUM C
EXPOSURE Y

CHARGED
DRUM M DRUM Y
9.31 CLEANED
Y,M,C DRUM

4 EXPOSURE M
9.7 Y,M,C DRUM
DRIVE CHARGED
DRUM C
DRUM M

EXPOSURE C
EXPOSED 9.12
DRUM Y,M,C
DRUM C
6.6 SCANNED CYAN
IMAGE
5
6.5 SCANNED MAGENTA
IMAGE

6.5 SCANNED YELLOW


IMAGE

6
A B C D E F G H J

9.10 BLACK DEVELOPER DRIVE CONTROL

1
MCU PWB IOT DRIVER PWB
PL11.1 PL11.1 A DEV. K DRIVE
DC330 [093-022] DC330 [093-022]
DEV. K DRIVE +5VDC DEV. K CLUTCH
CLUTCH ON DRIVE CLUTCH ON PL1.4
J402 (L)+5VDC J432 J433 (L)+24VDC J215 P215
45 6 9 1 2
GRY
DC COM FLAT DC COM
CABLE
8 2 1
GRY
IOT
+24VDC
2

3
9.12
BLACK DEV. DRIVE

9.5 BLACK DEV. DRIVE


A

6
A B C D E F G H J

9.11 Y,M,C DEVELOPER DRIVE CONTROL

Y,M,C DEV. MOTOR MCU PWB


MCU PWB DC330 [093-019] (220MM/S) PL1.6 PL11.1
1 PL11.1 DC330 [093-020] (110MM/S)
DC330 [093-021] (73.33MM/S) +5VDC DEV. MOTOR +3.3VDC
Y,M,C DEV. MOTOR ON FAIL
J408 (L)+5VDC J206 J206 (H)+3.3VDC J408 FAULT CODES
B16 3 4 B15 093-320 093-320:
GRY +5VDC GRY
YMC DEV. MOTOR FAIL
DC COM
1
DEV. MOTOR GAIN 1
B14 5
GRY +5VDC
DC COM MOT
DEV. MOTOR GAIN 2 1
B13 6
2 GRY
+5VDC
DC COM
REFERENCE CLOCK
B12 7
GRY +5VDC
DC COM
BRAKE
B11 8
GRY
DC COM
B18 1
GRY Y,M,C DEVELOPER 9.13
+5VDC DRIVE
3
B17 2
GRY
DC COM

IOT DRIVER PWB


PL11.1 J437 J205
7 1
ORN
INTLK
+24VDC-2
8 2
VIO
DC COM
4

MOTOR SPEED GAIN 1 GAIN 2

220MM/S LOW HIGH


110MM/S HIGH LOW
73.33MM/S LOW LOW
5

6
A B C D E F G H J

9.12 BLACK DEVELOPMENT

BLACK MCU PWB


DEVELOPER PL11.1
1 HOUSING
PL6.6 FAULT CODES
MCU PWB 092-656:
PL11.1 ATC SENSOR BLACK ATC
J413 J647 P647 P134K J134K J134K P134K P647 J647 SENSOR SIGNAL J413 092-656 BLACK ATC SENSOR OUTPUT SIGNAL FAIL
A8 1 8 1 3 2 2 7 2 A7 092-660
YEL GRY YEL YEL 092-660:
+5VDC BLACK ATC SENSOR FAIL

A6 3 6 3 1
YEL VIO A
DC COM

DEV. BIAS (K) HVPS


2 DC330 [093-017] PL11.2 DEVELOPED 9.21
K1 DEV. AC BIAS BLACK IMAGE
J410 PWM J585
A7 3 DRUM
GRY K
DC330 [093-017]
K2 DEV. AC BIAS BLACK DEV. MAGNET
PWM HOUSING ROLL K
A6 4 BLACK DEV. PL6.6
GRY J592 BIAS VOLTAGE
DC330 [093-016] 1
BLACK DEV. DC BIAS
PWM
A5 5
GRY A
3
ATC
A9 1 SENSOR K
GRY
INTLK
+24VDC
A8 2
GRY
DC COM
BLACK DEV. BIAS
AC MONITOR
A3 7
GRY
V OUT
MONITOR
4 A4 6
GRY
DC COM

9.8 EXPOSED
DRUM

5 9.15 DISPENSED
TONER

9.10
BLACK DEV. DRIVE

6
A B C D E F G H J

9.13 YELLOW, MAGENTA, CYAN DEVELOPMENT

1 DEV. BIAS (YMC) HVPS


PL11.1
MCU PWB DC330 [093-011]
PL11.1 Y,M,C DEV.
J416 AC BIAS 1 PWM J588
B7 3
GRY
DC330 [093-011]
Y,M,C DEV.
AC BIAS 2 PWM DRUM
B6 4 YELLOW
Y
GRY DEVELOPED 9.21
YELLOW
DC330 [093-010] IMAGE
YELLOW DEV. YELLOW DEV. DEV. HOUSING
DC BIAS PWM J594 BIAS VOLTAGE MAG
2 YELLOW
B5 5 1 ROLL
GRY ATC 9.14
DC330 [093-012] SENSOR
MAGENTA DEV. MAGENTA DEV.
DC BIAS PWM BIAS VOLTAGE
B4 6 3 ATC
GRY
DC330 [093-014] SENSOR
CYAN DEV. CYAN DEV. DRUM MAGENTA
DC BIAS PWM BIAS VOLTAGE M DEVELOPED
MAGENTA 9.21
B3 7 5 IMAGE
GRY DEV. HOUSING

MAG
3 ROLL
B9 1
GRY
INTLK
+24VDC
B8 2 ATC
GRY SENSOR
DC COM
DRUM CYAN
Y,M,C DEV. BIAS C DEVELOPED 9.21
AC MONITOR CYAN IMAGE
B1 9 DEV. HOUSING
GRY
V OUT
MONITOR MAG MAGENTA
ROLL ATC 9.14
4 B2 8 SENSOR
GRY
DC COM
ATC
SENSOR
YELLOW
DEVELOPER
DRIVE
CYAN MAGENTA
DEVELOPER DEVELOPER
DRIVE DRIVE

5
9.11 Y,M,C DEVELOPER
DRIVE EXPOSED
YELLOW
DRUM
EXPOSED EXPOSED
CYAN MAGENTA
9.9 EXPOSED DRUM DRUM DISPENSED
DRUM Y,M,C YELLOW
TONER

DISPENSED DISPENSED
6 CYAN MAGENTA
9.15 DISPENSED TONER TONER
TONER
A B C D E F G H J

9.14 YELLOW, MAGENTA, CYAN DEV. MONITORING

1
YELLOW DEVELOPER
HOUSING MCU PWB
MCU PWB PL11.1
PL11.1 PL6.6

ATC SENSOR
YELLOW ATC
J413 J648 P648 P134Y J134Y J134Y P134Y P648 J648 SENSOR SIGNAL J413 092-653
A11 4 3 1 3 2 2 2 5 A10
YEL GRY YEL YEL 092-657 FAULT CODES
+5VDC 092-653:
YELLOW ATC SENSOR OUTPUT SIGNAL FAIL

A9 6 1 3 1 092-654:
2 YEL VIO MAGENTA ATC SENSOR OUTPUT SIGNAL FAIL
DC COM
092-655:
CYAN ATC SENSOR OUTPUT SIGNAL FAIL

092-657:
YELLOW ATC SENSOR FAIL
MAGENTA DEVELOPER
HOUSING
PL6.6 092-658:
MAGENTA ATC SENSOR FAIL
ATC SENSOR
MAGENTA ATC 092-659:
3 P134M J134M J134M P134M SENSOR SIGNAL CYAN ATC SENSOR FAIL
092-654
A14 1 6 1 3 2 2 5 2 A13
YEL GRY YEL YEL 092-658
+5VDC

A12 3 4 3 1
YEL VIO
DC COM

4 CYAN DEVELOPER
HOUSING
PL6.6

ATC SENSOR
CYAN ATC
J647 P647 P134C J134C J134C P134C P647 J647 SENSOR SIGNAL 092-655
A5 4 5 1 3 2 2 4 5 A4
YEL GRY YEL YEL 092-659
+5VDC

A3 6 3 3 1
YEL VIO
5 DC COM

6
A B C D E F G H J

9.15 TONER DISPENSE CONTROL (1 OF 3)

MCU PWB FAULT CODES


1 PL11.1
1 LOW TONER SENSOR PWB 093-313:
MCU PWB PL6.3 LOW TONER +3.3VDC TONER FILLING INTERRUPT
PL11.1 093-313
TONER DETECTED
J414 SELECT A P624B J624B J653A P1 P1 J653A J624B P624B (L)+3.3VDC J414 093-314 093-314:
B2 13 2 4 3 3 12 B3 093-315 YELLOW DISPENSER FAULT
YEL YEL YEL YEL
093-316
DC COM 093-315:
1 093-317 MAGENTA DISPENSER FAULT
TONER 093-600
SELECT B 093-601 093-316:
B1 14 1 5
YEL YEL 093-602 CYAN DISPENSER FAULT
DC COM 093-603
093-317:
SELECTOR LOW TONER BLACK DISPENSER FAULT
CIRCUIT SENSOR K
2 B4 11 4 2 PL6.4 093-600:
YEL YEL
+5VDC +5VDC P2 J653B J140K YELLOW DISPENSER NEAR-FAULT
(CH1.5) 2 2
YEL 093-601:
B5 10 5 1 YELLOW DISPENSER NEAR-FAULT
YEL YEL 1 3
DC COM DC COM YEL 093-602:
(CH1.5) DC COM CYAN DISPENSER NEAR-FAULT
LOW TONER 093-603:
SENSOR Y BLACK DISPENSER NEAR-FAULT
DISPENSE MOTOR PL6.4
9.16
Y,M,C,K DRIVE J140Y
5 2
3 YEL

9.17 CARTRIDGE MOTOR 4 3


Y,M,C,K1,K2 DRIVE YEL
DC COM
LOW TONER
SENSOR M
K PL6.4
TONER CARTRIDGE
MOTOR K1
J140M
8 2
YEL
DISPENSE 7 3
MOTOR K YEL NOTES: 1 LOW TONER SENSOR MONITORING DETERMINED BY
4 DC COM DC330 CODE INPUT, WHICH GENERATES TONER SELECT
TONER CARTRIDGE
MOTOR K2 LOW TONER SIGNALS, WHICH DETERMINE WHICH TONER SENSOR IS
SENSOR C CONNECTED TO THE MONITORING INPUT (SEE TABLE)
PL6.4
LOW TONER
SENSOR K J140C LOW TONER TONER TONER
11 2 DC330 SELECT A SELECT B
YEL SENSOR

10 3 093-200 Y LOW LOW


Y,M,C YEL
DC COM 093-201 M HIGH LOW
093-202 C LOW HIGH

5 093-203 K HIGH HIGH


DISPENSE TONER CARTRIDGE DISPENSED 9.12
MOTOR Y,M,C MOTOR Y,M,C TONER K

DISPENSED 9.13
TONER Y,M,C
LOW TONER
SENSOR Y,M,C

6
A B C D E F G H J

9.16 TONER DISPENSE CONTROL (2 OF 3)

1 IOT DRIVER PWB


MCU PWB PL11.1 YELLOW
PL11.1
DC330 [093-006] DISPENSE
YELLOW DISPENSE +5VDC MOTOR
YELLOW DISPENSE MOTOR ON
MOTOR ON J436 (H)+24VDC J644 P644 P625 J625 J201Y P201Y PL6.4
J402 (L)+5VDC J432 A14 1 14 1 8 1 2
42 9 GRY GRY YEL

YELLOW DISPENSE MOTOR ON MOT


DC COM
(L)+24VDC
A13 2 13 2 7 2 1
GRY GRY YEL

MAGENTA
2 DC330 [093-007] DISPENSE
MAGENTA DISPENSE +5VDC
MAGENTA DISPENSE MOTOR ON MOTOR
MOTOR ON (H)+24VDC J201M P201M PL6.4
(L)+5VDC A12 3 12 3 6 1 2
41 10 GRY GRY YEL

MAGENTA DISPENSE MOTOR ON MOT


DC COM
(L)+24VDC
A11 4 11 4 5 YEL 2 1
GRY GRY

CYAN
DC330 [093-008] DISPENSE
3 CYAN DISPENSE +5VDC
CYAN DISPENSE MOTOR ON MOTOR
MOTOR ON (H)+24VDC J201C P201C PL6.4
(L)+5VDC A10 5 10 5 4 1 2
40 11 GRY GRY YEL

CYAN DISPENSE MOTOR ON MOT


DC COM
(L)+24VDC
A9 6 9 6 3 2 1
GRY GRY YEL

BLACK
DC330 [093-009] DISPENSE
+5VDC MOTOR
BLACK DISPENSE BLACK DISPENSE MOTOR ON
4 MOTOR ON (H)+24VDC J201K P201K PL6.4
(L)+5VDC A8 7 8 7 2 1 2
39 12 GRY GRY YEL
FLAT MOT
BLACK DISPENSE MOTOR ON
DC COM CABLE
(L)+24VDC
A7 8 7 8 1 2 1
GRY GRY YEL
IOT
+24VDC
Y,M,C,K DISPENSE
9.15
MOTOR DRIVE

6
A B C D E F G H J

9.17 TONER DISPENSE CONTROL (3 OF 3)

1 MCU PWB IOT DRIVER PWB


PL11.1 PL11.1
K1 TONER
DC330 [093-004] +5VDC CARTRIDGE
CARTRIDGE MOTOR
BLACK (K1) CARTRIDGE
MOTOR ON MOTOR K1 ON PL6.8
J402 (L)+5VDC J432 J436 (L)+24VDC J202K1 P202K1
33 18 B9 2 1
GRY
DC COM DC COM MOT

B10 1 2
GRY
2 IOT
+24VDC
K2 TONER
DC330 [093-005] +5VDC CARTRIDGE
BLACK (K2) CARTRIDGE CARTRIDGE MOTOR
MOTOR ON MOTOR K2 ON PL6.8
(L)+5VDC (L)+24VDC J202K2 P202K2
34 17 B7 2 1
GRY
DC COM DC COM MOT

B8 1 2
GRY
IOT
3 +24VDC
CYAN TONER
DC330 [093-003] +5VDC CARTRIDGE
CYAN CARTRIDGE CYAN CARTRIDGE MOTOR
MOTOR ON MOTOR ON PL6.8
(L)+5VDC (L)+24VDC J202C P202C
35 16 B5 2 1 CARTRIDGE MOTOR 9.15
GRY Y,M,C,K1,K2 DRIVE
DC COM DC COM MOT

B6 1 2
GRY
IOT
+24VDC
4 MAGENTA
DC330 [093-002] +5VDC TONER
MAGENTA CARTRIDGE CARTRIDGE
MAGENTA CARTRIDGE
MOTOR ON MOTOR ON MOTOR
(L)+5VDC (L)+24VDC J202M P202M PL6.8
36 15 B3 2 1
GRY
DC COM DC COM MOT

B4 1 2
GRY
IOT
+24VDC
YELLOW
5 DC330 [093-001] TONER
+5VDC
YELLOW CARTRIDGE YELLOW CARTRIDGE CARTRIDGE
MOTOR ON MOTOR ON MOTOR
(L)+5VDC (L)+24VDC J202Y P202Y PL6.8
37 14 B1 2 1
GRY
DC COM DC COM MOT
FLAT
CABLE
B2 1 2
GRY
IOT
+24VDC

6
A B C D E F G H J

TRANSFER BELT 9.21


9.18 TRANSFER BELT DRIVE CONTROL DRIVE

MCU PWB
PL11.1 IBT DRIVE MOTOR
1 1 PL7.4 IBT CLEANER 9.26
IOT AUGER DRIVE
DRIVER IBT DRIVE +5VDC
PWB MOTOR ON
PL11.1
J402 J432 J443 (L)+5VDC J603B P603B J601B P601B J204
30 21 16 5 16 4 16 3
YEL YEL
+5VDC
DC COM IBT DRIVE
MOTOR
GAIN 1 1
29 22 15 6 15 5 15 4
YEL YEL
+5VDC
DC COM IBT DRIVE MOT
MOTOR 1
GAIN 2
2 28 23 14 7 14 6 14 5
YEL YEL
+5VDC
DC COM REFERENCE
CLOCK
27 24 13 8 13 7 13 6
YEL YEL
+5VDC
DC COM
REVERSE
26 25 12 9 12 8 12 7
YEL YEL
DC COM FLAT
CABLE 18 3 18 2 18 1 TRANSFER BELT HOME SENSOR
YEL YEL (BSD 9.20)
3 +5VDC

17 4 17 3 17 2
YEL YEL YEL
DC COM
J437 J637 P637 P605 J605 J602 P602 J203
1 1 1 3 1
ORN ORN ORN ORN
INTLK
+24VDC-2

2 2 2 2 2
VIO VIO VIO VIO
4 DC COM

MCU PWB
PL11.1
IOT
DRIVER
NOTE: PWB +3.3VDC
PL11.1 FAULT CODES
1 COMPONENT CONTROL SETS SIGNAL LEVEL OF GAIN1 AND GAIN2 SIGNALS,
WHICH DETERMINES MOTOR SPEED (SEE TABLE) J204 P601B J601B P603B J603B J443 J432 J402 042-324:
8 11 9 11 10 11 39 12 042-324 IBT DRIVE MOTOR
YEL YEL
FAIL
5 COMPONENT
MOTOR SPEED GAIN 1 GAIN 2
CONTROL CODE

DC330 [042-012] 320MM/S HIGH HIGH


DC330 [042-013] 220MM/S LOW HIGH
DC330 [042-014] 110MM/S HIGH LOW
DC330 [042-015] 73.33MM/S LOW LOW

6
A B C D E F G H J

9.19 TRANSFER BELT STEERING CONTROL

IBT STEERING
1 IOT PWB MOTOR
PL11.1 PL7.4
MCU PWB IBT STEERING +5VDC
PL11.1 MOTOR DIRECTION
CW(H)+5VDC IBT STEERING MOTOR ON
J401 CCW(L)+5VDC J431 J442 +24V CLOCK A J604 P604 J602B P602B J253 P253
41 10 4 7 4 7 4 2 4
YEL YEL YEL
2 +5VDC
DC COM DC COM
IBT STEERING
MOTOR CLOCK CLOCK /A
40 11 3 8 3 8 3 3 3
YEL YEL YEL
+5VDC
DC COM IBT STEERING DC COM
MOTOR ON
(L)+5VDC CLOCK B
39 12 2 9 2 9 2 4 2 MOT
YEL YEL YEL
DC COM DC COM
IBT STEERING +5VDC
MOTOR CURRENT CLOCK /B
HIGH CURRENT(H)+5VDC 1 10 1 10 1 5 1
YEL YEL YEL
3 LOW CURRENT(L)+5VDC
38 13 DC COM
FLAT
DC COM
CABLE 5 6 5 6 5 1 5
YEL YEL YEL
IOT F6
+24VDC

DC330 FUNCTION

4 042-016 (CW/HIGH CURRENT)


042-017 (CCW/HIGH CURRENT)
042-018 (CW/LOW CURRENT)
042-035 (RESET)
TRANSFER
BELT EDGE
SENSOR
(BSD 9.20)

6
A B C D E F G H J

9.20 TRANSFER BELT POSITION MONITORING

IOT PWB
PL11.1
1
J443 J603B P603B J601B P601B J155
1 20 1 19 1 3
YEL YEL YEL J155
+5VDC 2
YEL

3 18 3 17 3 1
YEL YEL YEL
DC COM TRANSFER BELT HOME
SENSOR
PL7.5

MCU PWB
2 PL11.1
TRANSFER BELT EDGE
SENSOR
TRANSFER BELT +5VDC PL7.4
EDGE SENSOR
J402 LED ON J432 J156
21 30 10 11 10 10 10 1 J156
YEL YEL YEL 2
FLAT YEL
DC COM
CABLE
8 13 8 12 8 3
YEL YEL YEL
DC COM
3

9 12 9 11 9
YEL YEL YEL

2 19 2 18 2
YEL YEL YEL

MCU PWB
PL11.1
4
DC330 [042-200] +5VDC
TRANSFER BELT AT FAULT CODES
J432 HOME POSITION J402
(H)+5VDC 042-326
41 10 042-326:
BELT HOME POSITION TOO LONG

042-327:
BELT POSITION FAIL

TRANSFER BELT 042-328:


042-327 BELT EDGE SENSOR FAIL
EDGE SENSOR 042-328
5 SIGNAL
31 20 042-600 042-600:
042-601 BELT WALK FAIL
FLAT 042-602
CABLE 042-601:
BELT EDGE LEARN FAIL

042-602:
BELT EDGE CHECK FAIL

6
A B C D E F G H J

9.21 1ST TRANSFER (1 OF 3)

1ST BTR HVPS


PL7.4
MCU PWB
1 PL11.1
DC330 [094-009]
1ST BTR
J405 (K) PWM J603A P603A J601A P601A J581 1ST BTR K VOLTAGE
B10 11 10 11 10 6 K
YEL YEL YEL

MCU PWB
PL11.1
B15 6 15 6 15 1
YEL YEL YEL
INTLK +24VDC
+24VDC

2
B14 7 14 7 14 2
YEL YEL YEL
DC COM DC COM 1ST BTR
I OUT I OUT (K)
J589 MONITOR J589 P601A J601A P603A J603A MONITOR J405
B9 12 9 12 9 1 K 9 1 20 1 20 B1
YEL YEL YEL YEL YEL YEL
DC COM
DC COM
1ST BTR
V OUT (K)
V OUT MONITOR
MONITOR 8 2 19 2 19 B2
3 YEL YEL YEL
9.12 DEVELOPED K
BLACK IMAGE

IMAGE 9.24
PATTERN

9.13 DEVELOPED
Y IMAGE

9.13 DEVELOPED
M IMAGE
4

9.13 DEVELOPED
C IMAGE

MOB ADC ASSY


9.18 TRANSFER BELT CONTAMINATED 9.30
DRIVE DRUM K

9.23 1ST BTR CONTACT/ K C M Y


5 RETRACT DRIVE
A A
CONTAMINATED 9.31
DRUM Y,M,C

9.22 1ST BTR Y


VOLTAGE
Y

9.22 1ST BTR M


VOLTAGE
M IMAGE ON
TRANSFER 9.26
6 9.22 1ST BTR C BELT
VOLTAGE
C
A B C D E F G H J

9.22 1ST TRANSFER (2 OF 3)

1 1ST BTR HVPS


MCU PWB PL7.4
PL11.1
Y
DC330 [094-006]
1ST BTR ‚ˆ³’ ˆÓ 1ST BTR Y 9.21
J405 (Y) PWM J603A P603A J601A P601A J581 1ST BTR Y VOLTAGE VOLTAGE
B13 8 13 8 13 3
YEL YEL YEL

M
DC330 [094-007]
1ST BTR 1ST BTR M 9.21
(M) PWM 1ST BTR M VOLTAGE VOLTAGE
B12 9 12 9 12 4
2 YEL YEL YEL

C
DC330 [094-008]
1ST BTR 1ST BTR C 9.21
(C) PWM 1ST BTR C VOLTAGE VOLTAGE
B11 10 11 10 11 5
YEL YEL YEL

MCU PWB
B15 6 15 6 15 1 PL11.1
YEL YEL YEL 1ST BTR
INTLK +24VDC I OUT I OUT (Y)
3 +24VDC MONITOR J589 P601A J601A P603A J603A MONITOR J405
Y 3 7 14 7 14 B7
YEL YEL YEL
B14 7 14 7 14 2
YEL YEL YEL
DC COM DC COM DC COM
1ST BTR
V OUT (Y)
J589 V OUT MONITOR
B9 12 9 12 9 1 MONITOR 2 8 13 8 13 B8
YEL YEL YEL YEL YEL YEL
Y
DC COM A GND
A GND
1ST BTR
4 I OUT I OUT (M)
MONITOR MONITOR
M 5 5 16 5 16 B5
YEL YEL YEL

DC COM
1ST BTR
V OUT (M)
V OUT MONITOR
MONITOR 4 6 15 6 15 B6
YEL YEL YEL
M

A GND
5 1ST BTR
I OUT I OUT (C)
MONITOR MONITOR
C 7 3 18 3 18 B3
YEL YEL YEL

DC COM
1ST BTR
V OUT (C)
V OUT MONITOR
MONITOR 6 4 17 4 17 B4
YEL YEL YEL
C

6 A GND
A B C D E F G H J

9.23 1ST TRANSFER (3 OF 3)

1ST BTR
RETRACT
1 IOT DRIVER PWB 1ST BTR MOTOR
MCU PWB PL11.1 RETRACT PL7.4
PL11.1 DC33O [094-001] (CONTACT) MOTOR ON
DC33O [094-002] (RETRACT) +5VDC J442 +24V CLOCK /B J604 P604 J602B P602B J252 P252
1ST BTR RETRACT 9 2 9 2 9 2 4
MOTOR ON YEL YEL YEL
J401 (L)+5VDC J431 DC COM
42 9
+5VDC CLOCK B
DC COM 8 3 8 3 8 3 3
1ST BTR RETRACT YEL YEL YEL
MOTOR CLOCK DC COM
43 8
CLOCK /A
DC COM FLAT 7 4 7 4 7 4 2 MOT A
CABLE YEL YEL YEL
2 DC COM
CLOCK A
6 5 6 5 6 5 1
YEL YEL YEL
DC COM

10 1 10 1 10 1 5
YEL YEL YEL
F7
+24VDC

J443 J603B P603B J601B P601B J157


3 6 15 6 14 1 1 J157
YEL YEL YEL 2
+5VDC YEL

4 17 4 16 4 3
YEL YEL YEL
DC COM
1ST BTR CONTACT/
B RETRACT SENSOR
PL7.4

5 16 5 15 5
YEL YEL YEL
4
MCU PWB
PL11.1
A DC33O [094-200] +3.3VDC
1ST BTR IN FAULT CODES
B CONTACT POSITION
J432 (L)+5VDC J402 094-320
32 19 094-320:
094-321
FLAT 1ST BTR RETRACT FAIL
CABLE
094-321:
1ST BTR CONTACT FAIL

1ST BTR CONTACT/ 9.21


6 RETRACT DRIVE
A B C D E F G H J

9.24 IMAGE REGISTRATION CONTROL (1 OF 2)

MOB ADC ASSY (1 OF 2) MCU PWB FAULT CODES


PL11.2 PL11.1
1 MCU PWB DC330 [089-001] (HI PWR) 089-600: 092-649:
PL11.1 DC330 [089-002] (LO PWR) CENTER MOB A RC SAMPLE LATERAL FAIL-A1 ADC SHUTTER OPEN FAIL
CENTER MOB SENSOR SENSOR +5VDC
LED B ON CENTER 089-602: 092-650:
+3.3VDC 089-600 RC SAMPLE BLOCK FAIL-A1-CNT ADC SHUTTER CLOSE FAIL
HI PWR(H)+0.8VDC MOB SENSOR
J406 LO PWR(H)+0.5VDC P616A J616A J139 J139 J616A P616A LED B SIGNAL J406 089-602
A9 8 9 10 8 11 6 A11 089-605 089-605: 092-651:
GRY CENTER MOB SENSOR YEL YEL GRY
+5VDC 089-608 RC SAMPLE BLOCK FAIL-B-#1-CNT ADC SENSOR FAIL/V CLEAN FAIL
LED A ON CENTER
DC COM HI PWR(H)+0.8VDC MOB SENSOR 089-611
089-608: 092-652:
LO PWR(H)+0.5VDC LED A SIGNAL 089-614 RC SAMPLE BLOCK FAIL-B-#2-CNT ADC PATCH FAIL
A10 7 10 9 5 12 5 A12
GRY YEL YEL GRY 089-616
089-617 089-611: 092-663:
RC SAMPLE BLOCK FAIL-B-#3-CNT MINISETUP ADC FAIL
2 +5VDC
A14 3 14 1 089-614:
GRY YEL 092-649 RC SAMPLE BLOCK FAIL-B-#4-CNT
+5VDC ADC SENSOR
092-650
SIGNAL 089-616:
A7 092-651
DC COM GRY RC DATA OVERFLOW FAIL
A13 4 13 2 092-652
GRY YEL 092-663
DC COM 089-617:
DC330 [092-002] RC DATA OVERRANGE FAIL
ADC SENSOR ADC SENSOR
LED 1(DIFFUSE) ON B
(L)+5VDC J136 J136
A6 11 6 3 2 7 10
GRY YEL YEL
3 DC COM
DC330 [092-001]
ADC SENSOR
LED 2 (SPECULAR) ON
(L)+5VDC
A5 12 5 4
GRY YEL
DC COM
+5VDC
A8 9 8 1
GRY YEL
+5VDC ADC
DC COM SENSOR
A4 13 4 5 SHUTTER
GRY YEL SOLENOID
DC COM DC330 [092-004]
4 SHUTTER OPEN
(L)+24VDC CN2
A3 14 3 6 1
GRY YEL
DC COM
+24VDC
A2 15 2 7 2
GRY YEL
+24VDC DC330 [092-005]
SHUTTER CLOSE
(L)+24VDC
A1 16 1 8 3
GRY YEL
DC COM INNER MOB
HUM/TEMP
5 SENSOR SENSOR
(BSD 9.25) (BSD 9.25)

ADC OUTER MOB


SENSOR SENSOR
9.21 (BSD 9.25)
IMAGE PATTERN

6
CENTER MOB
SENSOR
A B C D E F G H J

9.25 IMAGE REGISTRATION CONTROL (2 OF 2)

MOB ADC ASSY


PL11.2
1 MCU PWB
MCU PWB DC330 [089-001] (HI PWR) PL11.1
PL11.1 DC330 [089-002] (LO PWR) OUTER MOB
OUTER MOB SENSOR SENSOR +5VDC
LED B ON OUTER FAULT CODES
+3.3VDC
HI PWR(H)+0.8VDC MOB SENSOR
J406 LO PWR(H)+0.5VDC P616B J616B J160 J160 J616B P616B LED B SIGNAL J406 089-600:
B11 6 11 10 8 13 4 B13 089-600
RC SAMPLELATERAL FAIL-A1
GRY YEL YEL GRY 089-603
+5VDC
OUTER 089-606
DC COM MOB SENSOR 089-601:
089-609 RC SAMPLEBLOCK FAIL-A1-IN
LED A SIGNAL
B12 5 12 9 5 14 3 B14 089-612
GRY YEL YEL GRY 089-615 089-603:
089-616 RC SAMPLEBLOCK FAIL-A1-OUT
2 089-617
+5VDC
B16 1 16 1 089-604:
GRY YEL RC SAMPLEBLOCK FAIL-B-#1-IN
+5VDC

DC COM 089-606:
B15 2 15 2 RC SAMPLEBLOCK FAIL-B-#1-OUT
GRY YEL
DC COM 089-607:
DC330 [089-001] (HI PWR) RC SAMPLEBLOCK FAIL-B-#2-IN
DC330 [089-002] (LO PWR)
INNER MOB SENSOR INNER MOB 089-609:
+5VDC RC SAMPLEBLOCK FAIL-B-#2-OUT
+3.3VDC LED B ON SENSOR INNER 089-600
HI PWR(H)+0.8VDC MOB SENSOR 089-601
3 LO PWR(H)+0.5VDC J138 J138 LED B SIGNAL 089-610:
B5 12 5 10 8 7 10 B7 089-604 RC SAMPLEBLOCK FAIL-B-#3-IN
GRY INNER MOB SENSOR YEL YEL GRY 089-607
+5VDC
LED A ON INNER 089-610 089-612:
DC COM HI PWR(H)+0.8VDC MOB SENSOR 089-613 RC SAMPLEBLOCK FAIL-B-#3-OUT
LO PWR(H)+0.5VDC LED A SIGNAL
B6 11 6 9 5 8 9 B8 089-616
GRY YEL YEL GRY 089-617 089-613:
RC SAMPLEBLOCK FAIL-B-#4-IN
+5VDC
B10 7 10 1 089-615:
GRY YEL
+5VDC RC SAMPLEBLOCK FAIL-B-#4-OUT

DC COM 089-616:
4 B9 8 9 2 RC DATA OVERFLOW FAIL
GRY YEL
DC COM
089-617:
RC DATA OVERRANGE FAIL
092-661:
HUM/TEMP TEMPERATURE SENSOR FAIL
SENSOR
J135 J135 092-662:
+5VDC RHV HUMIDITY SENSOR FAIL
B4 13 4 1 2 3 14 B3
GRY YEL YEL GRY
+5VDC 092-661
AVREF
+3.3VDC 092-662
5
DC COM
B2 15 2 3 TH2
GRY YEL 4 1 16 B1
DC COM YEL GRY

6
A B C D E F G H J

9.26 2ND TRANSFER AND CLEANING (1 OF 3)

2ND BTR HVPS


MCU PWB PL11.3
1 PL11.1 DC330 [094-010] (CURRENT)
DC330 [094-011] (VOLTAGE)
J410 2ND BTR PWM J582 2ND BTR VOLTAGE
B18 3 A
GRY
DC330 [094-014] (CLEAN)
2ND BTR CLEANER PWM
B17 4
GRY
MCU PWB
PL11.1
B20 1 2ND BTR I OUT
GRY J582 MONITOR 1 J410
INTLK +24VDC 8 B13
+24VDC GRY
I OUT
2 MONITOR 2ND BTR I OUT
MONITOR 2
B19 2 9 B12
GRY GRY
DC COM DC COM
DC COM

B16 5 2ND BTR V OUT


GRY V OUT BIAS MONITOR
BIAS 10 B11
DC COM A GND MONITOR GRY

3 A GND
2ND BTR V OUT
MONITOR 1
6 B15
GRY
V OUT
MONITOR 2ND BTR V OUT
MONITOR 2
7 B14
GRY

A GND
9.18 IBT CLEANER IBT CLEANING
AUGER DRIVE

WASTE TONER 9.32


FROM IBT

9.21 IMAGE ON TRANSFER


BELT

8.10 REGISTERED
PAPER
UNFUSED 10.4
PRINT

9.27 2ND BTR CONTACT/


6 RETRACT DRIVE
A
A B C D E F G H J

9.27 2ND TRANSFER AND CLEANING (2 OF 3)

DC330 [094-003] (CONTACT)


MCU PWB IOT DRIVER PWB DC330 [094-004] (CONTACT)
PL11.1 PL11.1 DC330 [094-005] (CLUTCH ON) 2ND BTR CAM
CLUTCH
DC330 [094-005] +5VDC DC330 [094-005] PL1.4
2ND BTR 2ND BTR
CAM CLUTCH ON CAM CLUTCH ON
J402 (L)+5VDC J432 J433 (L)+24VDC J216 P216
44 7 11 1 2
GRY
DC COM FLAT DC COM
2 CABLE
10 2 1
GRY
IOT
+24VDC

2ND BTR
9.5 RETRACT
CAM DRIVE

5
2ND BTR CONTACT/
RETRACT DRIVE 9.26

6
A B C D E F G H J

9.28 2ND TRANSFER AND CLEANING (3 OF 3)


IOT MCU PWB
IOT DRIVER PL11.1
DRIVE PWB
1 PWB PL11.1
DC 330 [094-201] +3.3VDC
PL11.1 2ND BTR RETRACTED
J439 J607B P607B P629 J629 J158
B6 14 6 1 6 1 J158 J629 P629 P607B J607B (L)+3.3VDC J439 J432 J402 094-322
YEL YEL GRY 2 5 2 5 15 B5 34 17 FAULT CODES
+5VDC GRY YEL YEL 094-323
077-120:
B4 16 4 3 4 3 POST 2ND BTR SENSOR ON JAM
YEL YEL GRY
DC COM 094-322:
2ND BTR CONTACT/ 2ND BTR RETRACT FAIL
RETRACT SENSOR
PL7.9 094-323:
2ND BTR CONTACT FAIL
2
DC 330 [094-202]
PAPER AT +3.3VDC
J159
B3 17 3 4 3 1 POST 2ND BTR SENSOR
YEL YEL GRY J159 (L)+3.3VDC
+5VDC 2 2 5 2 18 B2 35 16 077-120
GRY YEL YEL
B1 19 1 6 1 3
YEL YEL GRY FLAT
DC COM POST 2ND BTR
SENSOR CABLE
PL7.9

2ND BTR CONTACT/RETRACT SENSOR

POST 2ND BTR SENSOR

6
A B C D E F G H J

9.29 BCR AND COROTRON CLEANING DRIVE CONTROL

DC330 [091-009] (CW) IOT DRIVER PWB BCR/


1 MCU PWB DC330 [091-010] (CCW) PL11.1 SCOROTRON
PL11.1 BCR/SCOROTRON CLEANER
CLEANER MOTOR +5VDC MOTOR
DIRECTION BCR/SCOROTRON PL6.9
CW(L)+5VDC CLEANER MOTOR
J401 CCW(H)+5VDC J431 J436 ON +24V CLOCK A P250 J250
48 3 B14 2 4
+5VDC GRY
DC COM BCR/SCOROTRON DC COM
CLEANER MOTOR
CLOCK CLOCK /A
47 4 B13 3 3
+5VDC GRY
DC COM BCR/SCOROTRON DC COM
CLEANER MOTOR ON
(L)+5VDC CLOCK B
2 46 5 B12 4 2 MOT
GRY
DC COM +5VDC DC COM
BCR/SCOROTRON
CLEANER MOTOR CLOCK /B
CURRENT 1 B11 5 1
45 6 GRY
DC COM
DC COM +5VDC
BCR/SCOROTRON
CLEANER MOTOR B15 1 5
CURRENT 2 GRY
44 7 IOT F5
+24VDC
DC COM
3 FLAT
CABLE
A

BCR CLEANER 9.31


DRIVE

SCOROTRON 9.30
CLEANER DRIVE

5
MCU PWB
PL11.1

+3.3VDC
BCR CLEANER
J416 P649 J649 J154 POSITION SENSOR FAULT CODES
A12 1 3 1 J154 J649 P649 SENSED(H)+3.3VDC J416
GRY GRY 2 2 2 A11 091-311
GRY GRY 091-311:
+5VDC CC CLEANER MOTOR FAIL

A10 3 1 3
GRY GRY
6 DC COM
BCR CLEANER
POSITION SENSOR
PL6.9 A
A B C D E F G H J

9.30 BLACK DRUM CLEANING

MCU PWB
PL11.1 CHARGE (K)/PRECLEAN
1 HVPS
PL11.2
DC330 [091-008]
J410 PRE CLEAN COROTRON PWM J584 PRE CLEAN COROTRON
B5 6 A
GRY

B10 1
GRY
INTLK
+24VDC
B9 2
GRY
2 DC COM

DC330 [091-002] ERASE LAMP K B


ERASE LAMP K PL6.5
ON
J416 (L)+24VDC J248K P248K
A9 1 2
GRY
DC COM
3

A8 2 1
GRY
+24VDC
(CH1.7)

4
9.29 COROTRON
CLEANER DRIVE

B
A
CLEANING
9.5 XERO CLEANER BLADE
K DRIVE

5
WASTE TONER 9.32
DRUM FROM DRUM K
CLEANING
BRUSH K

9.21 CONTAMINATED CLEANED 9.8


DRUM K BLACK DRUM

6
A B C D E F G H J

9.31 Y,M,C DRUM CLEANING

MCU PWB IOT DRIVER PWB


PL11.1 PL11.1
1

+5VDC A ERASE LAMP Y


DC330 [091-001) YELLOW ERASE PL6.5
Y,M,C ERASE LAMPS ON LAMP ON
J402 (L)+5VDC J432 J436 (L)+24VDC J644 P644 P248Y J248Y
38 13 A6 9 6 1 2
GRY GRY
FLAT
DC COM CABLE DC COM

9.29 BCR CLEANER


2 DRIVE
+24VDC
A5 10 5 2 1
GRY GRY
CONTAMINATED IOT
9.21 +24VDC
Y,M,C DRUMS B ERASE LAMP M
MAGENTA ERASE PL6.5
LAMP ON
(L)+24VDC P248M J248M
A4 11 4 1 2
GRY GRY

CLEANING C CLEANING M CLEANING Y

+24VDC
A3 12 3 2 1
GRY GRY
C BCR B BCR A BCR
CLEANER CLEANER CLEANER IOT
+24VDC
CLEANING CLEANING CLEANING C ERASE LAMP C
BLADE BLADE BLADE CYAN ERASE PL6.5
BCR BCR BCR LAMP ON
(L)+24VDC P248C J248C
A2 13 2 1 2
4 GRY GRY

DRUM DRUM DRUM


C M Y

+24VDC
A1 14 1 2 1
GRY GRY
IOT
+24VDC
(CH1.7)
5

WASTE TONER 9.32


FROM Y,M,C DRUMS

CLEANED 9.9
Y,M,C DRUMS

6
A B C D E F G H J

9.32 WASTE TONER DISPOSAL

MCU PWB
TRAY TRAY PL11.1
1 MODULE MODULE
PWB PWB
PL11.3 PL11.3
DC330 [091-200] +5VDC
WASTE BOTTLE
J467 J153 IN POSITION
7 1 J153 J467 J461 (H)+5VDC J403
GRY 2 6 A4 A15 091-910
+5VDC GRY GRY
FAULT CODES
5 3 091-400:
GRY WASTE BOTTLE NEAR FULL
DC COM WASTE BOTTLE SET
SENSOR 091-910:
PL6.11 WASTE BOTTLE NOT IN POSITION
2 A
091-911:
DC330 [091-201] WASTE BOTTLE FULL
WASTE BOTTLE +3.3VDC
J469 J152 NEAR FULL
3 1 J152 J469 (H)+3.3VDC 091-400
GRY 2 2 A3 A16
GRY 091-911
+5VDC GRY

1 3
GRY
DC COM WASTE BOTTLE FULL
SENSOR
3 PL6.5 B

9.5 TONER RECLAIM


AUGER DRIVE

9.26 WASTE TONER


4 FROM IBT

9.30 WASTE TONER


FROM DRUM K

WASTE TONER
9.31 FROM DRUM
Y,M,C

6
A B C D E F G H J

9.33 BLOWER AND CC FAN CONTROL

MCU PWB TRAY


PL11.1 DC330 [042-021] (HI SPD) MODULE PWB BLOWER FAN
1 PL11.3 PL9.1 TRAY MCU PWB
DC330 [042-022] (LO SPD) MODULE PL11.1
BLOWER FAN PWB
J403 PWM J461 J465 J242 P242 PL11.3 +5VDC FAULT CODES
A2 A17 A4 2 4 BLOWER FAN FAIL
GRY GRY
P242 J242 J465 J461 (H)+5VDC J403 042-331:
DC COM 042-331
5 1 A5 A16 A3 BLOWER MOTOR FAN FAIL
A3 3 3 GRY GRY GRY 042-603
GRY
+5VDC 042-603
SUCTION FILTER END OF LIFE

A1 5 1
GRY MOT A
2 TRAY
+24VDC

A2 4 2
GRY
DC COM

3
CC FAN
DC330 [042-023] (HI SPD) PL9.3
DC330 [042-024] (LO SPD)
CC FAN
VACUUM OZONE
J410 PWM J239 P239
B2 3 2 FROM CHARGE
GRY SCOROTRON
DC COM MOT B
B1 4 1 B
GRY
+24VDC
4 B4 1 4
GRY
DC COM

VACUUM
AIRBORNE TONER
AND OZONE
5
A

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

10.1 FUSER DRIVE CONTROL


MCU PWB
2 PL11.1
MCU PWB DC330 [010-203] +3.3VDC
PL11.1 FUSER NIP SENSOR
1 J405 J612B P612B J173 BLOCKED
A17 3 7 1 J173 P612B J612B (H)+3.3VDC J405
YEL YEL 2 6 4 A16 010-321
+5VDC YEL YEL

A15 5 5 3
YEL YEL FAULT CODES
DC COM 010-321:
FUSER NIP SENSOR FUSER NIP FAIL
PL8.1 A
010-330:
FUSER MOTOR FAIL
DC330 [010-001] (320MM/S) FUSER DRIVE MOTOR
DC330 [010-002] (220MM/S) PL1.3
2 DC330 [010-003] (110MM/S)
DC330 [010-004] (77.33MM/S) +5VDC +3.3VDC
FUSER DRIVE MOTOR ON FUSER DRIVE MOTOR FAIL
J408 (L)+5VDC J212 J212 (H)+3.3VDC J408
A16 3 8 A11 010-330
GRY +5VDC GRY
DC COM
1 FUSER DRIVE MOTOR
GAIN 1
A15 4
GRY +5VDC
DC COM 10.4
1 FUSER DRIVE MOTOR
GAIN 2 FUSER DRIVE
3 A14 5
GRY +5VDC
DC COM
FUSER DRIVE MOTOR
REFERENCE CLOCK
A13 6
GRY +5VDC
DC COM FUSER DRIVE MOTOR A
REVERSE
(H)+5VDC VACUUM
A12 7 MOT TRANSPORT 10.4
GRY DRIVE
DC COM

A18 1
4 GRY
+5VDC
A17 2
GRY
DC COM

IOT DRIVER PWB


PL11.1
J437 J211
3 1
ORN
INTLK
5 +24VDC-2
4 2
VIO
DC COM

NOTE: 1
FUSER DRIVE MOTOR CONTROLLED BY GAIN1, GAIN2
NIP RELEASE
2
FUSER NIP FUSER NIP
MOTOR SPEED GAIN 1 GAIN 2 SENSOR SENSOR
6
320MM/S HIGH HIGH
220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW
A B C D E F G H J

10.2 FUSER HEAT CONTROL

AC UNIT
1 PL11.3
MCU PWB
PL11.1 AC DRIVE PWB
DC330 [010-007] MAIN LAMP 1
MAIN LAMP 1 ON PT301 PL8.1
J407 (L)+24VDC J510 MAIN LAMP 1
B7 10 J16 J612 P612 ON (SWITCHED AC ‘B’) 1 P61A
GRY 4 1 1 1
WHT WHT
DC COM

P61B
1
+24VDC BLK
2

DC330 [010-008] MAIN LAMP 2


MAIN LAMP 2 ON PT302 PL8.1
(L)+24VDC MAIN LAMP 2
B6
GRY
11 ON (SWITCHED AC ‘B’) 1 P62A
2 2 2 1
DC COM WHT WHT

P62B
1
+24VDC BLK

3
ZERO +3.3VDC
DC330 [010-009] SUB LAMP
1.1 CROSS SUB LAMP ON PT303 PL8.1
SIGNAL J407 (L)+24VDC SUB LAMP
B9 B5 12 ON (SWITCHED AC ‘B’) 1 P63A
GRY 1 3 3 1
WHT WHT
DC COM

CE12 P63B
1
+24VDC BLK
RL5
1 (SWITCHED AC ‘A’)
4
PLUG IN
1 AC ‘B’

FUSER RELAY ON THERMOSTAT


(L)+3.3VDC +24VDC PL8.1
B13 4 ON/OFF
GRY
RL4 J15 P695 J695 FS64 FS65
DC COM 1
1 5 5
BLK BLK BLK BLK
5 PLUG IN
AC ‘A’
1

NOTE:

1 AC LINE VOLTAGES
+24VDC

XC XE
240/250 242/252 260 240/250 242/252 260
T21 6 6 T20
6 AC ‘A’ ACH ACH ACH ø1 ACH ACH ACH GRN GRN
AC ‘B’ ACN ACN ACH ø2 ACN ACN ACN

VOLTAGE: 120 VAC 120 VAC 208 VAC 220 VAC 220 VAC 220 VAC
AC’A’~ AC’B’
A B C D E F G H J

10.3 FUSER HEAT MONITORING

MCU PWB
PL11.1

1 MCU PWB FUSER FUSE A +3.3VDC


PL11.1 PL8.1 DC330 [010-202]
NEW FUSER PRESENT
J405 J612B P612B P200 J200 T42 T41 J200 P200 P612B J612B (L)+3.3VDC J405
A13 7 3 2 1 2 1 4 6 A15
YEL YEL YEL YEL YEL YEL
DC COM FAULT CODES
010-311:
AV REF FUSER HEAT ROLL STS DISCONNECT FAIL
HEAT ROLL SENSOR B +3.3VDC
PL8.1 DC140 [010-206]
HEAT ROLL SENSOR 010-319:
P146 J146 J146 P146 SIGNAL FUSER NC SENSOR DIFFERENTIAL AMP FAIL
A11 9 1 2 1 2 1 8 A12
YEL YEL YEL YEL
DC COM 010-320:
HEAT ROLL OVER TEMPERATURE FAIL
2
DC140 [010-200] (INF) AV REF
NC CENTER SENSOR C +3.3VDC 010-322:
PL8.1 DC140 [010-202] (DIFFERENCE)
NC CENTER SENSOR FUSER CENTER NC SENSOR DISCONNECT FAIL
J612A P612A P150 J150 J150 P150 P612A J612A VD SIGNAL
A7 4 7 3 1 3 1 9 2 A9 010-311 010-323:
YEL YEL YEL YEL FUSER REAR NC SENSOR DISCONNECT FAIL
DC140 [010-201] (TEMP) 010-319
DC COM
NC CENTER SENSOR 010-320 010-326:
VC SIGNAL 010-322 WAIT HEAT ROLL FUSER ON TIME FAIL
2 2 8 3 A8
YEL 010-323
YEL
010-326 010-327:
DC140 [010-203] (INF) AV REF 010-327 STANDBY HEAT ROLL FUSER ON TIME FAIL
NC REAR SENSOR D +3.3VDC
PL8.1 DC140 [010-205] (DIFFERENCE)
3 NC REAR SENSOR
P151 J151 J151 P151 VD SIGNAL
A4 7 4 3 1 3 1 6 5 A6
YEL YEL YEL YEL
DC COM DC140 [010-204] (TEMP)
NC REAR SENSOR
VC SIGNAL
2 2 5 6 A5
ENVIRONMENT E YEL YEL
AV REF
SENSOR +3.3VDC
PL11.2 DC140 [010-208
ENVIRONMENT SENSOR
J407 P174 J174 J174 P174 SIGNAL J407
A14 2 1 2 1 A15
GRY GRY
DC COM
4

A C
D
B MAIN LAMP 1
(BSD10.2)

5
E

THERMOSTAT
(BSD10.2) MAIN LAMP 2
(BSD10.2)
10.4
SUB LAMP FUSING HEAT
(BSD10.2)
6
A B C D E F G H J

10.4 FUSING
MCU PWB
PL11.1
1 IOT DRIVER
PWB IOT DRIVER
PL11.1 DC330 [010-200] PWB +5VDC
J439 J607B P607B J148 PAPER AT FUSER PL11.1
B17 3 17 1 ENTRANCE SENSOR
YEL YEL J148 P607B J607B J439 J432 J402
(L)+5VDC
+5VDC 2 16 4 B16 33 18
YEL YEL
FLAT
B15 5 15 3 CABLE
YEL YEL
DC COM FUSER ENTRANCE FAULT CODES
SENSOR A 077-103:
PL4.2
FUSER EXIT SENSOR OFF JAM STRAIGHT
2
077-106:
MCU PWB DC330 [010-201] FUSER EXIT SENSOR ON JAM
+5VDC
PL11.1 PAPER AT FUSER
J405 J612A P612A P642 J642 J149 EXIT SENSOR 077-107:
A3 8 3 1 3 1 J149 J642 P642 P612A J612A (L)+5VDC J405 077-103 FUSER EXIT SENSOR OFF JAM INVERT
YEL YEL YEL 2 2 2 2 9 A2 077-106
YEL YEL YEL
+5VDC 077-107

A1 10 1 3 1 3
YEL YEL YEL
DC COM FUSER EXIT SENSOR B
3 PL8.4

10.1
FUSER DRIVE

HOT AIR
TO REAR 10.5
COOLING FAN
10.3
FUSING HEAT
4

A HOT AIR
B TO FUSER 10.5
9.21 UNFUSED EXHAUST FAN
IMAGE ON PAPER

FUSED IMAGE 10.8


ON PAPER

5
10.1 VACUUM TRANSPORT
DRIVE

SUCTION TO 10.5
VACUUM TRANSPORT FAN

6
A B C D E F G H J

10.5 FUSER FAN CONTROL (1 OF 2)


MCU PWB
PL11.1
MCU PWB REAR COOLING FAN
PL11.1 PL9.1 +3.3VDC
1 DC330 [042-034]
+24VDC REAR COOLING FAN
REAR COOLING FAN ON FAULT CODES
J409 (H)+24VDC J240 P240 P240 J240 FAIL SIGNAL J409
11 4 1 3 2 13 042-313 042-313:
GRY GRY REAR COOLING FAN FAIL

042-330:
14 1 4 FUSER EXHAUST FAN FAIL
GRY MOT A
DC COM

+5VDC
IOT DRIVER PWB
PL11.1 FUSER EXHAUST FAN
J432 FAIL SIGNAL J402
2 38 13 042-330
FLAT
CABLE FUSER EXHAUST FAN
PL9.2
FUSER EXHAUST FAN
J433 FAIL SIGNAL J241 P241
3 2 3
GRY
DC330 [042-020]
FUSER EXHAUST FAN
J402 J432 ON SIGNAL
48 3 2 3 2
GRY
DC COM MOT B
3
1 4 1
GRY
IOT A
+24VDC
4 1 4
GRY
DC COM
DC330 [042-026] (HI SPD)
+5VDC DC330 [042-027] (LO SPD) VACUUM TRANSPORT
INTLK VACUUM TRANSPORT FAN
+24VDC FAN ON PL9.2
(H)+24VDC J238 P238 C
4 47 4 5 3 1
GRY VACUUM TRANSPORT
DC COM FAN SPEED
HIGH SPEED (L)+3.4VDC
LOW SPEED (H)+3.4VDC
46 5 7 1 3 MOT C
GRY
DC COM FLAT
B
CABLE
6 2 2
GRY
HOT AIR DC COM
10.4 TO REAR
COOLING FAN
5

HOT AIR
10.4 TO FUSER
EXHAUST FAN

10.4 SUCTION TO
VACUUM TRANSPORT FAN

6
A B C D E F G H J

10.6 FUSER FAN CONTROL (2 OF 2)


IOT DRIVER PWB
PL11.1
MCU PWB DC330 [042-028] +5VDC INVERTER FRONT
1 PL11.1 INVERTER INVERTER FAN
FRONT FAN ON FRONT FAN ON PL9.3
J402 (L)+5VDC J432 J438 (L)+24VDC P620 J620 J243 P243
31 20 6 5 6 1 2
GRY GRY
DC COM DC COM MOT A

5 6 5 2 1
GRY GRY
IOT
+24VDC

DC330 [042-029] +5VDC


EXIT ROLL EXIT ROLL EXIT ROLL FAN 1
2 FANS 1,2,3,4 ON FAN 1,2 ON PL9.3
(L)+5VDC (L)+24VDC J651 P651 J244A P244A
32 19 4 7 4 1 4 1 2
GRY GRY GRY
DC COM FLAT DC COM MOT B
CABLE
3 2 1
GRY GRY

EXIT ROLL FAN 2


PL9.3
J244B P244B
3 8 3 3 2 1 2
GRY GRY GRY GRY
3 IOT MOT
+24VDC C

1 2 1
GRY

EXIT ROLL EXIT ROLL FAN 3


FAN 3,4 ON PL9.3
(L)+24VDC J652 P652 J244C P244C
2 9 2 1 4 1 2
GRY BLU BLU
DC COM MOT D

3 2 1
BLU BLU
4
EXIT ROLL FAN 4
PL9.3
J244D P244D
1 10 1 3 2 1 2
C GRY BLU BLU BLU
IOT MOT E
B +24VDC
D 1 2 1
E BLU

5
A

10.9
COOLING AIR TO EXIT

10.8
COOLING AIR TO INVERTER
6
A B C D E F G H J

10.7 INVERTER (1 OF 2)

EXIT MOTOR
INVERT IN SENSOR IOT EXIT SENSOR (BSD 10.9)
(BSD 10.8) (BSD 10.9)
1
MCU PWB
PL11.1 TRAY MODULE PWB
PL11.3
DC330 [077-013] (INVERT)
DC330 [077-014] (EXIT) INVERT A
DC330 [077-015] (DUPLEX) MOTOR B
INVERT MOTOR DIRECTION +5VDC PL10.2
INVERT(L)+5VDC INVERT MOTOR
EXIT(H)+5VDC J466 ON +24V CLOCK A P670 J670 J221
J404 DUPLEX(H)+5VDC J462 11 4 11 4
B16 B1 GRY YEL A
GRY +5VDC C
DC COM
DC COM
2 INVERT MOTOR CLOCK /A
CLOCK 9 6 9 6
B15 B2 GRY YEL
GRY +5VDC DC COM
DC COM
INVERT MOTOR ON CLOCK B
(L)+5VDC 12 3 12 3
B14 B3 GRY YEL
GRY +5VDC DC COM MOT
DC COM INVERT END SENSOR
INVERT MOTOR CLOCK /B
CURRENT 14 1 14 1 (BSD 10.8)
B13 B4 GRY YEL
GRY
DC COM
DC COM
3 13 2 13 2
GRY YEL

10 5 10 5
GRY YEL

TRAY F6
+24VDC
INVERT GATE INVERT ROLL
DC330 [077-011] SOLENOID 10.8
+5VDC DRIVE
INVERT GATE SOLENOID INVERT GATE SOLENOID PL10.5
GATE IN GATE IN
(L)+5VDC J465 (L)+24VDC P669 J669 P223 J223
A15 A2 B16 1 15 1 3
4 GRY GRY YEL
DC COM DC COM INVERT GATE 10.8
DRIVE
B15 2 14 2 2
DC330 [077-012] GRY YEL
+5VDC
INVERT GATE SOLENOID TRAY INVERT GATE SOLENOID
EXIT +24VDC EXIT
(L)+5VDC (L)+24VDC
A14 A3 B14 3 13 3 1
GRY GRY YEL B
DC COM DC COM

DC330 [077-016] REVERSE C


5 REVERSE INVERT INVERT
SOLENOID +5VDC
REVERSE INVERT SOLENOID SOLENOID
RELEASE RELEASE PL10.5
J403 (L)+5VDC J461 (L)+24VDC P224 J224
B18 B1 B13 4 12 1 2
GRY GRY YEL NIP/RELEASE 10.8
DC COM DC COM DRIVE

B12 5 11 2 1
GRY YEL
TRAY
+24VDC

6
A B C D E F G H J

10.8 INVERTER (2 OF 2)

MCU PWB
1 PL11.1
TRAY TRAY
MODULE MODULE
PWB PWB DC330 [077-103]
PL11.3 PL11.3 PAPER AT +5VDC
J465 P669 J669 J108 INVERT IN SENSOR
B4 13 3 1 J108 J669 P669 J465 J461 (H)+5VDC J403
GRY GRY 2 2 14 B3 B9 B10
+5VDC GRY GRY GRY

B2 15 1 3
GRY GRY
DC COM INVERT IN SENSOR
PL10.4 A
2
DC330 [077-203]
PAPER AT +5VDC
J467 P671 J671 J110 INVERT END SENSOR
A10 1 3 1 J110 J671 P671 J467 (H)+5VDC
GRY GRY 2 2 2 A9 A5 A14
+5VDC GRY GRY GRY

A8 3 1 3
GRY GRY
DC COM INVERT END SENSOR
PL10.1 B

10.4 FUSED IMAGE SHEET TO 10.9


ON PAPER A EXIT

10.7 INVERT GATE


DRIVE

10.9 INVERT IN AND


DECURLER ROLL DRIVE
4
10.6 COOLING AIR
TO INVERTER

ZN
F6

10.7 INVERT ROLL


DRIVE

10.7 NIP/RELEASE
DRIVE
SHEET TO 10.11
ZN DUPLEX
C5
B

6
A B C D E F G H J

10.9 FUSED PAPER EXIT


MCU PWB
PL11.1
FAULT CODES
1 TRAY TRAY 077-109:
MODULE MODULE IOT EXIT SENSOR ON JAM STRAIGHT
PWB PWB DC330 [077-107]
PL11.3 PL11.3 +5VDC
PAPER AT 077-111:
J465 P669 J669 J111 IOT EXIT SENSOR 077-109 IOT EXIT SENSOR ON JAM INVERT
B7 10 6 1 J111 J669 P669 J465 J461 (H)+5VDC J403 077-111
GRY GRY 2 5 11 B6 B12 B7
GRY GRY GRY 077-113 077-113:
+5VDC IOT EXIT SENSOR OFF JAM STRAIGHT
077-115
B5 12 4 3 077-115:
GRY GRY IOT EXIT SENSOR OFF JAM INVERT
IOT EXIT SENSOR
DC COM PL10.4 A

2
TRAY MODULE PWB
PL11.3 EXIT MOTOR
MCU PWB PL10.3
PL11.1 +5VDC
EXIT MOTOR ON
EXIT MOTOR J466 +24V CLOCK A P670 J670 J222
J404 CLOCK J462 5 10 5 4
A1 A16 GRY YEL
GRY
DC COM
DC COM
+5VDC CLOCK /A
DC330 [077-010] 3 12 3 6
EXIT MOTOR ON GRY YEL
3 (L)+5VDC DC COM
A2 A15
GRY CLOCK B INVERT IN AND
DC COM 6 9 6 3 DECURLER ROLL 10.8
+5VDC GRY YEL DRIVE
DC COM MOT
EXIT MOTOR
CURRENT CLOCK /B
A3 A14 8 7 8 1
GRY GRY YEL
DC COM DC COM

7 8 7 2
GRY YEL
TRAY F7
4 +24VDC
4 11 4 5
GRY YEL
COOLING AIR
10.6 TO EXIT
SHEET TO 10.13
OCT TRAY

10.8 SHEET TO A SHEET TO 12.5


EXIT FINISHER

6
A B C D E F G H J

10.10 DUPLEX TRANSPORTATION (1 OF 2)

DUPLEX MOTOR
MCU PWB IOT DRIVER PWB PL4.2
PL11.1 PL11.1
+5VDC
DUPLEX MOTOR DC330 [077-018]
DIRECTION DUPLEX MOTOR ON
J401 CW(H)+5VDC J431 J440 +24V CLOCK J606B P606B J219
25 26 3 14 3 4
YEL YEL
2 +5VDC
DC COM DC COM
DUPLEX MOTOR
CLOCK CLOCK /A
24 27 1 16 1 6
YEL YEL
+5VDC
DC COM DC330 [077-018] DC COM
DUPLEX MOTOR ON
(L)+5VDC CLOCK B
23 28 4 13 4 3 DUPLEX ROLL
10.11
YEL YEL DRIVE
+5VDC
DC COM DC COM MOT
DUPLEX MOTOR
CURRENT CLOCK /B
22 29 6 11 6 1
3 YEL YEL
DC COM FLAT DC COM
CABLE
2 15 2 5
YEL YEL
IOT F4
+24VDC

5 12 5 2
YEL YEL

6
A B C D E F G H J

10.11 DUPLEX TRANSPORTATION (2 OF 2)

IOT MCU PWB


DRIVER PL11.1
IOT DRIVER PWB
1 PWB DC330 [077-104]
PAPER AT PL11.1 +5VDC
PL11.1 FAULT CODES
J439 J607B P607B J104 DUPLEX IN SENSOR
B14 6 14 1 J104 P607B J607B J439 J432 J402 077-129:
(H)+5VDC 077-129
YEL YEL 2 13 7 B13 42 9 DUPLEX IN SENSOR ON JAM
+5VDC YEL YEL
077-130:
B12 8 12 3 DUPLEX OUT SENSOR ON JAM
YEL YEL
DC COM DUPLEX IN SENSOR
PL4.3 A
DC330 [077-105] +5VDC
PAPER AT
2 J105 DUPLEX PATH SENSOR
B11 9 11 1 J105 (H)+5VDC
YEL YEL 2 10 10 B10 43 8
+5VDC YEL YEL

B9 11 9 3
YEL YEL
DUPLEX PATH
DC COM SENSOR
PL4.3 B
DC330 [077-106]
PAPER AT +5VDC
J607A P607A J106 DUPLEX OUT SENSOR
3 B16 5 16 1 J106 P607A J607A (H)+5VDC
YEL YEL 2 15 6 A15 44 7 077-130
+5VDC YEL YEL
FLAT
B14 7 14 3 CABLE
YEL YEL
DC COM DUPLEX OUT SENSOR
C PL4.3

DUPLEX FED 8.10


PAPER
4
B
C

DUPLEX MOTOR
(BSD 10.10)

10.10 DUPLEX ROLL


DRIVE

10.12 COOLING AIR


TO DUPLEX

10.8 PAPER TO
6 DUPLEX
A B C D E F G H J

10.12 DUPLEX PAPER COOLING

1 MCU PWB TRAY MODULE PWB


PL11.1 PL11.3
DUPLEX
+5VDC FAN 1
DC330 [042-028] PL10.5
DUPLEX FANS 1, 2 ON DUPLEX FAN 1 ON
J404 (L)+5VDC J462 J465 (L)+5VDC P669 J669 J245 P245
A16 A1 B11 6 10 1 2
GRY GRY GRY
DC COM DC COM MOT A

B10 7 9 2 1
GRY GRY
+5VDC
2

DUPLEX
FAN 2
PL10.5
DUPLEX FAN 2 ON
(L)+5VDC J246 P246
B9 8 8 1 2
GRY GRY
MOT B

B8 9 7 2 1
GRY GRY
3 +5VDC

COOLING AIR 10.11


TO DUPLEX

6
A B C D E F G H J

THIS FRAME RESERVED FOR


EXPANSION
3

6
A B C D E F G H J

11.1 OCT (OPTION)

IOT DRIVER PWB


1 PL11.1
MCU PWB DC330 [047-001] (CW (REAR))
PL11.1 DC330 [047-002] (CCW (FRONT)) +5VDC IOT OCT MOTOR
OCT MOTOR DIRECTION +24VDC PL16.3
CW(L)+5VDC OCT MOTOR CW (REAR)
J401 CCW(H)+5VDC J431 J444 (H)+24VDC P680A J801A P803 J803
8 43 6 1 10 1 2
+5VDC IOT GRY ORN ORN
DC COM DC COM +24VDC MOT A
OCT MOTOR ON OCT MOTOR CCW (FRONT)
(L)+5VDC (H)+24VDC
7 44 5 2 9 2 1
GRY ORN ORN IOT
DC COM FLAT DC COM DRIVER
CABLE PWB
2 PL11.1
J805
IOT DRIVER 1 J805 J801A P680A J444 J431
PWB YEL 2 6 5 2 46
PL11.1 J434 P680 J801 SJ802 SJ802 WHT WHT GRY
7 3 10 6 OCT D
GRY RED YEL DETECT
+5VDC 3 B
7 YEL
YEL B REAR POSITION
SENSOR A 5 6 1 45
8 PL16.3 WHT WHT WHT GRY
YEL E

3 2 1 2 A
3 VIO BLK WHT J806
B 1 J806
DC COM
3 YEL 2 7 4 3 47
YEL GRY GRY GRY
F
4 C
YEL C 3 C
YEL
5 FRONT POSITION J804 P804
10.9 PAPER TO YEL SENSOR 2 2 8 3 4 48
OCT TRAY PL16.3 YEL GRY GRY GRY
G

P804 J804 J807


4 1 3 1
YEL YEL J807
D 2
YEL
MCU PWB
3 1 3 PL11.1
YEL YEL D
DC330 [047-201] +3.3VDC
TRAY FULL SENSOR
REAR POSITION
SENSOR D SENSOR BLOCKED
PL16.3 (H)+3.3VDC J401
5

B 047-210
+3.3VDC
5 DC330 [047-203]
OCT INSTALLED FAULT CODES
E
(L)+3.3VDC 024-927:
6 047-310 OCT TRAY FULL

A DC330 [047-200] 047-210:


+3.3VDC
FRONT POSITION OCT OFFSET FAIL
F SENSOR BLOCKED
(H)+3.3VDC 047-310:
4
OCT/IOT COMMUNICATION FAIL

C +5VDC
DC330 [047-202]
6 G OCT TRAY FULL
(L)+5VDC
3 024-927
FLAT
CABLE
A B C D E F G H J
12.1 A/P FINISHER DC POWER GENERATION

FINISHER LVPS FINISHER PWB


2 PL21.12 PL21.12
12.2
+24 VDC PS +5 VDC
TO +5 VDC

12.2
ACH J2 J502 +24 VDC PS J8315 +24 VDC PS
4 1 1
BRN ORN
HARNESS GND
ASSEMBLY GN/YL
AC INLET ACN +24 VDC +24 VDC PS K1 K2
3 POWER 2 4 12.2
BLU ORN +24 VDC
GENERATION
3
+24 VDC
1 INTLK
GN/YL (CH12.3)
T1 T2 RETURN 5 2
DC COM VIO

12.2
DC COM
6 5
DC COM VIO
DC COM

4 FINISHER LVPS
ENABLED (H) +3.3 VDC J505
PS ENABLE / 3
12.4 YEL
FINISHER RESET +24 VDC
FINISHER LVPS CONTROL
ENABLED (H) +3.3 VDC
4
YEL

6
A B C D E F G H J
12.2 A/P FINISHER DC POWER DISTRIBUTION

1 FINISHER PWB
PL21.12
H-TRANSPORT
+5 VDC PWB
PL21.12 1
12.1 F7
+5 VDC CH12 ALL J8310 +5 VDC J8371 +5 VDC
14 17
YEL
CR4 DC COM CH12 ALL
GRN BOOKLET PWB
12.1 18 PL21.12
DC COM CH12 ALL DC COM DC COM
13
YEL
CH12 ALL
J8316 +5 VDC J8377 +5 VDC
2 1 15
F1 +24 VDC BLU
DC COM CH12 ALL
2 14
F2 CH12 ALL BLU
+24 VDC DC COM DC COM
15 1 1
BLU
F3 CH12 ALL CH12 ALL
+24 VDC
1 H-TRANSPORT PWB
F4 CH12.22 PL21.12
+24 VDC
J8310 +24 VDC J8371 F1 +24 VDC +24 VDC
CH12.19 1 30 R2 BOOK
F5 +24 VDC YEL
+24 VDC CH12 ALL
2 29 +24 VDC CH12.16
3 12.1 F6 CH12.27 YEL
+24 VDC +24 VDC +24 VDC R3 BOOK
30 1 1
YEL
DC COM CH12 ALL +24 VDC CH12 ALL
R4 BOOK
CH12 ALL DC COM DC COM
3 28 +24 VDC CH12 ALL
YEL R5
DC COM CH12 ALL BOOK
4 27
YEL
DC COM +24 VDC CH12.19
29 2 F8 BOOK
YEL
+5 VDC CH12.14
+24 VDC J8317 +24 VDC J8378 F4 BOOK
4 1 1
ORN
12.1 CH12 ALL
+24 VDC PS +24 VDC PS +24 VDC PS +24 VDC PS +5 VDC
3 3 TO +5 VDC
ORN BOOK CR4
+24 VDC PS DC COM CH12 ALL
2 2 GRN
BLU
CH12.3 DC COM
4 4
BLU DC COM CH12 ALL

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.3 A/P FINISHER INTERLOCK SWITCHING

1 FINISHER PWB
PL21.12

+24 VDC
INTLK CLOSED
(H) +24 VDC J8313
2 +24 VDC
ORN K1 F7 DIST

CH12 ALL
FINISHER
2 FRONT DOOR K2
INTERLOCK 1
SWITCH DC COM
PL21.3

J8365 J8365
1B 1A
FINISHER PWB +5 VDC
PL21.12 FAULT CODES
FRONT DOOR
EJECT OPEN (H) +24 VDC J8314 012-300:
COVER 2A 2B 2 012-302
YEL FINISHER EJECT
SWITCH
COVER OPEN
PL21.7 NC J8364
3 2
J8313 J8364 EJECT COVER
1 1 OPEN (H) +24 VDC 012-302:
ORN 3 1
+24 VDC PS 012-300 FINISHER FRONT
NO YEL
DOOR OPEN
8314
3
YEL
DC COM

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.4 A/P FINISHER DETECTION & COMMUNICATIONS

MCU PWB
PL11.1 MCU PWB
PL11.1
FINISHER

1 FINISHER PWB
PL21.12 FINISHER-MCU FAULT CODES
MCU-FINISHER J8300 STATUS+ J680B P680B J411
J411 P680B J680B COMMAND + J8300 13 3 10 B3
GRY GRY 012-334:
B1 12 1 15 FINISHER-MCU
GRY ORN DOWNLOAD MODE FAILURE
2 MCU-FINISHER STATUS- 012-334
12 4 9 B4
COMMAND - GRY GRY
B2 11 2 14 047-310:
GRY 047-310
MCU-FINISHER COMMUNICATION FAULT
DC 330 [014-111] +5VDC +3.3VDC
PAPER AT IOT EXIT SENSOR FINISHER
(H)+5VDC DETECT(L)+3.3VDC
B6 7 6 10 11 5 8 B5
GRY WHT WHT GRY
DC COM DC COM

+3.3VDC FINISHER FINISHER


LVPS ENABLED J8315
B7 6 7 9 3 LVPS 12.1
3 GRY YEL YEL ENABLED
6
COMMUNICATION YEL
SELECT
B11 2 11 5
GRY ORN
DC COM

IOT DRIVER PWB


PL11.1
4
J434 P680 J8301
3 2 1
1

1 4 2
DC COM DC COM

5
1

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.5 A/P FINISHER PWB COMMUNICATION

FINISHER
PWB
PL21.12 H-TRANSPORT FINISHER PWB
PWB PL21.12
PL21.12

J8310 J8371 +5 VDC


RS232-C TXD
27 4 RS232-C
YEL
J8371 RXD J8310
2 3 28
J8384 PWS RXD J8373
3 4
YEL

DOWNLOAD PWS TXD


CONNECTOR 2 YEL
3

DC COM
5 5
VIO
DC COM
3 DOWNLOAD
ACCESS
SWITCH 1 +5 VDC
RS232-C
DOWNLOAD
J8383 SELECT SIGNAL
1 2 5 26
YEL
2 1
VIO
DC COM

BOOKLET
4 MAKER PWB
PL21.12

J8316 RESET J8377


3 13 SUB-CPU
BLU
J8377 OUT CTRL 8316 FAULT CODES
10 6
BLU
SUB-CPU TXD 012-335:
5 11 SUB-CPU 012-335
BLU BOOKLET SUB CPU COMM FAIL
TXD
12 4
BLU
SUB-CPU IN CTRL
7 9
5 BLU

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.6 A/P FINISHER I/F DRIVE CONTROL

DC330 [14-093 TO 094]


FINISHER H-TRANSPORT DECURLER
PWB PWB DECURLER TRANSPORT
1 PL21.12 PL21.12 TRANSPORT MOTOR MOTOR
ON (H) +24 VDC CLOCK PL21.25
J8310 MOTOR CLOCK J8371 J8396 CLOCK A J8400
7 24 25 1
YEL BLU
DC COM 12.7
MOTOR RESET CLOCK /A DECURLER DRIVE
8 23 26 3
YEL BLU
DC COM
MOTOR CRU CLOCK B
9 22 27 4
YEL BLU
DC COM MOT
2 MOTOR ENABLE CLOCK /B
22 9 28 6
YEL BLU
DC COM
MOTOR BRAKE +24 VDC
23 8 29 2
YEL ORN

+24 VDC
30 5
1 ORN
+24 VDC

DECURLER TRANSPORT 12.8


ROLL DRIVE

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.7 A/P FINISHER DECURLER CONTROL

1 FINISHER
PWB
PL21.12 H-TRANSPORT DECURLER
PWB CAM A
1 PL21.12 CLUTCH
PL21.26
DECURLER CAM
J8310 CLUTCH ON (L) +24 VDC J8371 J8396 J8401
15 16 16 2
YEL BLU
DC COM
17 1
ORN
+24 VDC
2
DECURLER H-TRANSPORT FINISHER PWB
1 HOME SENSOR B PWB PL21.12
PL21.26 PL21.12 FAULT
J8404 CODES
13 3 +5 VDC
DECURLER HOME
VIO
DC COM SENSOR BLOCKED
J8404 J8396 J8371 J8310 012-330: DECURLER
(H) +5 VDC
2 14 19 12 012-330 HOME SENSOR OFF FAIL
15 1 012-332 012-332: DECURLER
GRY
+5 VDC HOME SENSOR ON FAIL
3

DECURLER
12.6
DRIVE
4

12.8
5 DECURLER ROLL DRIVE

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.8 A/P FINISHER I/F TRANSPORTATION

H-TRANSPORT
PWB DECURLER IN A
1 PL21.12 SENSOR H-TRANSPORT FINISHER PWB
DOUBLE PL21.27 PWB PL21.12
PLUG PL21.12
FAULT
J8396 J8454A J8454B J8402 CODES
7 3 1 3 DOUBLE DC330 [14-190] +5 VDC
VIO VIO PLUG DECURLER IN SENSOR 012-112: DECURLER IN
J8402 J8454B J8454A J8396 J8371 PAPER SENSED (H) +5 VDC J8310 012-112 SENSOR ON JAM
2 2 2 8 13 18 012-901
9 1 3 1 YEL YEL YEL 012-901: PAPER AT
GRY GRY DECURLER IN SENSOR
+5 VDC
(CH12.2)
DECURLER B
2 1 OUT SENSOR
DOUBLE PL21.27
PLUG
J8455A J8455B J8403
4 3 1 3 DOUBLE DC330 [14-191] +5 VDC
VIO VIO PLUG
DC COM DECURLER OUT SENSOR 012-162: DECURLER
J8403 J8455B J8455A PAPER SENSED (H) +5 VDC 012-162 OUT SENSOR ON JAM
2 2 2 5 12 19 012-902
6 1 3 1 YEL YEL YEL 012-902: PAPER AT
GRY GRY DECURLER OUT SENSOR
+5 VDC

12.10
DECURLED SHEET

DECURLER
TRANSPORT
12.6
ROLL DRIVE

4
B

12.7 DECURLER
ROLL DRIVE

5
A

10.9 SHEET TO
FINISHER

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.9 A/P FINISHER DRIVES

FINISHER PWB EXIT MOTOR


PL21.12 2
PL21.11 TOP TRAY
J8304 CLOCK A J8334 EXIT ROLL 12.21
1 2 1 A DRIVE
BLU A
DC COM
CLOCK /A
1 3
BLU
DC COM SUB-PADDLE 12.24
CLOCK B DRIVE
3 4 B
BLU
DC COM MOT
CLOCK /B TOP TRAY
5 6
BLU TRANSPORT 12.21
DC COM ROLL DRIVE
2
+24 VDC
6 5
ORN

+24 VDC COMPILER EXIT 12.24


4 2
ORN DRIVE
+24 VDC C

REGISTRATION
1 MOTOR
PL21.11 BUFFER ROLL 12.12
3 B
CLOCK A J8335 DRIVE
7 1
3 BLU
DC COM
CLOCK /A
9 3
BLU ENTRANCE ROLL 12.10
DC COM DRIVE
CLOCK B C
11 4
BLU
DC COM MOT
CLOCK /B COMPILE 12.24
13 6
BLU PADDLE DRIVE
D D
DC COM
4 +24 VDC
10 5
ORN

+24 VDC
8 2
ORN
+24 VDC

FINISHER
1 TRANSPORT
MOTOR
4 PL21.10
CLOCK A J8342
23 1
5 BLU
DC COM
CLOCK /A
25 3
BLU
DC COM
CLOCK B NOTES:
27 4 REFER TO WIRENETS FOR DC
BLU 1
POWER DISTRIBUTION
DC COM MOT
CLOCK /B 2 DC330 [14-007] EXIT MOTOR FWD (SLOW)
29 6
BLU DC330 [14-008] EXIT MOTOR FWD (FAST)
DC COM DC330 [14-010] EXIT MOTOR REVERSE
6 +24 VDC DC330 [14-003] REGISTRATION MOTOR FWD (SLOW)
18 5 3
ORN DC330 [14-004] REGISTRATION MOTOR FWD (FAST)
DC330 [14-006] REGISTRATION MOTOR REVERSE
+24 VDC
16 2 4 DC330 [14-001] TRANSPORT MOTOR SPEED 1
ORN DC330 [14-002] TRANSPORT MOTOR SPEED 2
+24 VDC
A B C D E F G H J
12.10 A/P FINISHER BOOKLET / PUNCH TRANSPORT

12.22 PUNCH POSITION


1 DRIVE

12.22 PUNCH
DRIVE
SIDE REG
1 SENSOR SIDE REG
12.9 ENTRANCE 2 SENSOR
ROLL DRIVE

PUNCHED /
12.8 UNPUNCHED 12.11
2 DECURLED SHEET SHEET

PUNCHER
BOX SET
BOOKLET SENSOR
PWB
PL21.12 BOOKLET GATE SHEET TO
SOLENOID BOOKLET
1 PL21.10 12.14
DC330 [13-069] MAKER
SHEET TO BOOKLET
J8408 MAKER (L) +24 VDC J8409
3 1
BLU
3 DC COM +24 VDC
2 2
DC330 [13-068] ORN
+24 VDC SHEET TO STACKER
(L) +24 VDC
1 3
BLU
DC COM FINISHER PWB
PL21.12

PUNCHER DC330 [14-275] FAULT


BOX SET +5 VDC CODES
PUNCHER WASTE BIN
SENSOR PRESENT
PL21.5 J8353 P8355 J8355 (L) +5 VDC J8307
4 2 2 2 012-949 012-949: PUNCHER WASTE
YEL BIN NOT DETECTED

FINISHER
PWB
PL21.12 1
J8307 J8355 P8355 J8353
1 1 1
GRY GRY

3 3 3
VIO VIO

5
SIDE REG 1 SENSOR
PL21.5 +5 VDC
DC330 [14-200]
J8333 P8333 J8350
12 13 3 EDGE DETECTED
VIO J8350 P8333 J8333 (H) +5 VDC
2 14 11
YEL
10 15 1
GRY SIDE REG 2 SENSOR
PL21.5 012-247 012-247: FINISHER SIDE
DC330 [14-201] +5 VDC
J8351 REG SENSOR OFF FAIL
9 16 3 EDGE DETECTED
VIO J8351 (H) +5 VDC
6 DC COM 2 17 8
YEL
7 18 1
GRY
+5 VDC

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.11 A/P FINISHER TRANSPORT, TOP TRAY GATING

12.21
1 SHEET TO TOP TRAY
TRANSPORT ENTRANCE SENSOR GATE SENSOR

12.10 PUNCHED / 12.12


UNPUNCHED SHEET SHEET TO BUFFER

FINISHER
PWB
2 PL21.12
TRANSPORT GATE
DC330 [14-011] SOLENOID
SHEET TO TOP PL21.10
J8304 TRAY (L) +24 VDC J8341
30 1
BLU
DC COM
+24 VDC
28 2
ORN
+24 VDC DC330 [14-012]
SHEET TO STACKER
3 (L) +24 VDC
32 3
BLU
DC COM

FINISHER PWB FAULT


TRANSPORT PL21.12 CODES
DOUBLE ENTRANCE SENSOR
4 PLUG PL21.10 DOUBLE +5 VDC
DC330 [14-100] 012-132:
J8302 J8303A J8303B J8319 PLUG
1 3 1 3 SHEET AT ENTRANCE TRANSPORT ENTRANCE
VIO J8319 J8303A J8303B SENSOR (H) +5 VDC J8302 012-132 SENSOR ON JAM
2 3 1 2
YEL YEL 012-935 012-935:
3 1 3 1 TRANSPORT ENTRANCE
GRY
SENSOR STATIC JAM

DOUBLE GATE SENSOR


PLUG PL21.11 DOUBLE +5 VDC
DC330 [14-102]
J8376 J8434A J8434B J8432 PLUG
5 1 3 1 3 SHEET AT GATE 012-125:
VIO J8432 J8343A J8343B SENSOR (L) +5 VDC J8376 012-125 GATE SENSOR ON JAM
DC COM 2 3 1 2 012-920
YEL YEL 012-920:
1 3 1 3 1 GATE SENSOR
GRY
+5 VDC STATIC JAM

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.12 A/P FINISHER BUFFER TRANSPORT

GATE IN COMPILER POSITION


12.11 SHEET TO
BUFFER
GATE IN BUFFER POSITION
BUFFER 12.24
SHEET TO
ROLL
COMPILER
2 12.9 BUFFER
ROLL DRIVE

BUFFER
PATH
SENSOR

FINISHER
PWB
PL21.12
3 BUFFER GATE
SOLENOID
DC330 [14-015]
PL21.10
SHEET TO COMPILER
J8304 (L) +24 VDC J8394
35 1
BLU
DC COM
+24 VDC
34 2
ORN
+24 VDC DC330 [14-016]
SHEET TO BUFFER
(L) +24 VDC
36 3
4 BLU
DC COM

FINISHER PWB
PL21.12

FAULT CODES
BUFFER PATH DOUBLE DC330 [14-101] +5 VDC 012-142:
SENSOR PLUG SHEET IN BUFFER BUFFER PATH
PL21.10 J8392 J8318B J8318A PATH (H) +5 VDC J8302 012-142 SENSOR ON JAM
5 2 2 2 14
012-900
YEL
012-900:
BUFFER PATH
SENSOR STATIC JAM
DOUBLE
PLUG
J8302 J8318A J8318B +5 VDC J8392
15 1 3 1
GRY GRY
+5 VDC
DC COM
13 3 1 3
1 VIO VIO
DC COM
6

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.13 BOOKLET DRIVE

BOOKLET IN 12.14
1 DC330 [13-064] 350 MM/SEC ROLL DRIVE
A
DC330 [13-065] 277.6 MM/SEC
DC330 [13-066] 250 MM/SEC
FINISHER PWB BOOKLET PWB DC330 [13-067] 50 MM/SEC BOOKLET BOOKLET FOLD 12.14
PL21.12 PL21.12 PAPER PATH MOTOR ON PAPER PATH ROLL DRIVE
MOTOR B
+5 VDC PL21.22
PAPER PATH 8406 CLOCK A J8203 J8188
J8316 MOTOR CLOCK J8377 12 22 1
11 5 BLU
YEL
DC COM CLOCK /A
SUB-CPU TXD 10 23 2
2 5 11 BLU
YEL
CLOCK B
SUB-CPU RXD 8 25 4
4 12 BLU
YEL MOT
CLOCK /B
SUB-CPU OUT 6 26 5
6 10 BLU
YEL
+24 VDC
SUB-CPU IN 9 24 3
7 9 ORN
3 YEL
+24 VDC
11 27 6
ORN
+24 VDC

BOOKLET
FOLDER ROLL
DC330 [13-008] MOTOR
BOOKLET FOLDER PL21.22
+24 VDC ROLL MOTOR FWD BOOKLET EJECT 12.14
J8407 (H) +24 VDC J8175 ROLL DRIVE
3 1 2 C
4 DC330 [13-009] BLU
DC COM BOOKLET FOLDER
+24 VDC
MOT
ROLL MOTOR REV
(H) +24 VDC
4 17 1 BOOKLET KNIFE
ORN 12.17
DRIVE
DC COM D

1 BOOKLET
BOOKLET PWB
DRAWER SET FAULT CODES
5 PL21.12
SENSOR
PL21.15 012-264:
J8405 J8429
23 3 +5 VDC BOOKLET DRAWER
VIO DC330 [13-104]
BROKEN
DC COM BOOKLET DRAWER
J8429 CLOSED (H) +5 VDC J8405 012-264
2 24 012-307:
YEL 012-307 BOOKLET DRAWER
25 1
GRY INTERLOCK OPEN
+5 VDC

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.14 BOOKLET TRANSPORTATION
FAULT CODES

012-113: 012-180:
BOOKLET IN SENSOR BOOKLET FOLDER ROLL
1 ON JAM EXIT SENSOR OFF JAM
012-114: 012-266:
BOOKLET IN SENSOR BOOKLET COMPILER NO
OFF JAM 1 PAPER SENSOR FAIL

012-115: 012-936:
BOOKLET FOLDER PAPER REMAIN AT
ROLL EXIT SENSOR BOOKLET IN SENSOR
SHEET TO ON JAM
12.10 BOOKLET
MAKER

DRAWER BOOKLET PWB A


CONNECTOR PL21.12
12.13 BOOKLET IN BOOKLET J8202 P8202
ROLL DRIVE PWB 1 1 D
D BOOKLET IN SENSOR DC330 [13-135] 1
PL21.12
PL21.21 PAPER AT
BOOKLET FOLD DRAWER +5 VDC
12.13 J8405 CONNECTOR BOOKLET IN
ROLL DRIVE J8182
17 B12 B3 3 SENSOR (H) +5 012-113
E VIO J8182 P8202 J8202 J8405 G
VIO VDC
2 B4 B11 18 012-114 E F
BOOKLET EJECT 012-936
3 12.13 19
GRY
B10 B5 1
ROLL DRIVE GRY
F B

BOOKLET
12.15
TAMPER DRIVE BOOKLET
G COMPILE NO
PAPER
12.17 BOOKLET KNIFE SENSOR DC330 [13-139] H
DRIVE PL21.18 +5 VDC
PAPER AT BOOKLET
H J8178
7 A8 A7 3 COMPILE NO PAPER
VIO VIO J8178 SENSOR (H) +5 VDC
12.18 BOOKLET 2 A8 A7 8 012-266
C
STAPLE DRIVE 9 A6 A9 1
4 I GRY GRY
I
12.19 BOOKLET END
GUIDE DRIVE
J
BOOKLET
FOLDER ROLL
12.19 BOOKLET
DOUBLE EXIT SENSOR
PADDLE DRIVE
K PLUG PL21.21 DC330 [13-103]
+5 VDC K
PAPER AT BOOKLET
J8197A J8197B J8183
20 B9 B6 3 1 3 FOLDER ROLL EXIT
VIO VIO VIO J8183 SENSOR (L) +5 VDC 012-115
DC COM 2 B7 B8 21
012-180
5 22 B7 B8 1 3 1
GRY J
GRY GRY
+5 VDC

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.15 BOOKLET TAMPER CONTROL (1 OF 2)

BOOKLET 12.14
BOOKLET TAMPER DRIVE
FINISHER BOOKLET PWB TAMPER MOTOR
PWB PL21.12 DRAWER DOUBLE (FRONT)
PL21.12 2 CONNECTOR PLUG PL21.19
J8406 CLOCK A J8203 P8203 J8190B J8190A BOOKLET
18 14 14 4 3 TAMPER HOME
BLU BLU 12.16
SENSOR FRONT
DC COM
2 CLOCK /A
20 12 12 6 1
BLU BLU
+5 VDC DC COM
MOTOR CLOCK B
CLOCK 16 15 15 3 4
BLU BLU
J8316 J8377
13 3 DC COM MOT
YEL CLOCK /B
14 16 16 1 6
DC COM BLU BLU
BOOKLET
DC COM TAMPER HOME
+24 VDC 12.16
21 13 13 5 2 SENSOR REAR
ORN ORN
3 +24 VDC

NC 2 5

1 1
BOOKLET
TAMPER MOTOR
DOUBLE (REAR)
3 PLUG PL21.19
CLOCK A J8191B J8191A
26 30 30 4 3
BLU BLU
+5 VDC DC COM
4 MOTOR CLOCK /A
28 28 28 6 1
CLOCK BLU BLU
12 4
YEL DC COM
CLOCK B
DC COM 24 24 24 3 4
BLU BLU
DC COM MOT
CLOCK /B
22 22 22 1 6
BLU BLU
DC COM
+24 VDC
23 23 23 5 2
ORN ORN
5 +24 VDC

NC 2 5

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION

2 DC330 [13-048 13-051] REV - SPEED 1 SPEED 4


DC330 [13-052 13-055] FWD - SPEED 1 SPEED 4
6 FWD IS HOME DIRECTION, REV IS TAMP DIRECTION

3
DC330 [13-056 13-059] FWD - SPEED 1 SPEED 4
DC330 [13-060 13-063] REV - SPEED 1 SPEED 4
FWD IS HOME DIRECTION, REV IS TAMP DIRECTION
A B C D E F G H J
12.16 BOOKLET TAMPER CONTROL (2 OF 2)

12.15 BOOKLET TAMPER


HOME SENSOR FRONT BOOKLET BOOKLET FINISHER PWB
TAMPER PWB PL21.12
HOME PL21.12
SENSOR DRAWER FAULT CODES
+5 VDC
(FRONT) CONNECTOR DC 330 [13-134]
PL21.19 J8176 P8202 J8202 J8405 FRONT TAMPER AT 012-225: FRONT TAMPER
2 A13 A2 2 J8377 HOME POSITION J8316 012-225 HOME SENSOR ON JAM
YEL YEL 7 9
YEL 012-226
2 012-226: FRONT TAMPER
BOOKLET DRAWER HOME SENSOR OFF JAM
PWB CONNECTOR
PL21.12
J8405 J8202 P8202 J8176
3 A12 A3 1
GRY GRY

1 A14 A1 3
VIO VIO

BOOKLET 012-229: REAR TAMPER


TAMPER HOME SENSOR ON JAM
3 HOME
SENSOR +5 VDC
DC 330 [13-136] 012-230:
(REAR) REAR TAMPER AT
PL21.19 J8177 REAR TAMPER
HOME POSITION 012-229
2 A5 A10 5 8 8 HOME SENSOR OFF
YEL YEL YEL 012-230
JAM

J8177
6 A9 A6 1
GRY GRY
+5 VDC
4
4 A11 A4 3
VIO VIO
DC COM

BOOKLET
12.15 TAMPER HOME
SENSOR REAR

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.17 BOOKLET KNIFE CONTROL

BOOKLET 12.14
KNIFE DRIVE
12.13 BOOKLET
KNIFE DRIVE

B
BOOKLET
PWB
PL21.12 KNIFE
SOLENOID
DRAWER DC330 [013-010] DOUBLE PL21.22
CONNECTOR PLUG A
KNIFE SOLENOID
J8405 J8202 J8202 ON (L) +24 VDC J8181B J8181A
16 B13 B2 1 2
3 BLU GRY

15 B14 B1 2 1
ORN VIO
+24 VDC

KNIFE HOME A
SENSOR
PL21.18
J8180
2

4
SHORTING
PLUG BOOKLET PWB
PL21.12
J8196B J8180
6 1 FAULT CODES
GRY SHORTING DRAWER
DC 330 [13-101] +5 VDC
J8196A PLUG CONNECTOR
12 A3 A12 3 4 3 BOOKLET KNIFE AT HOME 012-243: BOOKLET KNIFE
VIO VIO VIO J8196B J8196A P8202 J8202 POSITION (H) +5 VDC J8405 012-243 HOME SENSOR ON JAM
DC COM 5 2 A13 A2 13
YEL YEL YEL 012-265
B 012-265: BOOKLET KNIFE
KNIFE FOLDER HOME SENSOR OFF JAM
SENSOR DC 330 [13-140] +5 VDC
5 PL21.18 BOOKLET KNIFE AT FOLD
J8179 POSITION (H) +5 VDC 012-243: BOOKLET KNIFE
1 2 2 5 A10 A5 10 012-261 FOLD SENSOR FAULT
YEL YEL YEL

J8179
11 A4 A11 4 3 1
GRY GRY GRY
+5 VDC
1 3
6 VIO

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.18 BOOKLET STAPLE CONTROL

BOOKLET 12.14
STAPLE DRIVE
1

A
2
B

BOOKLET BOOKLET STAPLER


PWB DC330 [13-017] ASSEMBLY
PL21.12 BOOKLET PL21.16
DRAWER
STAPLE
+24 VDC MOTOR ON CONNECTOR STAPLE
J8407 MOTOR + J8203 P8203 J8189 P8189 J8201 MOTOR
3 2 3 3 1 1
ORN ORN
DC COM
+24 VDC
MOT
MOTOR -
1 19 19 4 5
BLU BLU
DC COM

BOOKLET A
1 LOW STAPLE BOOKLET PWB
SWITCH DRAWER DC330 [13-107] PL21.12
FRONT CONNECTOR LOW STAPLES
4 J8406 J8201 P8189 J8189 J8203 P8203 J8406
FRONT (H) +5 VDC
25 20 20 5 6 2 2 4 4 29
YEL YEL YEL YEL YEL YEL 2
FAULT CODE

012-246: BOOKLET
BOOKLET 012-246
STAPLER FAULT
LOW STAPLE
SWITCH REAR DC330 [13-108]
SWITCH LOW STAPLES
REAR (H) +5 VDC
27 21 21 6 7 3 3 5 5 30
YEL YEL YEL YEL YEL YEL
5 DC COM

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION

2 VIRTUAL SIGNALS:
6 DC330 [13-106]
BOOKLET STAPLE ERROR (H) +5 VDC
DC330 [13-105]
BOOKLET STAPLE READY (L) +5 VDC
A B C D E F G H J
12.19 BOOKLET END GUIDE CONTROL

1 BOOKLET PWB BOOKLET END


PL21.12 DRAWER GUIDE MOTOR
CONNECTOR PL21.17
FINISHER J8406 CLOCK A J8203 P8203 J8187
PWB 2 7 7 2
PL21.12 BLU BLU
1 +5 VDC DC COM
MOTOR CLOCK /A
4 6 6 1
J8316 CLOCK J8377 BLU BLU
14 2
YEL DC COM
CLOCK B
DC COM 1 9 9 4
BLU BLU
2 DC COM MOT
CLOCK /B
3 10 10 5
BLU BLU
DC COM
+24 VDC
5 8 8 3
ORN ORN

+24 VDC
7 11 11 6
ORN ORN
+24 VDC BOOKLET END 12.14
DRIVE GUIDE
A
3 BOOKLET
DC330 [13-021] PADDLE MOTOR
BOOKLET PADDLE PL21.17
A C
MOTOR ON (L) +24 VDC J8186
13 2 2 1
BLU BLU
DC COM
MOT
+24 VDC BOOKLET
15 18 18 2 12.14
ORN ORN PADDLE DRIVE
+24 VDC B
BOOKLET C B
END GUIDE
4 HOME FINISHER PWB
SENSOR DRAWER PL21.12
PL21.17 CONNECTOR
J8185 P8202 J8202 J8405 J8377 FAULT CODES
2 B13 B2 27 6
YEL YEL +5 VDC
DC330 [13-137] 012-227: BOOKLET
END GUIDE AT HOME END GUIDE HOME
POSITION (L) +5 VDC J8316 012-227 SENSOR OFF JAM
10
YEL 012-228
J8185 012-228: BOOKLET
1 END GUIDE HOME
5 SENSOR ON JAM
1
3

B12 B3 26
VIO VIO
DC COM
B14 B1 28
GRY GRY
+5 VDC

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.20 BOOKLET TRAY CONTROL

BOOKLET PWB BOOKLET TRAY


PL21.12

TRAY BELT
DRIVE MOTOR
2 DC330 [013-020] DOUBLE PL21.23
+24 VDC TRAY BELT DRIVE PLUG
J8408 MOTOR ON (H) +24 VDC J8411A J8411B J8460
6 6 3 3
WHT/GRN A
DC COM TRAY BELT DRIVE
7 MOTOR ON (H) +24 VDC 5 4 4
BLU
MOT
DC COM
4 8 1 1
WHT/ORN
DC COM
5 7 2 2
3 ORN
DC COM

DC COM BOOKLET PWB


8 4 5 5 PL21.12
1 WHT/BLU BOOKLET NO A
DC COM
PAPER
SENSOR
PL21.23
+5 VDC J8403 DOUBLE DC330 [013-139]
9 3 6 6 3 PLUG +5 VDC
BOOKLET NO FAULT CODES
GRN
+5 VDC PAPER SENSED
J8403 J8460 J8411B J8411A (H) +5 VDC J8408
2 7 7 2 10 024-945 024-945:
DC COM
4 11 1 8 8 1 WHT/BRN YEL BOOKLET FULL
BRN STACK
DC COM

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.21 A/P FINISHER TOP TRAY STACKING
FINISHER PWB
PL21.12
FINISHER PWB DOUBLE TOP TRAY FULL A
PL21.12 PLUG SENSOR +5 VDC FAULT CODES
1 DOUBLE DC330 [14-215]
J8302 J8393A J8393B J8322 PL21.28 PLUG
10 3 1 3 TOP TRAY FULL
VIO VIO J8322 J8393B J8393A (H) +5 VDC J8302 024-981: FINISHER TOP
2 2 2 11 024-981
YEL YEL TRAY FULL
12 1 3 1
GRY GRY

TOP TRAY EXIT B


SENSOR
DOUBLE PL21.28
PLUG
2 J8312A J8312B J8321 DC330 [14-115]
7 3 1 3 DOUBLE +5 VDC 012-171: TOP TRAY EXIT
PAPER AT TOP
VIO VIO PLUG SENSOR ON JAM
TRAY EXIT SENSOR
J8321 J8393B J8393A (H) +5 VDC 012-171 012-172: TOP TRAY EXIT
2 2 2 8 012-172 SENSOR OFF JAM
9 1 3 1 YEL YEL 012-907
GRY GRY 012-907: PAPER AT TOP
TRAY EXIT SENSOR

TOP TRAY C
OFFSET
SENSOR
PL21.28
3
J8389 J8386 DC330 [14-216]
7 3 +5 VDC
VIO TOP TRAY OFFSET
DC COM SENSOR NOT 012-270: TOP OFFSET
J8386 HOME (H) +5 VDC J8389 012-270 HOME SENSOR ON FAIL
2 8
YEL YEL 012-271 012-271: TOP OFFSET
9 1
GRY HOME SENSOR OFF FAIL
1 +5 VDC

DC330 [14-097 TO 098]


1 TOP TRAY OFFSET
TOP TRAY
4 MOTOR ON (H) +24
OFFSET MOTOR
VDC CLOCK DOUBLE PL21.28
PLUG
B
J8389 CLOCK A J8385B J8385B
3 6 1
D BLU
DC COM
CLOCK /A
5 4 3
SHEET TO TOP BLU
12.11
TRAY DC COM
CLOCK B
C 4 3 4
BLU
5 12.9 TOP TRAY TRANSPORT DC COM MOT D
ROLL DRIVE CLOCK /B
6 1 6
BLU
A
12.9 TOP TRAY EXIT DC COM
ROLL DRIVE +24 VDC
1 5 2
ORN

+24 VDC
2 2 5
ORN
+24 VDC

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.22 FINISHER PUNCH DRIVE

FINISHER PWB PUNCHER MOVE


PL21.12 MOTOR
1 PL21.5
2
J8306 CLOCK A J8344
7 1
BLU
DC COM
CLOCK /A PUNCHER
5 3
BLU MOVE
DC COM MOTOR
CLOCK B
6 4
BLU
DC COM MOT
2 CLOCK /B PUNCH POSITION 12.10
1 6 DRIVE
BLU
DC COM
+24 VDC
2 5
ORN

+24 VDC
3 2
ORN
+24 VDC
3
PUNCH MOTOR
MOTOR PL21.5
3 +24 VDC PUNCH
FWD (H)
J8332 J8345 MOTOR
+24 VDC
1 1
ORN ORN
DC COM MOTOR
+24 VDC
MOT
REV (H)
+24 VDC
2 2
BLU BLU
DC COM

PUNCH 12.10
MOTOR FINISHER PUNCH DRIVE
4 SENSOR PWB
1 PL21.5 PL21.12
J8349 PUNCH
2 +5 VDC MOTOR
DC 330 [14-274]
MOTOR PULSE SENSOR
(H) +5 VDC J8307
14

J8307 J8333 +5 VDC J8349


13 12 1
GRY GRY
+5 VDC DC COM
15 10 3
5 VIO VIO
DC COM NOTES: REFER TO WIRENETS FOR DC
1
POWER DISTRIBUTION

PUNCHER MOVE MOTOR COMPONENT CONTROL:


2 DC330 [14-070] MOVE FRONT LO SPEED
DC330 [14-071] MOVE FRONT HI SPEED
DC330 [14-072] MOVE REAR LO SPEED
DC330 [14-073] MOVE REAR HI SPEED
PUNCH MOTOR COMPONENT CONTROL:
3 DC330 [14-074] HOME (REV) (2 HOLE)
DC330 [14-077] PUNCH (FWD) (2 HOLE)
6
DC330 [14-075] HOME (REV) (3 HOLE)
DC330 [14-078] PUNCH (FWD) (3 HOLE)
DC330 [14-076] HOME (REV) (4 HOLE)
DC330 [14-079] PUNCH (FWD) (4 HOLE)
A B C D E F G H J
12.23 A/P FINISHER PUNCH HOLE CONTROL

PUNCH FINISHER PWB


MOVE PL21.12 FAULT CODES
HOME
1 SENSOR DC 330 [14-270] +5 VDC
012-322:
PL21.5 PUNCH MOVE HOME PUNCH MOVE HOME
J8352 POSITION (H) +5 VDC J8307 012-322 SENSOR OFF FAIL
2 5
FINISHER YEL 012-323 012-323:
PWB PUNCH MOVE HOME
PL21.12 HOLE SENSOR ON FAIL
1 SELECT
J8307 J8352 PUNCH DC 330 [14-273] +5 VDC
4 1 SENSOR PUNCH IN POSITION
GRY
PL21.5 J8346 J8333 (H) +5 VDC
2 3 22
6 3 YEL YEL
VIO
2
FRONT
PUNCH
J8333 J8346 SENSOR DC 330 [14-272] +5 VDC
24 1 1 PL21.5 PUNCH AT FRONT
GRY GRY
J8347 POSITION (H) +5 VDC
2 6 19
23 2 3 YEL YEL
VIO VIO

PUNCH
HOME
J8347 SENSOR DC 330 [14-271] +5 VDC
012-320:
21 4 1 PL21.5 PUNCH AT HOME PUNCH HOME
3 GRY GRY
J8348 POSITION (H) +5 VDC 012-320 SENSOR ON FAIL
2 9 16
20 5 3 YEL YEL 012-321
VIO VIO 012-321:
PUNCH HOME
SENSOR OFF FAIL

J8348
18 7 1
GRY GRY
+5 VDC
17 8 3
VIO VIO
DC COM

4
PUNCH MOVE
HOME SENSOR

PUNCH HOLE
SELECT SENSOR

PUNCH FRONT
SENSOR

PUNCH HOME
SENSOR

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.24 A/P FINISHER COMPILING

12.9
1 SUB PADDLE DRIVE

12.9 COMPILE
PADDLE DRIVE

12.9 A
COMPILER EXIT DRIVE

B
2
12.12
SHEET TO COMPILER SET READY 12.28
FOR EJECT

12.27
STAPLER DRIVE C

3 STAPLER

COMPILER TRAY

COMPILER C
TRAY NO FINISHER PWB
PAPER PL21.12
SENSOR DC330 [14-151] FAULT CODES
PL21.8 J8359 DOUBLE +5 VDC
SHEET IN
2 PLUG COMPILER TRAY 012-161:
FINISHER J8461A J8461B (H) +5 VDC J8309 FINISHER SET EJECT JAM
4 012-161
PWB 2 18 2
GRY 012-905 012-905:
PL21.12 DOUBLE
PLUG PAPER AT COMPILER TRAY
PAPER SENSOR
J8309 J8461B J8461A J8359
3 17 3 1
GRY GRY

1 19 1 3
GRY VIO

COMPILER EXIT B
DOUBLE SENSOR DC330 [14-150]
PLUG PL21.9 +5 VDC 012-151:
DOUBLE SHEET EXITING
J8302 J8391A J8391B J8320 COMPILER TRAY EXIT
5 4 3 1 3 PLUG TO COMPILER
SENSOR OFF JAM
GRY GRY J8320 J8391B J8391A (H) +5 VDC J8302 012-151
+5 VDC 2 2 2 5 012-152 012-152:
6 1 3 1 YEL 012-903 COMPILER TRAY EXIT
VIO VIO SENSOR ON JAM
DC COM
1 012-903:
SUB- PAPER AT COMPILER TRAY
A EXIT SENSOR
PADDLE
DC330 [14-013] SOLENOID
PADDLE IN DOWN PL21.7
J8304 POSITION (L) +24 VDC J8340
24 2
BLU BLU
6
26 1
ORN ORN
+24 VDC NOTES: REFER TO WIRENETS FOR DC
1
POWER DISTRIBUTION
A B C D E F G H J
12.25 A/P FINISHER TAMPER CONTROL

REAR
TAMPER
FINISHER PWB MOTOR COMPILER TRAY
1 PL21.12 DOUBLE DC330 [14-026 ~ 031] DOUBLE PL21.8
PLUG REAR TAMPER PLUG
J8309 CLOCK A J8461B J8461A MOTOR ON J8362B J8362A
15 5 15 6 1 A
BLU

CLOCK /A
17 8 12 4 3
BLU

CLOCK B
18 7 13 3 4 MOT
BLU
2
CLOCK /B
19 6 14 1 6
BLU

DC COM +24 VDC


16 9 11 5 2
ORN
1 +24 VDC
FRONT
TAMPER
DC330 [14020 ~ 025] DOUBLE MOTOR
FRONT TAMPER PLUG PL21.8
3
CLOCK A MOTOR ON J8363B J8363A
10 10 10 6 1
BLU

CLOCK /A
12 8 12 4 3
BLU

CLOCK B
13 7 13 3 4 MOT
BLU

CLOCK /B
4 14 6 14 1 6
BLU B

DC COM +24 VDC


11 9 11 5 2
ORN
1 +24 VDC FINISHER PWB FAULT CODES
PL21.12
A DC330 [14-221]
REAR TAMPER +5 VDC 012-224:
HOME SENSOR DOUBLE REAR TAMPER IN REAR TAMPER HOME
PL21.8 PLUG HOME POSITION SENSOR OFF FAIL
J8361 J8461A J8461B (H) +5 VDC J8309 012-224
2 8 12 8 012-263:
5 YEL 012-263 REAR TAMPER HOME
SENSOR ON FAIL
FRONT B DC330 [14-221]
TAMPER HOME +5 VDC
FRONT TAMPER IN
SENSOR HOME POSITION
J8361 PL21.8 J8360 (H) +5 VDC 012-221 012-221:
9 11 19 1 2 5 15 5 FRONT TAMPER HOME
GRY YEL 012-223
SENSOR ON FAIL
012-223:
7 13 7 3
VIO FRONT TAMPER HOME
SENSOR OFF FAIL
J8360
6 6 14 6 1
GRY
+5 VDC
1 4 16 4 3 NOTES: 1 REFER TO WIRENETS FOR DC
VIO POWER DISTRIBUTION
DC COM
A B C D E F G H J
12.26 A/P FINISHER STAPLE POSITIONING

DC330 [014-041 TO 042]


FINISHER PWB DC330 [014-044 TO 045] STAPLER MOVE
PL21.12 STAPLER MOVE MOTOR MOTOR A
ON +24 VDC CLOCK PL21.6

J8308 CLOCK A J8358


5 1
BLU
2 DC COM
CLOCK /A
3 3
BLU
DC COM
CLOCK B
1 4
BLU
DC COM MOT
CLOCK /B
2 6
BLU
DC COM
+24 VDC
6 2
3 ORN

+24 VDC
4 5
ORN
+24 VDC

FINISHER PWB
STAPLER PL21.12
A
1 HOME
POSITION
SENSOR DC330 [014-241]
PL21.6 FAULT CODES
DC COM J8354 STAPLER
4 16 3 +5 VDC
VIO AT HOME
012-295:
DC COM POSITION
J8354 J8308 STAPLER MOVE SENSOR ON
(H) +5 VDC 012-295
+5 VDC 2 17 FAIL
YEL 012-296
18 1
GRY
+5 VDC 012-296:
STAPLER MOVE SENSOR OFF FAIL

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.27 A/P FINISHER STAPLER CONTROL

STAPLER ASSEMBLY
DC330 [014-046] PL21.6
FINISHER PWB STAPLE MOTOR CW (HEAD CLOSED)
PL21.12 DC330 [014-047]
STAPLE MOTOR CCW (HEAD OPEN)

STAPLE MOTOR STAPLE


+24 VDC CW (H) +24 VDC MOTOR
2 J8308 J8357
CCW (L) +24 VDC
10 1
ORN
STAPLE MOTOR
DC COM CW (H) +24 VDC
CCW (L) +24 VDC
9 2
ORN
STAPLE MOTOR
CW (L) +24 VDC MOT
CCW (H) +24 VDC
8 3
BLU
STAPLE MOTOR
DC COM CW (L) +24 VDC
3 CCW (H) +24 VDC
7 4
BLU

12.24
STAPLER DRIVE
+5 VDC J8356
11 5
GRY
+5 VDC +5 VDC
DC COM
15 1
VIO FINISHER PWB
DC COM DC COM
T4 T3 PL21.12
GRN
4 LOW STAPLE
SENSOR

DC330 [014-242] +5 VDC FAULT CODES


DC COM LOW STAPLES
J8356 (H) +5 VDC J8308 024-979:
2 14 024-979
YEL STAPLER EMPTY

+5 VDC
STAPLE READY
SENSOR
5 DC330 [014-243] +5 VDC
DC COM STAPLER READY 024-977:
(L) +5 VDC STAPLER FEED READY
3 13 024-977
YEL FAIL

+5 VDC
STAPLE HEAD
HOME SENSOR

DC330 [014-244] +5 VDC


012-291:
DC COM STAPLE HEAD HOME STAPLER FAIL
6 (L) +5 VDC 012-291
4 12 024-976
YEL
024-976:
+5 VDC FINISHER STAPLE STATUS NG

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.28 A/P FINISHER EJECT DRIVE

FINISHER PWB
PL21.12
1 EJECT CLAMP FINISHER PWB
HOME SENSOR PL21.12
PL21.7 FAULT CODES
DC330 [14-250]
J8302 J8324 +5 VDC 012-260:
EJECT CLAMP IN
28 1 EJECT CLAMP HOME
GRY HOME POSITION
+5 VDC J8324 (L) +5 VDC J8302 012-260 SENSOR ON FAIL
2 27
26 3 012-282 012-282:
VIO EJECT CLAMP HOME
DC COM
SENSOR OFF FAIL

1
2
EJECT CLAMP
DC330 [14-052] MOTOR
+24 VDC EJECT CLAMP MOTOR PL21.7
J8304 CW (H) +24 VDC J8339
31 1
BLU
DC COM DC330 [14-053]
+24 VDC
MOT
EJECT CLAMP MOTOR
CCW (H) +24 VDC
33 2
ORN
3 DC COM

EJECT MOTOR
1 PL21.8

CLOCK A J8336
15 1
BLU
DC COM
CLOCK /A
17 3
BLU
4 DC COM
CLOCK B
19 4
BLU
DC COM MOT
CLOCK /B
21 6
BLU
DC COM
+24 VDC
14 5
ORN

+24 VDC
12 2
5 ORN
+24 VDC

12.24 SET READY


FOR EJECT

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.29 A/P FINISHER SET CLAMP CONTROL

EJECT MOTOR
2 (SEE BSD 12.28)

3 FINISHER PWB
PL21.12
SET
CLAMP
DC330 [14-050] CLUTCH
CLUTCH ON PL21.8
J8304 (L) +24 VDC J8338B J8338A
20 1 2
BLU
DC COM
22 2 1
ORN
+24 VDC
4

SET CLAMP HOME FINISHER PWB


SENSOR PL21.12 FAULT CODES
PL21.8 DC330 [14-251]
J8302 J8325 +5 VDC 012-283:
SET CLAMP IN
31 1 SET CLAMP HOME
GRY HOME POSITION
+5 VDC J8325 (L) +5 VDC J8302 012-283 SENSOR ON JAM
2 30
29 3 012-284 012-284:
VIO SET CLAMP HOME
1 DC COM SENSOR OFF JAM
5

NOTES: 1 REFER TO WIRENETS FOR DC


POWER DISTRIBUTION
A B C D E F G H J
12.30 A/P FINISHER STACKER DRIVE

UPPER
LIMIT
STACKER SENSOR
FINISHER PWB
PL21.12 ELEVATOR ENCODER
DC330 [14-061] MOTOR SENSOR STACKER
+24 VDC STACKER TRAY PL21.4 NO
J8305 DOWN (H) +24 VDC
1 PAPER
3 BLU SENSOR
DC COM DC330 [14-060]
+24 VDC
MOT
STACKER TRAY
UP (H) +24 VDC
2
ORN
DC COM

1 STACKER FINISHER PWB


ENCODER SENSOR PL21.12
PL21.4 DC330 [14-263]
J8302 J8328 +5 VDC
4 ENCODER
34 1
GRY INDEXED
J8328 (L) +5 VDC J8302
2 33
32 3 YEL
VIO

UPPER LIMIT
DOUBLE SENSOR
PLUG PL21.4
DOUBLE DC330 [14-260] FAULT CODES
J8441A J8441B J8327 +5 VDC
PLUG STACKER TRAY
40 1 6 1
GRY GRY AT UPPER LIMIT
5 J8327 J8441B J8441A (H) +5 VDC 012-212:
2 5 5 39 012-212 STACKER TRAY UPPER
38 3 4 3 YEL LIMIT FAULT
VIO VIO

STACKER NO
PAPER SENSOR
PL21.4
J8326 DC330 [14-262] +5 VDC
37 4 3 1
GRY GRY STACKER EMPTY
J8326 024-980:
+5 VDC (H) +5 VDC
2 2 2 36 024-980 STACKER TRAY FULL
35 6 1 3 YEL FAULT
6 VIO VIO
DC COM

NOTES: REFER TO WIRENETS FOR DC


1
POWER DISTRIBUTION
A B C D E F G H J
12.31 A/P FINISHER STACK HEIGHT DETECTION

A B

D C
2

STACK A STACK B
FINISHER HEIGHT HEIGHT FINISHER PWB
PWB SENSOR (1) SENSOR (1) PL21.12
PL21.12 DOUBLE FRONT REAR
PLUG +5 VDC
PL21.4 PL21.4 J8331 +5 VDC J8302
J8302 J8440A J8440B J8330 3 23
16 5 1 5 GRY DC330 [14-264]
VIO VIO
STACK DETECTED
(H) +5 VDC
4 22
4 18 3 3 3 YEL
GRY GRY
STACK HEIGHT
1 SYNC CLOCK
2 24
YEL
STACK HEIGHT
2 SYNC CLOCK FAULT CODES
1 25
YEL
012-211:
012-211 STACKER TRAY FAULT
STACK C STACK D
012-213 012-213:
HEIGHT HEIGHT
5 DOUBLE 024-982 STACKER TRAY LOWER
SENSOR (2) SENSOR (2)
PLUG LIMIT FAULT
REAR FRONT +5 VDC
PL21.4 PL21.4 J8330 J8440B J8440A +5 VDC 024-982:
J8331 3 3 3 18
21 5 GRY STACKER LOWER
DC330 [14-264]
VIO SAFETY WARNING
DC COM STACK DETECTED
(H) +5 VDC
4 2 4 17
23 3 YEL
GRY
+5 VDC STACK HEIGHT
2 SYNC CLOCK
1 2 4 2 19
YEL
6
STACK HEIGHT
1 SYNC CLOCK
1 5 1 20
YEL NOTES: 1 REFER TO WIRENETS FOR DC
POWER DISTRIBUTION

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