Professional Documents
Culture Documents
BLOCK SCHEMATIC FUNCTIONAL AREA 1 - INPUT POWER FUNCTIONAL AREA 7 - MEDIA SUPPLY AND FEEDING (CONT’D) FUNCTIONAL AREA 10 - FUSER/POST-FUSER
DIAGRAMS 1.1 AC INPUT POWER
1.2 AC POWER ON
7.8 TRAY 2 PAPER STACKING
7.9 TRAY 3 PAPER STACKING
TRANSPORTATION
10.1 FUSER DRIVE CONTROL)
MARCH, 2007
7.10 TRAY 4 PAPER STACKING 10.2 FUSER HEAT CONTROL
FUNCTIONAL AREA 2 - SWITCHED POWER 7.11 TRAY 5 (NO HCF/SINGLE-TRAY HCF) PAPER STACKING 10.3 FUSER HEAT MONITORING
2.1 IOT INTERLOCK SWITCHING 7.12 SINGLE-TRAY HCF OPTION (TRAY 6) PAPER STACKING 10.4 FUSING
2.2 DC POWER GENERATION (IOT +3.3/+5/+12 VDC) 7.13 RESERVED 10.5 FUSER FAN CONTROL (1 OF 2)
2.3 DC POWER GENERATION (IOT +24 VDC) 7.14 RESERVED 10.6 FUSER FAN CONTROL (2 OF 2)
2.4 DC POWER GENERATION (INTLK +24 VDC) 7.15 RESERVED
2.5 DC POWER GENERATION (IIT - 1 OF 2) 7.16 RESERVED 10.7 INVERTER (1 OF 2)
2.6 DC POWER GENERATION (IIT - 2 OF 2) 7.17 RESERVED 10.8 INVERTER (2 OF 2)
2.7 RESERVED 7.18 RESERVED 10.9 FUSED PAPER EXIT
10.10 DUPLEX TRANSPORTATION (1 OF 2)
FUNCTIONAL AREA 3 - MACHINE RUN CONTROL FUNCTIONAL AREA 8 - MEDIA TRANSPORTATION 10.11 DUPLEX TRANSPORTATION (2 OF 2)
3.1 PWB COMMUNICATION (IOT) 8.1 TRAY 1,2 PAPER FEEDING 10.12 DUPLEX PAPER COOLING
3.2 PWB COMMUNICATION (ESS - IIT) 8.2 TRAY 3, 4 PAPER FEEDING 10.13 RESERVED OCT (OPTION)
3.3 PWB COMMUNICATION (IIT - DADF) 8.3 TRAY 5 / SINGLE-TRAY HCF PAPER FEEDING
3.4 PWB COMMUNICATION (MCU-HCF) 8.4 TAKEAWAY DRIVE FUNCTIONAL AREA 11 - PRINT EXITING
3.5 PWB COMMUNICATION (MCU-FINISHER) 8.5 TRAY 1, 2 TRANSPORTATION 11.1 OCT (OPTION)
3.6 PWB COMMUNICATION (MCU-IOT DRIVE) 8.6 TRAY 3, 4 TRANSPORTATION
3.7 ESS 8.7 TRAY 5 (NO HCF/SINGLE-TRAY HCF) TRANSPORTATION FUNCTIONAL AREA 12 - FINISHING
8.8 SINGLE-TRAY HCF OPTION (TRAY 6) PAPER 12.1 A/P FINISHER DC POWER GENERATION
FUNCTIONAL AREA 4 - USER INTERFACE TRANSPORTATION 12.2 A/P FINISHER DC POWER DISTRIBUTION
4.1 CONTROL PANEL SWITCH/LED 8.9 REGISTRATION DRIVE
4.2 UI LCD CONTROL 8.10 REGISTRATION 12.3 A/P FINISHER INTERLOCK SWITCHING
4.3 UI TOUCH PANEL AND BACKLIGHT CONTROL 8.11 RESERVED 12.4 A/P FINISHER DETECTION & COMMUNICATIONS
8.12 RESERVED 12.5 A/P FINISHER PWB COMMUNICATIONS
FUNCTIONAL AREA 5 - IMAGE INPUT 8.13 RESERVED 12.6 A/P FINISHER I/F DRIVE CONTROL
5.1 DOCUMENT SET AND INTERLOCK 8.14 RESERVED 12.7 A/P FINISHER DECURLER CONTROL
5.2 DOCUMENT STACKING 8.15 RESERVED
5.3 DOCUMENT SIZE SENSING - DADF 8.16 RESERVED 12.8 A/P FINISHER I/F TRANSPORTATION
5.4 DOCUMENT SIZE SENSING - PLATEN 12.9 A/P FINISHER DRIVES
5.5 DOCUMENT FEEDING FUNCTIONAL AREA 9 - XEROGRAPHICS 12.10 A/P FINISHER BOOKLET / PUNCH TRANSPORT
5.6 DOCUMENT PREREGISTRATION 9.1 DRUM LIFE CONTROL (C, K) 12.11 A/P FINISHER TRANSPORT / TOP TRAY GATING
5.7 DOCUMENT REGISTRATION 9.2 DRUM LIFE CONTROL (Y, M) 12.12 A/P FINISHER BUFFER TRANSPORT
5.8 DOCUMENT SCAN POSITIONING 9.3 TONER CARTRIDGE LIFE CONTROL (K1)
5.9 DOCUMENT INVERSION 9.4 TONER CARTRIDGE LIFE CONTROL (Y, M, C, K2) 12.13 BOOKLET DRIVE
5.10 DOCUMENT EXIT 9.5 XEROGRAPHIC DRIVES CONTROL 12.14 BOOKLET TRANSPORTATION
5.11 DRIVE TRANSMISSION 9.6 BLACK DRUM (K) DRIVE CONTROL 12.15 BOOKLET TAMPER CONTROL (1 OF 2)
5.12 CARRIAGE CONTROL 9.7 Y,M,C DRUMS DRIVE CONTROL 12.16 BOOKLET TAMPER CONTROL (2 OF 2)
5.13 DOCUMENT ILLUMINATION 9.8 BLACK CHARGING AND EXPOSURE 12.17 BOOKLET KNIFE CONTROL
5.14 IMAGE EXPOSURE 9.9 CHARGING AND EXPOSURE - Y,M,C
5.15 COPY/SCAN IMAGE INPUT PROCESSING (1 OF 3) 9.10 BLACK DEVELOPER DRIVE CONTROL 12.18 BOOKLET STAPLE CONTROL
5.16 COPY/SCAN IMAGE INPUT PROCESSING (2 OF 3) 9.11 Y,M,C DEVELOPER DRIVE CONTROL 12.19 BOOKLET END GUIDE CONTROL
5.17 COPY/SCAN IMAGE INPUT PROCESSING (3 OF 3) 9.12 BLACK DEVELOPMENT 12.20 BOOKLET TRAY CONTROL
5.18 PRINT IMAGE INPUT PROCESSING (1 OF 2) 9.13 YELLOW, MAGENTA, CYAN DEVELOPMENT 12.21 A/P FINISHER TOP TRAY STACKING
5.19 PRINT IMAGE INPUT PROCESSING (2 OF 2) 9.14 YELLOW, MAGENTA, CYAN DEV. MONITORING 12.22 A/P FINISHER PUNCH DRIVE
9.15 TONER DISPENSE CONTROL (1 OF 3)
FUNCTIONAL AREA 6 - IMAGE OUTPUT 9.16 TONER DISPENSE CONTROL (2 OF 3) 12.23 A/P FINISHER PUNCH HOLE CONTROL
6.1 YELLOW LASER CONTROL 9.17 TONER DISPENSE CONTROL (3 OF 3) 12.24 A/P FINISHER COMPILING
Prepared by: 6.2 MAGENTA LASER CONTROL 9.18 TRANSFER BELT DRIVE CONTROL 12.25 A/P FINISHER TAMPER CONTROL
6.3 CYAN LASER CONTROL 9.19 TRANSFER BELT STEERING CONTROL 12.26 A/P FINISHER STAPLE POSITIONING
6.4 BLACK (K) LASER CONTROL 9.20 TRANSFER BELT POSITION MONITORING 12.27 A/P FINISHER STAPLER CONTROL
Xerox Corporation 6.5 LASER SCAN Y,M DRIVE CONTROL 9.21 1ST TRANSFER (1 OF 3)
6.6 LASER SCAN C,K DRIVE CONTROL 9.22 1ST TRANSFER (2 OF 3) 12.28 A/P FINISHER EJECT DRIVE
Global Knowledge and 6.7 RESERVED 9.23 1ST TRANSFER (3 OF 3) 12.29 A/P FINISHER SET CLAMP CONTROL
Language Services 9.24 IMAGE REGISTRATION CONTROL (1 OF 2) 12.30 A/P FINISHER STACKER DRIVE
FUNCTIONAL AREA 7 - MEDIA SUPPLY AND FEEDING 9.25 IMAGE REGISTRATION CONTROL (2 OF 2) 12.31 A/P FINISHER STACK HEIGHT DETECTION
Bldg. 845-17S 7.1 TRAY 1 PAPER SIZE SENSING 9.26 2ND TRANSFER AND CLEANING (1 OF 3)
800 Phillips Road 7.2 TRAY 2 PAPER SIZE SENSING 9.27 2ND TRANSFER AND CLEANING (2 OF 3)
Webster, NY 14580 7.3 TRAY 3 PAPER SIZE SENSING 9.28 2ND TRANSFER AND CLEANING (3 OF 3)
7.4 TRAY 4 PAPER SIZE SENSING 9.29 BCR AND COROTRON CLEANING DRIVE CONTROL
7.5 TRAY 5 (NO HCF/SINGLE-TRAY HCF) PAPER SIZE 9.30 BLACK DRUM CLEANING
Copyright SENSING 9.31 Y,M,C DRUM CLEANING
7.6 SINGLE-TRAY HCF OPTION (TRAY 6) PAPER SIZE 9.32 WASTE TONER DISPOSAL
© Xerox Corporation 2005, SENSING AND TRAY SET 9.33 BLOWER AND CC FAN CONTROL
2006, 2007 7.7 TRAY 1 PAPER STACKING 9.34 RESERVED
A B C D E F G H J
DC COM POWER ON AC
2.4 2.2
(AC DRIVE PWB)
AC ‘A’ 1
1
RELAY 2
4
CN3-2
1.2 MAIN POWER ON
4 (H)+3.3VDC 1 OUTLET
J510 DC COM
1 ON/OFF POWER ON FOR
GRY
DELAY AC ‘A’ 1 FINISHER
1.2 READY POWER ON CIRCUIT CN3-1
(H)+3.3VDC
13
GRY ZERO CROSS ZERO CROSS
ZERO CROSS 10.2
DETECT SIGNAL J510 SIGNAL
8
RELAY 3 GRY
NOTE:
DC140 [10-204] DC140 [10-204]
DC COM VOLTAGE 1.2
V IN SENSE V IN SENSE
1 SENSE 5 9
AC LINE VOLTAGES CIRCUIT GRY
5
POWER ON 1
XC XE AC ‘B’
VOLTAGE: 120 VAC 120 VAC 208 VAC 220 VAC 220 VAC 220 VAC
AC’A’~ AC’B’
6
2 FRAME GROUND ON THE PRIMARY SIDE AND GND ON THE SECONDARY SIDE WHEN MAIN SWITCH IS SWITCHED OFF ( DETECTED BY ON/OFF MONITOR)
NOTE: 4 DELAY CIRCUIT STARTS OPERATING. AFTER SPECIFIED TIME, OUTPUT VOLTAGE IS CUT OFF. 6 DC 260/XC:
ARE CONDUCTING. THE PWS OUTLET HAS 208 VAC.
(IOT : 3 SEC; ESS : 40 SEC)
INPUT INTERRUPT CIRCUIT CUTS OFF AC INPUT IF PROBLEMS SUCH AS DC140 [10-204] NORMAL RANGE::
3
CURRENT LEAKAGE OR OVERVOLTAGE ARE DETECTED. 5 100-200V AC :551-697
208V AC OR MORE : 576-858
A B C D E F G H J
J1 VSEL PWB
IOT_PWR_CONT1 PL11.6
12
PWR
FROM EXTERNAL P/J391 CTL
NETWORK CONTROLLER 102 70
CONT_PWR_STATUS RBT J1 IOT POWER STATUS
14 IOT 39
+3.3V PWR
3 STATUS P/J391 TO EXTERNAL
10 3 MAIN SWITCH STATUS NETWORK CONTROLLER
37
RBT
+3.3V IIT RESET
(H)+3.3VDC 2.5
P336
50
FINISHER OUTLET
5 RESET SWITCH
AC UNIT
AC POWER IN
PWS OUTLET
DRUM CARTRIDGE
DRUM CARTRIDGE MODULE CLOSED 2.3
MODULE INTLK DC330 [093-206]
DRUM CARTRIDGE
4 MODULE CLOSED
J413 J647 P647 P647 J647 (L)+3.3VDC J413 BP PWB ESS PWB
A1 8 1 2 7 A2 093-300 PL11.5 PL11.5
YEL YEL
+3.3VDC
DC COM P/J418
L/H COVER P/J335
INTERLOCK TRAY MODULE PWB 96 78
DC330 [077-300]
SWITCH PL11.3
TRAY MODULE PL2.19 L/H COVER
PWB +3.3VDC
INTLK CLOSED
PL11.3
J468 J132 J132 J469 J461 (L)+3.3VDC J403
1 1 3 2 A2 A17 077-301
ORN GRY
+24VDC DC COM
5 R/H COVER DC330 [077-300]
INTERLOCK L/H INTLK R/H COVER
SWITCH ON +24VDC
PL10.3 INTLK CLOSED
J466 P670 J670 J112 J112 J670 P670 J466 (L)+3.3VDC
1 14 1 2 1 2 13 2 A1 A18 077-302
GRY YEL GRY GRY
DC COM
TRANSFER DC330 [077-302]
MODULE IOT DRV TRANSFER
IOT DRV INTERLOCK PWB MODULE
PWB PL11.1 +3.3VDC
CLOSED
PL11.1
J439 J607 P607 P107 P107 P607 J607 J439 J432 (L)+3.3VDC J402
B7 B13 B7 2 1 B8 B12 B8 36 15 077-303
6 YEL YEL
DC COM
FLAT
CABLE
A B C D E F G H J
2.2 DC POWER GENERATION (IOT +5/+12 VDC – DOCUCOLOR 242/252/260) ESS PWB BP PWB VSEL PWB NOTE:
PL11.5 SLEEP PL11.5 PL11.6
SIGNAL 1 OVERCURRENT PROTECTION:
AC DRIVE PWB IF 5V OR 12V IS SHORTED,
PL11.3 REBOOT CR3603 ALL OUTPUTS ARE TERMINATED.
1 SIGNAL YEL P/J335 P/J391 TO RESTORE POWER,
DC POWER 11 REPAIR THE SHORT,
4
GENERATION POWER OFF, ALLOW 5 SEC,
J515 +5VDC J300 +5VDC SLP SLP AND THEN POWER ON AGAIN.
2 B2 TO
GRY +3.3V +3.3V
1.1 POWER ON AC 3 +5VDC B3 +3.3VDC OVERVOLTAGE PROTECTION:
1 +5VDC +3.3VDC DC COM +5VDC
(AC DRIVE PWB) GRY 8 TO 1 IF AN OUTPUT REACHES
+5VDC +5VDC B4
4 +3.3VDC VALUE IN TABLE, ALL OUTPUTS
GRY RBT ARE TERMINATED.
DC COM TO RESTORE THE OUTPUT,
7 A1 CR3604 +3.3V +3.3VDC
VIO RBT POWER OFF, ALLOW 5 SEC
DC COM GRN DC COM +3.3V
8 A2 CR3602 AND THEN POWER ON AGAIN.
VIO DC COM ORN
9 A3
2 DC COM VIO DC COM OVER
10 A4 OUTPUT VOLTAGE
VIO
+5VDC +6VDC
MAIN LVPS DC COM
VSEL PWRENA J361 J393 +12VDC +15VDC
PL11.3 DC POWER 1 1 +5VDC
GENERATION CR3607 +24VDC +28VDC
F4001 J501 +5VDC J300 YEL TO
1 B5 2 2 +3.3VDC
+5VDC
2 B6 2
+5VDC +5 VDC +3.3 VDC AC LINE VOLTAGES
DC COM HDD +5VDC
3 A5 3 3
DC COM DC COM XC
2 4 A6
VIO DC COM
J11 DC COM 240/250 242/252 260
1.1 POWER ON AC 4 F2002 J503 +12VDC F3602
3 (MAIN LVPS) BLK 3 B7
BRN 120 VAC 120 VAC 208 VAC
3 +12VDC CR3605 +12 VDC
WHT DC COM ORN IOT ALL XE MODELS ARE 220 VAC
2 A7
1 VIO DRIVER
DC COM PWB
GRN/YEL PL 11.1
DC COM 1 J508 +5 VDC J430
4 6
GRY
+5 VDC TRAY
DC COM MODULE
5 5 PWB
VIO
DC COM PL11.3
F5001 +5 VDC J460
4 +5VDC 6
3
GRY
+5 VDC
DC COM
6 5
VIO
READY MCU PWB DC COM
POWER ON J507 PL11.1 J403 J461
2 ON/ A10 A9
1.2 GRY +5VDC GRY
OFF F5002 TO
+5 VDC J400 PTC1
2 2 +3.3VDC B9 B10
BRN GRY
DC COM CR8 +5 VDC
3 +3.3 VDC
GRY GRN AV REF +3.3 VDC
5 DC COM AV REF
7 1 A11 A8
VIO GRY
+12VDC B8 B11
F3002 J504 +12VDC F1 TO GRY
5 7 +3.3VDC
BRN DC COM
+3.3 VDC
+12VDC +12 VDC
DC COM CR7
4 8 GRN
VIO
DC COM
+12VDC
6 6 +12VDC 2.5
BRN
TO IIT
DC COM
3
VIO
DC COM
A B C D E F G H J
MAIN LVPS
1 PL11.3 TRAY MODULE PWB MCU PWB
PL11.3 PL11.1
DC POWER
GENERATION TRAY +24VDC
F2 FRONT
TRAY F2 +24VDC 2.1 DOOR
F6001 F1 F3 CLOSED
J509 J460
1 1 TRAY F3 +24VDC
ORN
F4 TRANSFER
TRAY F4 +24VDC MODULE 2
10 3 2.1
VIO F5 CLOSED
TRAY F5 +24VDC
DC COM DC COM
F6 POLYGON
2 TRAY F6 +24VDC 6.6
LOCK C,K
F7 AC DRIVE
TRAY F7 +24VDC PWB
POLYGON LD POWER
PL11.3 6.5
LOCK Y,M ENABLED
J506 +24VDC CN4-2
3
1 ORN +24VDC CN4-1
4
ORN DC COM CN4-4
1 +24 VDC
BLU CN4-3
DC COM +6VDC
2 +24VDC
BLU J400 TO
4 TO
+24VDC +6VDC LD
DC COM DC COM +5VDC
3 ACH J11
1.1 POWER ON AC 4 3
(MAIN LVPS) BLK +24 VDC LD +5 VDC
ACN (C,Y,M,K)
3 IOT DRIVER PWB
WHT DC COM
PL11.1
1 J509 J430 J445 +24VDC
GN/YL 2 8 3
ORN
DC COM F10
DC COM ESS PWB
9 7 2
VIO PL11.5
READY DC COM
POWER F6003 DC COM +24VDC J300
READY 4 B8
POWER ON J507 5
1.2 2 ORN
4 ON GRY ON/ DC COM
OFF 1 A8 +24 VDC
DC COM
3 8
GRY VIO J434 DC COM
6
ORN
DC COM
HCF ASSEMBLY
5
ORN HCF PWB
PL18.8
4
P678 JF04 F1 +24 VDC
3 1 TO
2 +5 VDC
5 +5 VDC
DC COM 1 4
F2
IOT F2 +24VDC 2 2
F3 VIO
NOTE: IOT F3 +24VDC
F4 4 3
1 OVERCURRENT PROTECTION: IOT F4 +24VDC VIO
IF 24V OUTPUT IS SHORTED, 24V OUTPUT IS TERMINATED, F5 DC COM
TO RESTORE POWER, REPAIR THE SHORT, POWER OFF, IOT F5 +24VDC
ALLOW 5 SEC, AND THEN POWER ON AGAIN. F6
IOT F6 +24VDC
OVERVOLTAGE PROTECTION F7
IOT F7 +24VDC
6 IF +24V OUTPUT REACHES +28 VDC , OUTPUT IS TERMINATED. F8
TO RESTORE THE OUTPUT, POWER OFF, ALLOW 5 SEC AND IOT F8 +24VDC
THEN POWER ON AGAIN.
+24VDC
2.5
+24VDC (TO PSDC PWB)
DC COM
A B C D E F G H J
AC DRIVE PWB
PL11.3
1 IOT DRIVER PWB
FRONT DOOR PL11.1
2.1 CLOSED RL400 RL401 F1
(H)+24VDC J510 F403 F1 +24VDC INTLK
5
DC COM F3
F3 +24VDC INTLK
INTERLOCK
2.1 RELAY ON F400
(L)+24VDC J514 J430 F9
6 8 2 F9 +24VDC INTLK
ORN
F401
7 4
ORN
2
+24VDC INTLK
+24 VDC 1 1
TH2 VIO
F202
2 3
VIO
DC COM DC COM
+24VDC TO FUSER 10.1
3 MCU PWB
PL11.1
F402 J400
5 6
+24VDC INTLK
4 5
DC COM DC COM
4
HCF TOP HCF PWB
HCF PWB F2
PL18.8 COVER PL18.8 F2 HCF +24VDC INTLK
INTERLOCK DC330 [078-300]
PL18.7 HCF COVER F3
INTLK CLOSED F3 HCF +24VDC INTLK
K1
JF05 FS001 FS002 (H)+24VDC JF05
1 2 F4
F4 HCF +24VDC INTLK
+24 VDC
HCF +24VDC INTLK
+3.3 VDC
5
FAULT CODES
DOCKING 078-300:
INTERLOCK DC COM 078-300
HCF TOP COVER OPEN
SWITCH DC COM
PL18.8 DC330 [078-301) +5VDC 078-301:
HCF DOCKED HCF UNDOCKED
JF08 FS003 FS004 (L)+5VDC JF08
1 2 078-301
DC COM
6
A B C D E F G H J
IOT IIT
1 IIT/IPS PWB
1.2 IIT RESET PL13.7
(H)+3.3VDC
6
XC
240/250 242/252 260
120 VAC 120 VAC 208 VAC
1
IIT/IPS PWB BDEC PWB
PL13.8 PL13.8
2.5 F4
+12 VDC
+12 VDC
TO (F4) +5 VDC
+5 VDC F2
10VDC
J709 J708
2 2
GRY
(F2) +5 VDC +5 VDC
3 1 1
VIO
4 4
VIO
DADF PWB
DC COM DC COM PL14.3
P750 J752 F2
35 A4
36 A5
18 B10 +5 VDC
4 (F2) +5 VDC 32 A1
33 A2
30 A3
19-27 A6-A9
B5-B9
2.5 DC COM DC COM F1
+24 VDC B1-B4
1-9
A10-A14
+24 VDC
5
6
A B C D E F G H J
ESS PWB BP PWB MCU PWB BP PWB ESS PWB FAULT CODES: FAULT CODES:
1 PL11.5 PL11.5 PL11.1 PL11.5 PL11.5
024-340 024-350
IOT-ESS COMMUNICATION FAIL 1 IOT-ESS COMMUNICATION FAIL 10
ESS-IOT IOT-ESS 024-341 024-351
P/J335 P/J418 P/J418 P/J335 IOT-ESS COMMUNICATION FAIL 2 IOT-ESS COMMUNICATION FAIL 11
COMMAND STATUS 024-340
82 92 42 22
024-341 024-342 024-354
DOWNLOAD DOWNLOAD IOT-ESS COMMUNICATION FAIL 3 IOT-ESS COMMUNICATION FAIL 14
CLOCK ACKNOWLEDGE 024-342
81 93 024-343 024-343 024-356
DOWNLOAD 44 20 IOT-ESS COMMUNICATION FAIL 4 IOT-ESS COMMUNICATION FAIL 16
START 024-345
80 94 024-346 024-345 024-371
SLP IOT-ESS COMMUNICATION FAIL 5 IOT-ESS COMMUNICATION FAIL 21
DOWNLOAD +3.3VDC 024-347
RESET MCU MCU 024-346 024-372
21 43 024-348
2 DETECT DETECT IOT-ESS COMMUNICATION FAIL 6 IOT-ESS COMMUNICATION FAIL 22
POWER UP 100 5 024-349
STATUS 024-350 024-347 024-373
77 97 DC COM IOT-ESS COMMUNICATION FAIL 7 IOT-ESS COMMUNICATION FAIL 23
024-351
+3.3VDC VSEL PWB 024-354 024-348 024-375
BP IOT-ESS COMMUNICATION FAIL 8 IOT-ESS COMMUNICATION FAIL 25
DETECT PL11.6 024-356
49 024-371 024-349 045-311
IOT-ESS COMMUNICATION FAIL 9 CONTROLLER COMM FAIL
DC COM P/J391 P/J391 024-372
98 175 2 71 024-373
024-375
+3.3VDC DC COM 045-311
3 TXP-STS1
111 75
NVM PWB
PL11.1 RXP-CMD1
11 15
+3VDC P/J420 TXS-STS1
109 73
TXP-STS2
110 74
RXP-CMD2
4 10 14
TXS-STS2
108 72
RXS-CMD2
8 12
5
ESS PWB UI INTERFACE UI PWB UI INTERFACE ESS PWB
PL11.5 PWB PL15.3 PWB PL11.5
PL11.5 PL11.5
ESS-UI UI
UI P352 COMMAND + J3 J3 STATUS + P352 UI
P/J349 22 15 17 23 P/J349
COMMAND ESS-UI UI STATUS
109 110
COMMAND - STATUS -
47 16 18 48
UI RESET +
UI 19 20
6 RESET
32 UI RESET -
44 19 VSEL PWB
MCU NVM PWB ESS PWB
A B C D E F G H J
FAULT CODES
1 003-318: IIT SOFT FAIL
003-319: IIT VIDEO DRIVER DETECTION FAIL
ESS PWB 003-320: IIT-ESS COMMUNICATION FAIL 1
PL11.5
003-321: IIT-ESS COMMUNICATION FAIL 2
ESS PWB IIT/IPS PWB
PL11.5 ESS-IPS PL13.8 IPS-ESS 003-322: IIT-ESS COMMUNICATION FAIL 3
P336 COMMAND + P719 P719 STATUS + P336
24 24 22 22 003-318 003-323: IIT-ESS COMMUNICATION FAIL 4
ESS-IPS IPS-ESS
003-319 003-324: IIT-ESS COMMUNICATION FAIL 5
COMMAND - 062-210 STATUS -
23 23 21 21 003-320 003-325: IIT-ESS COMMUNICATION FAIL 6
DOWNLOAD 062-311 003-321
003-326: IIT-ESS COMMUNICATION FAIL 7
CLOCK + 062-392 003-322
20 20 RBT 003-327: IIT-ESS COMMUNICATION FAIL 8
DOWNLOAD +3.3VDC 003-323
2 CLOCK - 25 IIT POWER 003-324 003-328: IIT-ESS COMMUNICATION FAIL 9
19 19 STATUS 003-325 003-329: IIT-ESS COMMUNICATION FAIL 10
25 003-326
DOWNLOAD 003-330: IIT-ESS COMMUNICATION FAIL 11
003-327
START DC COM RBT 003-331: IIT-ESS COMMUNICATION FAIL 12
003-328
41 41 +3.3VDC
DOWNLOAD 003-329 003-332: IIT-ESS COMMUNICATION FAIL 13
ACKNOWLEDGE 003-330 003-333: IIT-ESS COMMUNICATION FAIL 14
DC COM 39 39 003-331
003-334: IIT-ESS COMMUNICATION FAIL 15
003-332
RAM DC COM 003-333 003-335: IIT-ESS COMMUNICATION FAIL 16
062-211
003-334 003-336: IIT-ESS COMMUNICATION FAIL 17
EPROM 062-345 003-335 003-337: IIT-ESS COMMUNICATION FAIL 18
3 003-336
EXTENSION MEMORY PWB IIT/IPS PWB 003-338: IIT-ESS COMMUNICATION FAIL 19
PL13.8 PL13.8 003-337
003-338 003-339: IIT-ESS COMMUNICATION FAIL 20
IPS-EXT EXT-IPS
BDEC PWB P/J717 P/J717 STATUS 003-339 003-340: IIT-ESS COMMUNICATION FAIL 21
COMMAND
PL13.8 27 28 003-340 003-341: IIT-ESS COMMUNICATION FAIL 22
P/J714 DOWNLOAD 062-278 003-341
DOWNLOAD ACKNOWLEDGE 062-220 003-342: IIT-ESS COMMUNICATION FAIL 23
003-342
CLOCK 2 003-343: IIT-ESS COMMUNICATION FAIL 24
26 003-343
063-220 062-310
DOWNLOAD
063-230
START 062-210: IISS HOT LINE FAIL
1 065-210
065-215 062-211: IPS EPROM FAIL
+3.3VDC
065-216 062-220: IPS-EXT. CONNECTION FAIL
4 EXT RESET 062-278: IIT-EXT. COMMUNICATION FAIL
30
062-310: IPS-ESS COMMUNICATION FAIL
PAGE SYNC 062-311: IIT SOFTWARE LOGIC FAIL
31 062-345: IPS EPROM FAIL
062-392: IPS MEMORY FAIL
EPROM 063-210
063-210: EXTENSION EPROM FAIL
063-220: IPS-EXT PAGE SYNC FAIL
063-230: EXT MEMORY CAPACITY FAIL
5
065-210: EXTENSION PAGE MEMORY FAIL 1
065-215: EXTENSION PAGE MEMORY FAIL 2
065-216: EXTENSION PAGE MEMORY FAIL 3
6
A B C D E F G H J
IIT/IPS PWB
IPS-DADF PL13.8 FAULT CODES
P750 COMMAND+ J751 DADF-IPS
IPS-DADF 005-275:
11 8 J751 STATUS+ P750 DADF-IPS
COMMAND IPS-DADF DADF RAM FAIL
6 10 STATUS
COMMAND- DADF-IPS 062-277 005-280:
29 7 5 STATUS- DADF EPROM FAIL
28
PLATEN +5VDC 062-277:
PLATEN CLOSED DC330 [005-083] IIT/IPS-DADF
6.1 +3.3VDC COMMUNICATION FAIL
CLOSED (L)+5VDC DOCUMENT READY
13 4
2 (L)+3.3VDC
DC COM 3 16
DC COM DC COM
31 1 DC330 [062-240] +3.3VDC
DADF DETECTED TP182
DC COM DC COM (L)+3.3VDC
2 34
DADF +5VDC
RESET DC COM
(L)+5VDC J752
12 B12 +3.3VDC
SHEET AT
DC COM DADF REG. SENSOR
J752
+5VDC B11 17
3 DADF START DC COM +3.3VDC
15 B13
DADF PAGE SYNC
DC COM B14 14
IIT-DADF
CABLE DC COM IIT-DADF
PL14.3 CABLE
PL14.3
RAM
005-275
EPROM 005-280
4
6
A B C D E F G H J
HCF (OPTION)
MCU PWB
PL11.1 HCF PWB MCU PWB
PL18.8 PL11.1
MCU-HCF HCF-MCU
2 J411 JF03 JF03 STATUS+
COMMAND+ P678B J678B J678B P678B J411
A7 8 1 14 12 3 6 A9
GRY YEL YEL GRY FAULT CODES
MCU-HCF HCF-MCU
COMMAND- STATUS- 077-311:
A8 7 2 13 11 4 5 A10
GRY YEL +5VDC YEL GRY FEEDER COMMUNICATION
HCF FEED FAULT
OUT REQUEST DC330 [078-200] +3.3VDC
A13 2 7 8 SHEET AT HCF
GRY YEL
DC COM PAPER SENSOR
7 8 1 A14
YEL GRY
+5VDC 077-311
HCF FEED
STOP P678A J678A
3 A3 4 3 4
GRY YEL HCF +3.3VDC
DC COM YEL DETECT
J678A P678A (L)+3.3VDC
1 6 1 A6
YEL GRY
+3.3VDC SYS RESET DC COM
/LV SQ
A4 3 4 3
GRY YEL
DC COM
+5VDC
SELECT
A5 2 5 2
4 GRY YEL
DC COM
6
A B C D E F G H J
FINISHER
MCU PWB
MCU PWB FINISHER PWB PL11.1
PL11.1 PL21.12 FINISHER-MCU FAULT CODES
MCU-FINISHER J8300 STATUS+ J680B P680B J411
J411 P680B J680B COMMAND + J8300 13 3 10 B3
12 1 GRY GRY 012-334:
B1 15 FINISHER-MCU
GRY ORN DOWNLOAD MODE FAILURE
MCU-FINISHER STATUS- 012-334
12 4 9 B4
COMMAND - GRY GRY
B2 11 2 14 047-310:
GRY 047-310
MCU-FINISHER COMMUNICATION FAULT
DC 330 [014-111] +5VDC +3.3VDC
2 PAPER AT IOT EXIT SENSOR FINISHER
(H)+5VDC DETECT(L)+3.3VDC
B6 7 6 10 11 5 8 B5
GRY WHT WHT GRY
DC COM DC COM
4
1 4 2
DC COM DC COM
6
A B C D E F G H J
1
FINISHER FINISHER PWB
MCU PWB I/F PWB PL17.103
PL11.1 PL17.111
+5VDC
MCU-FINISHER
COMMAND + CR1 +5VDC
J411 P680B J680B J8002
B1 12 1 12
GRY J8006 COMMAND J8007
MCU-FINISHER 4 17 J8007
COMMAND - YEL 16
B2 11 2 11 DC COM IOT EXIT YEL
GRY +5VDC
DC 330 [014-111] SENSOR SIGNAL
PAPER AT IOT +5VDC
EXIT SENSOR 18 3
YEL
2 (H)+5VDC
B6 7 6 7
GRY SYS RESET/
DC COM LVPS ENABLE +5VDC
+3.3VDC FINISHER
LVPS ENABLED
B7 6 7 6 19 2
GRY YEL
LVPS
IOT DRIVER PWB 12.1
PL11.1 J434 P680 J8001 ENABLE
3 2 2
3
1 4 4
DC COM STATUS DC COM STATUS
MCU PWB
PL11.1
+5VDC
CR2 J8002 J680B P680B J411
10 3 10 B3
J8006 GRY GRY 012-334
5
YEL
DC COM 9 4 9 B4 047-310
4 GRY GRY
FAULT CODES
5 012-334:
DOWNLOAD MODE FAILURE
047-310:
MCU-FINISHER COMMUNICATION FAULT
6
A B C D E F G H J
1 50
2
49 2
2 49
DC COM FLAT DC COM
CABLE
J431 J401
50 1
3
1 50
DC COM
49 2
42 9
2 49
DC COM
FLAT
4 CABLE
6
A B C D E F G H J
3
DC COM
A B C D E F G H J
J352 UI CMD+ J3
P/J349 22 22
109 J7 SCAN 1 J7 J7 SWITCH 1 ON J7
UI CMD- 9 9 1 1
47 47 WHT WHT
SCAN 2 SWITCH 2 ON
UI RST+ 10 10 2 2
19 19 WHT WHT
32 SCAN 3 SWITCH 3 ON
UI RST- 11
44 44 WHT 11 3
WHT
3
SCAN 4 SWITCH 4 ON
12 12 4 4
STATUS+ WHT WHT
2 23 23 SWITCH 5 ON
CONTROL 5 5
110 STATUS- PANEL WHT
48 48 SWITCHES SWITCH 6 ON
6 6
WHT
SWITCH 7 ON
7 7
WHT
SWITCH 8 ON
POWER SAVE 8 8
WHT POWER SAVE
/CLEAR POWER SAVE SWITCH ON
TP47 1.2
SWITCH ON J3 (H)+3.3VDC
25 25 30
WHT
UI
LED 1 +3.3VDC
3 14 14
WHT
LED 2
15 15
WHT
LED 3
16 WHT 16
LED 4
17 17
WHT
LED 5
18 18 CONTROL
TP3 WHT PANEL LEDS
LED 8
18 4 4 22 22
TP46 WHT
LED 7
19 29 29 23 23
TP48 WHT
4
LED 6
20 5 5 24 24
WHT
TP2
F1
24-
27
RBT TP86
+3.3VDC
45 45
DC COM
46 46 21 21
WHT
+3.3VDC
+3.3VDC
5 20 20
21 21
DC COM DC COM
F2 TP38
17 28 28 21 21
+3.3VDC UI UI
+3.3VDC +3.3VDC
16 3 26 26
DC COM DC COM DC COM
6
A B C D E F G H J
DC COM ß“d’†/‰ð œ
21 20 16 ‘—Žó M’†
’~ Ï •¶ Í‚ ‚è
1 2 3 ƒŠƒZƒbƒg
DC COM ƒWƒ‡ƒuŠm”F i’Ê M’†Ž ~ j
4 5 6 Š„ ‚è ž‚Ý
24 23 17 ‹@ŠBŠm”F
Ý’èŠm ”F
ƒXƒgƒbƒv
DC COM iƒ [ƒ^ [Šm”F j 7 8 9 ƒXƒ^ [ ƒg
27 26 18 ”F Ø
iŽd—l Ý’è/“o˜^ j * 0 #
DC COM - C
30 29 22 ƒNƒŠƒA
DC COM
33 32 26
DC COM
36 35 27
DC COM
38 38 28
6 DC COM FLAT
DC COM FLAT
CABLE
CABLE
A B C D E F G H J
1 1
3 3
DC COM DC COM
2 +24VDC +24VDC
4 4
VR CABLE
PL15.2
5 5
DC COM DC COM
TOUCH PANEL
PL15.3
3 INVERTER PWB
BACK LIGHT J1
1 Y2 1 Y2
X1 X1 X2
2 2
Y1
TOUCH 3
LCD 3 Y1
PANEL
PWB X2
4 4
4
DISPLAY
SVGA
UI PWB VR PWB
5
SW/LED PWB
6
A B C D E F G H J
FEEDER COVER
INTERLOCK
SWITCH
OPERATOR
LOADED
DOCUMENT DOCUMENT
SET LED
2 DOCUMENT
SET SENSOR
DADF PWB
PL14.3 DC330 [005-084] DOCUMENT SET
LED
DOCUMENT SET PL14.4
LED ON
(L)+5VDC
J755 J791
B6 2
YEL L/H COVER INTERLOCK
DC COM SENSOR
B7 1
GRY
3
DADF PWB
PL14.3
+5VDC
DC330 [005-102]
DOCUMENT AT +5VDC FAULT CODES
J756 P797 J797 J769 SET SENSOR
A3 4 3 1 J769 J797 P797 (L)+5VDC J756 005-940 005-940
GRY GRY 2 2 5 A2
+5VDC YEL YEL 005-941 NO ORIGINAL IN DADF
A1 6 1 3
VIO VIO DOCUMENT SET
DC COM 005-941
SENSOR PL14.16 DOCUMENT COUNT
INTLK ON MISMATCH
4 +24VDC
FEEDER
COVER DC330 [005-212]
INTERLOCK FEEDER COVER
SWITCH +5VDC
CLOSED 005-305
PL14.5 (H)+24VDC
J753 F2 F1 J753 DADF FEEDER COVER
2 1 005-305
ORN ORN OPEN (RUNNING)
+24VDC DC COM
DC330 [005-223]
L/H COVER +5VDC
J786 CLOSED
5 J755 (L)+5VDC
A3 1 J786 J755 005-309
GRY 2 A2 005-309
+5VDC YEL L/H COVER
OPEN (RUNNING)
A1 3
VIO L/H COVER
DC COM INTERLOCK
SENSOR PL14.5
1
DADF STACK HEIGHT SENSOR
TRAY UP/DOWN
DRIVE 5.1
DADF PWB
PL14.3
DADF
2 TRAY
MOTOR
TRAY MOTOR 1
J758 ON +24V CLOCK
2
YEL
BOTTOM SENSOR
DC COM
ON +24V CLOCK
3
ORN
DC COM
ON +24V CLOCK
4 MOT
BRN
DC COM TRAY INTERLOCK SENSOR
3 ON +24V CLOCK
5
BLK
DC COM
+24V DC
1
RED
INTLK ON
+24VDC DADF PWB
PL14.3
005-919
DC330 [005-202] DADF TRAY LIFT UP
P797 J797 J770 DOC. TRAY AT BOTTOM FAIL (DOCUMENT SET)
A6 1 6 1 J770 J797 P797 (H)+5VDC 005-281
GRY 2 5 2 A5 005-942
YEL 005-282
+5VDC DADF TRAY LOADING
FAULT
A4 3 4 3
VIO
6 BOTTOM SENSOR
PL 4.16
DC COM
NOTE:
1 DC330 [005-086]=TRAY LIFT UP [005-087]=TRAY LIFT UP (IN JOB)
[005-091] TRAY MOTOR CW [005-092] TRAY MOTOR CCW
A B C D E F G H J
DADF PWB
PL14.3
1 DC330 [005-215]
APS SENSOR 1 +5VDC
J756 P796 J796 J771 BLOCKED
B3 7 3 1 J771 J796 P796 (H)+5VDC 1 J756
GRY GRY 2 2 8 B2
YEL YEL
3 FAULT CODES:
B1 9 1
VIO VIO 005-194
TRAY APS SENSOR 1 005-194
PL14.16 005-196
SIZE MISMATCH JAM
005-197 ON SLOW SCAN MIX SIZE
DC330 [005-216]
APS SENSOR 2 +5VDC 005-196
2 BLOCKED SIZE MISMATCH JAM ON
J772 NO MIX SIZE
B6 4 6 1 J772 (H)+5VDC 1
GRY GRY 2 5 5 B5
YEL YEL 005-197
PROHIBITED COMBINATION
SIZE JAM
B4 6 4 3
VIO VIO
TRAY APS SENSOR 2
PL14.16
DC330 [005-217]
APS SENSOR 3
BLOCKED +5VDC
J773 (H)+5VDC
B9 1 9 1 1
3 J773
GRY GRY 2 8 2 B8
+5VDC YEL YEL
B7 3 7 3
VIO VIO
TRAY APS SENSOR 3
DC COM PL14.16
4 NOTE: DOC SIZE IN SLOW SCAN IS DETERMINED BY THE COUNT OF PULSES OF PRE REGI MOTOR
1 TRAY APS SENSOR 1
FOR A PERIOD FROM PRE REGI SENSOR ON TO FEED SENSOR OFF.
DOC SIZE IN THE FAST SCAN DIRECTION IS DETERMINED BY A COMBINATION OF OUTPUTS OF TRAY APS SENSORS 1~3 AND
NO. 1~NO.3 APS SENSORS IN FEEDER.
THE TABLE SHOWS THE RELATION BETWEEN DOC WIDTH (MM) IN FAST SCAN AND COMBINATION OF TRAY APS SENSORS 1~3 OUTPUTS.
288.2-300.0 ON OFF ON
TRAY APS SENSOR 2
273.2-288.1 ON OFF OFF
5 261.9-273.1 ON ON OFF
235.0-261.8 ON ON ON
213.0-234.9 OFF OFF ON
206.6-212.9 OFF OFF OFF
194.1-206.5 OFF ON OFF
165.0-194.0 OFF ON OFF
128.0-164.9 OFF ON ON
TRAY APS SENSOR 3
6
A B C D E F G H J
A6 3
APS SENSOR 1
3 PL13.4
DC330 [062-253] +5VDC
DOCUMENT AT (F2)
J7262 APS SENSOR 2
A11 1 J7262 (L)+5VDC
2 A10
A9 3
APS SENSOR 2
PL13.4
DC COM
DC330 [062-253]
APS SENSOR 2 DOCUMENT AT
APS SENSOR2 PLATEN INTERLOCK SWITCH
(L)+5VDC
5
APPROX. +1.2VDC BETWEEN J725-3(+) AND GND(-)
WITH THE SENSOR CONNECTED
APS SENSOR 1
A B C D E F G H J
STACKED
5.2 DOCUMENT
1
DADF FEED
SENSOR
DADF PWB
PL14.3
2
DADF FEED DADF FEED
MOTOR ON 1 MOTOR
PL14.6
J760 +24V CLOCK J781
A14 3 INVERTER ROLL
DRIVE 5.9
DC COM
ON +24V CLOCK
A15 1
BLU
DC COM
ON +24V CLOCK
B1 4
BLU DADF FEED MOTOR
DC COM MOT
B2 ON +24V CLOCK
3 6
BLU
DC COM FED
5.6
A13 2 DOCUMENT
ORN
B3 5
ORN
INTLK ON DADF FEED
+24VDC DC330 [005-062] CLUTCH
FEED CLUTCH ON PL14.6
J754 (L)+24VDC P768
B11 1 2
BLU DADF PWB FAULT CODES
4 DC COM PL14.3 005-121
ORN DADF FEED SENSOR
B10 2 1 ON JAM
+24VDC 005-141
DADF FEED SENSOR
OFF JAM
NOTE 1 THE OPERATING SPEED AND ROTATION DIRECTION DEPEND ON THE DIAG CODE.
DADF TRAY
5.5
FED DOCUMENT
1
INVERT
5.9
DOCUMENT
PRE-REG.
SENSOR
NO3. APS
DADF PWB SENSOR
PL14.3
1
DADF DADF PRE-
PRE-REG.MOTOR ON REG.MOTOR
J760 +24V CLOCK J782 PL14.7 NO1. APS
A2 6 SENSOR
BLU
DC COM NO2. APS
ON +24V CLOCK DOCUMENT
3 A3 4 SENSOR
BLU TO
REGISTRATION 5.7
DC COM
ON +24V CLOCK
A4 3
BLU
DC COM MOT
ON +24V CLOCK
A5 1
BLU
DC COM DADF PWB
A1 5 PL14.3
ORN
A6 2
INTLK ON ORN
4
+24VDC PRE- NOTE: 1
REG.SENSOR DC330 [005-206] FAULT CODES
PL14.17 DOCUMENT AT +5VDC 005-122: COMPONENT OPERATING
J754 J763 PRE-REG.SENSOR CONTROL CODE SPEED
A7 3 SIMPLEX PRE-REG. SENSOR ON JAM
VIO J763 (L)+5VDC J754 005-122
DC COM 2 A8 DC330[005-015] 55MM/SEC
005-135 005-135:
A9 1 PRE-REG. SENSOR ON JAM (SIDE 2)
GRY 005-144 DC330[005-016] 73.3MM/SEC
+5VDC DADF APS 005-151
SENSOR 1 DC330 [005-218] 005-144:
DOCUMENT AT +5VDC 005-198 DC330[005-017] 82.5MM/SEC
J765 PL14.17 TOO EARLY TO PRE-REG. SENSOR ON JAM
B1 3 DADF APS SENSOR 1 005-199
J765 (L)+5VDC DC330[005-018] 110MM/SEC
VIO 005-907 005-151:
DC COM 2 B2 PRE-REG. SENSOR OFF JAM DC330[005-019] 146.7MM/SEC
5 B3 1 (PUNCHED DOC MODE)
GRY DC330[005-020] 165MM/SEC
+5VDC 005-198:
DADF APS
SENSOR 2 DC330 [005-219] TOO SHORT SIZE JAM DC330[005-021] 220MM/SEC
PL14.17 DOCUMENT AT +5VDC
J766 DADF APS SENSOR 2 005-199
B4 3 DC330[005-022] 293.3MM/SEC
VIO J766 (L)+5VDC 005-284 TOO LONG SIZE JAM
DC COM 2 B5 DC330[005-023] 330MM/SEC
005-914
B6 1 005-284
GRY APS SENSOR LOGIC FAIL DC330[005-024] 440MM/SEC
+5VDC
005-907 DC330[005-025] 700MM/SEC
DADF APS PRE-REG. SENSOR STATIC JAM
SENSOR 3 DC330 [005-220] DC330[005-076] 460MM/SEC
PL14.17 DOCUMENT AT +5VDC 005-914
J767 DC330[005-077] 750MM/SEC
6 B7 3 DADF APS SENSOR 3 NO. 1/2/3 APS SENSOR STATIC JAM
VIO J767 (L)+5VDC
DC COM 2 B8 CCW
YEL DC330[005-089] (650 MM/SEC)
B9 1
GRY
+5VDC
A B C D E F G H J
1
5.6 DOCUMENT TO REGISTRATION
LEAD REG.
SENSOR
DADF PWB
PL14.3
2
1 DADF REG.
MOTOR
DADF REG. MOTOR PL14.8
J760 ON +24V CLOCK P783 J783
B5 2 5
BLU BRN
DC COM
ON +24V CLOCK
B6 3 4
BLU BLU
DC COM
ON +24V CLOCK
B7 4 3
BLU YEL
DC COM MOT
ON +24V CLOCK
B8 5 2
3 BLU RED
DC COM REG. SENSOR DOCUMENT
BAFFLE SOLENOID
B4 ORN 1 6 TO
WHT 5.8
SCAN
B9 6 1
ORN BLK
INTLK ON
+24VDC
DADF PWB
PL14.3
FAULT CODES
DADF REG. 005-123:
4 SENSOR DC330 [005-110] SIMPLEX REG. SENSOR ON JAM
PL14.25 DOCUMENT AT +5VDC 005-123
J757 J794 P794 J776 DADF REG. SENSOR 005-125 005-124:
A9 1 3 1 J776 P794 J794 (L)+5VDC J757 005-136 SIMPLEX LEAD REG. SENSOR ON JAM
GRY 2 2 2 A8
+5VDC YEL YEL 005-152
005-908 005-125:
A7 3 1 3 REG. SENSOR OFF JAM
VIO
DC COM 005-136:
LEAD REG. DC330 [005-207] REG. SENSOR ON JAM (SIDE 2)
SENSOR DOCUMENT AT +5VDC
P792 J792 J779 PL14.8 LEAD REG. SENSOR 005-152:
B7 3 7 3 005-124
VIO J779 J792 P792 (L)+5VDC 005-153 REG. SENSOR OFF JAM (PUNCHED DOC MODE)
DC COM 2 8 2 B8 005-909
YEL YEL 005-153:
5 B9 1 9 1
GRY LEAD REG. SENSOR OFF JAM (PUNCHED DOC MODE)
+5VDC BAFFLE
SOLENOID 005-908
DC330 [005-065] 2 PL14.7 NOTE: REG. SENSOR STATIC JAM
BAFFLE SOLENOID PULL OPERATING OPERATING
J755 (L)+24VDC P787 1 DIAG CODE DIAG CODE 005-909
SPEED SPEED
A5 2 2 LEAD REG. SENSOR STATIC JAM
BLU
DC COM DC330[005-026] 55MM/SEC DC330[005-034] 330MM/SEC
PLATEN MOTOR
DADF PWB
PL14.3
1 PLATEN
MOTOR SCANNED
DADF PLATEN MOTOR PL14.9 5.10 5.9
J760 ON +24V CLOCK P784 J784 DOCUMENT
A8 2 5
3 BLU BRN
DC COM
ON +24V CLOCK
A9 3 4
BLU BLU
DC COM DOCUMENT
ON +24V CLOCK
A10 4 3 ON PLATEN
BLU YEL 6.2
GLASS
DC COM MOT
ON +24V CLOCK
A11 5 2
BLU RED
DC COM
A7 1 6
4 ORN WHT
A12 6 1
ORN BLK
INTLK DADF PWB
+24VDC PL14.3 FAULT CODES
005-126:
OUT SENSOR ON JAM
005-127:
OUT SENSOR OFF JAM
PLATEN EXIT
SENSOR DC330 [005-208] 005-154:
PL14.22 DOCUMENT AT +5VDC 005-126 OUT SENSOR OFF JAM
J757 P792 J792 J778 (PUNCHED DOC MODE)
5 B4 6 4 3 PLATEN EXIT SENSOR 005-127
VIO VIO J778 J792 P792 (L)+5VDC J757
DC COM 2 5 5 B5 005-154 005-910:
B6 4 6 1 005-910 OUT SENSOR
GRY GRY STATIC JAM
+5VDC A
NOTE:
1
DIAG CODE SPEED DIAG CODE SPEED
DC330[005-037] 55MM/SEC DC330[005-044] 220MM/SEC
6 DC330[005-038] 73.3MM/SEC DC330[005-045] 293.3MM/SEC
DC330[005-039] 82.5MM/SEC DC330[005-046] 330MM/SEC
DC330[005-041] 110MM/SEC DC330[005-047] 440MM/SEC
DC330[005-042] 146.7MM/SEC CCW
DC330[005-085] 460MM/SEC
DC330[005-043] 165MM/SEC
A B C D E F G H J
INVERTER ROLL
1 5.4 DRIVE
ZONE INVERTED 5.6
G2 DOCUMENT
5.7 SCANNED
DOCUMENT
B D
SIMP/DUP
DC330 [005-068] GATE
4 SOLENOID
SIMP/DUP GATE(SIMP) PL14.11
(L)+24VDC P789
B2 2 2
BLU
DC COM
B1 3 1
ORN DC330 [005-067] DADF PWB
+24VDC PL14.3
SIMP/DUP GATE (DUP)
(L)+24VDC
B3 1 3
BLU
DC COM
5 C
INVERT DC330 [005-211]
SENSOR 1 DOCUMENT AT +5VDC
J757 P792 J792 J777 PL14.22 INVERT SENSOR 1 FAULT CODES
B1 9 1 3 (L)+5VDC
VIO VIO J777 J792 P792 J757
DC COM 2 2 8 B2 005-130:
YEL INVERT SENSOR ON JAM
B3 7 3 1 005-130
GRY GRY
+5VDC 005-133 005-133:
005-157 INVERT SENSOR OFF JAM
005-913
INVERT D 005-918 005-157:
SENSOR 2 DC330 [005-226] INVERT SENSOR OFF JAM (PUNCHED DOC MODE)
P793 J793 J780 PL14.21 DOCUMENT AT
B10 3 1 3 INVERT SENSOR 2 005-913:
6 VIO VIO J780 J793 J793 (L)+5VDC INVERT SENSOR 1 STATIC JAM
DC COM 2 2 2 B11
B12 1 3 1 005-918:
GRY GRY INVERT SENSOR 2 STATIC JAM
+5VDC
A B C D E F G H J
5.7 SCANNED
DOCUMENT
ZONE
D3
DOCUMENT
TO EXIT TRAY
2
DADF EXIT
SENSOR 2 DADF EXIT
DADF EXIT
DADF PWB SENSOR 1 MOTOR
PL14.3 DADF EXIT
1 SENSOR 1
DADF EXIT
DADF EXIT MOTOR MOTOR
PL14.10
J760 ON +24V CLOCK J785
B11 1
BLU
DC COM
ON +24V CLOCK
B12 3
BLU
3 DC COM
ON +24V CLOCK
B13 6
BLU DADF EXIT
MO ZONE
DC COM SENSOR 2
ON +24V CLOCK T G2
B14 4
BLU
DC COM
B10 2
ORN
005-142:
DADF EXIT DADF EXIT SENSOR 2 OFF JAM (DUPLEX)
SENSOR 2 DC330 [005-210]
5 PL14.23 DOCUMENT AT +5VDC
J775 005-143:
A4 3 4 3 DADF EXIT SENSOR 2 005-137 DADF EXIT SENSOR 2 OFF JAM
VIO J775 (L)+5VDC 005-143
DC COM 2 5 2 A5 005-158
YEL YEL 005-155:
A6 1 6 1 005-912 DADF EXIT SENSOR 1 OFF JAM (PUNCHED) (SIMPLEX)
GRY
+5VDC
005-156:
DADF EXIT SENSOR 1 OFF JAM (PUNCHED) (DUPLEX)
NOTE: 005-158:
1 DIAG CODE OPERATING DIAG CODE OPERATING DADF EXIT SENSOR 2 OFF JAM (PUNCHED DOC MODE)
SPEED SPEED
DC330[005-048] 55MM/SEC DC330[005-054] 220MM/SEC 005-911:
DADF EXIT SENSOR 1 STATIC JAM
6 DC330[005-049] 73.3MM/SEC DC330[005-057] 293.3MM/SEC
005-912:
DC330[005-050] 82.5MM/SEC DC330[005-058] 330MM/SEC DADF EXIT SENSOR 2 STATIC JAM
DC330[005-051] 110MM/SEC DC330[005-059] 440MM/SEC
DC330[005-052] 146.7MM/SEC DC330[005-060] 700MM/SEC
DC330[005-053] 165MM/SEC DC330[005-061] 460MM/SEC
A B C D E F G H J
2 DOCUMENT
PATH
FEED MOTOR
4
EXIT MOTOR
5
NO.1 EXIT ROLL
NO.2 EXIT ROLL INVERT ROLL (EXIT MOTOR)
(EXIT MOTOR) (FEED MOTOR)
PLATEN MOTOR
1
DC330 [062-005] (SCAN)
IIT/IPS PWB CARRIAGE
PL13.8 DC330 [062-006] (RETURN) MOTOR
PL13.7
CARRIAGE MOTOR ON
J721 +24V CLOCK /B
3
ORN
DC COM
CLOCK B
4
BLU
DC COM
2
CLOCK /A
5
YEL
DC COM MOT
CLOCK A
6 CARRIAGE
RED A DRIVE 5.13
DC COM
+24VDC
1
WHT
3
+24VDC
2
BLK
F1
+24VDC
IIT/IPS PWB
PL13.8
FAULT CODES
F2
TD +5VDC 062-360:
4 1 DC330 [062-212]
J722 J728 IIT REG. SENSOR BLOCKED CARRIAGE POSITION FAIL
A3 1 J728 (H) +5VDC J722 062-360
GRY 2 A2 062-389:
YEL 062-389
CARRIAGE OVERRUN
F2 FAIL (SCAN END)
+5VDC A1 3
VIO
DC COM
IIT REG. SENSOR
PL13.6 A
5
TD TEST POINT : J728-1(+) TO GND(-) = +1.2VDC
1
6
A B C D E F G H J
5.12 CARRIAGE
DRIVE
1
IPS FAN
LAMP FAN
DC COM 2 N.C
+24VDC
4 4
5.14
3 N.C ILLUMINATION
F1 +24VDC
5 5
3 EXPOSURE LAMP
+24VDC
DC COM 4
1 1
DC COM
2 2
MOT
FAULT CODES
062-355:
B10 1 4 IPS FAN FAIL
VIO DC COM BLK
DC COM 062-356:
LAMP FAN FAIL
5
IIT/IPS PWB
PL13.8
DC COM
B14 1 4
VIO BLK
DC COM
3 5.13
ILLUMINATION
5.8 DOCUMENT ON
PLATEN GLASS
LAMP
4
LENS AND CCD
5
COOLING AIR
6
A B C D E F G H J
DC COM DC COM
FLAT
CABLE
Y,M PL5.1
A B C D E F G H J
6.1
MONITOR M J4B R1 MCU PWB
2 PL11.1
YEL
TAG M1
18
TAG M0
69
JA422 J1A M
LD M +5VDC
49 2
LD M +5VDC
5 48 3
MCU PWB
PL11.1 LDD PWB C
J345A C MPD PWB
JA423 C,K
5-20 VIDEO DATA C 46-31
33-48 18-3
P/J 418 LD RESET YMC
VIDEO DATA C7 23 28 MONITOR 6.4
23 LD DATA C C J4A R2 J1 R2 J1 R2 MONITOR K
2 24 27 2 2 5
VIDEO DATA C6 CRUD C YEL
74 25 26
VIDEO DATA C5
24 DC COM 1 3
VIO
SCR START C
VIDEO DATA C4 26 25 DC COM DC COM
75 SCCNTY C
VIDEO DATA C3 27 24 3 1
SWITCHED GRY
5.19 25 APC START C MCU PWB
CYAN VIDEO 28 23 LD C
VIDEO DATA C2 +5VDC PL11.1
DATA AND CONTROL 76 MONSW C
(PRINT) 29 22 FAULT CODES
VIDEO DATA C1
SWITCHED 26 DC330 [061-210] 061-311:
CYAN VIDEO 061-311
VIDEO DATA C0 J345B C LD ALARM C JB423 CLAPPER 2 FAIL
3 5.17 DATA AND CONTROL 77 26 25 061-335
(COPY/SCAN) 061-337 061-328:
VALID C JB423 J345B C J345A C JA423 061-343 ROS CONNECT (C) FAIL
73 5-20 CD SBL C 46-31 50 061-602
1
VIDEO CLOCK C 33-48 18-3 061-606 061-335:
30 VIDEO DATA C DC COM C/K ROS VDD FAIL
23 28 1 50
PAGE REQUEST C
72 LD CLOCK C 061-337:
24 27 J345B C JB423 +3.3VDC C/K ROS VDD DOWN FAIL
LINE REQUEST C SCUD C 1 50
22 26 25 061-343:
TAG C3 CKAPC C ROS LD (C) FAIL
27 24 ROS CONNECT C 1 061-328
27 50
OFCAN C
TAG C2 28 23 061-602:
78 VREF C ROS DATA (C) FAIL
4 30 21 FLAT
TAG C1 CABLE
28 DC330 [061-007] 061-606:
C,K PL5.1 ROS LD (C) ALARM
LASER C, K ON
TAG C0
79
LD
6.6
LASER BEAM C
1 LDD PWB K
6.3
MONITOR K
YEL
MCU PWB
PL11.1 JA424 J1A K
46-31 VIDEO DATA K 5-20
18-3 33-48
P/J 418 LD RESET K
VIDEO DATA K7 28 23
33 LD DATA K
2 VIDEO DATA K6 27 24
84 CRUD K
VIDEO DATA K5 26 25
34
VIDEO DATA K4 DC COM
85 SCR START K
VIDEO DATA K3 25 26
35 SCCNTY K
VIDEO DATA K2 24 27
86
VIDEO DATA K1
36 APC START K
VIDEO DATA K0 23 28
87 MONSW K
22 29
VALID K
3 83 50 1
VIDEO CLOCK K
40 JB424 J1B K
PAGE REQUEST K 46-31 CD SBL K 5-20
82 18-3 33-48
LINE REQUEST K
32 VIDEO DATA K
TAG K3 28 23
37 LD CLOCK K
TAG K2 27 24
88 SCUD K
TAG K1 25 26
38 CKAPC K
TAG K0 24 27
89 OFCAN K
23 28
VREF K
4 21 30
6
A B C D E F G H J
2
A
6
A B C D E F G H J
6
A B C D E F G H J
NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
PAPER SIZE SENSOR AND SW5 ON/OFF. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
3 ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE S1 S2 S3 S4 S5
(J403-B1)
NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
PAPER SIZE SENSOR AND SW5 ON/OFF. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
3 ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE S1 S2 S3 S4 S5
(J403-B3)
TRAY MODULE
PWB TRAY 3 PAPER SIZE SENSOR
1 PL11.3 PL2.3 1
J467 +3.3VDC J130
B6 1
GRY
MCU PWB
AV REF PL11.1
+3.3VDC DC COM
B4 3
GRY
DC COM TRAY
MODULE 2
SW3 SW1 PWB AVREF
PL11.3 +3.3VDC FAULT CODES
DC140 [073-200]
TRAY 3 SIZE SENSOR 024-948:
J130 J467 J461 OUTPUT SIGNAL J403 024-948
2 2 B5 B14 B5 TRAY 3 OUT OF PLACE
GRY GRY 024-961
024-961:
TRAY 3 SIZE MISMATCH
NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
3 PAPER SIZE SENSOR. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE SW1 SW3
(J403-B5)
SW3 SW1
2
DC140[ 073-200] DISPLAYS TRAY 3 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
A4 LEF LOADED = 304~367
B5 LEF LOADED = 800~863
TRAY SLID OUT = 928~1023
6
A B C D E F G H J
TRAY MODULE
PWB TRAY 4 PAPER SIZE SENSOR
1 PL11.3 PL2.3 1
J467 +3.3VDC J131
B3 1
GRY
MCU PWB
AV REF PL11.1
+3.3VDC DC COM
B1 3
GRY
DC COM TRAY
MODULE 2
SW3 SW1 PWB AVREF
PL11.3 +3.3VDC FAULT CODES
DC140 [074-200]
TRAY 4 SIZE SENSOR 024-949:
J131 J467 J461 OUTPUT SIGNAL J403 024-949
2 TRAY 4 OUT OF PLACE
2 B2 B13 B6 024-962
GRY GRY
024-962:
TRAY 4 SIZE MISMATCH
NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
3 PAPER SIZE SENSOR. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE SW1 SW3
(J403-B5)
SW3 SW1
2
DC140[ 074-200] DISPLAYS TRAY 4 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
A4 LEF LOADED = 304~367
B5 LEF LOADED = 800~863
TRAY SLID OUT = 928~1023
6
A B C D E F G H J
A1 10 1 10 5 2 024-954:
GRY GRY YEL DC COM
TRAY 5 EMPTY
DC COM
024-958:
TRAY 5
SIZE MISMATCH
2 DC330 [075-202] +3.3VDC
SHEET AT
SJ33 SJ33 P638 J638 J118 TRAY 5 PAPER SENSOR
A6 5 6 5 10 1 3 4 6 1 J118 J638 P638 (L)+3.3VDC
GRY WHT YEL YEL GRY 2 5 5 11 4 7 4 A7 024-954
GRY YEL YEL GRY
+5VDC
A4 7 4 7 8 7 10 6 4 3
GRY GRY YEL YEL GRY
DC COM
TRAY 5 PAPER SENSOR
PL3.7 B
+5VDC
DC330 [075-203]
3 J115 TRAY 5 PAPER SET
5 1 J115 (H)+5VDC
YEL 2 12 3 8 3 A8
YEL YEL GRY
12 3
YEL
C TRAY 5 PAPER SET
SENSOR
PL3.5
4
1 PAPER WIDTH (FAST SCAN) IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF MSI PAPER SIZE SENSOR.
THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE (WIDTH) AND VOLTAGE VALUE.
VOLTAGE VOLTAGE
PAPER SIZE PAPER SIZE
(P639-6) (P639-6)
POSTCARD S 2.91 B5L
1.07
A6S 2.88 B4S
B6S 2.58 16 FOLD L
C 1.01
5.5"X8.5"S 2.50 8 FOLD S
5
A5S 2.38 8.5"X11"L
0.82
B5S 1.98 11"X17"S
A5L A4L
A4S
1.65
A3S
*0.62
8.5"X11"S 12"X18"S 0.56 * REF
8.5"X12.4"S 12.6"X17.7"S 0.34 PAPER LENGTH (SIZE IN SLOW SCAN) IS SENSED BY
8.5"X13"S
*1.59 13"X19"S 0.23 HOW LONG PAPER TAKES TO PASS ON REGI. SENSOR.
8.5"X14"S
6 8"X10"L 1.75
A
A B C D E F G H J
7.6 STANDARD HCF OPTION (TRAY 6) PAPER SIZE SENSING AND TRAY SET
HCF PWB
HCF PWB PL18.8
PL18.8
DC330 [078-202] +5VDC
1 TRAY 6 SIZE SENSOR
JF01 PF51 JF51 A (LETTER) BLOCKED
12 1 3 1 JF51 PF51 (H)+5VDC JF01
GRY RED 2 2 2 11
BLU YEL
+5VDC
10 3 1 3
VIO BLK
TRAY 6 SIZE SENSOR 1 FAULT CODES
DC COM
(LETTER)
PL18.8 024-972 024-970:
DC330 [078-203] TRAY 6 OUT OF
+5VDC
TRAY 6 SIZE SENSOR PLACE
2 PF52 JF52 B (A4) BLOCKED
9 1 3 1 JF52 PF52 (H)+5VDC 024-972:
GRY RED 2 2 2 8
+5VDC BLU YEL TRAY 6 SIZE
MISMATCH
7 3 1 3
VIO BLK
DC COM TRAY 6 SIZE SENSOR
(A4)
PL18.8
+5VDC
DC 330 [078-204]
PF53 JF53 C TRAY 6 TRAY IN DETECTED
6 1 3 1 JF53 PF53 (H)+5VDC
3 GRY RED 2 2 2 5 024-970
+5VDC BLU YEL
4 3 1 3
VIO BLK
DC COM
TRAY 6 IN SENSOR B
PL18.1 A
NOTE:
1 PAPER SIZE IS DETERMINED BY COMBINATION OF OUTPUTS OF TRAY SIZE SENSORS, AS FOLLOWS:
A4L OFF ON
**NON-STANDARD - -
6
A B C D E F G H J
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [071-200] +3.3VDC
PL11.3 TRAY 1 STACK HEIGHT
J463 P661 J661 J101 SENSOR LIFT UP
A7 9 7 3 J101 J661 P661 J463 J461 (H)+3.3VDC J403 FAULT CODES
GRY GRY 1 9 7 A9 B6 B13 071-210
+5VDC GRY GRY GRY
071-210:
TRAY 1 LIFT FAULT
A8 8 8 2
GRY GRY
5 DC COM TRAY 1 STACK HEIGHT 024-950:
SENSOR TRAY 1 EMPTY
PL2.6 A
+3.3VDC
DC330 [071-201]
J102 TRAY 1 EMPTY
A10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 A12 B7 B12 024-950
+5VDC GRY GRY GRY
A11 5 11 2
6 GRY GRY
DC COM TRAY 1 PAPER
SENSOR
PL2.6 B
A B C D E F G H J
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [072-200] +3.3VDC
PL11.3 TRAY 2 STACK HEIGHT
J464 P662 J662 J101 SENSOR LIFT UP
A7 9 7 3 J101 J662 P662 J464 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 A9 B2 B17 072-210
+5VDC GRY GRY GRY
FAULT CODES
A8 8 8 2
GRY GRY 072-210:
5 DC COM TRAY 2 STACK HEIGHT
SENSOR TRAY 2 LIFT FAULT
PL2.8 A
024-951:
TRAY 2 EMPTY
+3.3VDC
DC330 [072-201]
J102 TRAY 2 EMPTY
A10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 A12 B3 B16 024-951
+5VDC GRY GRY GRY
A11 5 11 2
GRY GRY
6 TRAY 2 PAPER
DC COM
SENSOR
PL2.8 B
A B C D E F G H J
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [073-200] +3.3VDC
PL11.3 TRAY 3 STACK HEIGHT
J464 P663 J663 J101 SENSOR LIFT UP
B7 9 7 3 J101 J663 P663 J464 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 B9 A15 A4 073-210
GRY GRY GRY FAULT CODES
+5VDC
073-210:
B8 8 8 2 TRAY 3 LIFT FAULT
GRY GRY
5 DC COM TRAY 3 STACK HEIGHT
SENSOR 024-952:
PL2.10 A TRAY 3 EMPTY
+3.3VDC
DC330 [073-201]
J102 TRAY 3 EMPTY
B10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 B12 A14 A5 024-952
+5VDC GRY GRY GRY
B11 5 11 2
GRY GRY
6 TRAY 3 PAPER
DC COM
SENSOR
PL2.10 B
A B C D E F G H J
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [074-200] +3.3VDC
PL11.3 TRAY 4 STACK HEIGHT
J463 P664 J664 J101 SENSOR LIFT UP
B7 9 7 3 J101 J664 P664 J463 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 B9 A11 A8 074-210
GRY GRY GRY FAULT CODES
+5VDC
074-210:
B8 8 8 2 TRAY 4 LIFT FAULT
GRY GRY
5 DC COM TRAY 4 STACK HEIGHT
SENSOR 024-953:
PL2.12 A TRAY 4 EMPTY
+3.3VDC
DC330 [074-201]
J102 TRAY 4 EMPTY
B10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 B12 A10 A9 024-953
+5VDC GRY GRY GRY
B11 5 11 2
GRY GRY
6 TRAY 4 PAPER
DC COM
SENSOR
PL2.12 B
A B C D E F G H J
TRAY 5 NUDGER C
IOT DRIVER PWB DC 330 [075-003] (HIGH) SOLENOID
PL11.1 DC 330 [075-004] (LOW) PL3.6
TRAY 5 NUDGER
SOLENOID ON
J401 J431 J435 (L)+24VDC P679B J679B J639 P639 P227 J227
10 41 7 6 7 11 4 1 2
3 GRY YEL YEL
DC COM
8 5 8 12 3 2 1
GRY YEL YEL
IOT
+24VDC TRAY 5 LIFT MOTOR
DC 330 [075-005] (LIFT) TRAY 5 LIFT MOTOR
DC 330 [075-006] (DOWN) +5VDC DIRECTION PL3.3
+24VDC
TRAY 5 LIFT MOTOR ON LIFT = (H)+24VDC
(H)+24VDC P226 J226 D
DOWN = (L)+24VDC
11 40 5 8 5 14 1 1 2
GRY WHT YEL
DC COM DC COM
4 MOT
TRAY 5 LIFT MOTOR TRAY 5 LIFT MOTOR
DIRECTION +5VDC DIRECTION
+24VDC
LIFT = (L)+5VDC LIFT = (L)+24VDC
DOWN = (H)+5VDC DOWN = (H)+24VDC
12 39 6 7 6 13 2 2 1
GRY WHT
DC COM FLAT DC COM
CABLE
C
A
5
D
NUDGER ROLL
8.7 DRIVE
B
A B C D E F G H J
3 2 2
ORN WHT WHT
4 5 5
ORN WHT BLK
HCF F2
+24VDC
5 7 3 4 3 024-955:
VIO GRY TRAY 6 EMPTY
DC COM
TRAY 6 PAPER SENSOR 078-250:
PL18.5 B TRAY 6 LIFT FAULT
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
1
7.7 TRAY 1 FEED
DRIVE
TRAY 1 FED 8.5
PAPER
A13 3 13 3
3 GRY GRY
DC COM TRAY 1 PRE FEED
SENSOR
PL2.6
A13 3 13 3
GRY GRY
DC COM TRAY 2 PRE FEED
4 SENSOR
PL2.8
5 B
6
A B C D E F G H J
1
7.9 TRAY 3 FEED
DRIVE
TRAY 3 FED
8.6
PAPER
B13 3 13 3
3 GRY GRY
DC COM TRAY 3 PRE FEED
SENSOR
PL2.10
B13 3 13 3
GRY GRY
DC COM TRAY 4 PRE FEED
4 SENSOR
PL2.12
5 B
6
A B C D E F G H J
8.7
TRAY 5 FEED DRIVE
3
2 A12 5 B
GRY
DC COM
TAKEAWAY
CLUTCH 2
A16 1
GRY
TRAY C
+24VDC
A15 2
GRY
DC COM
D
E
3 TAKEAWAY
CLUTCH 1
DC330 [077-002] DC330 [077-002] PL2.20
TAKEAWAY TAKEAWAY
CLUTCH 1 ON CLUTCH 1 ON
J404 (H)+3.3VDC J462 (L)+24VDC J234 P234
B2 B15 A11 1 2
GRY GRY
DC COM
A10 2 1
GRY
INTLK
+24VDC TAKEAWAY
CLUTCH 2
4 DC330 [077-003] DC330 [077-003] PL2.20 TAKEAWAY
TAKEAWAY TAKEAWAY ROLL 1
CLUTCH 2 ON CLUTCH 2 ON 8.5
J235 P235 DRIVE
(H)+3.3VDC (L)+24VDC
B1 B16 A9 1 2 A
GRY GRY
DC COM TAKEAWAY
ROLL 2 8.5
A8 2 1 DRIVE
GRY B
INTLK
+24VDC
TAKEAWAY
ROLL 3 8.6
5 DRIVE
C
TAKEAWAY
ROLL 4 8.6
DRIVE
D
TAKEAWAY
ROLL 5 8.6
DRIVE
E
6
A B C D E F G H J
1 MCU PWB
PL11.1
MCU PWB FAULT CODES
PL11.1 071-101:
DC330 [071-101] +5VDC
PAPER AT TRAY 1 TRAY 1 MISFEED
J407 P665 J665 J133A FEED OUT SENSOR 071-101
A11 3 1 3 J133A J665 P665 (L)+5VDC J407 072-102
GRY 1 3 1 A13 073-102 072-101:
+5VDC GRY GRY TRAY 2 MISFEED
074-102
078-101
A12 2 2 2 072-102:
GRY TRAY 2 FEEDOUT SENSOR ON JAM
DC COM
TRAY 1 FEED OUT
SENSOR TRAY 073-102:
2
PL2.16 A MODULE TRAY 3 FEEDOUT SENSOR 1 ON JAM
PWB
PL11.3 074-102:
TRAY MODULE
PWB TRAY 4 FEEDOUT SENSOR 1 ON JAM
PL11.3
DC330 [072-101]
PAPER AT TRAY 2 +5VDC 078-101:
J464 P666 J666 J133B FEED OUT SENSOR TRAY 6 FEEDOUT SENSOR 1 ON JAM
A18 1 3 1 J133B J666 P666 J464 J461 (L)+5VDC J403
GRY 2 2 2 A17 B5 B14 072-101
+5VDC GRY GRY GRY
(CH1.5)
A16 3 1 3
3 GRY
DC COM 8.10
(CH1.5) TRAY 2 FEED OUT
SENSOR TRAY FED PAPER
PL2.18 B
TAKEAWAY
8.4 ROLL 1 A
DRIVE
TRAY 1 FED
8.1 TRAY 1 FED PAPER
PAPER ZONE
4 ZONE B4
F4
TAKEAWAY
8.4 ROLL 2 B
DRIVE
TRAY 2 FED
8.1 TRAY 2 FED PAPER
PAPER ZONE
ZONE B5
F5
5
8.8 HCF FED
PAPER
6
A B C D E F G H J
074-103:
B16 3 1 3 TRAY 4 FEEDOUT SENSOR 3 ON JAM
GRY
DC COM
TRAY 3 FEED OUT 074-101:
SENSOR TRAY 4 MISFEED
PL2.18 A
2
DC330 [074-101]
PAPER AT TRAY 4 +5VDC
J463 P668 J668 J133D
B18 1 3 1 FEED OUT SENSOR
GRY J133D J668 P668 J463 (L)+5VDC
+5VDC 2 2 2 B17 A6 A13 074-101
GRY GRY GRY
B16 3 1 3
GRY
DC COM
TRAY 4 FEED OUT
3 SENSOR
PL2.18 B
TRAY 3, 4 FED 8.5
PAPER
TAKEAWAY
8.5 ROLL 5
DRIVE
TAKEAWAY
8.5 ROLL 4
DRIVE
4
TAKEAWAY
8.5 ROLL 3 A
DRIVE
6
A B C D E F G H J
MCU PWB
PL11.1
DC330 [077-108]
PAPER AT +5VDC FAULT CODES
J416 J675 P675 J120
B12 1 3 1 TRAY 5 PRE REG. SENSOR 075-109:
GRY YEL J120 P675 J675 (L)+5VDC J416 TRAY 5 PRE-REG. SENSOR ON JAM
+5VDC 2 2 2 B11 075-109
4
YEL GRY
B10 3 1 3
GRY YEL
DC COM
TRAY 5 PRE-REG.
SENSOR A
PL2.16 B
NUDGER ROLL 7.11
DRIVE
8.3
TRAY 5 FEED DRIVE
5
8.10
TRAY 5 FED PAPER
8.3 TRAY 5 PRE FED
PAPER
6
8.9 TRAY 5 PRE REG.
ROLL DRIVE
B
A B C D E F G H J
A
HCF PWB
PL18.8 DC330 [078-005] (242 MM/S)
DC330 [078-006]500 MM/S)
DC330 [078-007] (640 MM/S) TRAY 6
TRAY 6 TAKEAWAY TAKEAWAY
2 MOTOR ON MOTOR
JF06 +24V CLOCK A PF57 JF57 PL18.8
7 2 6
BLU ORN
DC COM
CLOCK B
12 3 5
BLU RED
DC COM
CLOCK /A
8 6 2
BLU BLU
DC COM MOT
3
CLOCK /B
11 7 1
BLU YEL
DC COM
9 5 3
ORN WHT
HCF PWB
10 4 4 PL18.8
ORN BLK
F3
+24VDC
4
6
A B C D E F G H J
13 5
ORN PRE REG. SENSOR 8.10
F1
INTLK
+24VDC
8 9 8 5 2 5
YEL YEL
6 F3
INTLK
+24VDC
A B C D E F G H J
C B
8.9 REG.
5 ROLL DRIVE
6
8.5 TRAY FED
PAPER
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
6
A B C D E F G H J
091-915:
WRONG DATA IN DRUM (K) CRUM
XERO CARTRIDGE K
PL6.1 091-916:
DC COM CRUM (K) DATA MISMATCH
091-919:
MCU/DRUM (C) COMMUNICATION FAIL
XERO CRUM PWB C B 091-313
3 PL6.5 091-921:
091-431 DRUM (K) NOT IN POSITION
MUTE J171C P171C +3.3VDC 091-916
B4 3 4 091-919 091-923:
YEL WRONG DATA IN DRUM (C) CRUM
091-923
P171C J171C CRUM DATA C
5 2 B5 091-926
YEL 091-926:
DATA 091-929 DRUM (C) CRUM DATA MISMATCH
B3 4 3 091-934
YEL
091-929:
XERO CRUM DRUM (C) NOT IN POSITION
B1 6 1 TAG C
YEL 091-934:
+5VDC DRUM (C) END-OF-LIFE
4 B2 5 2
YEL
DC COM
XERO CARTRIDGE C
PL6.1 A
DC COM B
6
A B C D E F G H J
091-922:
XERO CARTRIDGE M WRONG DATA IN DRUM (M) CRUM
PL6.1
DC COM 091-924:
DRUM (Y) CRUM DATA MISMATCH
091-925:
DRUM (M) CRUM DATA MISMATCH
XERO CRUM PWB Y B
3 PL6.5 091-927:
091-313 DRUM (Y) NOT IN POSITION
MUTE J171Y P171Y +3.3VDC
B16 3 4 091-411 091-928:
YEL
091-917 DRUM (M) NOT IN POSITION
P171Y J171Y CRUM DATA Y
5 2 B17 091-920
DATA YEL 091-924 091-932:
B15 4 3 091-927 DRUM (Y) END-OF-LIFE
YEL
091-932 091-933:
XERO CRUM DRUM (M) END-OF-LIFE
B13 6 1 TAG Y
YEL
+5VDC
4 B14 5 2
YEL
DC COM
XERO CARTRIDGE Y
DC COM PL6.1
A
B
6
A B C D E F G H J
6
A B C D E F G H J
A7 8 7 6 1
YEL YEL
+5VDC
A8 7 8 5 2 TONER TONER
YEL YEL CARTRIDGE CARTRIDGE M
DC COM TAG M PL6.1
TONER CARTRIDGE
CRUM PWB C,K2
6 TONER CARTRIDGE
CRUM PWB Y,M
A B C D E F G H J
1
MAIN MOTOR GAIN 1
A4 4
GRY MAIN
2 MOTOR
DC COM +5VDC
1
MAIN MOTOR GAIN 2
A3 5
GRY
DC COM +5VDC MOT
A
MAIN MOTOR CLOCK
A2 6
GRY
DC COM
3 +5VDC
A7 1
GRY
+5VDC
DC COM
A6 2
GRY
DC COM
6
A B C D E F G H J
2 1
DRUM MOTOR K GAIN 1
A6 5
GRY
DRUM
DC COM +5VDC MOTOR K
1
DRUM MOTOR K GAIN 2
A5 6
GRY
DC COM +5VDC MOT
REVERSE
A3 8
GRY
DC COM
+5VDC
A10 1
GRY
+5VDC
4 DC COM
A9 2
GRY
DC COM
REF CLOCK
B2 9
GRY
DC COM +5VDC
REVERSE
B1 10
GRY
3 DC COM Y,M,C DRUM 9.9
DRUM DRIVE
MOTOR
+5VDC ASSY Y
B10 1
GRY PL1.2
+5VDC 4
DC COM MOT
B9 2
GRY
DC COM 6
6
1
5
DRUM
MOTOR
MOTOR SPEED GAIN 1 GAIN 2 ASSY C
PL1.2
220MM/S LOW HIGH 4
110MM/S HIGH LOW
MOT
73.33MM/S LOW LOW
6
6
A B C D E F G H J
1 MCU PWB
SCOROTRON PL11.1
MCU PWB PL6.1 DC330 [091-202]
PL11.1 NEW COROTRON
PRESENT
J410 P650 J650 FUSE J650 P650 (L)+3.3VDC J410 091-403 FAULT CODES
A1 2 1 2 1 A2
GRY GRY 091-404
FUSE 091-312:
DC COM +3.3VDC SCOROTRON HVPS FAIL
CUT SIGNAL
091-320:
SCOROTRON OPEN CIRCUIT
CHARGE (K) / PRECLEAN
HVPS 091-403:
2 PL11.2 DC330 [091-204] +3.3VDC SCOROTRON NEAR END-OF-LIFE
DC330 [091-007] SCOROTRON FAIL
SCOROTRON PWM J584 J584 (H)+3.3VDC 091-404:
091-312 SCOROTRON AT END-OF-LIFE
B8 3 5 B6 091-320
GRY GRY
DC330 [091-007]
SCOROTRON GRID PWM
B7 4
GRY
SCOROTRON
VOLTAGE
B10 1
GRY
INTLK
+24VDC J591 SCOROTRON GRID VOLTAGE
3 B9 2 1
GRY
DC COM
CHARGING K
EXPOSURE K
5 DRUM
K
EXPOSED 9.12
DRUM
6.6 SCANNED
BLACK IMAGE
6
A B C D E F G H J
CHARGED
DRUM M DRUM Y
9.31 CLEANED
Y,M,C DRUM
4 EXPOSURE M
9.7 Y,M,C DRUM
DRIVE CHARGED
DRUM C
DRUM M
EXPOSURE C
EXPOSED 9.12
DRUM Y,M,C
DRUM C
6.6 SCANNED CYAN
IMAGE
5
6.5 SCANNED MAGENTA
IMAGE
6
A B C D E F G H J
1
MCU PWB IOT DRIVER PWB
PL11.1 PL11.1 A DEV. K DRIVE
DC330 [093-022] DC330 [093-022]
DEV. K DRIVE +5VDC DEV. K CLUTCH
CLUTCH ON DRIVE CLUTCH ON PL1.4
J402 (L)+5VDC J432 J433 (L)+24VDC J215 P215
45 6 9 1 2
GRY
DC COM FLAT DC COM
CABLE
8 2 1
GRY
IOT
+24VDC
2
3
9.12
BLACK DEV. DRIVE
6
A B C D E F G H J
6
A B C D E F G H J
A6 3 6 3 1
YEL VIO A
DC COM
9.8 EXPOSED
DRUM
5 9.15 DISPENSED
TONER
9.10
BLACK DEV. DRIVE
6
A B C D E F G H J
MAG
3 ROLL
B9 1
GRY
INTLK
+24VDC
B8 2 ATC
GRY SENSOR
DC COM
DRUM CYAN
Y,M,C DEV. BIAS C DEVELOPED 9.21
AC MONITOR CYAN IMAGE
B1 9 DEV. HOUSING
GRY
V OUT
MONITOR MAG MAGENTA
ROLL ATC 9.14
4 B2 8 SENSOR
GRY
DC COM
ATC
SENSOR
YELLOW
DEVELOPER
DRIVE
CYAN MAGENTA
DEVELOPER DEVELOPER
DRIVE DRIVE
5
9.11 Y,M,C DEVELOPER
DRIVE EXPOSED
YELLOW
DRUM
EXPOSED EXPOSED
CYAN MAGENTA
9.9 EXPOSED DRUM DRUM DISPENSED
DRUM Y,M,C YELLOW
TONER
DISPENSED DISPENSED
6 CYAN MAGENTA
9.15 DISPENSED TONER TONER
TONER
A B C D E F G H J
1
YELLOW DEVELOPER
HOUSING MCU PWB
MCU PWB PL11.1
PL11.1 PL6.6
ATC SENSOR
YELLOW ATC
J413 J648 P648 P134Y J134Y J134Y P134Y P648 J648 SENSOR SIGNAL J413 092-653
A11 4 3 1 3 2 2 2 5 A10
YEL GRY YEL YEL 092-657 FAULT CODES
+5VDC 092-653:
YELLOW ATC SENSOR OUTPUT SIGNAL FAIL
A9 6 1 3 1 092-654:
2 YEL VIO MAGENTA ATC SENSOR OUTPUT SIGNAL FAIL
DC COM
092-655:
CYAN ATC SENSOR OUTPUT SIGNAL FAIL
092-657:
YELLOW ATC SENSOR FAIL
MAGENTA DEVELOPER
HOUSING
PL6.6 092-658:
MAGENTA ATC SENSOR FAIL
ATC SENSOR
MAGENTA ATC 092-659:
3 P134M J134M J134M P134M SENSOR SIGNAL CYAN ATC SENSOR FAIL
092-654
A14 1 6 1 3 2 2 5 2 A13
YEL GRY YEL YEL 092-658
+5VDC
A12 3 4 3 1
YEL VIO
DC COM
4 CYAN DEVELOPER
HOUSING
PL6.6
ATC SENSOR
CYAN ATC
J647 P647 P134C J134C J134C P134C P647 J647 SENSOR SIGNAL 092-655
A5 4 5 1 3 2 2 4 5 A4
YEL GRY YEL YEL 092-659
+5VDC
A3 6 3 3 1
YEL VIO
5 DC COM
6
A B C D E F G H J
DISPENSED 9.13
TONER Y,M,C
LOW TONER
SENSOR Y,M,C
6
A B C D E F G H J
MAGENTA
2 DC330 [093-007] DISPENSE
MAGENTA DISPENSE +5VDC
MAGENTA DISPENSE MOTOR ON MOTOR
MOTOR ON (H)+24VDC J201M P201M PL6.4
(L)+5VDC A12 3 12 3 6 1 2
41 10 GRY GRY YEL
CYAN
DC330 [093-008] DISPENSE
3 CYAN DISPENSE +5VDC
CYAN DISPENSE MOTOR ON MOTOR
MOTOR ON (H)+24VDC J201C P201C PL6.4
(L)+5VDC A10 5 10 5 4 1 2
40 11 GRY GRY YEL
BLACK
DC330 [093-009] DISPENSE
+5VDC MOTOR
BLACK DISPENSE BLACK DISPENSE MOTOR ON
4 MOTOR ON (H)+24VDC J201K P201K PL6.4
(L)+5VDC A8 7 8 7 2 1 2
39 12 GRY GRY YEL
FLAT MOT
BLACK DISPENSE MOTOR ON
DC COM CABLE
(L)+24VDC
A7 8 7 8 1 2 1
GRY GRY YEL
IOT
+24VDC
Y,M,C,K DISPENSE
9.15
MOTOR DRIVE
6
A B C D E F G H J
B10 1 2
GRY
2 IOT
+24VDC
K2 TONER
DC330 [093-005] +5VDC CARTRIDGE
BLACK (K2) CARTRIDGE CARTRIDGE MOTOR
MOTOR ON MOTOR K2 ON PL6.8
(L)+5VDC (L)+24VDC J202K2 P202K2
34 17 B7 2 1
GRY
DC COM DC COM MOT
B8 1 2
GRY
IOT
3 +24VDC
CYAN TONER
DC330 [093-003] +5VDC CARTRIDGE
CYAN CARTRIDGE CYAN CARTRIDGE MOTOR
MOTOR ON MOTOR ON PL6.8
(L)+5VDC (L)+24VDC J202C P202C
35 16 B5 2 1 CARTRIDGE MOTOR 9.15
GRY Y,M,C,K1,K2 DRIVE
DC COM DC COM MOT
B6 1 2
GRY
IOT
+24VDC
4 MAGENTA
DC330 [093-002] +5VDC TONER
MAGENTA CARTRIDGE CARTRIDGE
MAGENTA CARTRIDGE
MOTOR ON MOTOR ON MOTOR
(L)+5VDC (L)+24VDC J202M P202M PL6.8
36 15 B3 2 1
GRY
DC COM DC COM MOT
B4 1 2
GRY
IOT
+24VDC
YELLOW
5 DC330 [093-001] TONER
+5VDC
YELLOW CARTRIDGE YELLOW CARTRIDGE CARTRIDGE
MOTOR ON MOTOR ON MOTOR
(L)+5VDC (L)+24VDC J202Y P202Y PL6.8
37 14 B1 2 1
GRY
DC COM DC COM MOT
FLAT
CABLE
B2 1 2
GRY
IOT
+24VDC
6
A B C D E F G H J
MCU PWB
PL11.1 IBT DRIVE MOTOR
1 1 PL7.4 IBT CLEANER 9.26
IOT AUGER DRIVE
DRIVER IBT DRIVE +5VDC
PWB MOTOR ON
PL11.1
J402 J432 J443 (L)+5VDC J603B P603B J601B P601B J204
30 21 16 5 16 4 16 3
YEL YEL
+5VDC
DC COM IBT DRIVE
MOTOR
GAIN 1 1
29 22 15 6 15 5 15 4
YEL YEL
+5VDC
DC COM IBT DRIVE MOT
MOTOR 1
GAIN 2
2 28 23 14 7 14 6 14 5
YEL YEL
+5VDC
DC COM REFERENCE
CLOCK
27 24 13 8 13 7 13 6
YEL YEL
+5VDC
DC COM
REVERSE
26 25 12 9 12 8 12 7
YEL YEL
DC COM FLAT
CABLE 18 3 18 2 18 1 TRANSFER BELT HOME SENSOR
YEL YEL (BSD 9.20)
3 +5VDC
17 4 17 3 17 2
YEL YEL YEL
DC COM
J437 J637 P637 P605 J605 J602 P602 J203
1 1 1 3 1
ORN ORN ORN ORN
INTLK
+24VDC-2
2 2 2 2 2
VIO VIO VIO VIO
4 DC COM
MCU PWB
PL11.1
IOT
DRIVER
NOTE: PWB +3.3VDC
PL11.1 FAULT CODES
1 COMPONENT CONTROL SETS SIGNAL LEVEL OF GAIN1 AND GAIN2 SIGNALS,
WHICH DETERMINES MOTOR SPEED (SEE TABLE) J204 P601B J601B P603B J603B J443 J432 J402 042-324:
8 11 9 11 10 11 39 12 042-324 IBT DRIVE MOTOR
YEL YEL
FAIL
5 COMPONENT
MOTOR SPEED GAIN 1 GAIN 2
CONTROL CODE
6
A B C D E F G H J
IBT STEERING
1 IOT PWB MOTOR
PL11.1 PL7.4
MCU PWB IBT STEERING +5VDC
PL11.1 MOTOR DIRECTION
CW(H)+5VDC IBT STEERING MOTOR ON
J401 CCW(L)+5VDC J431 J442 +24V CLOCK A J604 P604 J602B P602B J253 P253
41 10 4 7 4 7 4 2 4
YEL YEL YEL
2 +5VDC
DC COM DC COM
IBT STEERING
MOTOR CLOCK CLOCK /A
40 11 3 8 3 8 3 3 3
YEL YEL YEL
+5VDC
DC COM IBT STEERING DC COM
MOTOR ON
(L)+5VDC CLOCK B
39 12 2 9 2 9 2 4 2 MOT
YEL YEL YEL
DC COM DC COM
IBT STEERING +5VDC
MOTOR CURRENT CLOCK /B
HIGH CURRENT(H)+5VDC 1 10 1 10 1 5 1
YEL YEL YEL
3 LOW CURRENT(L)+5VDC
38 13 DC COM
FLAT
DC COM
CABLE 5 6 5 6 5 1 5
YEL YEL YEL
IOT F6
+24VDC
DC330 FUNCTION
6
A B C D E F G H J
IOT PWB
PL11.1
1
J443 J603B P603B J601B P601B J155
1 20 1 19 1 3
YEL YEL YEL J155
+5VDC 2
YEL
3 18 3 17 3 1
YEL YEL YEL
DC COM TRANSFER BELT HOME
SENSOR
PL7.5
MCU PWB
2 PL11.1
TRANSFER BELT EDGE
SENSOR
TRANSFER BELT +5VDC PL7.4
EDGE SENSOR
J402 LED ON J432 J156
21 30 10 11 10 10 10 1 J156
YEL YEL YEL 2
FLAT YEL
DC COM
CABLE
8 13 8 12 8 3
YEL YEL YEL
DC COM
3
9 12 9 11 9
YEL YEL YEL
2 19 2 18 2
YEL YEL YEL
MCU PWB
PL11.1
4
DC330 [042-200] +5VDC
TRANSFER BELT AT FAULT CODES
J432 HOME POSITION J402
(H)+5VDC 042-326
41 10 042-326:
BELT HOME POSITION TOO LONG
042-327:
BELT POSITION FAIL
042-602:
BELT EDGE CHECK FAIL
6
A B C D E F G H J
MCU PWB
PL11.1
B15 6 15 6 15 1
YEL YEL YEL
INTLK +24VDC
+24VDC
2
B14 7 14 7 14 2
YEL YEL YEL
DC COM DC COM 1ST BTR
I OUT I OUT (K)
J589 MONITOR J589 P601A J601A P603A J603A MONITOR J405
B9 12 9 12 9 1 K 9 1 20 1 20 B1
YEL YEL YEL YEL YEL YEL
DC COM
DC COM
1ST BTR
V OUT (K)
V OUT MONITOR
MONITOR 8 2 19 2 19 B2
3 YEL YEL YEL
9.12 DEVELOPED K
BLACK IMAGE
IMAGE 9.24
PATTERN
9.13 DEVELOPED
Y IMAGE
9.13 DEVELOPED
M IMAGE
4
9.13 DEVELOPED
C IMAGE
M
DC330 [094-007]
1ST BTR 1ST BTR M 9.21
(M) PWM 1ST BTR M VOLTAGE VOLTAGE
B12 9 12 9 12 4
2 YEL YEL YEL
C
DC330 [094-008]
1ST BTR 1ST BTR C 9.21
(C) PWM 1ST BTR C VOLTAGE VOLTAGE
B11 10 11 10 11 5
YEL YEL YEL
MCU PWB
B15 6 15 6 15 1 PL11.1
YEL YEL YEL 1ST BTR
INTLK +24VDC I OUT I OUT (Y)
3 +24VDC MONITOR J589 P601A J601A P603A J603A MONITOR J405
Y 3 7 14 7 14 B7
YEL YEL YEL
B14 7 14 7 14 2
YEL YEL YEL
DC COM DC COM DC COM
1ST BTR
V OUT (Y)
J589 V OUT MONITOR
B9 12 9 12 9 1 MONITOR 2 8 13 8 13 B8
YEL YEL YEL YEL YEL YEL
Y
DC COM A GND
A GND
1ST BTR
4 I OUT I OUT (M)
MONITOR MONITOR
M 5 5 16 5 16 B5
YEL YEL YEL
DC COM
1ST BTR
V OUT (M)
V OUT MONITOR
MONITOR 4 6 15 6 15 B6
YEL YEL YEL
M
A GND
5 1ST BTR
I OUT I OUT (C)
MONITOR MONITOR
C 7 3 18 3 18 B3
YEL YEL YEL
DC COM
1ST BTR
V OUT (C)
V OUT MONITOR
MONITOR 6 4 17 4 17 B4
YEL YEL YEL
C
6 A GND
A B C D E F G H J
1ST BTR
RETRACT
1 IOT DRIVER PWB 1ST BTR MOTOR
MCU PWB PL11.1 RETRACT PL7.4
PL11.1 DC33O [094-001] (CONTACT) MOTOR ON
DC33O [094-002] (RETRACT) +5VDC J442 +24V CLOCK /B J604 P604 J602B P602B J252 P252
1ST BTR RETRACT 9 2 9 2 9 2 4
MOTOR ON YEL YEL YEL
J401 (L)+5VDC J431 DC COM
42 9
+5VDC CLOCK B
DC COM 8 3 8 3 8 3 3
1ST BTR RETRACT YEL YEL YEL
MOTOR CLOCK DC COM
43 8
CLOCK /A
DC COM FLAT 7 4 7 4 7 4 2 MOT A
CABLE YEL YEL YEL
2 DC COM
CLOCK A
6 5 6 5 6 5 1
YEL YEL YEL
DC COM
10 1 10 1 10 1 5
YEL YEL YEL
F7
+24VDC
4 17 4 16 4 3
YEL YEL YEL
DC COM
1ST BTR CONTACT/
B RETRACT SENSOR
PL7.4
5 16 5 15 5
YEL YEL YEL
4
MCU PWB
PL11.1
A DC33O [094-200] +3.3VDC
1ST BTR IN FAULT CODES
B CONTACT POSITION
J432 (L)+5VDC J402 094-320
32 19 094-320:
094-321
FLAT 1ST BTR RETRACT FAIL
CABLE
094-321:
1ST BTR CONTACT FAIL
6
CENTER MOB
SENSOR
A B C D E F G H J
DC COM 089-606:
B15 2 15 2 RC SAMPLEBLOCK FAIL-B-#1-OUT
GRY YEL
DC COM 089-607:
DC330 [089-001] (HI PWR) RC SAMPLEBLOCK FAIL-B-#2-IN
DC330 [089-002] (LO PWR)
INNER MOB SENSOR INNER MOB 089-609:
+5VDC RC SAMPLEBLOCK FAIL-B-#2-OUT
+3.3VDC LED B ON SENSOR INNER 089-600
HI PWR(H)+0.8VDC MOB SENSOR 089-601
3 LO PWR(H)+0.5VDC J138 J138 LED B SIGNAL 089-610:
B5 12 5 10 8 7 10 B7 089-604 RC SAMPLEBLOCK FAIL-B-#3-IN
GRY INNER MOB SENSOR YEL YEL GRY 089-607
+5VDC
LED A ON INNER 089-610 089-612:
DC COM HI PWR(H)+0.8VDC MOB SENSOR 089-613 RC SAMPLEBLOCK FAIL-B-#3-OUT
LO PWR(H)+0.5VDC LED A SIGNAL
B6 11 6 9 5 8 9 B8 089-616
GRY YEL YEL GRY 089-617 089-613:
RC SAMPLEBLOCK FAIL-B-#4-IN
+5VDC
B10 7 10 1 089-615:
GRY YEL
+5VDC RC SAMPLEBLOCK FAIL-B-#4-OUT
DC COM 089-616:
4 B9 8 9 2 RC DATA OVERFLOW FAIL
GRY YEL
DC COM
089-617:
RC DATA OVERRANGE FAIL
092-661:
HUM/TEMP TEMPERATURE SENSOR FAIL
SENSOR
J135 J135 092-662:
+5VDC RHV HUMIDITY SENSOR FAIL
B4 13 4 1 2 3 14 B3
GRY YEL YEL GRY
+5VDC 092-661
AVREF
+3.3VDC 092-662
5
DC COM
B2 15 2 3 TH2
GRY YEL 4 1 16 B1
DC COM YEL GRY
6
A B C D E F G H J
3 A GND
2ND BTR V OUT
MONITOR 1
6 B15
GRY
V OUT
MONITOR 2ND BTR V OUT
MONITOR 2
7 B14
GRY
A GND
9.18 IBT CLEANER IBT CLEANING
AUGER DRIVE
8.10 REGISTERED
PAPER
UNFUSED 10.4
PRINT
2ND BTR
9.5 RETRACT
CAM DRIVE
5
2ND BTR CONTACT/
RETRACT DRIVE 9.26
6
A B C D E F G H J
6
A B C D E F G H J
SCOROTRON 9.30
CLEANER DRIVE
5
MCU PWB
PL11.1
+3.3VDC
BCR CLEANER
J416 P649 J649 J154 POSITION SENSOR FAULT CODES
A12 1 3 1 J154 J649 P649 SENSED(H)+3.3VDC J416
GRY GRY 2 2 2 A11 091-311
GRY GRY 091-311:
+5VDC CC CLEANER MOTOR FAIL
A10 3 1 3
GRY GRY
6 DC COM
BCR CLEANER
POSITION SENSOR
PL6.9 A
A B C D E F G H J
MCU PWB
PL11.1 CHARGE (K)/PRECLEAN
1 HVPS
PL11.2
DC330 [091-008]
J410 PRE CLEAN COROTRON PWM J584 PRE CLEAN COROTRON
B5 6 A
GRY
B10 1
GRY
INTLK
+24VDC
B9 2
GRY
2 DC COM
A8 2 1
GRY
+24VDC
(CH1.7)
4
9.29 COROTRON
CLEANER DRIVE
B
A
CLEANING
9.5 XERO CLEANER BLADE
K DRIVE
5
WASTE TONER 9.32
DRUM FROM DRUM K
CLEANING
BRUSH K
6
A B C D E F G H J
+24VDC
A3 12 3 2 1
GRY GRY
C BCR B BCR A BCR
CLEANER CLEANER CLEANER IOT
+24VDC
CLEANING CLEANING CLEANING C ERASE LAMP C
BLADE BLADE BLADE CYAN ERASE PL6.5
BCR BCR BCR LAMP ON
(L)+24VDC P248C J248C
A2 13 2 1 2
4 GRY GRY
+24VDC
A1 14 1 2 1
GRY GRY
IOT
+24VDC
(CH1.7)
5
CLEANED 9.9
Y,M,C DRUMS
6
A B C D E F G H J
MCU PWB
TRAY TRAY PL11.1
1 MODULE MODULE
PWB PWB
PL11.3 PL11.3
DC330 [091-200] +5VDC
WASTE BOTTLE
J467 J153 IN POSITION
7 1 J153 J467 J461 (H)+5VDC J403
GRY 2 6 A4 A15 091-910
+5VDC GRY GRY
FAULT CODES
5 3 091-400:
GRY WASTE BOTTLE NEAR FULL
DC COM WASTE BOTTLE SET
SENSOR 091-910:
PL6.11 WASTE BOTTLE NOT IN POSITION
2 A
091-911:
DC330 [091-201] WASTE BOTTLE FULL
WASTE BOTTLE +3.3VDC
J469 J152 NEAR FULL
3 1 J152 J469 (H)+3.3VDC 091-400
GRY 2 2 A3 A16
GRY 091-911
+5VDC GRY
1 3
GRY
DC COM WASTE BOTTLE FULL
SENSOR
3 PL6.5 B
WASTE TONER
9.31 FROM DRUM
Y,M,C
6
A B C D E F G H J
A1 5 1
GRY MOT A
2 TRAY
+24VDC
A2 4 2
GRY
DC COM
3
CC FAN
DC330 [042-023] (HI SPD) PL9.3
DC330 [042-024] (LO SPD)
CC FAN
VACUUM OZONE
J410 PWM J239 P239
B2 3 2 FROM CHARGE
GRY SCOROTRON
DC COM MOT B
B1 4 1 B
GRY
+24VDC
4 B4 1 4
GRY
DC COM
VACUUM
AIRBORNE TONER
AND OZONE
5
A
6
A B C D E F G H J
6
A B C D E F G H J
A15 5 5 3
YEL YEL FAULT CODES
DC COM 010-321:
FUSER NIP SENSOR FUSER NIP FAIL
PL8.1 A
010-330:
FUSER MOTOR FAIL
DC330 [010-001] (320MM/S) FUSER DRIVE MOTOR
DC330 [010-002] (220MM/S) PL1.3
2 DC330 [010-003] (110MM/S)
DC330 [010-004] (77.33MM/S) +5VDC +3.3VDC
FUSER DRIVE MOTOR ON FUSER DRIVE MOTOR FAIL
J408 (L)+5VDC J212 J212 (H)+3.3VDC J408
A16 3 8 A11 010-330
GRY +5VDC GRY
DC COM
1 FUSER DRIVE MOTOR
GAIN 1
A15 4
GRY +5VDC
DC COM 10.4
1 FUSER DRIVE MOTOR
GAIN 2 FUSER DRIVE
3 A14 5
GRY +5VDC
DC COM
FUSER DRIVE MOTOR
REFERENCE CLOCK
A13 6
GRY +5VDC
DC COM FUSER DRIVE MOTOR A
REVERSE
(H)+5VDC VACUUM
A12 7 MOT TRANSPORT 10.4
GRY DRIVE
DC COM
A18 1
4 GRY
+5VDC
A17 2
GRY
DC COM
NOTE: 1
FUSER DRIVE MOTOR CONTROLLED BY GAIN1, GAIN2
NIP RELEASE
2
FUSER NIP FUSER NIP
MOTOR SPEED GAIN 1 GAIN 2 SENSOR SENSOR
6
320MM/S HIGH HIGH
220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW
A B C D E F G H J
AC UNIT
1 PL11.3
MCU PWB
PL11.1 AC DRIVE PWB
DC330 [010-007] MAIN LAMP 1
MAIN LAMP 1 ON PT301 PL8.1
J407 (L)+24VDC J510 MAIN LAMP 1
B7 10 J16 J612 P612 ON (SWITCHED AC ‘B’) 1 P61A
GRY 4 1 1 1
WHT WHT
DC COM
P61B
1
+24VDC BLK
2
P62B
1
+24VDC BLK
3
ZERO +3.3VDC
DC330 [010-009] SUB LAMP
1.1 CROSS SUB LAMP ON PT303 PL8.1
SIGNAL J407 (L)+24VDC SUB LAMP
B9 B5 12 ON (SWITCHED AC ‘B’) 1 P63A
GRY 1 3 3 1
WHT WHT
DC COM
CE12 P63B
1
+24VDC BLK
RL5
1 (SWITCHED AC ‘A’)
4
PLUG IN
1 AC ‘B’
NOTE:
1 AC LINE VOLTAGES
+24VDC
XC XE
240/250 242/252 260 240/250 242/252 260
T21 6 6 T20
6 AC ‘A’ ACH ACH ACH ø1 ACH ACH ACH GRN GRN
AC ‘B’ ACN ACN ACH ø2 ACN ACN ACN
VOLTAGE: 120 VAC 120 VAC 208 VAC 220 VAC 220 VAC 220 VAC
AC’A’~ AC’B’
A B C D E F G H J
MCU PWB
PL11.1
A C
D
B MAIN LAMP 1
(BSD10.2)
5
E
THERMOSTAT
(BSD10.2) MAIN LAMP 2
(BSD10.2)
10.4
SUB LAMP FUSING HEAT
(BSD10.2)
6
A B C D E F G H J
10.4 FUSING
MCU PWB
PL11.1
1 IOT DRIVER
PWB IOT DRIVER
PL11.1 DC330 [010-200] PWB +5VDC
J439 J607B P607B J148 PAPER AT FUSER PL11.1
B17 3 17 1 ENTRANCE SENSOR
YEL YEL J148 P607B J607B J439 J432 J402
(L)+5VDC
+5VDC 2 16 4 B16 33 18
YEL YEL
FLAT
B15 5 15 3 CABLE
YEL YEL
DC COM FUSER ENTRANCE FAULT CODES
SENSOR A 077-103:
PL4.2
FUSER EXIT SENSOR OFF JAM STRAIGHT
2
077-106:
MCU PWB DC330 [010-201] FUSER EXIT SENSOR ON JAM
+5VDC
PL11.1 PAPER AT FUSER
J405 J612A P612A P642 J642 J149 EXIT SENSOR 077-107:
A3 8 3 1 3 1 J149 J642 P642 P612A J612A (L)+5VDC J405 077-103 FUSER EXIT SENSOR OFF JAM INVERT
YEL YEL YEL 2 2 2 2 9 A2 077-106
YEL YEL YEL
+5VDC 077-107
A1 10 1 3 1 3
YEL YEL YEL
DC COM FUSER EXIT SENSOR B
3 PL8.4
10.1
FUSER DRIVE
HOT AIR
TO REAR 10.5
COOLING FAN
10.3
FUSING HEAT
4
A HOT AIR
B TO FUSER 10.5
9.21 UNFUSED EXHAUST FAN
IMAGE ON PAPER
5
10.1 VACUUM TRANSPORT
DRIVE
SUCTION TO 10.5
VACUUM TRANSPORT FAN
6
A B C D E F G H J
042-330:
14 1 4 FUSER EXHAUST FAN FAIL
GRY MOT A
DC COM
+5VDC
IOT DRIVER PWB
PL11.1 FUSER EXHAUST FAN
J432 FAIL SIGNAL J402
2 38 13 042-330
FLAT
CABLE FUSER EXHAUST FAN
PL9.2
FUSER EXHAUST FAN
J433 FAIL SIGNAL J241 P241
3 2 3
GRY
DC330 [042-020]
FUSER EXHAUST FAN
J402 J432 ON SIGNAL
48 3 2 3 2
GRY
DC COM MOT B
3
1 4 1
GRY
IOT A
+24VDC
4 1 4
GRY
DC COM
DC330 [042-026] (HI SPD)
+5VDC DC330 [042-027] (LO SPD) VACUUM TRANSPORT
INTLK VACUUM TRANSPORT FAN
+24VDC FAN ON PL9.2
(H)+24VDC J238 P238 C
4 47 4 5 3 1
GRY VACUUM TRANSPORT
DC COM FAN SPEED
HIGH SPEED (L)+3.4VDC
LOW SPEED (H)+3.4VDC
46 5 7 1 3 MOT C
GRY
DC COM FLAT
B
CABLE
6 2 2
GRY
HOT AIR DC COM
10.4 TO REAR
COOLING FAN
5
HOT AIR
10.4 TO FUSER
EXHAUST FAN
10.4 SUCTION TO
VACUUM TRANSPORT FAN
6
A B C D E F G H J
5 6 5 2 1
GRY GRY
IOT
+24VDC
1 2 1
GRY
3 2 1
BLU BLU
4
EXIT ROLL FAN 4
PL9.3
J244D P244D
1 10 1 3 2 1 2
C GRY BLU BLU BLU
IOT MOT E
B +24VDC
D 1 2 1
E BLU
5
A
10.9
COOLING AIR TO EXIT
10.8
COOLING AIR TO INVERTER
6
A B C D E F G H J
10.7 INVERTER (1 OF 2)
EXIT MOTOR
INVERT IN SENSOR IOT EXIT SENSOR (BSD 10.9)
(BSD 10.8) (BSD 10.9)
1
MCU PWB
PL11.1 TRAY MODULE PWB
PL11.3
DC330 [077-013] (INVERT)
DC330 [077-014] (EXIT) INVERT A
DC330 [077-015] (DUPLEX) MOTOR B
INVERT MOTOR DIRECTION +5VDC PL10.2
INVERT(L)+5VDC INVERT MOTOR
EXIT(H)+5VDC J466 ON +24V CLOCK A P670 J670 J221
J404 DUPLEX(H)+5VDC J462 11 4 11 4
B16 B1 GRY YEL A
GRY +5VDC C
DC COM
DC COM
2 INVERT MOTOR CLOCK /A
CLOCK 9 6 9 6
B15 B2 GRY YEL
GRY +5VDC DC COM
DC COM
INVERT MOTOR ON CLOCK B
(L)+5VDC 12 3 12 3
B14 B3 GRY YEL
GRY +5VDC DC COM MOT
DC COM INVERT END SENSOR
INVERT MOTOR CLOCK /B
CURRENT 14 1 14 1 (BSD 10.8)
B13 B4 GRY YEL
GRY
DC COM
DC COM
3 13 2 13 2
GRY YEL
10 5 10 5
GRY YEL
TRAY F6
+24VDC
INVERT GATE INVERT ROLL
DC330 [077-011] SOLENOID 10.8
+5VDC DRIVE
INVERT GATE SOLENOID INVERT GATE SOLENOID PL10.5
GATE IN GATE IN
(L)+5VDC J465 (L)+24VDC P669 J669 P223 J223
A15 A2 B16 1 15 1 3
4 GRY GRY YEL
DC COM DC COM INVERT GATE 10.8
DRIVE
B15 2 14 2 2
DC330 [077-012] GRY YEL
+5VDC
INVERT GATE SOLENOID TRAY INVERT GATE SOLENOID
EXIT +24VDC EXIT
(L)+5VDC (L)+24VDC
A14 A3 B14 3 13 3 1
GRY GRY YEL B
DC COM DC COM
B12 5 11 2 1
GRY YEL
TRAY
+24VDC
6
A B C D E F G H J
10.8 INVERTER (2 OF 2)
MCU PWB
1 PL11.1
TRAY TRAY
MODULE MODULE
PWB PWB DC330 [077-103]
PL11.3 PL11.3 PAPER AT +5VDC
J465 P669 J669 J108 INVERT IN SENSOR
B4 13 3 1 J108 J669 P669 J465 J461 (H)+5VDC J403
GRY GRY 2 2 14 B3 B9 B10
+5VDC GRY GRY GRY
B2 15 1 3
GRY GRY
DC COM INVERT IN SENSOR
PL10.4 A
2
DC330 [077-203]
PAPER AT +5VDC
J467 P671 J671 J110 INVERT END SENSOR
A10 1 3 1 J110 J671 P671 J467 (H)+5VDC
GRY GRY 2 2 2 A9 A5 A14
+5VDC GRY GRY GRY
A8 3 1 3
GRY GRY
DC COM INVERT END SENSOR
PL10.1 B
ZN
F6
10.7 NIP/RELEASE
DRIVE
SHEET TO 10.11
ZN DUPLEX
C5
B
6
A B C D E F G H J
2
TRAY MODULE PWB
PL11.3 EXIT MOTOR
MCU PWB PL10.3
PL11.1 +5VDC
EXIT MOTOR ON
EXIT MOTOR J466 +24V CLOCK A P670 J670 J222
J404 CLOCK J462 5 10 5 4
A1 A16 GRY YEL
GRY
DC COM
DC COM
+5VDC CLOCK /A
DC330 [077-010] 3 12 3 6
EXIT MOTOR ON GRY YEL
3 (L)+5VDC DC COM
A2 A15
GRY CLOCK B INVERT IN AND
DC COM 6 9 6 3 DECURLER ROLL 10.8
+5VDC GRY YEL DRIVE
DC COM MOT
EXIT MOTOR
CURRENT CLOCK /B
A3 A14 8 7 8 1
GRY GRY YEL
DC COM DC COM
7 8 7 2
GRY YEL
TRAY F7
4 +24VDC
4 11 4 5
GRY YEL
COOLING AIR
10.6 TO EXIT
SHEET TO 10.13
OCT TRAY
6
A B C D E F G H J
DUPLEX MOTOR
MCU PWB IOT DRIVER PWB PL4.2
PL11.1 PL11.1
+5VDC
DUPLEX MOTOR DC330 [077-018]
DIRECTION DUPLEX MOTOR ON
J401 CW(H)+5VDC J431 J440 +24V CLOCK J606B P606B J219
25 26 3 14 3 4
YEL YEL
2 +5VDC
DC COM DC COM
DUPLEX MOTOR
CLOCK CLOCK /A
24 27 1 16 1 6
YEL YEL
+5VDC
DC COM DC330 [077-018] DC COM
DUPLEX MOTOR ON
(L)+5VDC CLOCK B
23 28 4 13 4 3 DUPLEX ROLL
10.11
YEL YEL DRIVE
+5VDC
DC COM DC COM MOT
DUPLEX MOTOR
CURRENT CLOCK /B
22 29 6 11 6 1
3 YEL YEL
DC COM FLAT DC COM
CABLE
2 15 2 5
YEL YEL
IOT F4
+24VDC
5 12 5 2
YEL YEL
6
A B C D E F G H J
B9 11 9 3
YEL YEL
DUPLEX PATH
DC COM SENSOR
PL4.3 B
DC330 [077-106]
PAPER AT +5VDC
J607A P607A J106 DUPLEX OUT SENSOR
3 B16 5 16 1 J106 P607A J607A (H)+5VDC
YEL YEL 2 15 6 A15 44 7 077-130
+5VDC YEL YEL
FLAT
B14 7 14 3 CABLE
YEL YEL
DC COM DUPLEX OUT SENSOR
C PL4.3
DUPLEX MOTOR
(BSD 10.10)
10.8 PAPER TO
6 DUPLEX
A B C D E F G H J
B10 7 9 2 1
GRY GRY
+5VDC
2
DUPLEX
FAN 2
PL10.5
DUPLEX FAN 2 ON
(L)+5VDC J246 P246
B9 8 8 1 2
GRY GRY
MOT B
B8 9 7 2 1
GRY GRY
3 +5VDC
6
A B C D E F G H J
6
A B C D E F G H J
3 2 1 2 A
3 VIO BLK WHT J806
B 1 J806
DC COM
3 YEL 2 7 4 3 47
YEL GRY GRY GRY
F
4 C
YEL C 3 C
YEL
5 FRONT POSITION J804 P804
10.9 PAPER TO YEL SENSOR 2 2 8 3 4 48
OCT TRAY PL16.3 YEL GRY GRY GRY
G
B 047-210
+3.3VDC
5 DC330 [047-203]
OCT INSTALLED FAULT CODES
E
(L)+3.3VDC 024-927:
6 047-310 OCT TRAY FULL
C +5VDC
DC330 [047-202]
6 G OCT TRAY FULL
(L)+5VDC
3 024-927
FLAT
CABLE
A B C D E F G H J
12.1 A/P FINISHER DC POWER GENERATION
12.2
ACH J2 J502 +24 VDC PS J8315 +24 VDC PS
4 1 1
BRN ORN
HARNESS GND
ASSEMBLY GN/YL
AC INLET ACN +24 VDC +24 VDC PS K1 K2
3 POWER 2 4 12.2
BLU ORN +24 VDC
GENERATION
3
+24 VDC
1 INTLK
GN/YL (CH12.3)
T1 T2 RETURN 5 2
DC COM VIO
12.2
DC COM
6 5
DC COM VIO
DC COM
4 FINISHER LVPS
ENABLED (H) +3.3 VDC J505
PS ENABLE / 3
12.4 YEL
FINISHER RESET +24 VDC
FINISHER LVPS CONTROL
ENABLED (H) +3.3 VDC
4
YEL
6
A B C D E F G H J
12.2 A/P FINISHER DC POWER DISTRIBUTION
1 FINISHER PWB
PL21.12
H-TRANSPORT
+5 VDC PWB
PL21.12 1
12.1 F7
+5 VDC CH12 ALL J8310 +5 VDC J8371 +5 VDC
14 17
YEL
CR4 DC COM CH12 ALL
GRN BOOKLET PWB
12.1 18 PL21.12
DC COM CH12 ALL DC COM DC COM
13
YEL
CH12 ALL
J8316 +5 VDC J8377 +5 VDC
2 1 15
F1 +24 VDC BLU
DC COM CH12 ALL
2 14
F2 CH12 ALL BLU
+24 VDC DC COM DC COM
15 1 1
BLU
F3 CH12 ALL CH12 ALL
+24 VDC
1 H-TRANSPORT PWB
F4 CH12.22 PL21.12
+24 VDC
J8310 +24 VDC J8371 F1 +24 VDC +24 VDC
CH12.19 1 30 R2 BOOK
F5 +24 VDC YEL
+24 VDC CH12 ALL
2 29 +24 VDC CH12.16
3 12.1 F6 CH12.27 YEL
+24 VDC +24 VDC +24 VDC R3 BOOK
30 1 1
YEL
DC COM CH12 ALL +24 VDC CH12 ALL
R4 BOOK
CH12 ALL DC COM DC COM
3 28 +24 VDC CH12 ALL
YEL R5
DC COM CH12 ALL BOOK
4 27
YEL
DC COM +24 VDC CH12.19
29 2 F8 BOOK
YEL
+5 VDC CH12.14
+24 VDC J8317 +24 VDC J8378 F4 BOOK
4 1 1
ORN
12.1 CH12 ALL
+24 VDC PS +24 VDC PS +24 VDC PS +24 VDC PS +5 VDC
3 3 TO +5 VDC
ORN BOOK CR4
+24 VDC PS DC COM CH12 ALL
2 2 GRN
BLU
CH12.3 DC COM
4 4
BLU DC COM CH12 ALL
1 FINISHER PWB
PL21.12
+24 VDC
INTLK CLOSED
(H) +24 VDC J8313
2 +24 VDC
ORN K1 F7 DIST
CH12 ALL
FINISHER
2 FRONT DOOR K2
INTERLOCK 1
SWITCH DC COM
PL21.3
J8365 J8365
1B 1A
FINISHER PWB +5 VDC
PL21.12 FAULT CODES
FRONT DOOR
EJECT OPEN (H) +24 VDC J8314 012-300:
COVER 2A 2B 2 012-302
YEL FINISHER EJECT
SWITCH
COVER OPEN
PL21.7 NC J8364
3 2
J8313 J8364 EJECT COVER
1 1 OPEN (H) +24 VDC 012-302:
ORN 3 1
+24 VDC PS 012-300 FINISHER FRONT
NO YEL
DOOR OPEN
8314
3
YEL
DC COM
MCU PWB
PL11.1 MCU PWB
PL11.1
FINISHER
1 FINISHER PWB
PL21.12 FINISHER-MCU FAULT CODES
MCU-FINISHER J8300 STATUS+ J680B P680B J411
J411 P680B J680B COMMAND + J8300 13 3 10 B3
GRY GRY 012-334:
B1 12 1 15 FINISHER-MCU
GRY ORN DOWNLOAD MODE FAILURE
2 MCU-FINISHER STATUS- 012-334
12 4 9 B4
COMMAND - GRY GRY
B2 11 2 14 047-310:
GRY 047-310
MCU-FINISHER COMMUNICATION FAULT
DC 330 [014-111] +5VDC +3.3VDC
PAPER AT IOT EXIT SENSOR FINISHER
(H)+5VDC DETECT(L)+3.3VDC
B6 7 6 10 11 5 8 B5
GRY WHT WHT GRY
DC COM DC COM
1 4 2
DC COM DC COM
5
1
FINISHER
PWB
PL21.12 H-TRANSPORT FINISHER PWB
PWB PL21.12
PL21.12
DC COM
5 5
VIO
DC COM
3 DOWNLOAD
ACCESS
SWITCH 1 +5 VDC
RS232-C
DOWNLOAD
J8383 SELECT SIGNAL
1 2 5 26
YEL
2 1
VIO
DC COM
BOOKLET
4 MAKER PWB
PL21.12
+24 VDC
30 5
1 ORN
+24 VDC
1 FINISHER
PWB
PL21.12 H-TRANSPORT DECURLER
PWB CAM A
1 PL21.12 CLUTCH
PL21.26
DECURLER CAM
J8310 CLUTCH ON (L) +24 VDC J8371 J8396 J8401
15 16 16 2
YEL BLU
DC COM
17 1
ORN
+24 VDC
2
DECURLER H-TRANSPORT FINISHER PWB
1 HOME SENSOR B PWB PL21.12
PL21.26 PL21.12 FAULT
J8404 CODES
13 3 +5 VDC
DECURLER HOME
VIO
DC COM SENSOR BLOCKED
J8404 J8396 J8371 J8310 012-330: DECURLER
(H) +5 VDC
2 14 19 12 012-330 HOME SENSOR OFF FAIL
15 1 012-332 012-332: DECURLER
GRY
+5 VDC HOME SENSOR ON FAIL
3
DECURLER
12.6
DRIVE
4
12.8
5 DECURLER ROLL DRIVE
H-TRANSPORT
PWB DECURLER IN A
1 PL21.12 SENSOR H-TRANSPORT FINISHER PWB
DOUBLE PL21.27 PWB PL21.12
PLUG PL21.12
FAULT
J8396 J8454A J8454B J8402 CODES
7 3 1 3 DOUBLE DC330 [14-190] +5 VDC
VIO VIO PLUG DECURLER IN SENSOR 012-112: DECURLER IN
J8402 J8454B J8454A J8396 J8371 PAPER SENSED (H) +5 VDC J8310 012-112 SENSOR ON JAM
2 2 2 8 13 18 012-901
9 1 3 1 YEL YEL YEL 012-901: PAPER AT
GRY GRY DECURLER IN SENSOR
+5 VDC
(CH12.2)
DECURLER B
2 1 OUT SENSOR
DOUBLE PL21.27
PLUG
J8455A J8455B J8403
4 3 1 3 DOUBLE DC330 [14-191] +5 VDC
VIO VIO PLUG
DC COM DECURLER OUT SENSOR 012-162: DECURLER
J8403 J8455B J8455A PAPER SENSED (H) +5 VDC 012-162 OUT SENSOR ON JAM
2 2 2 5 12 19 012-902
6 1 3 1 YEL YEL YEL 012-902: PAPER AT
GRY GRY DECURLER OUT SENSOR
+5 VDC
12.10
DECURLED SHEET
DECURLER
TRANSPORT
12.6
ROLL DRIVE
4
B
12.7 DECURLER
ROLL DRIVE
5
A
10.9 SHEET TO
FINISHER
REGISTRATION
1 MOTOR
PL21.11 BUFFER ROLL 12.12
3 B
CLOCK A J8335 DRIVE
7 1
3 BLU
DC COM
CLOCK /A
9 3
BLU ENTRANCE ROLL 12.10
DC COM DRIVE
CLOCK B C
11 4
BLU
DC COM MOT
CLOCK /B COMPILE 12.24
13 6
BLU PADDLE DRIVE
D D
DC COM
4 +24 VDC
10 5
ORN
+24 VDC
8 2
ORN
+24 VDC
FINISHER
1 TRANSPORT
MOTOR
4 PL21.10
CLOCK A J8342
23 1
5 BLU
DC COM
CLOCK /A
25 3
BLU
DC COM
CLOCK B NOTES:
27 4 REFER TO WIRENETS FOR DC
BLU 1
POWER DISTRIBUTION
DC COM MOT
CLOCK /B 2 DC330 [14-007] EXIT MOTOR FWD (SLOW)
29 6
BLU DC330 [14-008] EXIT MOTOR FWD (FAST)
DC COM DC330 [14-010] EXIT MOTOR REVERSE
6 +24 VDC DC330 [14-003] REGISTRATION MOTOR FWD (SLOW)
18 5 3
ORN DC330 [14-004] REGISTRATION MOTOR FWD (FAST)
DC330 [14-006] REGISTRATION MOTOR REVERSE
+24 VDC
16 2 4 DC330 [14-001] TRANSPORT MOTOR SPEED 1
ORN DC330 [14-002] TRANSPORT MOTOR SPEED 2
+24 VDC
A B C D E F G H J
12.10 A/P FINISHER BOOKLET / PUNCH TRANSPORT
12.22 PUNCH
DRIVE
SIDE REG
1 SENSOR SIDE REG
12.9 ENTRANCE 2 SENSOR
ROLL DRIVE
PUNCHED /
12.8 UNPUNCHED 12.11
2 DECURLED SHEET SHEET
PUNCHER
BOX SET
BOOKLET SENSOR
PWB
PL21.12 BOOKLET GATE SHEET TO
SOLENOID BOOKLET
1 PL21.10 12.14
DC330 [13-069] MAKER
SHEET TO BOOKLET
J8408 MAKER (L) +24 VDC J8409
3 1
BLU
3 DC COM +24 VDC
2 2
DC330 [13-068] ORN
+24 VDC SHEET TO STACKER
(L) +24 VDC
1 3
BLU
DC COM FINISHER PWB
PL21.12
FINISHER
PWB
PL21.12 1
J8307 J8355 P8355 J8353
1 1 1
GRY GRY
3 3 3
VIO VIO
5
SIDE REG 1 SENSOR
PL21.5 +5 VDC
DC330 [14-200]
J8333 P8333 J8350
12 13 3 EDGE DETECTED
VIO J8350 P8333 J8333 (H) +5 VDC
2 14 11
YEL
10 15 1
GRY SIDE REG 2 SENSOR
PL21.5 012-247 012-247: FINISHER SIDE
DC330 [14-201] +5 VDC
J8351 REG SENSOR OFF FAIL
9 16 3 EDGE DETECTED
VIO J8351 (H) +5 VDC
6 DC COM 2 17 8
YEL
7 18 1
GRY
+5 VDC
12.21
1 SHEET TO TOP TRAY
TRANSPORT ENTRANCE SENSOR GATE SENSOR
FINISHER
PWB
2 PL21.12
TRANSPORT GATE
DC330 [14-011] SOLENOID
SHEET TO TOP PL21.10
J8304 TRAY (L) +24 VDC J8341
30 1
BLU
DC COM
+24 VDC
28 2
ORN
+24 VDC DC330 [14-012]
SHEET TO STACKER
3 (L) +24 VDC
32 3
BLU
DC COM
BUFFER
PATH
SENSOR
FINISHER
PWB
PL21.12
3 BUFFER GATE
SOLENOID
DC330 [14-015]
PL21.10
SHEET TO COMPILER
J8304 (L) +24 VDC J8394
35 1
BLU
DC COM
+24 VDC
34 2
ORN
+24 VDC DC330 [14-016]
SHEET TO BUFFER
(L) +24 VDC
36 3
4 BLU
DC COM
FINISHER PWB
PL21.12
FAULT CODES
BUFFER PATH DOUBLE DC330 [14-101] +5 VDC 012-142:
SENSOR PLUG SHEET IN BUFFER BUFFER PATH
PL21.10 J8392 J8318B J8318A PATH (H) +5 VDC J8302 012-142 SENSOR ON JAM
5 2 2 2 14
012-900
YEL
012-900:
BUFFER PATH
SENSOR STATIC JAM
DOUBLE
PLUG
J8302 J8318A J8318B +5 VDC J8392
15 1 3 1
GRY GRY
+5 VDC
DC COM
13 3 1 3
1 VIO VIO
DC COM
6
BOOKLET IN 12.14
1 DC330 [13-064] 350 MM/SEC ROLL DRIVE
A
DC330 [13-065] 277.6 MM/SEC
DC330 [13-066] 250 MM/SEC
FINISHER PWB BOOKLET PWB DC330 [13-067] 50 MM/SEC BOOKLET BOOKLET FOLD 12.14
PL21.12 PL21.12 PAPER PATH MOTOR ON PAPER PATH ROLL DRIVE
MOTOR B
+5 VDC PL21.22
PAPER PATH 8406 CLOCK A J8203 J8188
J8316 MOTOR CLOCK J8377 12 22 1
11 5 BLU
YEL
DC COM CLOCK /A
SUB-CPU TXD 10 23 2
2 5 11 BLU
YEL
CLOCK B
SUB-CPU RXD 8 25 4
4 12 BLU
YEL MOT
CLOCK /B
SUB-CPU OUT 6 26 5
6 10 BLU
YEL
+24 VDC
SUB-CPU IN 9 24 3
7 9 ORN
3 YEL
+24 VDC
11 27 6
ORN
+24 VDC
BOOKLET
FOLDER ROLL
DC330 [13-008] MOTOR
BOOKLET FOLDER PL21.22
+24 VDC ROLL MOTOR FWD BOOKLET EJECT 12.14
J8407 (H) +24 VDC J8175 ROLL DRIVE
3 1 2 C
4 DC330 [13-009] BLU
DC COM BOOKLET FOLDER
+24 VDC
MOT
ROLL MOTOR REV
(H) +24 VDC
4 17 1 BOOKLET KNIFE
ORN 12.17
DRIVE
DC COM D
1 BOOKLET
BOOKLET PWB
DRAWER SET FAULT CODES
5 PL21.12
SENSOR
PL21.15 012-264:
J8405 J8429
23 3 +5 VDC BOOKLET DRAWER
VIO DC330 [13-104]
BROKEN
DC COM BOOKLET DRAWER
J8429 CLOSED (H) +5 VDC J8405 012-264
2 24 012-307:
YEL 012-307 BOOKLET DRAWER
25 1
GRY INTERLOCK OPEN
+5 VDC
012-113: 012-180:
BOOKLET IN SENSOR BOOKLET FOLDER ROLL
1 ON JAM EXIT SENSOR OFF JAM
012-114: 012-266:
BOOKLET IN SENSOR BOOKLET COMPILER NO
OFF JAM 1 PAPER SENSOR FAIL
012-115: 012-936:
BOOKLET FOLDER PAPER REMAIN AT
ROLL EXIT SENSOR BOOKLET IN SENSOR
SHEET TO ON JAM
12.10 BOOKLET
MAKER
BOOKLET
12.15
TAMPER DRIVE BOOKLET
G COMPILE NO
PAPER
12.17 BOOKLET KNIFE SENSOR DC330 [13-139] H
DRIVE PL21.18 +5 VDC
PAPER AT BOOKLET
H J8178
7 A8 A7 3 COMPILE NO PAPER
VIO VIO J8178 SENSOR (H) +5 VDC
12.18 BOOKLET 2 A8 A7 8 012-266
C
STAPLE DRIVE 9 A6 A9 1
4 I GRY GRY
I
12.19 BOOKLET END
GUIDE DRIVE
J
BOOKLET
FOLDER ROLL
12.19 BOOKLET
DOUBLE EXIT SENSOR
PADDLE DRIVE
K PLUG PL21.21 DC330 [13-103]
+5 VDC K
PAPER AT BOOKLET
J8197A J8197B J8183
20 B9 B6 3 1 3 FOLDER ROLL EXIT
VIO VIO VIO J8183 SENSOR (L) +5 VDC 012-115
DC COM 2 B7 B8 21
012-180
5 22 B7 B8 1 3 1
GRY J
GRY GRY
+5 VDC
BOOKLET 12.14
BOOKLET TAMPER DRIVE
FINISHER BOOKLET PWB TAMPER MOTOR
PWB PL21.12 DRAWER DOUBLE (FRONT)
PL21.12 2 CONNECTOR PLUG PL21.19
J8406 CLOCK A J8203 P8203 J8190B J8190A BOOKLET
18 14 14 4 3 TAMPER HOME
BLU BLU 12.16
SENSOR FRONT
DC COM
2 CLOCK /A
20 12 12 6 1
BLU BLU
+5 VDC DC COM
MOTOR CLOCK B
CLOCK 16 15 15 3 4
BLU BLU
J8316 J8377
13 3 DC COM MOT
YEL CLOCK /B
14 16 16 1 6
DC COM BLU BLU
BOOKLET
DC COM TAMPER HOME
+24 VDC 12.16
21 13 13 5 2 SENSOR REAR
ORN ORN
3 +24 VDC
NC 2 5
1 1
BOOKLET
TAMPER MOTOR
DOUBLE (REAR)
3 PLUG PL21.19
CLOCK A J8191B J8191A
26 30 30 4 3
BLU BLU
+5 VDC DC COM
4 MOTOR CLOCK /A
28 28 28 6 1
CLOCK BLU BLU
12 4
YEL DC COM
CLOCK B
DC COM 24 24 24 3 4
BLU BLU
DC COM MOT
CLOCK /B
22 22 22 1 6
BLU BLU
DC COM
+24 VDC
23 23 23 5 2
ORN ORN
5 +24 VDC
NC 2 5
3
DC330 [13-056 13-059] FWD - SPEED 1 SPEED 4
DC330 [13-060 13-063] REV - SPEED 1 SPEED 4
FWD IS HOME DIRECTION, REV IS TAMP DIRECTION
A B C D E F G H J
12.16 BOOKLET TAMPER CONTROL (2 OF 2)
1 A14 A1 3
VIO VIO
J8177
6 A9 A6 1
GRY GRY
+5 VDC
4
4 A11 A4 3
VIO VIO
DC COM
BOOKLET
12.15 TAMPER HOME
SENSOR REAR
BOOKLET 12.14
KNIFE DRIVE
12.13 BOOKLET
KNIFE DRIVE
B
BOOKLET
PWB
PL21.12 KNIFE
SOLENOID
DRAWER DC330 [013-010] DOUBLE PL21.22
CONNECTOR PLUG A
KNIFE SOLENOID
J8405 J8202 J8202 ON (L) +24 VDC J8181B J8181A
16 B13 B2 1 2
3 BLU GRY
15 B14 B1 2 1
ORN VIO
+24 VDC
KNIFE HOME A
SENSOR
PL21.18
J8180
2
4
SHORTING
PLUG BOOKLET PWB
PL21.12
J8196B J8180
6 1 FAULT CODES
GRY SHORTING DRAWER
DC 330 [13-101] +5 VDC
J8196A PLUG CONNECTOR
12 A3 A12 3 4 3 BOOKLET KNIFE AT HOME 012-243: BOOKLET KNIFE
VIO VIO VIO J8196B J8196A P8202 J8202 POSITION (H) +5 VDC J8405 012-243 HOME SENSOR ON JAM
DC COM 5 2 A13 A2 13
YEL YEL YEL 012-265
B 012-265: BOOKLET KNIFE
KNIFE FOLDER HOME SENSOR OFF JAM
SENSOR DC 330 [13-140] +5 VDC
5 PL21.18 BOOKLET KNIFE AT FOLD
J8179 POSITION (H) +5 VDC 012-243: BOOKLET KNIFE
1 2 2 5 A10 A5 10 012-261 FOLD SENSOR FAULT
YEL YEL YEL
J8179
11 A4 A11 4 3 1
GRY GRY GRY
+5 VDC
1 3
6 VIO
BOOKLET 12.14
STAPLE DRIVE
1
A
2
B
BOOKLET A
1 LOW STAPLE BOOKLET PWB
SWITCH DRAWER DC330 [13-107] PL21.12
FRONT CONNECTOR LOW STAPLES
4 J8406 J8201 P8189 J8189 J8203 P8203 J8406
FRONT (H) +5 VDC
25 20 20 5 6 2 2 4 4 29
YEL YEL YEL YEL YEL YEL 2
FAULT CODE
012-246: BOOKLET
BOOKLET 012-246
STAPLER FAULT
LOW STAPLE
SWITCH REAR DC330 [13-108]
SWITCH LOW STAPLES
REAR (H) +5 VDC
27 21 21 6 7 3 3 5 5 30
YEL YEL YEL YEL YEL YEL
5 DC COM
2 VIRTUAL SIGNALS:
6 DC330 [13-106]
BOOKLET STAPLE ERROR (H) +5 VDC
DC330 [13-105]
BOOKLET STAPLE READY (L) +5 VDC
A B C D E F G H J
12.19 BOOKLET END GUIDE CONTROL
+24 VDC
7 11 11 6
ORN ORN
+24 VDC BOOKLET END 12.14
DRIVE GUIDE
A
3 BOOKLET
DC330 [13-021] PADDLE MOTOR
BOOKLET PADDLE PL21.17
A C
MOTOR ON (L) +24 VDC J8186
13 2 2 1
BLU BLU
DC COM
MOT
+24 VDC BOOKLET
15 18 18 2 12.14
ORN ORN PADDLE DRIVE
+24 VDC B
BOOKLET C B
END GUIDE
4 HOME FINISHER PWB
SENSOR DRAWER PL21.12
PL21.17 CONNECTOR
J8185 P8202 J8202 J8405 J8377 FAULT CODES
2 B13 B2 27 6
YEL YEL +5 VDC
DC330 [13-137] 012-227: BOOKLET
END GUIDE AT HOME END GUIDE HOME
POSITION (L) +5 VDC J8316 012-227 SENSOR OFF JAM
10
YEL 012-228
J8185 012-228: BOOKLET
1 END GUIDE HOME
5 SENSOR ON JAM
1
3
B12 B3 26
VIO VIO
DC COM
B14 B1 28
GRY GRY
+5 VDC
TRAY BELT
DRIVE MOTOR
2 DC330 [013-020] DOUBLE PL21.23
+24 VDC TRAY BELT DRIVE PLUG
J8408 MOTOR ON (H) +24 VDC J8411A J8411B J8460
6 6 3 3
WHT/GRN A
DC COM TRAY BELT DRIVE
7 MOTOR ON (H) +24 VDC 5 4 4
BLU
MOT
DC COM
4 8 1 1
WHT/ORN
DC COM
5 7 2 2
3 ORN
DC COM
TOP TRAY C
OFFSET
SENSOR
PL21.28
3
J8389 J8386 DC330 [14-216]
7 3 +5 VDC
VIO TOP TRAY OFFSET
DC COM SENSOR NOT 012-270: TOP OFFSET
J8386 HOME (H) +5 VDC J8389 012-270 HOME SENSOR ON FAIL
2 8
YEL YEL 012-271 012-271: TOP OFFSET
9 1
GRY HOME SENSOR OFF FAIL
1 +5 VDC
+24 VDC
2 2 5
ORN
+24 VDC
+24 VDC
3 2
ORN
+24 VDC
3
PUNCH MOTOR
MOTOR PL21.5
3 +24 VDC PUNCH
FWD (H)
J8332 J8345 MOTOR
+24 VDC
1 1
ORN ORN
DC COM MOTOR
+24 VDC
MOT
REV (H)
+24 VDC
2 2
BLU BLU
DC COM
PUNCH 12.10
MOTOR FINISHER PUNCH DRIVE
4 SENSOR PWB
1 PL21.5 PL21.12
J8349 PUNCH
2 +5 VDC MOTOR
DC 330 [14-274]
MOTOR PULSE SENSOR
(H) +5 VDC J8307
14
PUNCH
HOME
J8347 SENSOR DC 330 [14-271] +5 VDC
012-320:
21 4 1 PL21.5 PUNCH AT HOME PUNCH HOME
3 GRY GRY
J8348 POSITION (H) +5 VDC 012-320 SENSOR ON FAIL
2 9 16
20 5 3 YEL YEL 012-321
VIO VIO 012-321:
PUNCH HOME
SENSOR OFF FAIL
J8348
18 7 1
GRY GRY
+5 VDC
17 8 3
VIO VIO
DC COM
4
PUNCH MOVE
HOME SENSOR
PUNCH HOLE
SELECT SENSOR
PUNCH FRONT
SENSOR
PUNCH HOME
SENSOR
12.9
1 SUB PADDLE DRIVE
12.9 COMPILE
PADDLE DRIVE
12.9 A
COMPILER EXIT DRIVE
B
2
12.12
SHEET TO COMPILER SET READY 12.28
FOR EJECT
12.27
STAPLER DRIVE C
3 STAPLER
COMPILER TRAY
COMPILER C
TRAY NO FINISHER PWB
PAPER PL21.12
SENSOR DC330 [14-151] FAULT CODES
PL21.8 J8359 DOUBLE +5 VDC
SHEET IN
2 PLUG COMPILER TRAY 012-161:
FINISHER J8461A J8461B (H) +5 VDC J8309 FINISHER SET EJECT JAM
4 012-161
PWB 2 18 2
GRY 012-905 012-905:
PL21.12 DOUBLE
PLUG PAPER AT COMPILER TRAY
PAPER SENSOR
J8309 J8461B J8461A J8359
3 17 3 1
GRY GRY
1 19 1 3
GRY VIO
COMPILER EXIT B
DOUBLE SENSOR DC330 [14-150]
PLUG PL21.9 +5 VDC 012-151:
DOUBLE SHEET EXITING
J8302 J8391A J8391B J8320 COMPILER TRAY EXIT
5 4 3 1 3 PLUG TO COMPILER
SENSOR OFF JAM
GRY GRY J8320 J8391B J8391A (H) +5 VDC J8302 012-151
+5 VDC 2 2 2 5 012-152 012-152:
6 1 3 1 YEL 012-903 COMPILER TRAY EXIT
VIO VIO SENSOR ON JAM
DC COM
1 012-903:
SUB- PAPER AT COMPILER TRAY
A EXIT SENSOR
PADDLE
DC330 [14-013] SOLENOID
PADDLE IN DOWN PL21.7
J8304 POSITION (L) +24 VDC J8340
24 2
BLU BLU
6
26 1
ORN ORN
+24 VDC NOTES: REFER TO WIRENETS FOR DC
1
POWER DISTRIBUTION
A B C D E F G H J
12.25 A/P FINISHER TAMPER CONTROL
REAR
TAMPER
FINISHER PWB MOTOR COMPILER TRAY
1 PL21.12 DOUBLE DC330 [14-026 ~ 031] DOUBLE PL21.8
PLUG REAR TAMPER PLUG
J8309 CLOCK A J8461B J8461A MOTOR ON J8362B J8362A
15 5 15 6 1 A
BLU
CLOCK /A
17 8 12 4 3
BLU
CLOCK B
18 7 13 3 4 MOT
BLU
2
CLOCK /B
19 6 14 1 6
BLU
CLOCK /A
12 8 12 4 3
BLU
CLOCK B
13 7 13 3 4 MOT
BLU
CLOCK /B
4 14 6 14 1 6
BLU B
+24 VDC
4 5
ORN
+24 VDC
FINISHER PWB
STAPLER PL21.12
A
1 HOME
POSITION
SENSOR DC330 [014-241]
PL21.6 FAULT CODES
DC COM J8354 STAPLER
4 16 3 +5 VDC
VIO AT HOME
012-295:
DC COM POSITION
J8354 J8308 STAPLER MOVE SENSOR ON
(H) +5 VDC 012-295
+5 VDC 2 17 FAIL
YEL 012-296
18 1
GRY
+5 VDC 012-296:
STAPLER MOVE SENSOR OFF FAIL
STAPLER ASSEMBLY
DC330 [014-046] PL21.6
FINISHER PWB STAPLE MOTOR CW (HEAD CLOSED)
PL21.12 DC330 [014-047]
STAPLE MOTOR CCW (HEAD OPEN)
12.24
STAPLER DRIVE
+5 VDC J8356
11 5
GRY
+5 VDC +5 VDC
DC COM
15 1
VIO FINISHER PWB
DC COM DC COM
T4 T3 PL21.12
GRN
4 LOW STAPLE
SENSOR
+5 VDC
STAPLE READY
SENSOR
5 DC330 [014-243] +5 VDC
DC COM STAPLER READY 024-977:
(L) +5 VDC STAPLER FEED READY
3 13 024-977
YEL FAIL
+5 VDC
STAPLE HEAD
HOME SENSOR
FINISHER PWB
PL21.12
1 EJECT CLAMP FINISHER PWB
HOME SENSOR PL21.12
PL21.7 FAULT CODES
DC330 [14-250]
J8302 J8324 +5 VDC 012-260:
EJECT CLAMP IN
28 1 EJECT CLAMP HOME
GRY HOME POSITION
+5 VDC J8324 (L) +5 VDC J8302 012-260 SENSOR ON FAIL
2 27
26 3 012-282 012-282:
VIO EJECT CLAMP HOME
DC COM
SENSOR OFF FAIL
1
2
EJECT CLAMP
DC330 [14-052] MOTOR
+24 VDC EJECT CLAMP MOTOR PL21.7
J8304 CW (H) +24 VDC J8339
31 1
BLU
DC COM DC330 [14-053]
+24 VDC
MOT
EJECT CLAMP MOTOR
CCW (H) +24 VDC
33 2
ORN
3 DC COM
EJECT MOTOR
1 PL21.8
CLOCK A J8336
15 1
BLU
DC COM
CLOCK /A
17 3
BLU
4 DC COM
CLOCK B
19 4
BLU
DC COM MOT
CLOCK /B
21 6
BLU
DC COM
+24 VDC
14 5
ORN
+24 VDC
12 2
5 ORN
+24 VDC
EJECT MOTOR
2 (SEE BSD 12.28)
3 FINISHER PWB
PL21.12
SET
CLAMP
DC330 [14-050] CLUTCH
CLUTCH ON PL21.8
J8304 (L) +24 VDC J8338B J8338A
20 1 2
BLU
DC COM
22 2 1
ORN
+24 VDC
4
UPPER
LIMIT
STACKER SENSOR
FINISHER PWB
PL21.12 ELEVATOR ENCODER
DC330 [14-061] MOTOR SENSOR STACKER
+24 VDC STACKER TRAY PL21.4 NO
J8305 DOWN (H) +24 VDC
1 PAPER
3 BLU SENSOR
DC COM DC330 [14-060]
+24 VDC
MOT
STACKER TRAY
UP (H) +24 VDC
2
ORN
DC COM
UPPER LIMIT
DOUBLE SENSOR
PLUG PL21.4
DOUBLE DC330 [14-260] FAULT CODES
J8441A J8441B J8327 +5 VDC
PLUG STACKER TRAY
40 1 6 1
GRY GRY AT UPPER LIMIT
5 J8327 J8441B J8441A (H) +5 VDC 012-212:
2 5 5 39 012-212 STACKER TRAY UPPER
38 3 4 3 YEL LIMIT FAULT
VIO VIO
STACKER NO
PAPER SENSOR
PL21.4
J8326 DC330 [14-262] +5 VDC
37 4 3 1
GRY GRY STACKER EMPTY
J8326 024-980:
+5 VDC (H) +5 VDC
2 2 2 36 024-980 STACKER TRAY FULL
35 6 1 3 YEL FAULT
6 VIO VIO
DC COM
A B
D C
2
STACK A STACK B
FINISHER HEIGHT HEIGHT FINISHER PWB
PWB SENSOR (1) SENSOR (1) PL21.12
PL21.12 DOUBLE FRONT REAR
PLUG +5 VDC
PL21.4 PL21.4 J8331 +5 VDC J8302
J8302 J8440A J8440B J8330 3 23
16 5 1 5 GRY DC330 [14-264]
VIO VIO
STACK DETECTED
(H) +5 VDC
4 22
4 18 3 3 3 YEL
GRY GRY
STACK HEIGHT
1 SYNC CLOCK
2 24
YEL
STACK HEIGHT
2 SYNC CLOCK FAULT CODES
1 25
YEL
012-211:
012-211 STACKER TRAY FAULT
STACK C STACK D
012-213 012-213:
HEIGHT HEIGHT
5 DOUBLE 024-982 STACKER TRAY LOWER
SENSOR (2) SENSOR (2)
PLUG LIMIT FAULT
REAR FRONT +5 VDC
PL21.4 PL21.4 J8330 J8440B J8440A +5 VDC 024-982:
J8331 3 3 3 18
21 5 GRY STACKER LOWER
DC330 [14-264]
VIO SAFETY WARNING
DC COM STACK DETECTED
(H) +5 VDC
4 2 4 17
23 3 YEL
GRY
+5 VDC STACK HEIGHT
2 SYNC CLOCK
1 2 4 2 19
YEL
6
STACK HEIGHT
1 SYNC CLOCK
1 5 1 20
YEL NOTES: 1 REFER TO WIRENETS FOR DC
POWER DISTRIBUTION