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Abstract
The plane state of stress in an elastic-perfectly plastic isotropic
rotating annular disk mounted on a rigid shaft is studied. The
analysis of stresses, strains and displacements within the disk of
constant thickness and density is based on the Mises yield crite-
rion and its associated flow rule. It is observed that the plastic
deformation is localized in the vicinity of the inner radius of the
disk, and the disk of a sufficiently large outer radius never becomes
fully plastic. The semi-analytical method of stress-strain analysis
developed is illustrated by some numerical examples.
Keywords: Rotating shaft-disk assembly, plane stress, strain dis-
tribution, Mises yield criterion, semi-analytical solution.
∗
Department of Civil Engineering, University of Aveiro, 3810-193 Aveiro, Portugal,
e-mail:nalexandrova@civil.ua.pt
†
Institute for Problems in Mechanics, Russian Academy of Sciences, 101-1 Prospect
Vernadskogo, 119526 Moscow, Russia, e-mail:sergei alexandrov@hotmail.com
‡
Department of Civil Engineering, University of Aveiro, 3810-193 Aveiro, Portugal,
e-mail:pvreal@civil.ua.pt
65
66 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
Notations:
A, B constants of integration;
a, b inner and outer radii of the disk, respectively;
c radius of elastic-plastic boundary;
E modulus of elasticity;
k shear yield stress;
q ratio of inner to outer radius of the disk;
u non-dimensional radial displacement;
rθ plane polar coordinate system;
s r , sθ non-dimensional deviator components of the stress tensor;
β non-dimensional polar radius;
γ non-dimensional radius of elastic-plastic boundary;
ε total strain tensor;
εr , ε θ components of the total strain tensor;
ε e , εp elastic and plastic portions of the total strain tensor, respectively;
εpr , εpθ plastic components of the strain tensor in the plastic zone;
εer , εeθ elastic components of the strain tensor in the plastic zone;
εEr , εθ
E
elastic components of the strain tensor in the elastic zone;
ϕ function of r ;
ϕe value of ϕ at Ω = Ωe and β = q
ϕq , ϕ γ values of ϕ at β = q and β = γ , respectively;
Φ1 , Φ2 , Φ3 ,
Φ4 , Φ5 , Φ6 functions of ϕ ;
ν Poisson’s ratio;
ρ density of the material;
σ r , σθ non-dimensional components of the stress tensor;
ξrp , ξθp , ξre , ξθe derivatives of εpr , εpθ , εer , εeθ with respect to Ω ;
ω angular velocity;
ωe angular velocity at the initial yielding;
Ω, Ωe , Ωmax non-dimensional angular velocity parameters.
Analysis of stress and strain in a rotating disk... 67
1 Introduction
An annular disk mounted on a circular shaft rotating at high speed is
widely used in engineering applications. Numerous works have been pub-
lished on analysis and design of such disks. In the case of elastic/plastic
disks, the study of stress and strain fields in rotating disks has begun
with models based on the Tresca yield criterion. A review of these works
is given in [1]. Other piece-wise linear yield criteria have been adopted
in [2, 3]. It has been mentioned in [1] that the analysis based on the
Tresca yield criterion is simpler than that based on the Mises yield cri-
terion. However, in fact, it depends on loading conditions, and matching
different regimes on the Tresca yield surface can require so cumbersome
algebraic transformations that the differential formulation following from
the Mises constitutive equations looks much simpler [4]. On the other
hand, the development of computational models for plane stress elasto-
plasticity meets some difficulties which do not exist in 3D and plane strain
formulations [5]. Therefore, it seems that an appropriate approach to deal
with disk problems under plane stress conditions is to advance the analyt-
ical treatment of the system of equations as much as possible and, then,
to solve the resulting equation (or equations) numerically. In the case of
the Mises yield criterion, such an approach has been developed [4, 6 – 8]
for a class of problems for thin plates and disks. In particular, a hollow
rotating disk with pressures prescribed at its inner and outer counter has
been studied in [4, 8]. In the present paper, this approach is extended to
rotating disks mounted on a rigid shaft. The presence of the shaft leads
to new qualitative features of the solutions which may be of importance
in practical applications and may be helpful in gaining insight into the
nature of possible numerical difficulties while solving more complex (ge-
ometrically or physically) problems by means of finite element or other
similar methods. Note that solutions for thin rotating disks based on the
Mises yield criterion are known in the literature, for example [9 - 14]. In
all of these studies, a deformation theory of plasticity has been adopted
(stresses are related to plastic strains in the plastic zone). Different disk
shapes, hardening laws and loading conditions have been investigated,
though conceptually all these solutions are very similar to each other.
In contrast, the solution proposed in the present paper, as well as the
solutions given in [6, 8], use the theory of plastic flow (stresses are related
68 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
σr = 0 at β = 1 (5)
Both σr and σθ are to be continuous across the elastic-plastic bound-
ary:
u = 0 at β = q (7)
where q = a/b. The other condition, which is only applicable in the case
of elastic-plastic solution, is
[u] = 0 at β = γ (8)
Upon combining Eqs. (1) - (4), the radial displacement and stress
distributions in the elastic zone take the form
70 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
A (1 + ν) 1 − ν2 k
u= + Bβ − Ωβ 3 (9)
β 8 E
A B 3+ν 2
σr = − 2
+ − Ωβ ,
β 1−ν 8
(10)
A B 1 + 3ν 2
σθ = 2
+ − Ωβ
β 1−ν 8
µ ¶
E 1+ν 1−ν £ ¤
u = A (1 − ν) β + + βΩ 3 + ν − β 2 (1 + ν) (12)
k β 8
µ ¶
E E 1+ν 1−ν
εr = A 1 − ν − + Ω [3 + ν − 3β 2 (1 + ν)] ,
k β2 8
µ ¶ (13)
E E 1+ν 1−ν
εθ = A 1 − ν + 2
+ Ω [3 + ν − β 2 (1 + ν)]
k β 8
µ ¶
1 3+ν ¡ ¢
σr = A 1 − 2 + Ω 1 − β2 ,
β 8
Analysis of stress and strain in a rotating disk... 71
(14)
µ ¶ µ ¶
1 3+ν 1 + 3ν 2
σθ = A 1 + + Ω 1− β
β2 8 3+ν
3 Plastic loading
Within the plastic zone q ≤ β ≤ γ, the stress equations consist of the
plane stress Mises yield criterion
³√ ´ ∂ϕ ³√ ´1
3 sin ϕ + cos ϕ − 3 cos ϕ + sin ϕ − Ωβ = 0 (18)
∂β β
Using Eq. (11) it is possible to find from Eq. (10) and Eq. (16) that
√ .√ √ .√
σr = 3 ν 2 − ν + 1, σθ = 3ν ν2 − ν + 1
at Ω = Ωe and β = q. Combining these values of the stresses and Eq.
(17) determines ϕ at Ω = Ωe and β = q in the form
72 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
h√ .³ √ ´i
ϕe = − arcsin 3ν 2 ν2 − ν + 1 (19)
It is interesting to mention that ϕe depends only on Poisson’s ratio.
Since the coefficient of the derivative in Eq. (18) vanishes at ϕ = −π/6, it
is a singular point of this equation. It is possible to show that its solution
cannot be extended beyond this point. Therefore, the admissible range
of ϕ-value is
ϕe ≤ ϕ < −π/6 (20)
Substituting Eq. (14) and Eq. (17) into the boundary conditions (6)
yields
q
32 Ω2 + 2ΩΦ6 (ϕγ ) + Φ3 (ϕγ )2 − 2Φ3 (ϕγ ) − Ω (1 + ν)
γ2 = (22)
Ω (1 − ν)
½ ¾
γ2 Ω£ 2 ¤
A= γ (1 + 3ν) + (3 + ν) − 2 sin ϕγ (23)
1 + γ2 8
where ϕγ is the value of ϕ at β = γ.
The total strainε in the plastic zone is decomposed into its elastic and
plastic parts as
(25)
√
(E/k) εeθ = −ν 3 cos ϕ − (2 − ν) sin ϕ
(26)
h √ i
(E/k) ε̇eθ = ϕ̇ ν 3 sin ϕ − (2 − ν) cos ϕ
The plastic portions of the strain rate tensor, ε̇pr and ε̇pθ , obey the
associated flow rule. A consequence of this rule is
Eq. (2) and Eq. (24) are also applicable to strain rates. Combining
these equations gives
µ ¶ · µ ¶¸
E ∂ ε̇pθ √ p Φ3 ∂ ϕ̇ ∂ϕ
β + 3ε̇θ = − (1 + ν) Φ2 ϕ̇ + β Φ5 + Φ6 ϕ̇ (31)
k ∂β Φ1 ∂β ∂β
74 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
where the derivative ∂ϕ/∂β follows from Eq.(18) and will be denoted by
D (β, ϕ)
£ ¤±
D (β, ϕ) = ∂ϕ/∂β = β 2 Ω + Φ3 (ϕ) [βΦ1 (ϕ)] (32)
The time derivatives of functions involved in Eq. (31) may be written
in the following form with Ω being a time-like variable
¡ E ¢
ε̇E E
θ = ∂εθ /dΩ · (dΩ/dt) = ξθ · (dΩ/dt)
£ √ ¤
dγ 4 γ 2 Φ2 (ϕγ ) + 3Φ3 (ϕγ ) dϕγ /dΩ − [γ 4 (1 − ν) + 2γ 2 (1 + ν) − 3 − ν]
=
dΩ 4γ [Ωγ 2 (1 − ν) + Ω (1 + ν) + 2Φ3 (ϕγ )]
(40)
Substituting Eq. (40) into Eq. (39) yields
¯ " £ √ ¤ #
∂ϕ ¯¯ D (γ, ϕγ ) γ 2 Φ2 (ϕγ ) + 3Φ3 (ϕγ ) dϕγ
¯ = 1− 2
+
∂Ω β=γ γ [Ωγ (1 − ν) + Ω (1 + ν) + 2Φ3 (ϕγ )] dΩ
(41)
4 2
D (γ, ϕγ ) [γ (1 − ν) + 2γ (1 + ν) − 3 − ν]
4γ [Ωγ 2 (1 − ν) + Ω (1 + ν) + 2Φ3 (ϕγ )]
Equation (36) should satisfy both Eq. (37) and Eq. (41).
76 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
[ξθ ] = 0 at β = γ (42)
The value of ξθe at β = γ is defined by Eq. (26)2 , with the use of Eqs.
(33)-(34). Excluding here (∂ϕ/∂Ω)|β=γ by means of Eq. (39) gives
µ ¶
k dϕγ dγ
ξθe = − D (γ, ϕγ ) Φ5 (ϕγ ) (44)
E dΩ dΩ
where γ is defined by Eq. (22) and dγ/dΩ by Eq. (40). The value of
ξθE can be found by replacing A in Eq. (13)2 by means of Eq. (23) and
differentiating the resulting equation with respect to Ω
½
E k dϕγ dγ
ξθ = − 2 G1 (γ, ϕγ ) + G2 (γ, ϕγ ) +
4Eγ (1 + γ )2 dΩ dΩ
(45)
¡ 4
¢£ 2
¤ª
νγ 1 − γ 3 + ν + γ (1 − ν)
where
G1 (γ, ϕγ ) = 8γ [γ 4 (1 − ν) + 2γ 2 + 1 + ν] cos ϕγ ,
(1 + ν) [Ω (3 + ν) + 16 sin ϕγ ]
Here and in Eq. (44), γ should be excluded by means of Eq. (22) and
dγ/dΩ by means of Eq. (40). Hence, substituting Eqs. (44)-(45) into
Eq. (43) determines the value of ξθp at β = γ in terms of ϕγ and dϕγ /dΩ.
This value will be denoted by ξθp |β=γ .
Analysis of stress and strain in a rotating disk... 77
k dϕq
ξθp = − Φ5 (ϕq ) at β = q (46)
E dΩ
4 Numerical solution
Consider the generic line Ω = Ω(i) in the plastic zone (Fig.2) and assume
that ϕq and dϕq /dΩ at Ω = Ω(i−1) are known. The derivative dϕq /dΩ
within the interval Ω(i−1) ≤ Ω ≤ Ω(i) can be approximated as
¯ µ ¯ ¯¶
dϕq ¯¯ 1 dϕq ¯¯ dϕq ¯¯
≈ + (47)
dΩ ¯i−1, i 2 dΩ ¯i−1 dΩ ¯i
On the other hand,
¯
dϕq ¯¯ ϕq |i − ϕq |i−1
≈ (48)
dΩ ¯i−1, i ∆Ω
where ∆Ω is the step in Ω, a small prescribed value. Combining Eqs.
(47)-(48) gives
¯ ¡ ¢ ¯
dϕq ¯¯ 2 ϕq |i − ϕq |i−1 dϕq ¯¯
= − (49)
dΩ ¯i ∆Ω dΩ ¯i−1
Consider point e (Fig.2) where ϕγ = ϕq = ϕe , Ω = Ωe = Ω(0) and
γ = q. The values of ϕe and Ωe are known due to Eq. (16) and Eq. (19).
Combining Eq. (37) and Eq. (39) at this point it is possible to arrive at
dϕq dϕγ dγ
= − D (q, ϕe ) (50)
dΩ dΩ dΩ
The boundary condition (7) requires that ξθE = 0 at point ewhere ξθE is
defined by Eq. (45). Combining this condition with Eq. (40) leads to the
system of two equations with respect to dϕγ /dΩ and dγ/dΩ at Ω = Ωe =
Ω(0) , ϕ = ϕc , γ = q. Substituting these derivatives into Eq. (50) gives the
value of dϕq /dΩ at Ω = Ω(0) . Taking into account this value and following
78 N.Alexandrova, S.Alexandrov, P.M.M.Vila Real
Tresca yield criterion is that no plastic solution exits for a rotating solid
disk [22]. In other words, it means that no plastic zone develops. On the
other hand, under different sets of conditions the solution based on Tresca
criterion predicts a greater spread of plasticity at similar angular veloci-
ties, as compared with the solution based on Mises criterion [21]. Taking
into account a great variety of results on comparison of the two types
of solutions, it is important to find the exact solution for the problem
under consideration based on Tresca yield criterion and compare it with
the present solution. This will be the subject of further investigations.
Acknowledgment
N.Alexandrova gratefully acknowledges support of this work from the
Portuguese Science and Technology Foundation, grant SFRH / BPD/
6549/ 2001, and S.Alexandrov acknowledges support through grant NSH-
4472.2006.1 (Russia).
References
[1] A.N. Eraslan, Elastoplastic deformations of rotating parabolic solid
disks using Tresca’s yield criterion, Europ. J. Mech. A. Solids, 22,
(2003), 861-874.
[9] L.H. You, S.Y. Long and J.J. Zhang, Perturbation solution of rotating
solid disks with nonlinear strain-hardening, Mech. Res. Comm., 24,
(1997), 649-658.
[10] L.H. You, Y.Y. Tang, J.J. Zhang and C.Y. Zheng, Numerical analysis
of elastic-plastic rotating disks with arbitrary variable thickness and
density, Int. J. Solids Struct., 37, (2000), 7809-7820.
[13] A.N. Eraslan, Von Mises yield criterion and nonlinearity hardening
variable thickness rotating annular disks with rigid inclusion, Mech.
Res. Comm., 29, (2002), 339-350.
Figure 10: Full radial strain distribution at q = 0.6 and different values
of Ω.
Figure 12: Plastic radial strain distribution at q = 0.6 and different values
of Ω.