StratoShield Installation Guide PDF

StratoShield
Roof System
Installation Guide
StratoShield Roof System Installation Guide
INDEX
1.0 GENERAL
1.1 Purpose of the Installation Guide....................................................................................................... 1-1
1.2 Customer’s Responsibility................................................................................................................. 1-1
2.0 SAFE ROOF INSTALLATION
2.1 Erector’s Responsibility..................................................................................................................... 2-1
2.2 OSHA................................................................................................................................................. 2-1
2.3 Walking & Working on Roof Panels................................................................................................... 2-1
2.4 Handling Roof Materials in Strong Winds.......................................................................................... 2-2
3.0 CHECKING THE STRUCTURE
3.1 Completed and Braced...................................................................................................................... 3-1
3.2 Lateral Stability.................................................................................................................................. 3-1
3.3 Alignment........................................................................................................................................... 3-1
4.0 RECEIVING & HANDLING ROOF MATERIALS
4.1 Material Inventory.............................................................................................................................. 4-1
4.2 Equipment for Unloading and Lifting.................................................................................................. 4-1
4.3 Lifting Roof Panel Bundles................................................................................................................ 4-1
4.4 Field Storage of Roof Materials......................................................................................................... 4-2
4.5 Handling Individual Roof Panels........................................................................................................ 4-3
5.0 ROOF INSTALLATION BASICS
5.1 Proper Tools...................................................................................................................................... 5-1
5.2 Equipment List................................................................................................................................... 5-1
5.3 Sealants............................................................................................................................................. 5-1
5.4 Fasteners........................................................................................................................................... 5-2
5.5 Field Cutting Panels and Flashing..................................................................................................... 5-3
6.0 ROOF PANEL LAYOUT
6.1 Sheeting Direction and Modularity..................................................................................................... 6-1
6.2 Layout & Checking for Coverage....................................................................................................... 6-1
6.3 Appearance Considerations............................................................................................................... 6-1
7.0 INSPECTION OF ROOF ASSEMBLY DURING INSTALLATION
7.1 Importance of Inspection................................................................................................................... 7-1
7.2 Inspection List.................................................................................................................................... 7-1
8.0 STANDARD PARTS
8.1 General.............................................................................................................................................. 8-1
8.2 Standard Parts Details....................................................................................................................... 8-2
9.0 ROOF INSTALLATION DETAILS
9.1 General.............................................................................................................................................. 9-1
9.2 Preparation for Roof Panel Installation.............................................................................................. 9-2
9.3 Roof Panel Installation....................................................................................................................... 9-8
9.4 End Dam Installation.......................................................................................................................... 9-31
9.5 Termination Panel Installation............................................................................................................ 9-39
9.6 Rake Trim Installation........................................................................................................................ 9-48
9.7 Rake Transition Installation................................................................................................................ 9-54
9.8 Ridge Cover Installation..................................................................................................................... 9-58
9.9 High Eave Transition Installation....................................................................................................... 9-64
9.10 Eave Gutter Installation................................................................................................................... 9-68
9.11 Hip and Valley Installation................................................................................................................ 9-72

Page I
Dwg:
INDEX Date: January 2010
1.0 GENERAL
1.1 Purpose of the Installation Guide
This installation guide is provided to ACI Metal Roofing This installation guide applies to the standard ACI Metal
Systems customers and their erectors as the recommended Roofing Systems Standing Seam Roof System. Custom
procedure for the correct assembly of the ACI Metal Roof- roof conditions, including custom details and instructions,
ing Systems Standing Seam Roof System. will be covered by the erection drawings. In case of conflict
between this installation guide and the erection drawings,
This guide is intended to be used in conjunction with the the erection drawings will have precedence.
project’s erection drawings to help plan and organize the
installation of the ACI Metal Roofing Systems Standing
Seam Roof System. The erection drawings identify the
applicable roof conditions and govern specific part arrange-
ments. The instructions will help you identify parts, establish
the installation sequence, demonstrate correct assembly,
and point out any areas or procedures requiring special
emphasis or attention.
1.2 Customer’s Responsibility

The customer is responsible for proper installation of the ACI Metal Roofing Systems does not guarantee and is
roof in accordance with the erection drawings and this in- not liable for the quality of erection. ACI Metal Roofing
stallation guide, and in accordance with good engineering Systems is not responsible for building defects that may
and construction practices. be attributed to improper erection or the negligence of
other parties.
The customer must take the responsibility for selecting a
competent erector, insist that the work be performed by Clarification concerning the ACI Metal Roofing Systems
qualified and experienced standing seam metal roof install- roof installation should be directed to the ACI Metal Roof-
ers, insist that the erector take time to study and understand ing Systems Customer Service Manager.
this guide, then assure that the erector correctly follows the
guide’s instructions. Contact the ACI Metal Roofing Systems office:
ACI Metal Roofing Systems

10009 Hwy 6 West
Batesville, MS 38606
Phone: (662) 563-3613
Fax: (662) 563-0655
Page 1-1
Dwg:
Date: January 2010

2.1 Erector’s Responsibility
The erector of the roof system is responsible for the safe If the erector cannot safely assemble the roof in accordance
execution of this installation guide. These instructions are with these instructions, it is the responsibility of the erector
intended to describe the sequence and proper placement to stop the work and contact ACI Metal Roofing Systems
of parts. They are not intended to prescribe comprehensive to determine alternate assembly procedures.
safety procedures.
2.2 OSHA
The Occupational Safety and Health Act (OSHA) has pro- Failure to do so may result in substantial fines in the event
mulgated many regulations applicable to the installation of of an OSHA inspection. Safe installation practices may
this or any other roof system. These regulations, identified be further defined and made mandatory by state or local
as Part 1926, Safety and Health Regulations for Construc- ordinances.
tion, are available from any government bookstore. The
objective of the OSHA standards is to protect the worker Maintaining good housekeeping on the jobsite is recognized
from injury or illness. These OSHA regulations should be as being important to both OSHA compliance and to suc-
recognized as job site requirements and be fully complied cessful job completion.
with.
2.3 Walking & Working on Roof Panels

A. PLACING PANELS ON THE STRUCTURE Do not walk on the last installed panel run, as the unsecured
Do not place bundles of panels on the roof structure without edge could collapse under a person’s weight. When install-
first verifying the structure will safely support the concen- ing clips or making endlap connections, etc., stand where
trated weight of the panels and the weight of the installa- the roof structural will support your weight.
tion crew. Some roof structures may not be designed to
support the weight of a full panel bundle without additional An approved and safe walking platform should be used
structure support. in high traffic areas to prevent the roof panel from being
deformed, scratched, or scuffed.
B. WALKING ON ROOF PANELS Leading Roof Panel
Do not use a roof panel as a working platform. An unse- Leading Edge
Assembled
cured panel could collapse under the weight of a person Sidelap (Typ.)
standing between purlins or at the panel end.
Leading Roof Panel
CORRECTAssembled Leading Edge

Step ONLY on secured Sidelap
roof panels.
(Typ.)
CORRECT
Step ONLY on secured roof panels.
Leading Roof Panel
Assembled Leading Edge

Sidelap (Typ.)
Leading Roof Panel
CAUTION
step on leading (unsecured) roof panel. Leading Edge
Assembled
DO NOT
Sidelap (Typ.)
Page 2-1
Dwg: F_TS0_000R00BRS
SAFE ROOF INSTALLATION Date: January 2010
CAUTION
DO NOT step on leading (unsecured) roof panel.

2.3 Walking & Working on Roof Panels (Continued)
C. SAFETY EQUIPMENT Unpainted panel surfaces are often coated with oil to accom-
The use of safety equipment for the roof panel installation is modate the panel-fabrication process. Although designed
recommended at all times during the installation process. to wash away or evaporate during normal weather, the oil
However, when using lanyards, ensure that the clasp, belt on new panels can be extremely slick, especially during
hooks and wire cables are covered in such a manner that periods of light rain or dew.
they will not scratch the panel surface if accidentally dragged
along the panel. Caution must be exercised to prevent slipping and falling
onto the roof surface or even sliding off the roof. Non-slip
D. CREW SIZE footwear is a necessity and non-slip working platforms are
The length of the individual roof panels should be consid- recommended.
ered when determining the crew size. It is recommended
that under normal conditions, there be one person for every H. ELECTRICAL CONDUCTANCE
ten feet of panel length, plus one. Metal panels are excellent electrical conductors. A common
cause of injury is the contact of metal panels with power
E. PANEL OVERHANG lines during handling and installation. The location of all
Do not stand on the end of unsupported (cantilevered) power lines must be noted and, if possible, flagged. The
panels at the eave or ridge. Standing on the cantilever installation process must be routed to avoid accidental
portion may result in panel collapse. contact with all power lines and high voltage services and
equipment. All tools and power cords must be properly
F. POINT LOADS insulated and grounded and the use of approved ground
When properly supported by the structurals, panels are fault circuit breakers is recommended.
designed to support uniform loads, which are evenly dis-
tributed over the panel surfaces. Point loads that occur in I. FALSE SECURITY OF INSULATION
small or concentrated areas, such as heavy equipment, Blanket and board insulation blocks the installer’s view of
ladders or platform feet, may cause panel deformation or the ground below the roof. Serious injury can occur when
even panel collapse. the installer gets a false sense of security because he can-
not see the ground and steps through the insulation.
G. SLICK SURFACES
Panel surfaces and structural steel surfaces are hard, J. SHARP EDGES
smooth, and nonabsorbent, which causes these surfaces to Some edges of panels and flashing are razor sharp and
be very slick when wet or covered with snow or ice. Even can cause severe cuts if proper protective hand gear is not
blowing sand or heavy dust can make these surfaces dif- worn. Be careful not to injure others while moving panels
ficult to walk on without slipping. and flashing.
2.4. Handling Roof Materials in Strong Winds

Do not attempt to move panels in strong winds. Wind Secure stacks of panels with banding or tie-downs, so
pressure can easily cause a man to lose balance and fall. wind will not blow the panels off the roof. Clamp individual
Strong wind uplift on a panel can lift the weight of the man unsecured panels to the roof structurals. Clamp or block
carrying the panel. panel bundles and accessory crates to prevent them from
sliding down the roof slope.
Loose, wind borne panels are very dangerous and can
cause severe injury and damage.
Page 2-2
Dwg:
Date: January 2010
3.0 CHECKING THE STRUCTURE

3.1 Completed and Braced
Before placing materials and workers on the roof structure to and structurally sound with all structural connections and
start roof installation, it must be confirmed that the structure bracing in place and secure.
is designed to accommodate the material and erection loads
as well as the appropriate live loads and wind uplift loads.
It also must be determined that the structure is complete
3.2 Lateral Stability

The sliding clip method of attaching the roof panels to the Before placing materials on the roof and starting the roof
roof structurals provides only limited lateral stability and installation, confirm that the necessary roof bracing and
diaphragm bracing to the roof structurals. sag angles, strapping or bridging for purlin stability is in
place and secured.
3.3 Alignment
Prior to installation, roof structurals should be checked To assure that the accumulation of structure length error and
for overall dimensions and evenness of plane. The roof rake straightness error does not exceed the roof system’s
structurals should also be checked to verify the roof system tolerance, the structure length should be measured from
could be installed without interference. Also, roof structur- rake line to rake line at each eave, at the ridge and at each
als nearest the panel endlaps, ridge or high eave should point where there is a significant error or change in rake
be checked for correct location to properly accommodate straightness (this usually occurs at an end rafter splice).
the roof components.
B. MEASURING
A. TOLERANCES Structure length and width may be measured with a steel
To assure the roof system’s correct fit-up and designed measuring tape from the face of the eave or rake member
weather tightness, the structure must be aligned within the to the face of the opposite eave or rake member. The mea-
following tolerances: suring tape must be parallel to the relative eave or rake line
and must be stretched taut.
Out of Square — The roof system can only accommodate
1/4” of sawtooth of the roof panel ends at the eave, ridge Eave and rake straightness may be determined by mea-
and panel splices. This means the allowable out of square suring deviations from a string line, which is stretched taut
of the rake line relative to the eave line and ridge line is 1/4” along the eave or rake line.
for each 40’ of rake run.
C. AESTHETIC ACCEPTANCE
Structure Width and Eave Straightness — The roof Although these structure alignment tolerances will allow
system is designed to accommodate ±2” of overall struc- for reasonable roof component fit-up and ease of installa-
ture width error, or ±1” of eave straightness error at each tion, the extremes of these tolerances may be aesthetically
eave. objectionable and should be confirmed with the customer
before starting the roof installation.
To assure that the accumulation of the structure width er-
ror and eave straightness error does not exceed the roof D. CORRECTIONS
system’s tolerance, the structure width should be measured Any structure alignment error, which exceeds the above
from eave line to eave line at each rake, at the first frame stated tolerances, must be corrected before roof installation
line from each rake and at each point where there is a sig- can begin. If it is decided that the structure alignment errors
nificant error or change in eave straightness (this usually cannot be corrected, alternate roof details may have to be
occurs at a frame line or at a wind column). developed. The alternate details may require additional
materials, modified parts (with additional cost, fabrication
Structure Length and Rake Straightness — The roof and delivery time) and additional installation time. ACI
system is designed to accommodate ±2” of overall struc- Metal Roofing Systems cannot assure the performance
ture length error, or ±1” of rake straightness error at each of such alternate details.
rake.
Page 3-1
Dwg:
Date: January 2010

4.1 Material Inventory
Your material is carefully inspected and crated before leav- It is imperative that any shortages or damage of the de-
ing the plant and accepted by the transportation company livered materials be noted at once and clearly marked on
as being complete and in satisfactory condition. It is the the bill of lading before signature of acceptance. Notify
carrier’s responsibility to deliver the shipment intact. It is ACI Metal Roofing Systems immediately of any conflicts.
the consignee’s responsibility to inspect the shipment for ACI Metal Roofing Systems will not be responsible for
damages and shortages when it is delivered. shortages or damages unless they are noted on the bill
of lading.
Conducting a material inventory at the time of delivery is
essential. By conducting the materials inventory, the erec- In the case of packaged components (such as clips, fas-
tor is able to identify any material shortage or damage and teners and sealants, etc.), the quantities are marked on
avoid stopping installation later because of such shortage their container and should be checked against the bill of
or damage. materials. ACI Metal Roofing Systems must be notified
of any shortages or concealed damage within 15 days
of delivery.
4.2 Equipment For Unloading and Lifting
Hoisting equipment is necessary
Panel to unload and position A spreader bar will be required for the longer panel crates
the panels and accessory crates Fork Liftand instal-
for site storage
Bundle to assure correct sling spacing and uniform lifting. The
lation. The equipment must have sufficient capacity and spreader bar must be large enough to handle the maximum
reach to place the material where it is required for efficient panel bundle weight and length.
installation.
A forklift is handy for unloading and placing shorter panel
Slings will be required to minimize panel damage. The and accessory crates.
recommended slings are nylon straps of 6” minimum width
Fork Blades
and of sufficient length to accommodate the panel bundle
girth. 5 ’M
ini 4.3 Lifting Roof Panel Bundles
mu
m
Under normal conditions, panel crates less than 35’ long balance, and lift clearance. Tag lines should be used if
can be lifted with two slings spaced at third points. Panel necessary to control the load during lifting, especially if
crates longer than 35’ can be lifted with three slings located operating in the wind.
at quarter points using a spreader Limited
bar to
to25'
achieve correct
sling spacing for uniform lift. Panel crates less than 25’ long may be lifted with a forklift
only if the forks are spread at least 5’ apart and blocking is
Slings should be located under the cross boards. Loads used to prevent panel damage by the forks.
should always be checked for secure hook-up, proper
Panel
Spreader Bundle Fork Lift
Web Slings
4 E 3 Eq Fork Blades
qu ua
al l
Sp Spa Panel Bundle
ac ce 5’
es s, Mi
, P Pa nim
an ne um
el l
len leng
gth th
mo 35'
re or l
tha ess
n3
5' Limited to 25'
Page 4-1
Date: January 2010

4.4 Field Storage of Roof Materials
Upon acceptance of the shipment, the customer or his rep- F. If panel bundles contain moisture, the panels should
resentative is responsible for proper handling, storage and be dried and re-stacked. Use care in re-stacking to
security of the roof materials. ACI Metal Roofing Systems avoid damage to panels.
is not liable for damage or loss of materials at the job site.
G. Opened or re-stacked panel bundles should be
The roof panel bundles should be stored on the job site in secured to prevent wind damage.
accordance with the following recommendations:
When moving panel bundles, extreme caution should be
A. Store panels in a protected area, out of standing taken to prevent damage to the panel edges. Uncrated pan-
water and drifting snow, etc. els should be supported at each end and at 8’ spaces.

B. Elevate panels with blocking to allow air circulation All bundles or loose panels on the roof should be banded to
under the bundle. the roof structurals at the end of each workday. On steep
roofs, provisions should be taken to prevent panels and
C. Slope panels for drainage of moisture from the panel crates from sliding off the roof. Be sure to set panel
panels. bundles on the roof in the proper direction for the installa-
tion sequence.
D. As necessary, cover panels with waterproof tarp,
allowing for air circulation (do not wrap tarp under Trim and accessories should be stored in a secure area
panel crate or restrict air movement). and protected from damage, weather, and theft. Fasteners,
sealants, closures, etc. should be stored out of the weather
E. Inspect panels daily for moisture accumulation. and protected from contamination.
Panel Bundle
Blocking
Stack blocking so bundle

is sloped for drainage
Page 4-2
Date: January 2010

4.5 Handling Individual Roof Panels
To lift individual panels, lift one side of the panel by the The jaws of the vice grips must be padded to prevent dam-
seam letting it hang naturally to prevent buckling. Pick-up age to the panel surface. The clamps should be uniformly
points should not be more than 10’ apart. Do not pick-up spaced, no more than 10’ apart and the hand lines must
panels by the ends only, or in a flat position. be pulled in unison so that uneven lifting does not buckle
the panel. Be sure the clamps are tight on the panel and
If the individual panels are to be lifted to the roof by hand the line is secure to prevent dropping the panel, which can
line, the common method is to use the vice grip “C” clamps. result in personal injury and property damage.
Position the clamps on the flat of the panel, as close as pos-
sible to one edge so the panel is lifted in a vertical position.
10’ Ma
ximum
10’ Ma
ximum
Roof Panel
Page 4-3
Date: January 2010

5.1 Proper Tools
Before starting paneling, be sure that the proper equip- Improperly operating tools, too few tools, inadequate pow-
ment and tools are on hand. The tools must be in good er source, or other equipment deficiencies slow down the
operating condition and operators should adhere to safety installation process. The cost of inefficient working is usually
precautions at all times. greater than the cost of providing good equipment.
5.2 Equipment List

The following tools and equipment should be considered This list should not be interpreted as a limitation to your
for efficient installation of the ACI Metal Roofing Systems inventory of installation equipment.
standing seam panel. Actual tools and equipment required
may vary due to variations in building type and construc-
tion.
*SS-324 Rib Clamp — Minimum of (4) required Steel Measuring Tape — 12’, 50’, 100’
*SS-324 Seam Clamp — Minimum of (2) required Nylon String Lines
*SS-324 Motorized Seaming Machine Chalk Line (NO red chalk)
*ESE #812 Manual Seaming Tool Brooms
Screw Guns — Designed for use with self-drilling screws Marking Pen (NO lead pencils)
Socket Extensions — 6” extension for screw gun Caulk Guns — for 1/10 gallon sealant tubes
Hex Socket Heads — 5/16” and 3/8”, magnetic Power Source and Extension Cords — capable of handling
Drill Motor — 1/4” capacity the total equipment requirements, including 20-amp
Drill Bits — Assortment seamer machine, without power drop due to extension
Sheet Metal Cutter — or power shears or nibbler cord length.
“C” Clamps — vise grip type with swivel pads
Pop Rivet Tool — 1/8” capacity *These tools are specifically designed for the ACI Metal
Sheet Metal Shears — left and right cut Roofing Systems Roof Panel and are available from the
Hack Saw — with metal cutting blade ACI Metal Roofing Systems.
5.3 Sealants
A. TEMPERATURE EFFECTS B. CONTAMINATION
Temperature extremes must be considered during instal- To assure proper adhesion and sealing, the sealant must
lation of the roof due to the sensitivity of sealants. The have complete contact with adjoining surfaces and achieve
recommended installation temperature range is 20º F to 30% compression. Contaminants such as water, oil, dirt and
120º F. At colder temperatures, the sealant stiffens resulting dust prevent such contact. The panel and flashing surfaces
in loss of adhesion and compressibility. At hotter tempera- must be dry and thoroughly cleaned of all contaminants.
tures, the sealant becomes too soft for practical handling. Before applying tape sealant, the sealant should be checked
On cold but sunny days, the panel’s surface may become for contaminants. If the sealant surfaces are contaminated,
warm enough to accept the application of a heated sealant it must not be used.
even though the air temperature is below 20º F.
During cool weather, condensation or light mist can accu-
When overnight temperatures fall below freezing, the seal- mulate on the panel and flashing surface and not be easily
ant should be stored in a heated room so it will be warm noticed. It is recommended that sealants always be kept
enough to use the following day. On hot days, the sealant under protective cover and that the panel and flashing sur-
cartons should be stored off the roof in a cool and shaded faces be wiped dry immediately before installation.
area. While on the roof, sealant rolls should be kept shaded
until actual use. Tape sealant is provided with a protective paper to reduce
contamination. Incomplete removal of the protective paper
In very cold weather, it is recommended that the fasteners will prevent the sealant’s adhesion to the panel or flashing
be tightened slowly and only tight enough that the sealant surfaces. Always check that the protective paper is com-
is in full contact with the panel or flashing. Then on the next pletely removed. Do not remove the protective paper until
sunny day, complete the tightening process after the sun immediately before the panel or flashing is installed over
warms the panel and flashing surfaces. the sealant.
Page 5-1
Dwg:
Date: January 2010

5.3 Sealants (Continued)
C. COMPRESSION D. INSIDE CORNERS
To assure proper adhesion and seal, the tape sealant must An inside radius, such as where the panel flat meets a rib,
be compressed between the panel and flashing surfaces is usually the most critical area to seal. A common mistake
with firm and uniform pressure. In most cases, the required for the installer, is to bridge the sealant across the inside
pressure is applied by the clamping action of screws pulling radius.
the adjoining surfaces together. However, the tape sealant’s
resistance to pressure becomes greater in cold weather. When the lapping panel or flashing is pushed into place,
the bridged sealant is stretched and thinned. The sealant
During cold weather, the fasteners must be tightened slowly may then be too thin to adequately seal this critical area.
to allow the sealant time to compress. If the fasteners are When tape sealant is applied at an inside radius, it is recom-
tightened too fast, the fastener may strip out before the mended that the sealant be folded back on itself, then push
sealant compresses adequately, or the panel or flash may the sealant fold into the radius. Do not tear but cut the tape
deform in the immediate area of the fastener, leaving the sealant to length with a box knife or equal.
rest of the sealant insufficiently compressed.
Critical: Void
Do not allow the Fold the sealant
sealant to bridge and push the fold
across inside radii into the radius
creating voids
Endlap
Void Sealant
Endlap
Sealant
Roof Panel Roof Panel
Void
INCORRECT CORRECT
5.4 Fasteners
A. SCREW GUN When the socket is removed from the sealant, most of the
Use torque control and variable speed screw guns for driv- drill shavings will remain embedded in the sealant thereby
ing self-drilling screws. 2000-2500 RPM screw gun speeds cleaning the socket. This process should be repeated as
are necessary to attain efficient drilling speeds. High tool often as needed to keep the socket clear of drill shavings.
amperage (4 to 7 AMP) is required to achieve the proper
torque for proper seating and to secure the fastener. C. SOCKET EXTENSION
A 4” or 6” socket extension is recommended for installing
B. SOCKETS the panel clip screws. With the extension the screw can be
Use good quality magnetic sockets. Good fitting sockets driven straight down without tilting the screw gun to clear
reduce wobble and stripping of the screw heads, especially the panel or clip. Since socket extensions are slow to wear
the alloy and capped heads. They also minimize objection- out, it is usually more cost effective to purchase socket
able paint chipping and scuffing on colored screws and extensions and good quality sockets rather than purchase
minimize damage to the protective coating on unpainted sockets with built-in extensions.
screws.
D. INSTALLATION
Magnetic sockets collect drill shavings, which will build up Before starting the screw, the materials to be joined must be
and eventually prevent the socket from seating properly on pressed together with foot or hand pressure. The pressure
the screw heads. One method of removing the drill shav- must be maintained until the screw has drilled through all
ings is to roll up a ball of tape sealant and push the socket the materials and the threads have engaged.
into the sealant.
Page 5-2
Date: January 2010

5.4 Fasteners (Continued)
D. INSTALLATION (continued) Do not over drive screws. Over driving can strip the
Most self-drilling screws require 20 pounds of pressure to threads and/or damage the sealing washer. Use screw gun
maintain the drilling action and to start the thread cutting with torque control set to function properly for the combina-
action. Also, applying such pressure before starting the tion of fastener size, hole size and material thickness.
screw gun will usually prevent tip walking or wandering.
The fastener should be driven tight enough to uniformly
If too little pressure is applied, the drill point may not cut into compress the washer but not so tight that the washer splits
the metal and the point will heat up and become dull. If the or rolls out from under it’s metal dome. The recommended
pressure is too heavy, the bottom material may be deflected procedure is to tighten the fastener until the sealing washer
away, causing a standoff condition, or the drill tip may be just starts to visually bulge from under the metal dome.
broken or split. Screws must be held perpendicular to the
panel or flashing surface during starting and driving. As a good installation practice, all roof installers should
carry approved oversized screws. Upon stripping or break-
For proper seating of the fastener-sealing washer, the panel ing a screw, the screw must be immediately removed and
or flashing surface must be clean and drill shavings must be replaced with the appropriate oversized screw. Do not defer
removed from under washers before seating. The fastener the screw replacement to be remembered and fixed later,
must be driven perpendicular to the panel surface so that or to be found by the clean-up crew. The majority of such
the washer can seat level without warping or cupping. screws will be overlooked until the customer complains of
leakage.
5.5 Field Cutting Panels and Flashing

A. ABRASIVE SAW PROBLEMS When field cutting complex shapes, it is usually easier to cut
Abrasive saws (circular saws with friction disks) are not out a 1” wide strip using both left and right hand shears. The
recommended for cutting roof panels or flashing. Abrasive 1” cutout provides clearance to smoothly cut the flats and
saws create high heat that may burn away the protective the clearance to work the shears around tight corners.
coating from the panel edge, causing the edge to rust.
When making repetitive cuts (such as cutting panels at a hip
Also, abrasive saw dust contains fine, hot steel particles, condition) it is recommended that a template be made
which accumulate on panel and flashing surfaces where from a piece of drop-off panel or flash to provide fast and
they rust and can cause staining and rusting of those accurate marking of the field cut. When using panel ma-
surfaces. terial for the template, cut off the top portion of the panel
ribs so that the template is easily laid onto the panel being
Rust caused by abrasive saw damage or abrasive dust marked.
particles can be excluded from warranty claims.
C. MARKING PANELS
B. SHEARING METHODS Avoid marking the panels for cutting, etc., in a manner that
It is recommended that panels and flashing be cut with will leave visible markings stains, etc., on the finished roof
shears to provide a clean, undamaged cut. On shear cut surface. Use chalk or felt tip ink markers. Do not use
edges, the protective coating extends to the edge of the cut graphite (lead) pencils on unpainted panel surfaces,
and is often wiped over the edge to further protect the base the graphite can cause rusting of the surface.
metal. Whenever possible, fit the material so that the factory
cut edge is exposed and the field cut edge is covered.
Page 5-3
Dwg:
Date: January 2010
6.0 ROOF PANEL LAYOUT

6.1 Sheeting Direction and Modularity
Although the ACI Metal Roofing Systems roof system is Caution: Failure to maintain panel coverage width within
designed so it can be installed in either direction (left to right the specified tolerance can cause faulty roof panel seams
or right to left), there may be roof conditions which require which can result in seaming difficulty or in severe cases
a specific sheeting direction. Check the erection drawings reduction in roof performance specifications.
to determine if a specific sheeting direction is required.
The panels must be held to the width dimension of the
The recommended installation sequence is to complete panel as designated on the erection drawings within a 1/8”
each panel run from eave to ridge before starting the next width tolerance per panel. The accumulated coverage (start
panel run. This sequence will help ensure straight runs panel to finish panel) tolerance is determined by the ability
and allow the insulation to be installed immediately ahead to keep the panels parallel and to correctly fit and assemble
of each panel run. the finish rake condition.
During installation of the roof, considerations must be made If the roof has conditions such as fixed location penetrations,
for maintaining panel modularity. By maintaining panel parapets, fire walls, etc., the accumulated panel coverage
modularity, the roof panel sidelap and seam can be properly may require tighter tolerances for proper fit-up and weather
assembled, the proper roof coverage can be obtained, and tightness of the roof system.
the standard perimeter parts will fit properly without neces-
sity of field modifications or reordering of parts, etc.
6.2 Layout & Checking for Coverage

Recommended for all roofs, but a must for large or com- Panel coverage is always checked at the eave, ridge, and
plex roofs, is to make a layout of the actual structure (field end splices so that non-parallel seam (or dogleg) condi-
measured as described in section 3.3) so that the roof panel tions can be detected and corrected before they become
start and stop dimensions can be laid out to accommodate objectionable. The coverage check should be done with a
any structural misalignments. measuring tape held taut and measured to the same side
of the seam and always parallel to the eave to prevent any
When the optimal start and finish dimensions are deter- measuring error.
mined, a string line should be set to precisely locate the
leading edge of the start panel. After the start panel is Every four to six panel runs should be checked for panel
secured and engaged with the next panel, the start panel modularity. This will assure that the panels are maintaining
seam will be the reference line for checking accumulated a straight line and proper coverage is being maintained. If
panel coverage. the panels are off module, they should be corrected by equal
adjustments of the next four to six panel runs.
6.3 Appearance Considerations

Although the above stated coverage tolerance will provide width, and mismatch of panel seams across the ridge, may
for reasonable ease of installation and water tightness, such be objectionable and should be confirmed with the customer
visible conditions as non-parallel panel seams, dogleg of before continuing roof installation.
the panel seam at the end splices, non-parallel finish panel
Page 6-1
Dwg:
Date: January 2010

7.1 Importance of Inspection
During the roof installation, all areas of the roof system as- Failure to assemble the roof system correctly will result in
sembly must be frequently inspected to ensure the correct roof performance problems that may require costly correc-
assembly in accordance with the erection drawings and tive work, roof replacement and performance and damage
this installation guide. claims etc. Also, incorrect installation may void the perfor-
mance and material warranties.
7.2 Inspection List

A. ERECTION DRAWINGS F. ENDLAP SEAL
Check that the erection drawings are available at the job Check that the roof panel endlaps are correctly assembled
site and have been reviewed for difference with the actual and that the lapping panels are tightly nested without vis-
job conditions and differences with this installation guide. ible gaps.
Also, confirm that the drawings are the latest issue with the
latest revisions and additions. Check that the sealant is in the correct position and is in
complete contact with the lapped panels without any voids
B. ROOF LAYOUTS or gaps, especially at the radius between the panel flat and
Check that the roof start and finish dimensions have been the vertical legs of the panel. Confirm that the panels are
correctly determined based on the erection drawings and clean and dry during installation and that the sealant is not
the actual structural conditions. wet or otherwise contaminated.
C. BEFORE INSTALLING ROOF PANELS Check that the pigtail sealant is in the correct position and
Check that the structural misalingments were corrected in seals the endlap seam notches.
accordance with Section 3.0 of this installation guide.
Check that the cinch strap fasteners penetrate through the
Check that the correct eave and rake plates and eave trim center of the sealant and into the back-up plate. Check
are in place before installing the roof panels. that the fasteners are not loose or stripped.
Check that the roof panel elevation provided by the panel Check that the endlap assembly is not bowed down causing
clip height and insulation system matches the eave and water ponding and debris accumulations.
rake plate elevation.
G. RIDGE SEAL
D. PANEL LENGTH Check that the ridge closure assembly is correctly as-
Check that the installed roof panels have the correct over- sembled.
hang at the eave and endlaps and have the correct hold
back at the ridge or high eave, in accordance with the Check that the sealant is in the correct position and is in
erection drawing. complete contact with the closure and the roof panel with-
out any voids or gaps. Confirm that the closures and roof
E. EAVE SEAL panels are clean and dry during installation and the sealant
Check that the eave sealant is in the correct position on is not wet or contaminated.
top of the eave trim and that the corrugation closure and
eave pigtail sealant are correctly placed. Check that the Check that the closure fasteners penetrate through the
eave fasteners penetrate the center of the eave sealant center of the sealant and into the back-up plate. Check
and into the eave plate. Check that the fasteners are not that the fasteners are not loose or stripped.
loose or stripped.
Check that the tube sealant is installed along the back
Check that the eave sealant is in complete contact with the of the closure as necessary to seal any voids around the
roof panel and eave trim without any voids or gaps. Confirm panel seam area.
that the roof panel and eave trim are clean and dry during
installation and that the sealant is not wet or otherwise
contaminated.
Page 7-1
Dwg:
Date: January 2010

7.2 Inspection List (Continued)
H. RAKE SEAL Check that the factory installed sidelap sealant is in the
Check that the termination zee is correctly assembled with correct position without voids or interruptions and is not
the termination zee splices correctly oriented for downhill damaged, wet or otherwise contaminated.
watershed.
Check that the panel coverage tolerance does not exceed
If there are roof panel endlaps, check that the endlap sealant 1/8” per panel and that the accumulated coverage will al-
contacts the termination zee sealant or that a pigtail sealant low proper fit and assembly of the end dams and finish
is applied for that purpose. rake condition and any other critical fit conditions such as
penetrations, parapets, etc.
Check that the sealant is in the correct position above the
roof panel. K. FLASHING AND PENETRATIONS
Check that all flashing (including penetrations) are cor-
Check that the termination zee sets fully on the sealant and rectly assembled and tightly fitted. Check that the required
that the sealant is in complete contact with the roof panel sealants are correctly positioned and in complete contact
and the zee without any voids or gaps. Confirm that the with the adjoining surfaces without voids or interruptions.
roof panel and zee are clean and dry during installation and Confirm that the sealants and adjoining surfaces are clean
that the sealant was not wet or contaminated. and dry during installation.
Check that the termination zee fasteners penetrate the Check that the flashing splices are correctly lapped, sealed
center of the sealant and into the rake plate. Check that and fastened.
the fasteners are not loose or stripped.
Check that the flashing is sufficiently pitched to shed wa-
I. PANEL CLIP ATTACHMENT ter and eliminate ponding areas, especially at the critical
Check that the panel clips are correctly fitted to the panel splices, endlaps and corners.
without any distortion or damage of the clip tab. On sliding
clips, check that the clip tab is centered on the clip base Check that the fasteners are of the specified type, size,
between the centering tabs. length, finish and spacing. Check that the fasteners are
not loose or stripped. Check that the sealing washers are
Check that the clips are located along each panel sidelap in full contact with the flashing surface and not distorted,
at each roof structural or at the locations specified on the split or otherwise damaged.
erection drawings.
Along the rakes, high eave transitions and fixed penetra-
Check that the panel clip fasteners are of the type, size, tions, check that the flashing is not constrained and will allow
length, finish and quantity-per-clip as specified on the erec- for the roof’s expansion/contraction movement.
tion drawings.
L. SURFACE CONDITIONS
Check that the panel clip fasteners are not loose or stripped. Damaged roof system surfaces are subject to corrosion
In the case of multi-layered construction, verify that the and performance problems and may void the material and
fasteners penetrated and engaged the specified structural performance warranties.
member.
Check that the panel and flashing surfaces are not being
J. SIDELAP subjected to abusive conditions such as: careless handling
Check that the panel sidelaps are on module (held to within of panels and flashing, excessive roof traffic, abrasive or
the 1/8” panel width tolerance) and are assembled so that contaminated footwear, rough handling of materials, tools
the male and female panel edges and panel clips are prop- and equipment, or contact with abrasive materials or resi-
erly nested together prior to seaming. due.
Check that the full length of each sidelap seam is correctly

seamed.
Page 7-2
Dwg:
Date: January 2010

7.2 Inspection List (Continued)
L. SURFACE CONDITIONS (continued)
Check that the panel and flashing surfaces are not being Check that the roof materials are not subjected to damaging
subjected to exposed metal objects and materials left on heat such as: cutting torches, abrasive saws, etc.
the roof such as: tools, material drop-off, fasteners, wire,
staples, drill and nibbler chips, saw and file particles. In the M. UNSPECIFIED MATERIALS
process of rusting, these materials will absorb the panel’s Use of the wrong materials may cause installation and
protective coating, thus leaving the panels exposed to performance problems and may void the performance and
rusting. material warranties.
Check that the panels and flashing are not being subjected Check that all installed roof system materials, especially
to long term wet conditions such as: standing water, con- sealants and fasteners, are only those which are provided
sistent sources of steam, mist, spray, dripping or runoff, wet or specified by ACI Metal Roofing Systems for your spe-
debris, wet insulation or other moisture holding material. cific project and are used only as specified on the erection
drawings and this installation guide.
Check that the panels and flashing are not subjected to
direct contact or runoff from corrosive materials such as: ACI Metal Roofing Systems cannot be responsible for
copper pipes and flashing, uncured cement, treated lumber, the performance of roof materials that are not provided,
anti-icing chemicals, strong solvents or other corrosive specified or approved by ACI Metal Roofing Systems.
materials.
Check that graphite pencils were not used to mark on

unpainted surfaces. The graphite marks can cause
rusting.
Page 7-3
Dwg:
Date: January 2010
8.0 STANDARD PARTS

8.1 General
The following details provide a basic description and graphic For proper fit-up, sealing and fastening, and to help ensure
illustrations of the standard roof assembly parts. The pur- the roof assembly’s weathertightness, structural capability,
pose of these details is to assist the erector in the correct durability and appearance, the correct parts must be used.
selection and identification of parts. Do not use parts other than those specified on the erection
drawings.
Because of the many variations in conditions, it is important
that you review the job conditions to identify the specific
parts required for your job.
Review the erection drawings for any special parts or parts

which are different from the standard parts shown in these
details. If differences exist, the erection drawings will have
preference.
Page 8-1
Dwg:
Date: January 2010
8.0 STANDARD PARTS
ROOF PANEL (24" wide panel)

24 or 22 gauge Steel
Painted or Galvalume Finish
Striated Pan
Factory notched for endlap
Factory punched holes
3"
24"
Part No. SS324

(Specify gauge, finish & length)
Page 8-2
Dwg: F_SS3240_500R00ACI
8.2 ROOF PANELS Date: January 2010
CORRUGATION CLOSURE
22 gauge Steel
8.0 STANDARD PARTS Finish
Painted or Galvalume
Factory
Clips with 2 holes punched
are not hole
FM approved.
FIXED CLIP (for 0” stand-off) CORRUGATION CLOSURE

• 20 ga. Galvanized Steel • 22 gauge Steel
• Painted or Galvalume Finish
FM Approved • Factory punched hole
2"
/4"
31 UL listed
/1 6"
3"
51
Part No. FC461 Part No. CC324 (Specify finish)

Weight - 0.18 Weight - 0.24
FIXED CLIP PURLIN STABILIZING FLOATING CLIP

(for 1/2” stand-off) Part No.(for
CC324 (Specify
PURLIN STABILIZING
1/2” stand-off) finish)
FLOATING CLIP (for 1/2" stand-off)
20 ga. Galvanized Steel, Tab FM Approved
• 20 ga. Galvanized Steel FM Approved • 20 ga. Galvanized
16 ga. GalvanizedSteel, Tab
Steel, Base
• 16 ga. Galvanized Steel, Base UL listed
UL listed • For use on FM Approval Roof Systems Only
/4" Tab
31 /16"
45
3 1/2"
3 1/2"
Part No. FC462 Base Part No. MPS602

FIXED CLIP PURLINPartSTABILIZING

No. MPS602 FLOATING CLIP
(for 1-1/2” stand-off) (for 1-1/2”
PURLIN stand-off)
STABILIZING FLOATING CLIP (for 1 1/2" stand-off)
• 20 ga. Galvanized Steel • 20 ga.Galvanized
20 ga. GalvanizedSteel,Steel,
Tab Tab
16 ga.
• 16 ga.Galvanized
GalvanizedSteel,Steel,
Base Base
• For use on FM Approval Roof Systems Only
/4"
31 FM Approved Tab FM Approved
"
UL listed 4 5/1
6 UL listed
4 1/2"
4 1/2"
Part No. FC463 Base Part No. MPS603

Part No. MPS603

Page 8-3
Date: January 2010
8.3 PANEL CLIPS
8.0 STANDARD PARTS

FLOATING CLIP (for 1 1/2" stand-off)
FLOATING CLIP Clips
(for 1/2" stand-off) with 2 holes are not FM approved. 20 ga. Galvanized Steel, Tab
20 ga. Galvanized Steel, Tab 16 ga. Galvanized Steel, Base
16 ga. Galvanized Steel, Base
Floating Clip (for 1/2” stand-off) Floating Clip (for 1-1/2” stand-off)
• 20 ga. Galvanized Steel, Tab • 20 ga. Galvanized Steel, Tab
• 16 ga. Galvanized Steel, Base Tab • 16 ga. Galvanized Steel, Base Tab
6"
/1 6" 5/1
45 4
Do not use on Do not use on
FM Roofs FM Roofs
UL LIsted UL LIsted
3 1/2"
4 1/2"
Base Base
Part No. MPS602-3 Part No. MPS603-3

Weight - 0.35 Part No. MPS602-3 Weight - 0.39
ENDLAP BACK-UP PLATEPart No.
(forMPS603-3
24" panel)
16 ga. Galvalume Steel
END DAM (for 24” wide panel) BACK-UP PLATE (for 24” panel)
Factory punched
• 16 gauge holes
Galvalume Steel
• 24 gauge Steel
• Painted or Galvalume Finish • Factory punched holes 43
/4"
• Factory punched holes
3"
"
24
"
3/4
18
Part
Part No. ED324 (Specify
No. ED324 (Specify finish)
finish) Part No. BP324
Part No. BP324
TERMINATION ZEE ENDLAP CINCH STRAP (for 24” wide panel)
• 24 guage Steel • 18 gauge Stainless Steel 11
• Painted or Galvalume finish • Factory punched holes
/4"
• 10’-2” length 1 1/4
"
"
1/4
3"
20
11
/4"
Part No. TZ310 (Specify gauge and finish)

Part No. FL-TZ310 Part No. CS324
Weight - 4.54 (24 guage) Part No. CS324
Weight - 0.34
Page 8-4
8.4 ENDLAP & TERMINATION PARTS Date: January 2010
8.0 STANDARD PARTS

PERIMETER PLATE (for 3/8" stand-off)
16 ga., 50 ksi Galvanized Steel
PERIMETER
10'-0" length PLATE (for 1/2” stand-off) ROOF FASTENER
ROOF FASTENER
•Factory punched
16 gauge, slots
50 ksi Galvanized Steel (for
(for panel edge
panel edge attachment)
attachment)
• 10’-0” length • #12 - 14 xx 11 1/4"
#12-14 1/4” hex
hexhead,
head,Self
SelfDrilling
DrillingScrew
Screw
• Factory punched slots • EPDM
EPDMSealing
SealingWasherWasher
• Corrosionresistant
Corrosion resistant coating
coating or alloy head
head
1 7/8" • Paintedorormill
Painted millfinished
finished head
head
1 1/4"
5/16" Hex
Head Drill Point
#12-14 Thread
1 7/8"
Washer Sealing Washer
Backer
Part No. LPP038
Weight
Part - 8.47
No. PP038 Part
Part No. IE (Specify
No. RF2 (Specify finish)
finish)
ENDLAP FASTENER
PERIMETER PLATE (for 1 1/2” stand-off) (forENDLAP FASTENER
panel endlap attachment)
• 16 gauge, 50 ksi Galvanized Steel Min. (for panel
#17-14 endlap
x 1" Self attachment)
Tapping Screw
• 10’-0” length • #17 -Sealing
14 x 1” Self Tapping Screw
EPDM Washer
• Factory punched slots • EPDM Sealing Washer
1 1/2" Corrosion resistant coating or alloy head
• Corrosion resistant
Painted or mill finishedcoating
heador alloy head
• Painted or mill finished head
1"
3/8" Hex
Head Type AB
Point
#17-14 Thread

Part No. HPP138 Backer
1 1/2"
Weight - 8.47 Part No. BP1 (Specify finish)
Part No. PP138 Part No. RF1 (Specify finish)
CLIPFASTENER
CLIP FASTENER SHOULDER
SHOULDER FASTENER
FASTENER
(forpanel
(for panelclipclip & eave
& eave plate
plate attachment
attachment (for floating
to to steel purlins) (for floating rakeattachment
rake plate plate attachment to steel purlins)
to steel purlins)
steel
• 1/4”purlins)
- 14 x 1” hex head, Self Drilling Screw • 1/4”x1- 14
1/4"-14 x 1hex
1/4" 1/4”head,
hex head,
SelfSelf Drilling
Drilling Screw
Screw
• 1/4"-14
Corrosionx resistant plating
1 1/4" hex head, Self Drilling Screw • Shoulder
Shoulder feature
feature
Corrosion resistant plating • Corrosion
Corrosion resistant
resistant plating
plating
1 1/4"
1 1/4"
3/8" Hex
Head Drill Point 3/8" Hex
Head Drill Point
1/4"-14 Thread
1/4"-14 Thread
Unthreaded Shoulder
Part No. CF1 Part No. SF1

Part No. SF1
Part No. CF1
Page 8-5
Date: January 2010
8.5 EAVE/RAKE PLATES & FASTENERS
8.0 STANDARD PARTS

LAP FASTENER
(for flashing attachment) BLIND RIVET
LAP FASTENER
1/4"-14 x 7/8"(forSelfflashing attachment)
Drilling Screw BLIND
(for flashing joints)RIVET (for flashing joints)
• 1/4” -EPDM
14 x 7/8” Self Drilling
Sealing WasherScrew Stainless• Stainless
steel steel
• EPDM Sealing Washer • 1/8” dia. x 3/16” length
Corrosion resistant coating or alloy head 1/8" dia. x 3/16" length
• Corrosion resistant coating or alloy head
Painted
• Painted or millor millhead
finish finished head
7/8"
Head Mandrel
5/16" Hex
Drill Point
Head
Rivet Body
1/4"-14 Thread

Backer
PartPart
No.No.
LT4RF3(Specify finish)
(Specify finish) Part No. PR14
Part No. RF4
ENDLAP
ENDLAP SEALANT (for roof panel endlaps)
SEALANT CLIP FASTENER
CLIP FASTENER
(for •roof
5/32" x 1 1/4"
panel Butyl Tape Sealant
endlaps) (for panel clip attachment to metal decking)
(for panel clip attachment to metal decking)
• #12 - 13, Phillips drive, Truss Head Screw
• Triple
5/32" x 1Bead
1/4" Triple Bead Butyl Tape Sealant #12-13 Phillips drive, Truss Head Screw
• Corrosion resistant coating
• 30'
30' - 0" Roll
Roll Corrosion resistant coating
Paper Backing Length

5/32"
Phillips Drive Type AB

Head Point
Sealant
1 1/4"
#12-13 Thread
CROSS SECTION
TUBE
Part No.SEALANT
TBT Part No. MD2 (Specify length)
Urethane Gun Grade Sealant CLIP FASTENER
PartTUBE
No. RS1SEALANT
Color-brown, white, or grey CLIPpanel
Part(for
FASTENER
No. CF2 clip attachment
(Specify length)to wood decking)
• 1/10
Tripolymer Gun Grade Sealant
Gal. Tubes (for#10-12,
panel clip attachment
Phillips drive, PantoHead
wood deck-
Screw
• Color - clear
• 1/10 Gal. Tubes
ing)Corrosion resistant coating
• #10 - 12, Phillips drive, Pan Head Screw
• Corrosion resistant coating
Length
Phillip Drive
Head Type A
Point
#10-12 Thread
PartNo.
Part No.RS3
TS (Specify color) Part No. PW3 (Specify length)
Part No. CF3 (Specify length)
Page 8-6
8.6 FASTENERS & SEALANTS Date: January 2010
FLASHING SEALANT
(for flashing laps & joints) 8.0 STANDARD PARTS
3/16" x 7/8" Butyl Tape Sealant SPACER BLOCK (for 24" wide panel)
30' Roll Extruded Polystyrene Foam
FLASHING SEALANT (for flashing laps & joints) SPACER BLOCK (for 24” wide panel)
3/8", 5/8", or
• Extruded 1" Thick Foam
Polystyrene
• 3/16” x 7/8” Butyl Tape Sealant
• 40' - 0" Roll • 3/8”, 5/8”, or 1” Thick
3/16"
Paper Backing
Thickness
Sealant L)
I NA
OM
" (N
24
7/8"
3"
CROSS SECTION
Part No. RS2
Part No.No.
Part SB324 (Specify
SB324 thickness)
(Specify thickness)
Part No. DBT
ROUND WASHER HEAD SCREW GUTTER STRAP
• 24 ga. 2"
(for eave trim attachment)
• #8 x 1/2" Tracer D.S. round washer head screws • Specify color
"
-3
1'
8"
23
1"
34
Part No. GS4
Part No. PH8
PANHEAD SCREW (for use at valley) RIB CLAMP

• 1/4 - 14 x 1” Panhead Screw
Part No. PH14 Part No. SSRC (4 required)
Page 8-7
Date: January 2010
8.7 FASTENERS & SEALANTS
8.0 STANDARD PARTS

90˚ CRIMPER SEAMER CLAMP
Part No. 90HC (1 required) Part No. SC (2 required)
SEALANTLESS PURLIN STABILIZING FLOATING CLIP (for 1/2" stand-off) SEALANTLESS PURLIN STABILIZING FLOATING CLIP (for 1/2" stand-off)
20 ga. Galvanized Steel, Tab 20 ga. Galvanized Steel, Tab
16 ga. Galvanized Steel, Base 16 ga. Galvanized Steel, Base
Do NOT use on FM roofs Do NOT use on FM roofs
UL Listed UL Listed
Tab Tab
"
/16
"
16
45
5/
4
3 1/2"
3 1/2"
Base
Base
Part No. MPS 604-3 Part No. MPS 604

SEALANTLESS PURLIN CLIP(for 1 1/2" stand-off) SEALANTLESS PURLIN CLIP(for 1/2" stand-off)
Do NOT use on FM roofs Do NOT use on FM roofs
UL Listed UL Listed
Tab Tab
" "
/16 /16
45 45
4 1/2"
4 1/2"
Base
Base
Part No. MPS 605-3 Part No. MPS 605

Page 8-8
Dwg:
Date: January 2010
8.0 STANDARD PARTS

HIGH WIND PURLIN CLIP (for 1/2" stand-off)
HIGH WIND PURLIN CLIP (for 1/2" stand-off) 20 ga. Galvanized Steel, Tab
20 ga. Galvanized Steel, Tab 16 ga. Galvanized Steel, Base Tab
16 ga. Galvanized Steel, Base FM Approved
FM Approved UL Listed
UL Listed Tab
8"
6"
3 1/2"
3 1/2"
Base
Base
Part No. BA 602-6 Part No. BA 602-8

HIGH WIND PURLIN CLIP (for 1/2" stand-off) HIGH WIND PURLIN CLIP (for 1/2" stand-off)
FM Approved Tab FM Approved Tab
UL Listed
UL Listed
"
12
"
16
Base Base
3 1/2"
3 1/2"

HIGH WIND PURLIN CLIP (for 1 1/2" stand-off) HIGH WIND PURLIN CLIP (for 1 1/2" stand-off)
FM Approved FM Approved Tab
UL Listed UL Listed
Tab
6"
8"
4 1/2"
4 1/2"
Base Base

Page 8-9
Dwg:
Date: January 2010
8.0 STANDARD PARTS

HIGH WIND PURLIN CLIP (for 1 1/2" stand-off) HIGH WIND PURLIN CLIP (for 1 1/2" stand-off)
16 ga. Galvanized Steel, Base Tab
16 ga. Galvanized Steel, Base Tab
FM Approved FM Approved
UL Listed UL Listed
12"
16"
Base Base
4 1/2"
4 1/2"
8-9 Page 8-10

Dwg:
Date: January 2010
9.0 ROOF INSTALLATION DETAILS

9.1 GENERAL
The following details provide graphic illustration of the roof Do not shortcut these assembly steps without careful con-
assembly steps. The purpose is to instruct the erector in sideration of the possibility of incorrect or omitted assembly
correct and efficient assembly of the roof system. and the resulting corrective rework.
Because of the many variations in conditions, it is important To minimize confusion, the details are always oriented so
that you review the job to identify and isolate the specific that the view is from eave to ridge, with the starting rake
installation details required for your job. at the left and finish rake at the right. Refer to the erection
drawings to determine the required sheeting direction and
Review the erection drawings for differences with these rake conditions.
details. If differences exist, the erection drawings have
precedence. To help ensure weathertightness, the details emphasize
proper fit-up, sealing and fastening. It is most important
These details are arranged in a step-by-step sequence. that only the specified sealants and fasteners be used for
Following this sequence ensures correct assembly and each condition and that they be installed correctly as shown
ensures that the part to be worked on will be readily acces- on these details and the erection drawings.
sible for the next assembly step.
Be sure that these critical instructions are reviewed often
and the roof assembly is checked at each assembly step.
Page 9-1
Dwg:
Date: January 2010
9.2 PREPARATION FOR ROOF PANEL INSTALLATION
Rake Angle
Insulation Starting Run
Starting Clips (typ.)
Rake Angle
SH
EE
TI
NG
DI
RE
CT
IO
N
Eave Trim Ridge Roof Structural
Perimeter Eave Plate

Roof Structurals (typ.)
Perimeter Rake Plate
Rake Angle
Eave Structural
Preparation For Roof Panel Installation
The details in this section will show the installation of the On this view, the starting rake is shown with starting clips
eave perimeter plate, rake perimeter plate, start clips, eave (for a starting panel) and the finish rake is shown with
trim, eave sealant and the first run of insulation. These are a rake perimeter plate (for a termination panel). Some
parts that must be installed before the roof panel installa- buildings may require a rake perimeter plate at the starting
tion can begin. rake. Refer to the erection drawings for the required rake
conditions.
This view shows the roof system oriented for a left-to-right
sheeting direction. For right-to-left sheeting, reverse the
parts orientation.
Page 9-2
9.2.1 ORIENTATION VIEW Dwg: F_TS0_005R00BRS
Date: January 2010
Rake Angle Roof Structural

(typ.)
Start Perimeter Plate

flush with face
of Rake Angle
6"
6"
Clip Fastener 6"
12" O.C. Perimeter Plate
Outer face
of wall
Outer edge
of Perimeter Plate
Butt Joint
Wall Panel (typ.)
Eave Structural
The eave perimeter plate provides a solid attachment sur- Install the starting and finish ends of the eave perimeter
face for the eave end of the roof panel. plates flush with outer face of rake angle.
The eave perimeter plate must be installed before the roof Install the outer edge of the eave perimeter plate flush with
insulation is placed over the structurals. the outside face of the wall panel.
Before installing the eave perimeter plate, check that the Tightly butt join the eave perimeter plates and fasten to the
eave structural members are in a straight alignment from eave structural as shown.
rake to rake. Shim the eave perimeter plate as necessary
to provide a level roof line.
Page 9-3
Date: January 2010
9.2.2 INSTALL EAVE PLATES
NOTE
Refer to erection drawings
for structural fastener
type and quantity
.
O.C Rake Angle
24"
Clip Fastener
12" (2) per clip
Roof Structural
(typ.)
Start
Clip
Perimeter
Plate
Eave Structural
The appropriate height clips are used as start clips. If the rake angles have been installed true and square,
the edge of the rake angle can be used to align the start
Refer to the erection drawings and the structural layout clips.
(as described in Section 6.2) to determine the start dimen-
sion. If the rake angle is not true and square, a chalk line should
be used to guide the installation of the start clips.
The position of the start clips establishes the starting roof
panel alignment. It is very important that the start clips are Locate the start clips at the spacing shown and fasten to
installed in a straight line, parallel to the rake line. the rake angle as shown.
Page 9-4
9.2.3 INSTALL START CLIPS Date: January 2010
3/16" dia. x 1"

Tube Sealant
Start & finish Eave Pigtail
Trim flush with face
of Rake Angle
Eave Trim
Rake Angle
3/16" dia.
Tube Sealant
11 "
Perimeter Plate 2
#8 x 1/2"
Round washer
head screws
at 5'-0" o.c
eave trim to 2" l
perimeter plate ap
Eave Trim
Wall Panel Eave

Trim
1/8" dia.
Blind Rivet
1
2 "
Starting Eave Trim
Eave Trim
Eave Trim Splice
Place the upper lip of the eave trim over the eave perimeter The eave trim provides a water seal between the roof panel
plate as shown and align the face of the eave trim with the and the wall panels. All laps of the eave trim must be
face of the wall panel. sealed with tube sealant and rivets as shown to minimize
water entry.
Install the starting and finish ends of the eave trim flush with
the ends of the eave perimeter plate. Fasten each piece of eave trim to the eave plate with #8 x
1/2" screws (PH8) 5'-0" o/c. The screws will hold the trim
in position until the roof panels are installed and fastened.
Page 9-5
Date: January 2010
9.2.4 INSTALL EAVE TRIM
Rake Angle
Flashing Sealant (set flush with

outer edge of eave trim)
Extend sealant
1/2" beyond end
of Eave Trim
Outer edge
of Eave Trim
Eave Trim
Apply a continuous strip of flashing sealant along the top Until the roof panels are installed, the eave sealant is vulner-
edge of the eave trim. able to damage from foot traffic or dragging material over the
eave. Do not step on or otherwise damage the sealant.
Align the outer edge of the sealant flush with the outer edge
of the eave trim.
Do not remove the paper backing from the sealant at this

time.
Page 9-6
9.2.5 INSTALL EAVE SEALANT Date: January 2010
Note: Insulation clamping strap and fasteners are Edge of Insulation

not provided with the roof system. (set flush with face of
rake angle)
Start Clip (typ.)
3' o
r 5'
#12 Fastener
@ 12" O.C.
Roof Insulation
(starting run)
Insulation
Vapor Barrier Tab
End of
Insulation Roof Structural
(set behind step (typ.)
of Perimeter Plate )
Optional Insulation
Clamping Strap Eave Structural
Perimeter Plate
Step of
Perimeter Plate
Refer to the erection drawings to determine the specific tively. The extra foot of width can be cut or lapped over
insulation required for the project. In all cases refer to the the rake.
insulation manufacturer’s instructions for proper insulation
installation and vapor seal assembly. This detail shows Use double-faced tape along the backside of the eave strut
fiberglass blanket insulation, which is the most commonly and along the rake angle to hold the insulation in place until
used insulation for metal standing seam roofs. the roof panel is installed.
The leading edge of each insulation run should extend In high wind areas or when using high stand-off clips,
approx. 12” beyond the leading edge of the roof panel. use the metal insulation retainer straps to secure the insula-
This will allow for easy assembly of the vapor barrier seal tion to the low flange of the eave plate. In all cases do not
between insulation runs. extend the end of the insulation onto the high flange of the
eave perimeter plate.
With four foot or six foot wide insulation, the first run should
be installed to only cover three feet or five feet respec-
Page 9-7
Date: January 2010 9.2.6 INSTALL STARTER RUN OF INSULATION
9.3 ROOF PANEL INSTALLATION
Rake Angle
Minor Ribs Not Shown Roof
Insulation
Roof Panel Endlap
Starting
Roof Panel
Intermediate
Roof Panel
Ridge Roof
Structural
Eave Trim
Roof Structurals (typ.)
Perimeter Plate Rake Angle
Eave Strut
The details in this section show the installation of the start- The termination roof panels require specific installation
ing and intermediate roof panels. and are shown in a later section.
The roof panel endlap details are shown as an intergral part

of the roof panel installation. If the project does not require
roof panel endlaps, the endlap details are clearly identified
and can be disregarded.
Page 9-8
9.3.1 ORIENTATION VIEW Date: January 2010
2"
tch Factory Holes
Female Seam y No
or
(trailing edge F act
of panel)
1"
Seam Sealant
(factory applied
in the seam)
tch
ry No
cto 2"
Fa tc h
2" Pan No
ry
cto
Fa
Detail
#1
gth
Factory Holes
l Len
Pane Male Seam
Pa 1" (leading edge
ne of panel)
lW h
idt otc
h2 oryN
4" Fact
2"
h
otc
o ry N
Detail #2 Fact
2"
2"
F
No act
tc ory
h
Detail #2
Detail #1
Seam Sealant
3/4" 5/8"
Female Seam Male Seam
Female Rib
Male Rib
Pan
3 1/16"
3"
2"
2 5/8" 18 3/4" 2 5/8"
24"
PANEL SECTION
Throughout these instructions the references to the panel The factory punched holes may not be used at the eave
will be made using the terms shown on the above illustra- unless there is gutter or eave trim. It is okay to leave them
tion. open.
The ACI Metal Roofing Systems roof panel is designed The leading edge of the roof panel is the edge towards the
so it can be sheeted in either direction, (left-to-right) or sheeting direction. On the ACI Metal Roofing Systems
(right-to-left). Check the erection drawings and job condi- roof panel, the male seam is the always the leading edge.
tions to determine if the roof must be sheeted in a specific
direction. Before loading the panels onto the roof structurals,
orient the panels so that the male seam is the leading
edge.
Page 9-9 9.3.2 ROOF PANEL

Dwg: F_TS0_012R00BRS DESCRIPTION & NOMENCLATURE
Date: January 2010
2"
Tilt the Roof Panel to

Downslope Roof Panel hook the female seam
end of onto the Start Clip
Roof Panel Eave Structural
Outer face Start Clip
of Eave Trim (typ.)
Roof Panel
Wall Panel
PANEL OVERHANG Spacer Block
@ each purlin,
(if required)
Male Seam
Roof
Downslope Insulation
end of
Roof Panel
Female Seam
Roof Structural
(typ.)
Eave Structural
Eave Sealant's
Protective Paper
(peel back only enough
to set panel)
The roof panel’s eave overhang dimension is critical as it Position the female edge of the panel over the start clips
establishes the location of endlaps and ridge cover attach- and position the end of the panel 2” beyond the face of the
ment points. eave trim.
The end of the roof panel extends 2” beyond the face of Tilt the panel as shown so the female seam can be hooked
the eave trim unless another dimension is specified on the over the start clips. Check that each clip is hooked inside
erection drawings. of the seam.
If insulation spacer blocks are required, place the blocks on Do not completely remove the eave sealant’s protective
top of the insulation directly over the roof structurals. Spacer paper at this time.
blocks are not required at the eave structural.
Page 9-10
9.3.3 INSTALL STARTING ROOF PANEL Dwg: F_TS0_013R00BRS
Date: January 2010
Mark the location

of each Start Clip Roof Panel
Start Clip Spacer Block

Use hand seamer (typ.) (typ.)
to close the seam
at each start clip
2"
Downslope
end of
Roof Panel Roof Structural
(typ.)
Roof Insulation
Eave Structural
Outer face
of Eave Trim
Verify that the roof panel’s overhang dimension is correct Using the hand seaming tool, close the panel seam over
and verify that the roof panel is aligned parallel to the rake each start clip. For proper operation of the seaming tool,
line. Raise the leading corner of the panel and remove the refer to the Seaming Instructions section.
protective paper from the eave sealant.
Mark the roof panel’s vertical leg at each clip location.
Rotate the panel down to rest on the spacer blocks or This will guide the later installation of rake trim fasteners to
insulation. ensure they are not installed through the clip tabs.
Page 9-11
Date: January 2010
9.3.4 SEAM ROOF PANEL TO START CLIPS
Closure Roof Fastener
Perimeter Plate
Sealant
Roof Panel
Eave Trim
Roof
Insulation
CLOSURE ATTACHMENT
Lift edge of
roof panel to
install closure Roof Fastener
(thru base
of closure)
Roof Structural
(typ.)
Eave Trim
Protective Paper
(peel back to
Corrugation Closure set closure)
(with tape sealant) Corrugation
Closure
Flashing Sealant Flashing Sealant
(across top Protective
of closure) Paper
Extend ends of sealant

1/4" beyond edge of
closure
CLOSURE SEALANT
Prepare the corrugation closures by applying flashing seal- Check that the closure is centered to the roof panel’s
ant along the top surfaces as shown in the above illustration. edge.
Remove the protective paper.
Fasten the closure to the eave perimeter plate with a roof
Peel back the protective paper from the eave sealant as fastener installed through the hole in the base of the clo-
shown to clear the corrugation closure. sure.
Pick up the corner of the roof panel and place the closure
into the panel corrugation and on top of the eave sealant.
Page 9-12
9.3.5 INSTALL EAVE CLOSURE Date: January 2010
NOTE
Refer to erection drawings
for clip fastener type
and quantity
Panel Clip
Roof Panel @ each Roof
Clip Fastener Structural
(2) per clip
3"
6"
o.c
.
3"
Roof Structural
(typ.)
Roof Fasteners
@ 6" o.c.
Roof Insulation
(compressed under
CAUTION panel clip)
Do not scrape off the clip’s
sealant assembling
to the roof panel.
Before fastening the roof panel to the eave plate and fasten- To install the clips, tilt the clip so that its tab can be hooked
ing the leading edge of the panel with the panel clips, check over the edge of the roof panel’s male seam. Position the
that the panel coverage is correct and the leading edge of clip’s base so that the clip fasteners can be installed through
the panel is straight and parallel to the rake line. the holes in the base and into the roof structural, then rotate
the clip down into the vertical position.
Fasten the eave end of the panel with (4) roof fasteners
spaced 6” O.C. as shown. When fiberglass roof insulation is used, the panel clips
normally set on top of the insulation and the insulation is
Position the fasteners to penetrate through the center of the compressed between the clip’s base and the top of the
sealant, through the eave trim and into the eave plate. roof structural. In all cases, refer to the erection drawings
to determine the required insulation assembly and the re-
Install roof panel clips to the leading edge of the roof panel lationship of the panel clips to the insulation.
at each roof structural. Panel clips are not required at the
eave structural. Specific panel clip details are shown on the following
page.
Page 9-13
Dwg: F_TS0_016R00BRS 9.3.6 ATTACH ROOF PANEL
Date: January 2010
CAUTION
Failure to enclose the male lip
in the clip hook and failure to nest
the clip flush against the panel can
cause faulty seaming and
Clip's Tab Hook Clip Tab objectionable seam appearance.
(must capture (must be flush
panel's lip) against panel)
Clip Base
Roof Panel Clip Fastener
Roof Structural
Clip Tab
CLIP / PANEL ASSEMBLY Male Seam

Clip Fastener
(2 per clip - minimum)
Roof Panel
Clip Base
Roof
Structural
Note:
Insulation not shown
for clarity.
Panel clips are available as floating clips or fixed clips and Panel clip fastener type and quantity vary according to the
are available in different stand-off heights. Refer to the erec- roof structural material and roof load requirements. Refer
tion drawings to determine the type of clip and quantity of to the erection drawings for the required type and quantity
fasteners required for each roof condition. of panel clip fasteners.
Check that the panel clip’s tab is seated tightly around the Check that the clip fasteners are equally spaced through
roof panel’s seam and that the panel clip’s hook has cap- the clip base holes and are securely engaged into roof
tured the panel’s lip. structural.
Check that the clip’s base is vertical and that the base is
set square and firmly over the roof structural.
Page 9-14
9.3.7 PANEL CLIP DETAILS Date: January 2010
Web of 6" End of

Structural Panel
Roof Panel
Roof Insulation
Roof Structural
(@ the endlap)
PANEL OVERHANG
Downslope Roof
Panel
Roof Structural
Panel Clip (@ the endlap)
(typ.)
With the eave end of the roof panel attached, measure the If the panel overhang is not within this range, call ACI Metal
panel overhang at the purlin (see illustration). Roofing Systems before proceeding with the installation
of roof panels. Also reference the erection drawings for
The panel should extend 6” beyond the up-slope edge of prescribed dimensions.
the purlin or joist.
Page 9-15
Date: January 2010
9.3.8 ENDLAP — VERIFY PANEL OVERHANG
Punch (to align holes Back-up Plate Tabs

in panel with holes in (must hook over end
back-up plate) of panel)
Back-up Plate
(set under panel
and on top of
spacer block)
Downslope Roof
Panel
Roof Roof Structural

Insulation (@ the endlap)
Panel Clip
(typ.)
Slide the back-up plate under the roof panel, as shown. The back-up plate’s tabs must hook over the end of the
roof panel.
The back-up plate must be set over the top of the roof
structural. If insulation spacer blocks are used, the back-up Use punches to align the holes in the back-up plate with
plate must be set over the spacer block. the factory punched holes in the roof panel.
Page 9-16
9.3.9 ENDLAP — INSTALL BACK-UP PLATE Dwg: F_SS3240_019R00ACI
Date: January 2010
Endlap Sealant
(centered over
panel holes)
Top edge of sealant

butts back up plate tabs
/8"
15
Downslope Roof
Panel
Roof
Insulation Roof Structural
(@ the endlap)
Panel Clip
(typ.)
The proper placing of the endlap sealant is critical to the Check that the sealant fully contacts the roof panel’s surface
weathertightness of the roof endlaps. and that it is completely fitted into the panel corners and
around the seams.
Before installing the endlap sealant, the roof panel’s surface
must be wiped clean and dry. The sealant’s protective paper helps to retain the sealant’s
shape during installation and protects the sealant’s surface
Position the sealant so that its downslope edge is uniformly from damage and contamination. Do not remove the pro-
1 5/8” from the end of the panel. The sealant must be cen- tective paper until immediately before the installation of the
tered over the roof panel’s factory punched holes. up-slope roof panel.
Install a continuous strip of endlap sealant along the end Specific endlap sealant details are shown on the following
of the roof panel, as shown. page.
Page 9-17
Dwg: F_TS0_020R00BRS 9.3.10 ENDLAP — INSTALL ENDLAP SEALANT
Date: January 2010
1/8" of sealant
folded over
edge of panel
Endlap Sealant
/8"
15
Roof Panel
Female
Rib
ENDLAP SEALANT @ MALE RIB
Roof Panel
Hole (typ.)
Endlap Sealant /8"

15
1/8" of sealant Endlap

Sealant Male Rib
folded under
edge of panel
Roof Panel
ENDLAP SEALANT @ FEMALE RIB
Cut the endlap sealant to be fitted around the roof panel’s After the sealant is correctly positioned, uniformly press the
seams as shown. sealant against the roof panel’s surface to assure adhesion.
Do not use excess pressure which can thin the sealant.
Check that the 1/8” ends of the sealant are correctly folded
around the roof panel’s edges. Excess sealant in the roof
panel seams will cause difficult panel assembly. Remove
any excess sealant.
Page 9-18
9.3.11 ENDLAP — SEALANT DETAILS Dwg: F_TS0_021R00BRS
Date: January 2010
Upslope Roof Panel
Notched End
Roof Insulation
Butt end of Panel
against end of
notch to make
2" lap
Downslope
Roof Panel Endlap
Sealant
Roof Structural
(@ the endlap)
Panel Clip (typ.)
Wipe dry and clean the underside surface of the up-slope At the seams, the end of the up-slope roof panel should butt
roof panel. against the notch on the down-slope roof panel.
Remove the protective paper from the installed endlap Check that the up-slope roof panel will correctly lap over
sealant. the endlap sealant.
Position the end of the up-slope roof panel to make a 2” lap

over the down-slope roof panel.
Page 9-19
Dwg: F_TS0_022R00BRS 9.3.12 ENDLAP — UP-SLOPE PANEL PLACEMENT
Date: January 2010
Pull up center
of panel
Upslope
Roof Panel
Punch
(to align Roof
panel holes) Insulation
End of notch
Downslope
Roof Panel
Endlap
Sealant
Panel Clip Roof Structural

(typ.)
Lower the up-slope roof panel to lap onto the down-slope not disturb the position of the sealant while inserting and
roof panel. removing the punch.
While lowering the up-slope roof panel, bow the end of the Do not remove the punches from the roof panel holes until
panel by pulling up on its center. This will allow the panel after the seam clamps have been installed.
to more easily nest into the down-slope panel.
Use punches to align the factory punched holes of the lap-

ping panels. The punch will have to penetrate through the
endlap sealant and into the holes in the back-up plate. Do
Page 9-20
9.3.13 ENDLAP — PANEL ALIGNMENT Date: January 2010
Seaming Tool
Seaming Tool
3"
Seam Clamp

Endlap Endlap
STEP 1 STEP 2
Roof Panel
CLAMPED SEAM Upslope Roof Panel
Seam clamp (center

over the butt joint
Punch (to align panel holes) of the panel ribs)
Seam Clamp (position over
the lapped panel ribs)
Downslope
Roof Panel
Endlap
Roof Insulation
Roof structural
Panel Clip (typ.)
(@ the endlap)
Use the seam clamps to draw the lapping panel seams With the seam clamps installed, uniformly press down on
together, as shown. the up-slope panel to close the panel lap and to assure
adhesion to the endlap sealant.
Check that the clamp jaws are correctly aligned to the seam
before closing the clamp. Misaligned clamps can distort Do not remove the seam clamps until after the endlap
and damage the roof panel seams. cinch strap has been installed. They may or may not be
shown on the following steps.
Slowly close the clamp to allow the sealant to flow between
the lapped seams. Hand seam at lap - refer to seaming guide for specific
instructions.
Page 9-21
Date: January 2010
9.3.14 ENDLAP — CLAMP THE SEAMS
Upslope Roof Panel

Cinch Strap,
(align strap Endlap Fastener @ each
holes with hole in Cinch Strap
panel holes)
Seam Clamp (position over Upslope Roof Panel

the lapped panel ribs)
Downslope
Roof Panel
Endlap
Roof Insulation
Roof structural
Panel Clip (typ.)
(@ the endlap)
A cinch strap is not required on all roof applications. Refer Use a punch to align the factory punched holes in the cinch
to the erection drawings to determine if a cinch strap is strap, roof panels and back-up plate.
required.
Install endlap fasteners in the holes at each end of the cinch
If a cinch strap is not required, use the following procedures strap. Next install fasteners in the remaining holes.
but without placing the cinch strap. Fastener spacing is the
same as required at the eave. Check that the endlap fasteners penetrate thru the center
of the endlap sealant and are securely engaged into the
If a cinch strap is required, carefully remove the punches back-up plate.
and position the cinch strap over the factory punched holes
in the roof panel. Remove seam clamps to complete installation
Specific endlap details are shown on the following page.
Page 9-22
9.3.15 ENDLAP — INSTALL CINCH STRAP Date: January 2010
Edge of
Roof Panel
Endlap Fastener
(typ.)
Upslope
Roof Panel
Cinch Strap
Endlap
Sealant
Back-up
Downslope Plate
Roof Panel
Check that the endlap is correctly assembled as shown. Check that there are no unsealed voids between the lapped
panels, especially at the critical corner areas.
Page 9-23
Dwg: F_TS0_026R00BRS 9.3.16 ENDLAP — ASSEMBLY DETAIL
Date: January 2010
Ridge Pigtail
Sealant
Upslope Roof
Panel
Endlap
Downslope Roof
Panel
Eave Pigtail
Sealant Roof Insulation
Roof Structural (typ.)
Endlap Pigtail
Sealant
Panel Clip (typ.)
Corrugation
Closure
Eave Structural
The pigtail sealants must be correctly installed before The pigtail sealants are pieces of flashing sealant cut to
the next roof panel run can be installed. the required length.
Install the eave, endlap and ridge pigtail sealants on the Refer to the next pages for specific pigtail sealant details.
leading edge of the roof panel as shown.
Page 9-24
9.3.17 INSTALL PIGTAIL SEALANTS Dwg: F_TS0_027R00BRS
Date: January 2010

Notch
/2"
11
Pigtail Sealant
Pigtail Sealant
Sealant extends
to bottom edge
of panel
Roof Panel
1/2" of Sealant Ridge end

folded under of Panel
edge of Roof
Panel
RIDGE PIGTAIL SEALANT DETAIL
Pigtail Sealant
Pigtail Sealant 1/8" of Sealant

folded under
edge of Panel Closure
Corrugation Sealant
Closure 1/4" of Sealant
lapped on to
Roof Panel Closure Sealant
Closure Eave End

Sealant of Panel
Corrugation
Closure
EAVE PIGTAIL SEALANT DETAIL
Cut the pigtail sealants to be fitted around the roof panel’s Fold 1/2” of the ridge pigtail sealant under the edge of the
seam as shown. Use box knife or scissors to cut. Do not roof panel. Cut the other end of the sealant so it sets flush
tear or pull. with the bottom edge of the roof panel’s seam. Strip length
= 2 1/2” long.
At the eave, lap 1/4” of the pigtail sealant onto the corru-
gation closure’s sealant. Cut the other end of the pigtail Excess sealant in the seams will cause difficult roof
sealant so 1/8” can be folded under the edge of the roof panel assembly. Remove any excess sealant. Cut, do
panel. Strip length = 2 1/2” long. not tear.
At the ridge, position the pigtail sealant so its edge is 1 1/2” After the pigtail sealant is correctly placed, uniformly press
from the end of the roof panel. The sealant must lap over the sealant against the panel’s surface to assure adhe-
the edge of the roof panel’s notch. sion.
Page 9-25 9.3.18 PIGTAIL SEALANT DETAILS

Dwg: F_TS0_028R00BRS AT EAVE & RIDGE
Date: January 2010
Pigtail Sealant
1/4" of sealant
extended down each
side of panel rib
Roof Panel
ENDLAP PIGTAIL SEALANT DETAIL Endlap Sealant
End of notch
Pigtail Sealant
Upslope Roof Panel
Cinch Strap
End of
notch
"
7/8
" 3"
1/8
Downslope Roof Panel
Cut the pigtail sealant to a 3” length and fit around the roof Excess sealant in the seams will cause difficult roof panel
panel’s seam as shown. assembly. Remove any excess sealant. Cut, do not
tear.
Position the pigtail sealant to lap 1/8” over the downslope
end of the roof panel’s notch. After the pigtail sealant is correctly placed, uniformly press
the sealant against the panel’s surface to assure adhe-
Center the sealant over the roof panel’s seam. Fold the sion.
edges of the sealant down over the sides of the seam.
9.3.19 PIGTAIL SEALANT DETAIL Page 9-26

AT ENDLAP Date: January 2010
Roof Panel
Panel Clip
(typ.) Spacer Block
@ each purlin
if required
Previously installed Roof

roof panel Insulation
Female
Seam
Male
seam of
previously
installed Roof Structural (typ.)
Roof Panel Eave Structural
Repeat previous steps of first panel run and remove the Tilt the panel as shown so the female seam can be hooked
protective paper from the eave sealant. Remove only over the male seam of the previous roof panel.
enough of the protective paper to allow installation of the
next roof panel. Specific roof panel sidelap assembly details are shown
on the following page.
If required, place the insulation spacer blocks on top of the
insulation directly over the roof structural.
Position the trailing edge of the roof panel over the leading
edge of the previously installed roof panel and position the
end of the roof panel 2” beyond the face of the eave trim.
Page 9-27
Dwg: F_TS0_030R00BRS 9.3.20 INSTALL NEXT INTERMEDIATE PANELS
Date: January 2010
Tilt panel 90˚ to

vertical position
2
Lift panel so 1
Female Seam
female hook
Male Seam catches male lip
Rotate panel down
to horizontal position
Push hook of female seam Lift panel to allow female seam to

under lip of male seam readily rotate over male seam
STEP 1 STEP 2
Engaged Seam
Check that male lip CAUTION
is fully enclosed by Excessive panel coverage width
the female hook can prevent proper sidelap
assembly. Check and correct
panel coverage prior to installation
of the next panel.
STEP 3
It is easier to hook the roof panel seams together if the roof While continuing to lift up on the roof panel, rotate the panel
panel is first tilted up to the vertical position. down to rest on the insulation or spacer blocks.
With the roof panel in the vertical position, align its female Be careful not to scrape off the seam sealant during the
seam to slide under the male seam of the previous roof sidelap assembly.
panel.
IMPORTANT: Check that the male and female are fully
With the female seam under the male seam, lift up the roof nested and the female hook has enclosed the male lip
panel so the female seam’s hook catches the lip of the along the entire length of the roof panel. If not, the roof
male seam. panel sidelap must be correctly reassembled before
installing the next roof panel.
Page 9-28
9.3.21 PANEL SIDELAP ASSEMBLY Date: January 2010

Adjustment Screw
Locking Nut
Roof Panel
Seam
Rib Clamp
Seam Hook
Clamp Jaws
Roof Panel
RIB CLAMP DETAIL

Upslope Roof Panel
Rib Clamp
(typ.)
Endlap
Downslope Roof
Panel
Roof
Insulation
Eave Structural
The most common coverage error is the spreading of the If excessive coverage has accumulated over several panel
roof panels, especially at the panel ends. This can cause ex- runs, do not try to correct all of the error at one time. Cor-
cess panel coverage along the eave, endlaps and ridge. rected roof panel coverage must not be greater than 1/8”
per panel. Correct accumulated coverage error by making
To correct excess roof panel coverage, use rib clamps to the correction over several panel runs.
squeeze together the panel ribs as shown.
Continue process until opposite ends of the structure are
The rib clamps can be adjusted and locked so that they reached.
will squeeze the panel ribs to provide a consistent cover-
age width. End dams should be installed at the ridge along with the
panel.
Page 9-29
Date: January 2010
9.3.22 ADJUST PANEL COVERAGE

Measuring Tape
Intermediate
at ridge
Roof Panels
Endlap
Starting Roof
Panel
Roof Structural
(typ.)
Measuring Tape
at endlap
Measuring Tape
at eave
CHECKING PANEL COVERAGE
Starter Panel Measuring

Tape
Roof Panel
(typ.)
Hold or clamp
end of tape tight
against face of
panel seam
Note: Hold measurement parallel

to eave, endlap or ridge.
Read measurement at
this edge of panel seam
PANEL COVERAGE MEASUREMENT
Caution: To assure proper fit-up of the sidelap assem- To avoid accumulation error, the coverage measurement
bly, proper seaming, proper fip-up of closures, flashing, should always be from the rake line or the starting roof
curbs, etc., it is important that each panel be held to panel’s seam.
within the 1/8” panel coverage tolerance and that overall
coverage be checked frequently and any coverage error To avoid measurement error, the measuring tape must be
be corrected before it accumulates. free and taut and must be parallel to the eave line or ridge
line.
Coverage must be checked at the eave and ridge and
at every endlap. Improper coverage will cause difficulty in seaming.
Page 9-30
9.3.23 CHECK PANEL COVERAGE Dwg: F_TS0_033R00BRS
Date: January 2010
9.4 END DAM INSTALLATION
End Dam
(typ.)
Intermediate Roof
Panel (typ.)
Starting Roof
Panel
Termination
End Dam
Termination
Roof Panel
Termination Zee
Rake Angle
Metal end dams are used to close the ends of the roof The details in this section will show roof panel preparation
panels at the ridge, high eave and high eave transition requirements and installation of the end dams.
conditions.
Page 9-31
Dwg: F_TS0_034R00BRS 9.4.1 ORIENTATION VIEW
Date: January 2010

Field cut off male Seaming Tool
" and female panel
1/8 ribs, to the chalk mark
Chalk Mark
Ridge end of
Roof Panel 6"
Eave or Ridge
end of Roof Panel
STEP 1
Seaming Tool
Roof Panel
NOTCH FOR RIDGE CLOSURE
Eave or Ridge
end of Roof Panel
STEP 2
2"
Panel Notch
(typ.)
Chalk Mark
(typ.)
Chalk Line
Ridge end of
Roof Panels
2"
Roof Panels
MARKING RIDGE CLOSURE LINE
The end dams should be installed before roof panel to establish a straight notch line. Position the chalk line so
runs are completed. Installation of the end dams helps no notch extends below the line.
maintain the correct roof panel coverage at the ridge. If the
end dams are installed after the roof panels are in place, Using the end of the factory notch (or chalk marks) as a
roof panel coverage error may prevent proper installation guide, field cut the additional notching in both male and
of the end dams. female portions of the seam as shown.
Check the alignment of the roof notches along the ridge. If Hand seam 16” of uphill panel end before installing tape
the notches are staggered more than 1/4”, use a chalk line sealant and end dam to accomodate motor seamer - Refer
to seaming guide for specific instructions.
Page 9-32
9.4.2 PREPARATION FOR END DAM INSTALLATION Date: January 2010
Punch (to align holes in panel

with holes in back-up plate)
Ridge end of Back-Up Plate Tabs

Roof Panels
Back-Up Plate
Roof Panel Roof

Insulation
Ridge Roof
Structural
Slide the back-up plate under the roof panel as shown. to hold the back-up plate in position until after the fasteners
are installed.
The back-up plate must be set over the top of the roof
structural. If insulation spacer blocks are used, the back-up The back-up plate’s tabs must hook over the end of the
plate must be set over the spacer block. roof panel.
If the ridge purlin is located too far down slope for the back- Use punches to align the holes in the back-up plate with
up plate to rest on the purlin or spacer block, use a clamp the factory punched holes in the roof panel.
Page 9-33
Dwg: F_TS0_036R00BRS 9.4.3 INSTALL BACK-UP PLATE
Date: January 2010
/2" Flashing Sealant

11
Pigtail Sealant (centered over panel holes)
Pigtail Remove protective

Sealant paper.
Panel Holes
(typ.) Roof
Roof Panel
Insulation
Ridge Roof
Structural
Before installing the flashing sealant, the roof panel’s sur- Be sure to check that the sealant fully contacts the roof
face must be wiped clean and dry. panel’s surface and that it is completely fitted into the panel
corners and around the seams
Install a continuous strip of flashing sealant along the end
of the roof panel as shown. Cut a 2 1/2” strip of flashing sealant and install as the pigtail
sealant as shown.
Position the sealant so that its downslope edge is uniformly
1 1/2” from the end of the panel. The sealant must be cen- Specific flashing sealant details are shown on the fol-
tered over the roof panel’s factory punched holes. lowing page.
Page 9-34
9.4.4 INSTALL RIDGE SEALANT Date: January 2010
1/4" of Sealant
Sealant wrapped Pigtail Sealant folded over
over seam edge of seam
Flashing Sealant
Sealant wrapped
under seam Roof Panel
1/8" of Sealant
Roof Panel extended down
ENDLAP SEALANT @ RIDGE PIGTAIL SEALANT @ RIDGE
Make Sure Sealant Makes Contact

/2"
End of Notch 11
2 1/2" Pigtail Sealant

Ridge end
of Roof Panel
Panel Hole
(typ.)
Endlap Sealant
/2"
11
The correct installation of the ridge sealant is critical to the sealant against the roof panel’s surface to assure adhesion.
weather resistance of the roof system. Do not use excess pressure, which can thin the sealant.
Be sure to verify that the sealant is installed as shown above

before installing end dams.
After the sealant is correctly positioned, uniformly press the
Page 9-35
Dwg: F_TS0_038R00BRS 9.4.5 RIDGE SEALANT DETAILS
Date: January 2010
Punch (to align holes in Top flange

End Dam with holes in (must be on
panel and back-up plate) downhill side)
End Dam
End Dam
Roof Panel
Flashing
Sealant
Ridge Roof
Structural
Roof Insulation
Wipe dry and clean the underside surface of the end dam Position the end dam’s bottom flange directly over the
flanges. ridge sealant and use punches to align the holes in the
end dam with the factory punched holes in the roof panel
Remove the protective paper from the installed ridge seal- and back-up plate.
ant.
Be careful not to displace or damage the sealant while
Position the end dam so its bottom flange is turned up-slope installing the end dam and punches.
and its top flange is downslope.
Page 9-36
9.4.6 INSTALL END DAMS Date: January 2010

End Dam
Roof Panel
Back-up Plate
Clamp
Punch (to align holes in end dam with holes in panel

Flashing Sealant and back-up plate)
END DAM ALIGNMENT

End Dam
Endlap Fastener
(BP1) @ each hole
in End Dam
Clip (CF1)
Fastener
Back-up Plate
Roof Panel
Endlap Sealant END DAM ATTACHMENT
While the matching holes are aligned by the punches, uni- roof panel and aligned with the previously installed end
formly press the end dam into the ridge sealant to assure dams. If not, push the top of the end dam to the correct
adhesion. Use a clamp to hold the assembly together while position.
installing the fasteners.
Install a clip fastener through the hole at the top of the end
Install endlap fasteners through the holes in the end dam’s dam, through the roof panel seam and into the hole in the
bottom flange. opposite end dam.
Check that the fasteners penetrate through the center of Important: Overtightening this fastener will squeeze
the ridge sealant and are securely engaged into the back- the roof panel sidelap assembly together and may af-
up plate. fect the roof panel’s coverage width. Carefully tighten
the fastener only as necessary to maintain the correct
Check that the face of the end dam is perpendicular to the panel width.
Page 9-37
Date: January 2010 9.4.7 END DAM ATTACHMENT
End Dam
Flashing Sealant
Ridge end of Roof Panel
End Dam
Top flange of End Dam
Endlap Fastener (BP1) (typ.)
Bottom flange
of End Dam
Pigtail Sealant
Face of End Dam

Back-up Plate
Edge of Flashing Sealant

Roof Panel (typ.)
Verify that the end dam is correctly assembled as shown. panel and the end dam, especially in the critical areas
around the roof panel ribs and seams.
Check that there are no un-sealed voids between the roof
Page 9-38
9.4.8 END DAM ASSEMBLY Date: January 2010
9.5 TERMINATION PANEL INSTALLATION
Roof Panel
(typ.)
Termination Roof
Panel
Termination Zee
Perimeter Plate
Rake Angle
The details in this section show the installation of the ter- finish rake. The installation of the termination panel at the
mination roof panel and the termination zee. starting rake is similar.
The details show the termination roof panel installed at the
Page 9-39
Dwg: F_TS0_042R00BRS 9.5.1 ORIENTATION VIEW
Date: January 2010
4" min.
Shoulder Fastener
Termination
Roof Panel
Field cut excess

Perimeter Plate
Align step of Rake Plate
Rake Angle flush with face of Rake
Angle if straight.
Otherwise, use chalk line
or straight line.
STANDARD RAKE PLATE POSITION
4" max.
Termination
Roof Panel Shoulder Fastener
Roof Panel Perimeter Plate

Align edge of Rake Plate
flush with face of Rake
Angle if straight.
Rake Angle Otherwise, use chalk line
or straight line
ALTERNATE RAKE PLATE POSITION
Refer to the erection drawings to determine which position If the leading edge of the panel extends less than 4” be-
to place the rake perimeter plate. The position of the rake yond the face of the rake angle, install the rake plate in the
perimeter plate will depend on the location of the termination alternate position.
roof panel as shown on the above illustrations.
If the rake condition requires transition flashing, refer page
If the leading edge of the panel extends 4” or more beyond 9-56.
the face of the rake angle, install the rake plate in the stan-
dard position.
9.5.2 RAKE PLATE POSITION Page 9-40

FOR RAKE TRIM Dwg: F_TS0_043R00BRS
Date: January 2010
Roof Structural Shoulder Fasteners

(typ.) @ 24" O.C.
Perimeter
Plate Rake
Angle
Perimeter Plate
Panel Clip Fastener

@ first slot from Eave
Notch Perimeter Plate

Eave
Structural
It is important that the rake perimeter plate is installed in a Secure the starting end of the rake perimeter plate to the
straight line square with the eave. rake angle with a panel clip fastener in the rake perimeter
plate’s first slot.
If the rake angles have been installed straight and true,
the edge of the rake angle can be used to align the rake To allow for expansion/contraction movement, secure the
perimeter plate. rest of the rake perimeter plate run to the rake angle with
shoulder fasteners spaced as shown. Install the shoulder
If the rake angle is not true and square, a chalkline should be fasteners in the center of the slots.
used to guide the installation of the rake perimeter plate.
Start the end of the rake perimeter plate flush with the outer
edge of the eave perimeter plate. Notch the bottom flange
of the rake plate to clear the eave perimeter plate.
Page 9-41 9.5.3 START RAKE PLATE INSTALLATION

Date: January 2010 AT EAVE
Shoulder Fasteners
@ 24" O.C.
2"
Ridge
Field cut end of

Perimeter Plate
Perimeter Plate
Butt join Perimeter Plates
Roof Structurals
(typ.)
Rake Angle
Butt join the ends of the rake perimeter plate and angle. Field cut the last rake perimeter plate two inches (2”) from
Install the shoulder fasteners in the slots on either side of the ridge line or high eave line.
the butt joints.
9.5.4 RAKE PLATE ASSEMBLY Page 9-42

AT JOINTS & RIDGE Date: January 2010
Roof Panel
Termination Roof
Panel
Clamp
Field cut edge of Finish Panel
Primeter Plate
Rake Angle
Roof Fastener
Perimeter Plate
Field cut the termination roof panel to the required width. Remove the protective paper from the eave sealant.
The cut edge of the panel should extend 1” beyond the outer
edge of the rake perimeter plate’s top flange. Install the termination panel into position as shown.
Along the cut edge of the termination roof panel, wipe the Install the eave fasteners and temporarily clamp the edge
underside clean and dry. of the panel to the rake perimeter plate.
Page 9-43
Dwg: F_TS0_047R00BRS 9.5.5 INSTALL TERMINATION PANEL
Date: January 2010
Finish Roof Panel Peri Step o

met f
er P
late
Perimeter Plate
Chalk Line-NEVER RED !!

Roof Panel
Edge of Rake Angle

Sealant
Edge of Roof Panel

Per St
ime ep of Flashing Sealant (Set edge of sealant
ter
Pla flush with chalk line)
te
Eave Strut
Along the cut edge of the termination roof panel, wipe the Position the edge of the sealant on the chalk line. Start
top surface clean and dry. and finish the ends of the sealant flush with the ends of
the roof panel.
Install flashing sealant continuous along the edge of the
termination roof panel as shown. Check the entire length of the sealant to assure that it is
correctly positioned and that there are no voids or thinned
The rake closure sealant must be positioned directly over areas.
the rake perimeter plate’s top flange. Layout the sealant
location on the panel’s top surface with a chalk line as After the sealant has been correctly installed, lightly press
shown. Align the chalk line with the rake plate’s step. No the sealant against the roof panel to assure adhesion. Do
red chalk. not use excess pressure which can thin the sealant.
Page 9-44
9.5.7 INSTALL TERMINATION ZEE SEALANT Date: January 2010
IMPORTANT
Install termination zee from
Roof Panel Ridge end of Roof Panel
ridge to eave to provide
watershed at zee splices Start end of Zee flush with
uphill end of roof panel
Termination Roof Panel
Rake Angle
Ridge Roof
Structural
Termination Zee
Clip Fasteners @ 12" O.C.
Flashing Sealant
Perimeter Plate
The termination zee must be installed from ridge- Uniformly press the zee against the sealant to assure
to-eave to provide for watershed at the termination zee adhesion.
splices.
Attach the termination zee with clip fasteners at 12” spac-
Install the termination zee on top of the sealant as shown. ing. Check that the fasteners penetrate the center of the
sealant and securely engage the rake plate.
Position the zee so its bottom flange is turned outward and
its inside edge is flush with the inside edge of the sealant.
Position the end of the zee flush with the uphill end of the
roof panel.
Page 9-45 9.5.8 START TERMINATION ZEE

Date: January 2010
AT RIDGE
Termination Zee
(2) 3/16" dia. beads Tube Sealant 1/8" dia.
Blind Rivet
Clip Fastener
Termination
Roof Panel
8"
1/
2"
w
Flo
er 2"
at 1/
Pigtail W
Lap Zee 2"
Perimeter Plate Perimeter Plate Termination Zee
Flashing Sealant
TERMINATION ZEE SPLICE
Field cut uphill end of Zee

Termination to required length at splice
Roof Panel
Termination Zee
Eave end of
Roof Panel
Position Zee so exposed

end is factory cut Finish end of Zee
(flush with end of roof panel)
TERMINATION ZEE AT EAVE
Apply two 3/16” beads of tube sealant along the downslope fastener through the lapped bottom flanges.
end of the termination zee as shown.
Install a 1/8” pop rivet through the lapped upper flanges.
Position the next downhill zee, overlapping the previously
installed zee by 2”. Position the last zee so its down slope end is flush with the
eave end of the roof panel. Then cut the up-slope end for
Clamp the lapped zee while installing the fasteners. a 2” lap at the splice.
Attach the next zee with clip fasteners. Install the first
9.5.9 TERMINATION ZEE ASSEMBLY Page 9-46

AT SPLICE & EAVE Date: January 2010
End Dam
Field cut and tab end of End Dam
to fit Termination Zee
Flashing Sealant
3/16" dia. bead tube sealant pigtail
Roof Panel
Field notch Termination Zee as shown
2"
Extend flashing sealant up inside

face of Termination Zee
Termination Zee
Endlap Fasteners at
Termination
Roof Panel holes in End Dam
End Dam
Roof Panel 1/8" dia. Blind Rivet
Clip Fastener
Termination
Roof Panel Termination Zee
An end dam must be field modified to fit between the roof Field modify the end dam as shown above and install as
panel rib and the termination zee. shown.
Install the ridge sealant to extend up the face of the termi-

nation zee as shown.
Page 9-47
Dwg: F_TS0_051R00BRS 9.5.10 INSTALL TERMINATION END DAM
Date: January 2010
9.6 RAKE TRIM INSTALLATION
End Dams (typ.)
Roof Panels
Rake Trim
Peak Box
Rake Trim
End Cap
Slide Trim
The details in this section show the installation of the rake condition. The details at a starting roof panel condition are
trim, peak box and end caps. similar.
These details show the rake trim at a termination roof panel
Page 9-48

Termination Zee
(or roof panel seam)
Start or
Termination
Roof Panel
Flashing Sealant
Lap Fastener Protective

@ 6" O.C. Paper
Eave Trim
Termination Zee
Start or
Termination
Roof Panel
6"
Flashing Sealant
Eave Trim
Rake Trim
Starting End of Rake Trim

(flush with end of roof
panel and termination zee)
Install the rake trim from eave to ridge to provide for water- Check that the rake trim is properly aligned with the face
shed at the splices. of the wall panel.
Install flashing sealant continuous along the top flange of Fasten the rake trim to the termination zee with lap fasten-
the termination zee (or roof panel seam). ers at 6” spacing, as shown. Be sure fasteners do not pen-
etrate the start clip tabs and are 2” from clip ends.
Start the down-slope end of the rake trim flush with the end
of the roof panel. Be sure to check that the fasteners penetrate the center
of the sealant and securely engage the termination zee (or
roof panel seam).
Page 9-49 9.6.2 START RAKE TRIM

Date: January 2010
AT EAVE
Lap Fastener @ Panel Seam or

Flashing Sealant Termination Zee (or roof panel
seam) and at top of rake trim.
3/16" Dia.
Pigtail
2"
1/
2"
1/
1
Upslope
Rake Trim
Secure lap with 1/8"

dia. Blind Rivets on sides
3/16" Dia. Bead 2" Position Rake Trim

Tube Sealant so exposed edge
is factory cut
Downslope Rake Trim Downslope Rake Trim
RAKE TRIM SPLICE

End Dam
Tape Sealant
Finish end of
Rake Trim
Rake Trim
Bend up or notch Rake Trim to
clear End Dam
Roof Panel Rib or

Termination Zee
(or roof panel seam)
RAKE TRIM @ RIDGE
Assemble rake trim splices with tube sealant, LT4 (lap At a high eave transition, field cut the end of the rake trim
fasteners) and rivets as shown. as required for a weathertight joint with the adjacent con-
struction.
At the ridge, field cut the uphill end of the rake trim 2” back
from the center line of the ridge.
9.6.3 RAKE TRIM ASSEMBLY Page 9-50

AT SPLICE AND RIDGE Date: January 2010

Rake Trim Rake Trim
Slide Trim
Wall Fastener
@ 12" o.c. (max.) Wall Fastener
@ 12" o.c. (max.)
FIXED ATTACHMENT SLIDING ATTACHMENT

(30' or less) (exceeds 30')
IMPORTANT
For rake lengths (eave to ridge)
exceeding 30', a sliding type
attachment of the rake trim
to wall is required.
Rake Trim
Eave Trim Slide Trim
Wall
Corner Trim Starting end of Slide Trim

(flush with face of corner trim)
If the rake trim run is 30’ or less, the bottom edge of Install the slide trim continuous along the bottom edge of
the rake trim can be attached directly to the wall with wall the rake trim as shown.
fasteners as shown.
In all cases, the bottom edge of the rake trim must be in-
If the rake trim run exceeds 30’, the bottom edge of the stalled straight and parallel to the roof line. Use a chalk line
rake trim must be secured with the slide trim to allow for to guide the alignment of the rake trim’s bottom edge.
roof expansion/contraction.
Page 9-51
Date: January 2010
9.6.4 INSTALL RAKE SLIDE TRIM
Lap the sealants
1/4" dia. Bead Tube Sealant
End Dam
Peak Box
Starting or
Termination Rake Trim
Roof Panel
Clinch
Clinch
NOTE
If slide trim is not
required, attach Peak Box
to Rake Trim with 1/8"
dia. blind rivets. Peak Box
Starting or Slide Trim

Termination
Roof Panel
Rake Trim
If the rake trim does not require the slide trim for expan- Secure the top of the peak box by clinching its top edge
sion/contraction, the peak box can be installed with tube around the top edge of the rake trim.
sealant and rivets in the same manner as a splice.
Secure the bottom edge of the peak box with the slide
If the rake trim requires the slide trim for expansion/ con- trim.
traction, the peak box must be installed as shown in the
above details.
Page 9-52
9.6.5 INSTALL PEAK BOX Date: January 2010
NOTE Field Cut and

Rake Trim End Cap is not required bend tab to
when eave has Eave Gutter fit termination
or Eave Box Trim zee or starting
roof panel
Notch to clear
Starting or Roof Panel
Termination
Roof Panel
END CAP DETAIL
Rake Trim
Eave Trim
2"
1/
Rake
Trim
Rake Trim
End Cap
Eave Trim Secure with 1/8" dia.
Blind Rivets
Rake Trim
End Cap Set End Cap flush with
end of Rake Trim
The rake trim end cap is only required for roof applications Install the end cap with tube sealant and rivets in the same
without eave gutter. manner as a splice.
The end cap must be field cut and a tab bent to fit the ter-
mination zee or starting roof panel as shown.
Page 9-53
Date: January 2010 9.6.6 INSTALL END CAPS
9.7 RAKE TRANSITION INSTALLATION
End Dam (typ.)
Counter
Flashing
Transition
Roof Panel
Flashing
(typ.)
End
Cap
Peak Box
Rake Trim
End Cap
The details in this section show the installation of the rake In all cases, verify that counter flashing will:
transition flashing.
1. Allow expansion/contraction of the transition flashing.
Counter flashing details are not shown. Refer to the erec- 2. Restrain the transition flashing during roof live loads and
tion drawings for the required counter flashing. wind loads.
3. Provide a weather resistant seal between the transition
flashing and the wall.
Page 9-54
High Wall or Parapet Wall Line
Field cut excess

Roof Panel
Termination
Roof Panel
Roof Panel
Perimeter Plate
Rake Angle
RAKE PERIMETER PLATE AT HIGH WALL
For rake to wall transition conditions, position rake perimeter Refer to the erection drawings for the required spacing of
plate as shown. the rake perimeter plate from the face of the rake angle.
Page 9-55 9.7.2 RAKE PLATE POSITION

Date: January 2010 FOR RAKE TRANSITION
Flashing Sealant Protective

See Erection Drawings Paper
For Counter Flash Details Lap Fastener
@ 6" o.c.
Termination
Rake Angle Panel
Termination Zee
Transition Flashing
Pit
ch
1"
Starting end of
Transition Flashing Roof Structural (typ.)
(flush with end of
roof panel and
termination zee)
Eave Trim
Eave Strut
Wall
Install the transition flashing from eave to ridge to provide Be sure to raise the vertical leg of the transition flashing to
for watershed at the splices. provide a positive pitch and assure watershed.
Install flashing sealant continuous along the top and bottom Attach the flashing to the termination zee with lap fasteners
flange of the termination zee. Make sure bottom flange is at 6” spacing as shown.
turned to the inside of the detail.
Check that the fasteners penetrate the center of the sealant
Start the downslope end of the transition flash flush with the and securely engage the termination zee.
end of the roof panel and position the back leg flush with
the rake angle or wall construction.
9.7.3 START TRANSITION FLASHING Page 9-56

AT EAVE Date: January 2010
Pigtail Sealant 1/8" dia. rivets Lap Fasteners

@ vertical surface @ horizontal
surface
2" 2"
1/
Flashing
Sealant
Rake Rake
Angle Angle
Pit
ch Flashing Pit
ch
Sealant
2"
Position Flashing
so exposed edge
Transition is factory cut
Flashing
Transition Flashing
TRANSITION FLASHING SPLICE

Bend up or notch
flashing to clear Finish end of
End Dam Transition Flashing
(cut 2" back from ridge)
Flashing Sealant
Protective Paper
Transition
Flashing Pit End Dam
ch
e
lop
o fS
Ro
TRANSITION FLASH AT RIDGE
Assemble transition flashing splices with flashing sealant At the ridge, field cut the end of the flashing 2” away from
and lap fasteners as shown. Wipe dry and clean the lap- the center line of the ridge.
ping surfaces of the flashing.
At a high eave transition, field cut the end of the flash-
Bend or notch the flashing’s lip to clear the top flange of ing as required for a weathertight joint with the adjacent
the end dam. construction.
Page 9-57 9.7.4 TRANSITION FLASHING ASSEMBLY

Date: January 2010
AT SPLICE AND RIDGE
9.8 RIDGE COVER INSTALLATION
Ridge Flashing
Counter Flashing
Roof Panel (typ.)
Transition Flashing
Ridge End Cap

Peak Box
Rake Trim
The details in this section show the installation of the ridge The ridge cover can start or finish at either a rake trim con-
cover. dition or a rake transition condition.
Page 9-58
9.8.1 ORIENTATION VIEW Dwg: F_TS0_062R00BRS
Date: January 2010
Remove Paper
1/8" dia.
Blind Rivet END CAP DETAIL
(@ each side
of End Cap) End Cap
Flashing Sealant
Lap the sealants
Flashing Sealant
Rake Trim
End Dam
Roof Panel
Note: Opposite slope roof

panels omitted for clarity.
Position the end cap so its face is flush with the face of the Install flashing sealant continuous along the top flange of
rake trim. the end dams. Lap the end of the sealant over the end
cap sealant.
Fasten the end cap to the rake trim with (2) rivets as
shown.
Install flashing sealant on top of the end cap as shown.

Align the edge of the sealant flush with face of the end cap
and extend the sealant to align with the end dams.
Page 9-59 9.8.2 INSTALL END CAP

Date: January 2010
AT RAKE TRIM
Lap Fasteners
(typ.) Position Ridge Cover
so exposed end is
factory cut
Ridge Cover
End of Ridge Cover Lap Fasteners @ 6" o.c.
(flush with face of
end cap)
1/2
"
Rake Trim
Protective
Paper
End Dam
Tape Sealant
Clamp
Roof Panel

Install the ridge cover to span across the opposing end spaced as shown. Check that the fasteners penetrate the
dams run as shown. center of the sealant and securely engage the end dam
top flange.
Position the end of the ridge cover flush with the face of
the end cap. Important: To provide watershed, the ridge cover must
have a positive pitch, even during roof panel contrac-
Align the center of the ridge cover over the ridge centerline. tion.
Use a string line to assure a straight ridge cover installa-
tion. To increase the ridge cover’s pitch, first fasten only one
edge of the ridge cover, then push on the opposite edge of
Fasten the ridge cover to the end dams with lap fasteners the ridge cover to deflect its center upward. Hold it in this
position with clamps while fastening the other edge.
9.8.3 INSTALL RIDGE COVER Page 9-60

AT RAKE TRIM Date: January 2010

Apply Tube
Sealant to lap
End Plate
3/16" bead of Tube
Sealant under edge Bend to pitch
Flashing Sealant of End Plate
1/8" dia. Rivet
(Rivets must not END PLATE DETAIL
engage Rake Angle)
Lap the sealants
Field Flatten Angled
Leg of Transition Flash
Transition Flashing Sealant

Flashing
End Dam
Rake
Angle
Roof Panel

Position the end plate so its face is flush with the face of the transition flashing and extend the ends of the sealant
the transition flashing. to align with the end dams.
Fasten the end plate to the transition flashing with rivets Install flashing sealant continuous along the top flange of the
as shown. end dams. Lap the end of the sealant over the end cap.
Install flashing sealant on top of the end plate as shown.

Position the edge of the sealant flush against the face of
Page 9-61 9.8.4 INSTALL END CAP

Date: January 2010 AT RAKE TRANSITION
Lap Fasteners
(typ.)
End Plate
Butt end of Ridge

cover flush against Lap Fastener
End Plate @ 6" o.c.
1/4" dia. Bead Ridge Cover
Tube Sealant
Transition
Flashing
Protective
Paper
End Dam
Flashing Sealant
Rake
Angle
Roof Panel
Clamp

Install the ridge cover to span across the opposing end spaced as shown. Check that the fasteners penetrate the
dam runs as shown. center of the sealant and securely engage the end dam
top flange.
Position the end of the ridge cover flush against the face of
the transition flashing. Important: To provide watershed, the ridge cover must
have a positive pitch, even during roof panel contrac-
Align the center of the ridge cover over the ridge centerline. tion.
Use a string line to assure a straight ridge cover installa-
tion. To increase the ridge cover’s pitch, first fasten only one
edge of the ridge cover, then push on the opposite edge of
Fasten the ridge cover to the end dams with lap fasteners the ridge cover to deflect its center upward. Hold it in this
position with clamps while fastening the other edge.
9.8.5 INSTALL RIDGE COVER Page 9-62

AT RAKE TRANSITION Date: January 2010
Ridge Cover
Flashing Sealant
(2) 1/4" dia. beads

Tube Sealant
Flashing Sealant
End Dam
Lap Fasteners
Position lap so exposed

edge is factory cut
Ridge Cover
End Dam

Assemble the ridge cover splices with flashing sealant and Important: The splice fasteners must be installed care-
lap fasteners as shown. fully to avoid downward deflection and buckling of the
ridge cover ends.
Page 9-63 9.8.6 RIDGE COVER ASSEMBLY

Date: January 2010
AT SPLICE
9.9 HIGH EAVE TRANSITION INSTALLATION
Roof Panel (typ.)

Counter Flashing
Transition Flashing Counter Flashing
Transition
Flashing
Rake Trim
The details in this section show the installation of high eave

transition flashing. 1. Restrain the transition flashing during roof live loads and
wind loads.
The transition flashing can start or finish at either a rake 2. Provide a weather resistant seal between the transition
trim condition or a rake transition condition. flashing and the wall.
In all cases, verify that counter flashing will:
Page 9-64

1/8" dia.
Blind Rivet Transition End Plate
Lap the sealants

3/16" bead of Tube
Sealant under edge
of End Plate Flashing Sealant
Field Flatten Angled
Leg of Transition Flash Flashing Sealant
Transition
Flashing
End Dam
1/8" dia. Blind Rivet
Wall or
Parapet
Flashing
Sealant Roof
Panel
End Dam
END PLATE @ RAKE TRANSITION

Roof
Panel
Flashing Sealant
Transition End Cap
End Slip Cap

2" Min. Slip Joint
Attach to
Lap the sealants High Wall
Rake Trim
Field Trim
END CAP @ RAKE TRIM
END CAP
END SLIP CAP
Install end slip cap to wall using gable trim to locate Fasten the end cap or end plate with rivets as shown.
position
Install flashing sealant on top of the end cap or end plate
Field cut the end cap or end plate to fit as shown. as shown. Align the edge of the sealant flush with face of
the end cap or transition flashing and extend the sealant to
Position the transition end plate so its face is flush with the align with the end dams.
face of the rake trim or transition flashing.
Install flashing sealant continuous along the top flange of
the end dams. Lap the end of the sealant over the end
cap sealant.
Page 9-65 9.9.2 INSTALL END CAP OR END PLATE

Date: January 2010 AT RAKE TRIM OR RAKE TRANSITION
1/4" dia. bead of

Tube Sealant Butt end of Transition
Flashing flush against
End Plate
Transition End Plate
Transition Flashing
Lap Fasteners Lap Fasteners

Clamp @ 6" o.c.
Transition
Flashing
Protective Paper
End Dam
Transition Flashing Sealant
Flashing
Lap
Fasteners
Clamp
INSTALLATION @ RAKE TRANSITION
Transition
End Cap
End of Transition
Flashing (flush with
face of end cap)
Roof Panel Rake Trim
INSTALLATION @ RAKE TRIM
Position the end of the flashing flush with the face of the Fasten the transition flashing to the end dams with lap fas-
end cap or rake transition flashing and position the back teners spaced at 6” on centers. Check that the fasteners
leg flush with the wall construction. penetrate the center of the sealant and securely engage
the termination zee.
Check that the flashing is set at a positive pitch to assure
watershed.
9.9.3 INSTALL TRANSITION FLASHING Page 9-66

AT RAKE TRIM OR RAKE TRANSITION Date: January 2010
Transition
Flashing
2"
Flashing Sealant
Pigtail Sealant
Protective Paper
Flashing Sealant
End Dam
2"
Lap
Roof Panel 1/8" dia. Blind Rivet
Lap Fasteners
1/2
"
h
Transition
tc
Pi
Flashing
Transition
Flashing
End Dam
Roof Panel
Assemble the transition flashing splices with flashing sealant Important: The splice fasteners must be installed care-
and lap asteners, as shown. fully to avoid downward deflection and buckling of the
flashing ends.
Page 9-67 9.9.4 TRANSITION FLASHING ASSEMBLY

Date: January 2010 AT SPLICES
9.10 EAVE GUTTER INSTALLATION
Ridge End Plate
Ridge Flashing
Counter Flashing
Transition Flashing
Ridge End Cap

Peak Box
Eave Gutter
Rake Trim
Field Miter
The details in this section show assembly and installation Determine which direction the building is most often viewed
of eave gutter. from. Install gutter laps facing away from the most often
viewed direction.
Assembly of the gutter should be accomplished with care
given to the final appearance. The appearance of the gutter Proper downspouts are necessary to prevent gutter over-
will have a critical effect on the appearance of the project. flow and roof flooding. Refer to the erection drawings to
determine the required downspout size and spacing.
Page 9-68
2"
2" 1/8" dia. Rivets
1/2 @ front, bottom
" & back of Gutter
Field cut
notch
Gutter
Position Gutter
(2) 3/16" 1/2
so exposed edge "
dia. beads
is factory cut
Tube Sealant
Gutter
EAVE GUTTER SPLICE
Gutter Gutter
(2) 3/16"
Dia. Beads
Tube Sealant
Secure with
1/8" dia. 1/2 Gutter
Blind Rivets "
End Cap
At finish end
field cut Gutter Gutter
to required length End Cap
EAVE GUTTER END CAP
Layout the gutter assemblies in manageable lengths (30’ Assemble the gutter end caps and splices with tube sealant
to 40’) before raising to the roof. and rivets as shown on the above details.
Start and finish the gutter ends flush with the exterior face Erection Tip: Assemble lengths on the ground then with
of the rake walls. proper man power slide the length under the eave and
temporary clamp to eave overhang for fastening thru fac-
If gutter and rake are required on building, extend both as tory punched holes.
required to field miter. See page 9-71
Page 9-69
Date: January 2010 9.10.2 ASSEMBLE EAVE GUTTER

NOTE
Refer to shop drawings for Gutter
Support spacing
Roof Panel (typ.)
Lap Fasteners
(4) per panel Lap Fasteners
@ 6" o.c. (4) per support
Gutter
Support
(GS4)
Gutter Assembly
LT4-Lap Fastener
Clamp Rake Wall
Wall End of Gutter

Assembly
Lift the gutter assembly into position under the edge of the Apply strips of flashing sealant to the inside and along the
roof panels and temporarily clamp the back flange of the length of the gutter supports.
gutter to the roof panel.
Install the gutter supports and fasten to the roof panel with
Position the back face of the gutter assembly flush against lap fasteners. Refer to erection drawings for the required
the eave trim and position its ends flush with the exterior gutter support spacing.
face of the rake wall. (Extend when field miter is required.
See page 9-71.) Align the outer edge of the gutter straight and level. Use a
string line to assure that the gutter is straight.
Fasten the gutter’s back flange to the underside of the roof
panel. Fasten the gutter’s outer flange to the end of the gutter
support with a lap fastener as shown.
Check that the lap fasteners are securely engaged into the
gutter’s back flange.
Page 9-70
9.10.3 INSTALL EAVE GUTTER Date: January 2010
Rake
Trim
Roof
Panel
1/8" dia.
Blind Rivet
Gutter Closure / Bird Stop

(below rake and on top of gutter end)
Roof
Panel
Rake
Trim
Gutter
1/8" dia.
Rivets (typ.)
Field miter gutter and rake trim as required. Attach the rake trim and gutter with rivets and sealant as
required.
Install bird stop on top of gutter end stop and align with
termination zee or panel hem.
Page 9-71
Date: January 2010
9.10.4 INSTALL CORNER BOX
9.11 HIP AND VALLEY INSTALLATION
Roof Panel
Closure
Valley
Flashing
Valley Plate
VALLEY SECTION
To form corner, field cut End Dam and

Valley Flashing with tabs, secure with tube
sealant and rivets
Hip Cover
Field cut and bend up end of 2" lap with Flashing
Valley Pan & secure to End Dam Sealant and Lap
with Tape Sealant and Rivets Fasteners
End Dams
(field cut &
bend end
tabs to fit
Ridge Cover Roof Panels)
Hip Cover
Lap Fastner Corrugation Flashing Sealant

@ 6" o.c. Closure Diverter Seal ends of Hip
Closures with Tube
Sealant
Endlap Sealant
Back-up Field cut Roof
Angle Panel bevel Valley Flashing
Roof Fasteners 6" lap with Endlap Valley Plate

@ 3" o.c. Sealant and Roof
Fasteners
The above details show typical hip and valley details. Refer Hip conditions are similar to ridge conditions, except special
to the erection drawings for specific hip and valley details. end dams and back-up angles are required to accommodate
the beveled roof panel ends.
Page 9-72
9.11.1 HIP AND VALLEY DETAILS Dwg: F_SS3240_076R00ACI
Date: January 2010

StratoShield Installation Guide PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

StratoShield Installation Guide PDF

Uploaded by

Copyright:

Available Formats

StratoShield

1.2 Customer’s Responsibility

ACI Metal Roofing Systems

2.0 SAFE ROOF INSTALLATION

2.3 Walking & Working on Roof Panels

Leading Roof Panel

CORRECTAssembled Leading Edge

Leading Roof Panel

Assembled Leading Edge

Leading Roof Panel

2.0 SAFE ROOF INSTALLATION

2.4. Handling Roof Materials in Strong Winds

3.0 CHECKING THE STRUCTURE

3.2 Lateral Stability

4.0 RECEIVING & HANDLING ROOF MATERIALS

4.0 RECEIVING & HANDLING ROOF MATERIALS

Stack blocking so bundle

4.0 RECEIVING & HANDLING ROOF MATERIALS

5.0 ROOF INSTALLATION BASICS

5.2 Equipment List

5.0 ROOF INSTALLATION BASICS

5.0 ROOF INSTALLATION BASICS

5.5 Field Cutting Panels and Flashing

6.0 ROOF PANEL LAYOUT

6.2 Layout & Checking for Coverage

6.3 Appearance Considerations

7.0 INSPECTION OF ROOF ASSEMBLY DURING INSTALLATION

7.2 Inspection List

7.0 INSPECTION OF ROOF ASSEMBLY DURING INSTALLATION

Check that the full length of each sidelap seam is correctly

7.0 INSPECTION OF ROOF ASSEMBLY DURING INSTALLATION

Check that graphite pencils were not used to mark on

8.0 STANDARD PARTS

Review the erection drawings for any special parts or parts

8.0 STANDARD PARTS

ROOF PANEL (24" wide panel)

Part No. SS324

FIXED CLIP (for 0” stand-off) CORRUGATION CLOSURE

Part No. FC461 Part No. CC324 (Specify finish)

FIXED CLIP PURLIN STABILIZING FLOATING CLIP

Part No. FC462 Base Part No. MPS602

FIXED CLIP PURLINPartSTABILIZING

Part No. FC463 Base Part No. MPS603

Part No. MPS603

8.0 STANDARD PARTS

Part No. MPS602-3 Part No. MPS603-3

Part No. TZ310 (Specify gauge and finish)

8.0 STANDARD PARTS

Washer Sealing Washer

Part No. CF1 Part No. SF1

8.0 STANDARD PARTS

Washer Sealing Washer

Paper Backing Length

Phillips Drive Type AB

PANHEAD SCREW (for use at valley) RIB CLAMP

Part No. PH14 Part No. SSRC (4 required)

8.0 STANDARD PARTS

Part No. 90HC (1 required) Part No. SC (2 required)

Part No. MPS 604-3 Part No. MPS 604

Part No. MPS 605-3 Part No. MPS 605

8.0 STANDARD PARTS

Part No. BA 602-6 Part No. BA 602-8

Part No. BA 602-12 Part No. BA 602-16