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8666 PDF
8666 PDF
BRITISH STANDARD |
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| Incorporating
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Specification for |
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scheduling, |
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dimensioning, bending |
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and cutting of steel |
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reinforcement for |
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concrete |
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ICS 77.140.15; 91.080.40 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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BS 8666:2000
BSI 09-2000
Amendments issued since publication
Amd. No. Date Comments
Contents
Page
Committees responsible Inside front cover
Foreword ii
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 Notation 2
5 Form of Schedule 2
6 Form of bar or fabric label 2
7 Dimensions 10
8 Scheduling 10
9 Tolerances on cutting and bending dimensions 13
10 Radius of bending 13
11 Bending of fabric reinforcement 14
12 Fabrication and routine inspection 15
Annex A (normative) Routine inspection 16
Annex B (informative) Third party certification and batch testing 17
Annex C (normative) 18
Figure 1 Ð Fabric notation 3
Figure 2 Ð Form of bar schedule 4
Figure 3 Ð Form of fabric schedule 5
Figure 4 Ð Dimensioning of an acute angle 10
Figure 5 Ð Dimensioning of cranked bars 12
Figure 6 Ð Example of bar with more than one bend 12
Figure 7 Ð Position of welded transverse wires 14
Figure C.1 Ð Purpose made fabric example 18
Table 1 Ð Standard shapes, their method of measurement and calculation
of length 6
Table 2 Ð Standard fabric types and stock sheet size 9
Table 3 Ð Minimum scheduling radius, former diameter and bend allowances 11
Table 4 Ð Tolerances 13
Table 5 Ð Maximum limit for which a preformed radius is required 13
Table A.1 Ð Frequency of inspection 16
BSI 09-2000 i
BS 8666:2000
Foreword
This British Standard has been prepared under the direction of the Engineering
Standards Policy Committee. It supersedes BS 4466:1989 which is withdrawn. The
standard has been revised to incorporate the shape codes in BS EN ISO 4066:2000.
Assessed capability. Users of this British Standard are advised to consider the
desirability of quality system assessment and registration against the appropriate
standard in the BS EN ISO 9000 series by an accredited third-party certification body
(see annex B).
A British Standard does not purport to include all necessary provisions of a contract.
Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii, pages 1
to 18, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when the document was
last issued.
Sidelining in this document indicates the most recent changes by amendment.
ii BSI 09-2000
BS 8666:2000
1 Scope 3.5
This British Standard specifies requirements for the shape code
scheduling, dimensioning, bending, and cutting of two-digit coded designation of the reinforcement
steel reinforcement for concrete conforming to shape
BS 4449, BS 4482, BS 4483, and BS 6744. NOTE See Table 1.
3.6
2 Normative references pitch
The following normative documents contain centre-to-centre spacing of bars or wires in a sheet
provisions that, through reference in this text, of fabric
constitute provisions of this British Standard. For NOTE Pitch and other dimensions used to define fabric are
dated references, subsequent amendments to, or shown in Figure 1.
revisions of, any of these publications do not apply.
For undated references, the latest edition of the 3.7
publication referred to applies. mesh
BS 4000-1:1990, Sizes of paper and board Ð rectangle defined by the pitch of the longitudinal
Specification for A and B series of trimmed sizes of wires and the pitch of the cross wires in a sheet of
writing paper and certain classes of printed fabric
matters.
3.8
BS 4449:1997, Specification for carbon steel bars for
the reinforcement of concrete. fabric
BS 4482:1985, Specification for cold reduced steel factory-made product consisting of welded bars or
wire for the reinforcement of concrete. wires conforming to BS 4483
BS 4483:1998, Specification for steel fabric for the 3.9
reinforcement of concrete. standard fabric
BS 6744:1986, Specification for austenitic stainless fabric reinforcement where the wire and mesh
steel bars for the reinforcement of concrete. arrangement can be defined by an identifiable fabric
BS 8110-1:1997, Structural use of concrete Ð Code of reference, see Table 2
practice for design and construction. 3.10
purpose made fabric
3 Terms and definitions fabric reinforcement not included in Table 2,
For the purposes of this British Standard the see Figure C.1
following terms and definitions apply.
3.11
3.1 fabric reference
bar alpha numeric designation denoting fabric in
steel product of any cross-section conforming accordance with Table 2
to BS 4449 or BS 6744
3.12
3.2 bar schedule
wire a list of reinforcement types, dimensions, quantities,
steel product of any cross-section conforming and bar mark numbers cross-referring to the detailed
to BS 4482 drawing, see Figure 2. The preparation of the list is
known as scheduling
3.3
nominal size 3.13
diameter of a circle, d, with an area equal to the fabric schedule
effective cross-sectional area of the bar or wire, a list of fabric types, dimensions, quantities, and
sometimes referred to as size fabric mark numbers cross-referring to the detailed
drawing, see Figure 3
3.4
bar (or fabric) mark
identifying mark which cross-refers individual line
entries on the schedule to the detailed drawing
NOTE The bar (or fabric) mark also appears on the delivery
label.
BSI 09-2000 1
BS 8666:2000
2 BSI 09-2000
BS 8666:2000
O1
L
P2
O2
O3 P1 O4
Key
L is the length of the longitudinal wires (which are not necessarily the longer wires in the sheet)
B is the length of the cross wires
O1 and O2 are the overhangs of the longitudinal wires
O3 and O4 are the side overhangs of the cross wires
P1 is the pitch of the longitudinal wires
P2 is the pitch of the cross wires
BSI 09-2000 3
BS 8666:2000
15 25 15 12 10 12 12 15 10 15 15 15 15 15 9
40
5 55555 55
Rev letter
55
XY and partners Bar schedule ref: 0 4 6 0 3 A
30
Site ref: Job number 1234 Date prepared 8.6.98 Date revised: 31.9.98
Physics block, Eastford
Prepared by: A.B.C Checked by: D.E.F.
Length
Member Bar Type No. No.of Total Shape
bars no. of each
20
23 x 10 = 230
4 BSI 09-2000
BS 8666:2000
55 555555
55
XY and partners Fabric schedule ref:
0 4 6 0 4
30
Site ref: Job number 1235 Date prepared 9.6.98 Date revised: 6.10.98
Chemistry block, Eastford
Prepared by: A.B.C Checked by: D.E.F
BS reference or sheet details Special details and/or bending dimensions Rev
Type Overhangs Sheet Sheet
letter
20
Fabric No. and Pitch Length O1 O2 length width NO. Shape Bending A* B* C* D* EIR*
mark of size
† †
O3 O4 "L"† "B"† of code instruction
wires mm mm sheets mm mm mm mm mm
mm mm mm m m
04 L
25 F8 250 2450 25 50 2.45
BSI 09-2000 5
BS 8666:2000
11 A + (B) 2 1/2r 2 d
A
(B)
Neither A nor B shall be less than A in Table 3
12 A + (B) 2 1/2R 2 d
A
(B)
Neither A nor B shall be less than A in Table 3
13 A + 0.57B + (C) 2 1.57d
A
B
(C)
B
Neither A nor C shall be less than A in Table 3
25 A + B + (E)
A
D
C
6 BSI 09-2000
BS 8666:2000
Table 1 Ð Standard shapes, their method of measurement and calculation of length (continued)
Shape Shape Total length of bar (L)
code measured along centre line
26 (C) A + B + (C)
D
Neither A nor C shall be less than A in Table 3
A See note 1
31 A A + B + C + (D) 2 1¯r 2 3d
(D)
B
C
Neither A nor D shall be less than A in Table 3
33 (C) 2A + 3B + 17d
(E)
B
C
Neither A nor E shall be less than A in Table 3
44 A A + B + C + D + (E) 2 2r 2 4d
(E)
B
C
Neither A nor E shall be less than A in Table 3
46 A + 2B + C + (E)
BSI 09-2000 7
BS 8666:2000
Table 1 Ð Standard shapes, their method of measurement and calculation of length (continued)
Shape Shape Total length of bar (L)
code measured along centre line
51 C 2(A + B) + 16d
Neither A nor B shall be less than 16d
or 150 mm, whichever is the greater, for
(D) grade 460 in sizes not exceeding 16 mm nor
less than 19d for sizes 20 mm and over
Neither A nor B shall be less than 16d
B
R See clause 10
77 Cπ(A 2 d)
B
A
Where B is greater than A/5 this equation no
C = no. of turns longer applies and L shall be calculated
99 All other shapes where a standard or combination To be calculated
of standard shapes cannot be used. No other shape
code number, form of designation or abbreviation
| shall be used in scheduling. With the exception o f
| rectangular links, 5 bends or more are undesirabl e
| and may be impractical within permitted
| tolerances but they shall be drawn out in full and
| coded 99.
A dimensioned sketch shall be drawn over the
dimension columns A to E. Every dimension shall
be specified and the dimension that is to allow for
permissible deviations shall be indicated in
parenthesis, otherwise the fabricator is free to
choose which dimension shall allow for the
tolerance
For all shapes other than 12, 13, 33 and 67 the radius of bend shall be not less than the minimum specified
in Table 3.
The dimensions in parentheses are the free dimensions. If a shape given in this table is required but a
different dimension is to allow for the possible deviations, the shape shall be drawn out and given the
shape code 99 and the free dimension shall be indicated in parentheses.
The length of straight between two bends shall be at least 4d, see Figure 6.
NOTE 1 The length equations for shapes 15, 25, 26, and 46 are approximate and where the bend angle is greater than 458 the length
should be calculated more accurately allowing for the difference between the specified overall dimensions and the true length
measured along the central axis of the bar or wire. When the bending angles approach 908, it is preferable to specify shape
code 99 with a fully dimensioned sketch.
NOTE 2 For shapes with straight and semicircular lengths (e.g. shape codes 13 and 33) the largest practical radius for the production
of a continuous curve is 200 mm, and for larger radii the curve may be produced by a series of straight sections.
8 BSI 09-2000
BS 8666:2000
BSI 09-2000 9
BS 8666:2000
10 BSI 09-2000
BSI 09-2000
5d
A
r
(B)
Type and grade R Type and grade T, B and S Type and grade F, D and W
Nominal Minimum Minimum Minimum Nominal Minimum Minimum Minimum Nominal Minimum Minimum Minimum
size of bar radius for diameter of end size of bar radius for diameter of end size of wire radius for diameter of end
scheduling bending dimension scheduling bending dimension scheduling bending dimension
former former former
D r M A d r M A d r M A
Ð Ð Ð Ð Ð Ð Ð Ð 5 10 20 110
6 12 24 110 6 12 24 110 6 12 24 110
Ð Ð Ð Ð Ð Ð Ð Ð 7 14 28 115
8 16 32 115 8 16 32 115 8 16 32 115
Ð Ð Ð Ð Ð Ð Ð Ð 9 18 36 120
10 20 40 120 10 20 40 120 10 20 40 120
12 24 48 125 12 24 48 125 12 24 48 125
16 32 64 130 16 32 64 130 Ð Ð Ð Ð
20 40 80 160 20 70 140 190 Ð Ð Ð Ð
25 50 100 200 25 87 175 240 Ð Ð Ð Ð
32 64 128 260 32 112 224 305 Ð Ð Ð Ð
BS 8666:2000
40 80 160 320 40 140 280 380 Ð Ð Ð Ð
NOTE 1 Due to ªspring backº the actual radius of bend will be slightly greater than half the diameter of former.
NOTE 2 For bends (bobs) the minimum straight length beyond the end of the curved portion is 5d, or 10d for links.
11
BS 8666:2000
dimension
Off - set
An
gle
len
gt
h
r
4d min
12 BSI 09-2000
BS 8666:2000
Table 4 Ð Tolerances
Cutting and bending processes Tolerance
mm
Cutting of straight lengths (including reinforcement for subsequent bending) +25, 225
Bending:
#1 000 mm +5, 25
>1 000 mm to # 2 000 mm +5, 210
>2 000 mm +5, 225
Length of wires in fabric ±25 or 0.5 % of the length
(whichever is greater)
BSI 09-2000 13
BS 8666:2000
b) The direction of the longitudinal wires of the sheet to ensure bending about the correct axis
For all bent fabric reinforcement, the bending dimensions shall avoid welded transverse wires occurring
within four diameters of the start of a bend, see Figure 7.
4d min
4d
min 4d min
14 BSI 09-2000
BS 8666:2000
12 Fabrication and routine inspection 12.1.3 Bending machine operatives are trained in
the skills necessary to produce cut and bent
12.1 Fabrication products of consistent quality within the permissible
12.1.1 Cutting to length shall be carried out using size deviations. A formal operative approval and
purpose-made shearing equipment. The tolerances testing system shall be implemented and operatives
specified in Table 4 shall apply to each length. shall have been certified competent.
BSI 09-2000 15
BS 8666:2000
16 BSI 09-2000
BS 8666:2000
BSI 09-2000 17
BS 8666:2000
Annex C (normative)
Rev letter
XY and partners Purpose made fabric ref: 0 4 6 0 5
Site ref: Job number 1234 Date prepared 9.6.98 Date revised:
Chemistry block, Eastford
Prepared by: A.B.C Checked by: D.E.F.
Cross Longitudinal
wires wires
Sheet length 5000
11Y6-150
175 15 00
8Y6-200
1400
175
18 BSI 09-2000
blank
BS 8666:2000 |
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