Form No.

INSPECTION AND TEST PLAN 017-F023-2667

Procurement and Construction of New LNG Jetty (Berth 4)

Project Name:
Owner / Owner’s Rep.:
Contractor:
Construction Process:
at Bintulu Port, Sarawak Project No.: 2667
Petronas LNG 9 Sdn Bhd / Konsultant SHC Sdn Bhd MLNG Doc. No.: N/A
SYS – MCD Joint Venture PLNG9 Doc. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0006
Statnamic Load Test Date: 24 June 2015 SMJV ITP No: 017 - W004 - 2667

LEGEND REFERENCE DOCUMENTS

1. Project Specifications Section 3 “Pile Installations”
Verification Activity
2. CEP 017-V004-2667 Statnamic Load Test
H – Hold Point - work shall not proceed past the Hold Point until
released by the organisation imposing the Hold Point. 3. 017-M003-2667 Quality Management Plan

W – Witness Point - an inspection point that may be witnessed by the

organisation imposing the Witness Point.

X – Inspection - formal inspection activity to be undertaken and

recorded.

S – Surveillance - an activity that is subject to ongoing monitoring.

R – Review - review of text reports/records or other evidence of APPROVAL / REVISION

compliance. Prepared Approved
Rev Date Details
Responsible Inspectorate (RI) (may be modified to meet site specific requirements) By By
MCD – McConnell Dowell C0 15/06/24 Issued for Approval ROC BMC
PM – Project Manager
CM – Construction Manager
DEM – Design / Engineering Manager
PE – Project Engineer
SE – Site Engineer
SUR - Surveyor
SQN – Subcontractor Quality Nominee
PQMR – Project Quality Management Representative
CLIENT– Owner / Owner’s Representative

017-F023-2667 Rev0 24 June 2015 Page 1 of 4

 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0006

Statnamic Load Test
Process: ITP No.: 017 – W004 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

1.0 Site Testing Personnel

As
Section 3 – Pile 017-F009-2667Vendor
1.1 Testing Operator Agency Lab. Tech. Approved Testing Agency Approval determined R R
Installation S3.8.5 Approval Request
by Owner

2.0 Statnamic Testing of Test Piles

Identified by the owner

Pile
All the necessary cables is selected
Preparation of pile for statnamic Method Statement 017-F002-2667 Request for
2.1 in place and secured Inspect for X X
testing ASTM D1143 Inspection Notice
statnamic
As per approved method testing
statement

Gravel structure base frame

Pile
position is in place and
selected
Setting up the gravel structure levelled Method Statement 017-F002-2667 Request for
2.2 Inspect for X X
base frame ASTM D1143 Inspection Notice
statnamic
Laser window is clearly
testing
visible from side window

017-F023-2667 Rev0 24 June 2015 Page 2 of 4

 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0006

Statnamic Load Test
Process: ITP No.: 017 – W004 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Fuel charge is properly

installed

Cylinder is clean, greased

and seal

Reaction masses is properly

placed onto the cylinder

Gravel structure bolts is Pile

secured, level selected
Final check prior to proceed to Method Statement 017-F002-2667 Request for
2.3 PE Inspect for X X
statnamic test ASTM D1143 Inspection Notice
Aggregates is level and statnamic
even testing

Data acquisition cable

connected and secured

Check input data, trigger

level is check, laser position
is ok, load cell reading is ok,
earth wire is connected

Tested to 200% of pile

design compression load as
PE / Third Section 3 – Pile As 017-F002-2667 Request for
follows:
2.4 Statnamic test Party Lab. Installation S3.8.2; Test determined X R Inspection Notice , Test
- 1100mm Dia. - 5000 KN
Tech. ASTM D1143 by Owner Report
- 800mm Dia. - 2500 KN
- 600mm Dia. - 1500 KN

017-F023-2667 Rev0 24 June 2015 Page 3 of 4

 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0006

Statnamic Load Test
Process: ITP No.: 017 – W004 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

3.0 Quality Records

Statnamic tested pile driving Complete, properly signed Section 3 – Pile Statnamic
3.1 PE/ PQMR Visual R R Pile driving record forms
records are submitted off and submitted Installation S3.4.3 tested pile

Valid Calibration Certificate Calibration Prior to

3.2 Gauges Calibration PE Visual R R Calibration Certificate
is available Procedure proceed

Drawings showing actual

positions, inclination and
eccentricity at pile cut off
level

Off Center Deviation

Horizontal: ± 100mm all
Section 3 – Pile Statnamic As built drawing duly
3.3 Tested Pile As built drawings PE direction Visual R
Installation S3.7.4 tested pile endorsed by Surveyor
Verticality Tolerances ≤1:50

Rake Tolerances ≤ 1:25

Pile Head Elevation : Equal

or above Cut of Level

017-F023-2667 Rev0 24 June 2015 Page 4 of 4