ASC 70 TIER II Manual de Operacion y Mantenimiento Año 2007 Ingles PDF

Operating manual E
ASC 70 / ASC 90
Cummins Tier II © 2 / 2007
Preface
Information, specifications, and recommended operation and maintenance instructions contained

in this publication are basic and final information at the time of the printing of this publication. Printer’s
errors, technical modifications, and modifications of figures are reserved. All dimensions and
weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to
inform the machine user. If you identify any differences between the machine operated by you and
the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech
Republic a.s.
2 ASC 70 / ASC 90
Congratulations on your purchase of an AMMANN road roller. This modern compaction device is
characterised by simple operation and maintenance and is the product of many years of AMMANN
experience in the field of road roller engineering. In order to avoid faults due to improper operation
and maintenance we request that you read this operating manual with great care and keep it for later
reference.
With kind regards,
Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
+ 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.cz | www.ammann-group.cz
This manual consists of:

I. Specification manual II. Operating instructions III. Maintenance manual
The following explanations serve to familiarise the machinist (operator) with the roller and to support
him during handling and maintenance. It is therefore absolutely necessary to provide the operator
with these instructions and to ensure that he reads them carefully before using the road roller. This
aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It
reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly
operated and / or operating modes are employed which represent improper use.
Spare parts must meet AMMANN technical specifications. These requirements are fulfilled if only
original AMMANN spare parts are used.
These instructions must always be kept available on the equipment.
ASC 70 / ASC 90 3
4 ASC 70 / ASC 90
! NOTICE !
As used in this operating manual, the terms „right“, „left“, „front“ and „rear“
indicate the sides of the machine moving forward.
ASC 70 / ASC 90 5
CONTENT
CONTENT ............................................................................................................................................... 6
1. SPECIFICATION MANUAL ......................................................................................................................... 11
1.1. Basic Data .............................................................................................................................................. 12
1.2. Dimension Chart ....................................................................................................................................... 14
1.3. Technical Data .......................................................................................................................................... 22

1.3.1. Weights ........................................................................................................................................................... 22
1.3.2. Travel Parameters .......................................................................................................................................... 26
1.3.3. Vibration .......................................................................................................................................................... 28
1.3.4. Engine ............................................................................................................................................................. 29
1.3.5. Axle .................................................................................................................................................................. 29
1.3.6. Brakes ............................................................................................................................................................. 29
1.3.7. Steering ........................................................................................................................................................... 29
1.3.8. Vibratory Drum ................................................................................................................................................ 30
1.3.9. Hydrostatic Drive of Travel .............................................................................................................................. 30
1.3.10. Hydrostatic Drive of Vibration .......................................................................................................................... 30
1.3.11. Hydraulic Oil Tank ........................................................................................................................................... 30
1.3.12. Manual tilting of the Hood and the Cabin ....................................................................................................... 31
1.3.13. Cooling System of Hydraulic Oil ..................................................................................................................... 31
1.3.14. Fluids .............................................................................................................................................................. 31
1.3.15. Electrical Installation ....................................................................................................................................... 31
1.3.16. Safety Devices ................................................................................................................................................ 31
1.3.17. Hygienical Data ............................................................................................................................................... 32
1.3.18. Requirements of Traffic Regulations ............................................................................................................. 32
1.3.19. Accessories .................................................................................................................................................... 33
6 ASC 70 / ASC 90
OPERATING MANUAL
2. OPERATING INSTRUCTIONS .................................................................................................................... 37
2.1. Safety Regulations ................................................................................................................................... 39

2.1.1. Safety Regulations and Instruction for Operation of the Machine .................................................................. 39
2.1.1.1. Beginning of Compaction Works ................................................................................................................... 39
2.1.1.2. Operation in an imperiled area ...................................................................................................................... 39
2.1.1.3. Work safety precepts on behalf of the operator ............................................................................................. 40
2.1.2. Requirements for the competence of the driver ............................................................................................. 41
2.1.3. The driver’s duties .......................................................................................................................................... 41
2.1.4. Forbidden actions ........................................................................................................................................... 43
2.1.5. Safety notices and signs used on the machine ............................................................................................. 44
2.1.6. Hand Signals .................................................................................................................................................. 48
2.2. Environmental and Hygienical Principle ................................................................................................ 51

2.2.1. Health rules .................................................................................................................................................... 51
2.2.2. Ecological rules .............................................................................................................................................. 51
2.3. Conservation and Storing ........................................................................................................................ 52

2.3.1. Short-term storage of 1 to 2 months .............................................................................................................. 52
2.3.2. Conservation and storage for more than 2 months ....................................................................................... 52
2.3.3. De-conservation and inspection of brand new machines ............................................................................. 53
2.4. Liquidation of the Machine After Termination of Its Service Life ........................................................ 54
2.5. Description of the machine ..................................................................................................................... 55
2.6. Controls and operating devices .............................................................................................................. 56
2.7. Operating and Using the Machine .......................................................................................................... 82

2.7.1. Starting the engine .......................................................................................................................................... 82
2.7.2. Travel and backing-up .................................................................................................................................... 86
2.7.3. Travel with vibration on ................................................................................................................................... 88
2.7.4. Stopping the machine and the engine ........................................................................................................... 88
2.7.5. Parking the machine ....................................................................................................................................... 88
2.7.6. Emergency stoppage of the machine ............................................................................................................ 88
2.7.7. ATC function .................................................................................................................................................... 90
2.7.8. Blade ............................................................................................................................................................... 91
2.7.9. Lifting driver’s stand and bonnet .................................................................................................................... 94
2.7.10. Filling tyres with water .................................................................................................................................... 98
2.7.11. Installing air conditioner ................................................................................................................................. 99
2.8. Machine transportation .......................................................................................................................... 100

2.8.1. Transporting the machine on its own .......................................................................................................... 100
2.8.2. Transportation of the machine on public roads ........................................................................................... 101
2.8.3. Loading of the machine ................................................................................................................................ 102
2.8.4. Removal of the cab and/or ROPS ................................................................................................................ 103
2.9. Using the machine under special conditions ....................................................................................... 104

2.9.1. Towing the machine ..................................................................................................................................... 104
2.9.2. Travel with vibration on the compacted and hard materials ........................................................................ 107
2.9.3. Using the machine under severe weather conditions ................................................................................. 108
2.9.3.1. Working at low temperatures ....................................................................................................................... 108
2.9.3.2. Work at elevated temperature and humidity ................................................................................................. 109
2.9.3.3. Working at higher elevations above sea level .............................................................................................. 110
2.9.3.4. Working in a very dusty environment ............................................................................................................ 110
ASC 70 / ASC 90 7
CONTENT
3. MAINTENANCE MANUAL ........................................................................................................................ 113
3.1. Safety Standards at Lubrication and Maintenance ............................................................................. 115

3.1.1. Safety during maintenance ........................................................................................................................... 115
3.1.2. Fire safety during changing contents .......................................................................................................... 115
3.1.3. Environmental and health regulations ......................................................................................................... 116
3.1.3.1. Health regulations ........................................................................................................................................ 116
3.1.3.2. Environmental principles .............................................................................................................................. 116
3.2. Specification of fluids ............................................................................................................................ 117

3.2.1. Engine oil ...................................................................................................................................................... 117
3.2.2. Fuel ............................................................................................................................................................ 118
3.2.3. Coolant .......................................................................................................................................................... 118
3.2.4. Hydraulic oil .................................................................................................................................................. 119
3.2.5. Gearbox oil .................................................................................................................................................... 120
3.2.6. Lubricating grease ........................................................................................................................................ 120
3.2.7. Windshield washer liquid ............................................................................................................................. 120
3.3. Fills ............................................................................................................................................ 121
3.4. Lubrication and Maintenance Chart ..................................................................................................... 122
3.5. Lubrication Chart .................................................................................................................................... 124
3.6. Individual Operations of Maintenance ................................................................................................. 125
Every 20 Hours or Daily .......................................................................................................................... 126

3.6.1. Checking the amount of oil in the engine .................................................................................................... 126
3.6.2. Checking cooling liquid of the engine .......................................................................................................... 127
3.6.3. Checking oil in the hydraulic tank ................................................................................................................. 128
3.6.4. Crankcase breather tube .............................................................................................................................. 129
3.6.5. Checking the condition of the fan, the engine belt ....................................................................................... 129
3.6.6. Checking the engine inlet piping .................................................................................................................. 130
3.6.7. Checking the vacuum valve of the air cleaner .............................................................................................. 130
3.6.8. Checking fuel level ........................................................................................................................................ 131
3.6.9. Cleaning the water separator ....................................................................................................................... 132
3.6.10. Checking warning and control devices ........................................................................................................ 133
Every 100 Hours ...................................................................................................................................... 134

3.6.11. Checking the tyre pressure .......................................................................................................................... 134
Every 250 Hours or Once in 3 Months ................................................................................................... 135

3.6.12. Engine oil exchange ..................................................................................................................................... 135
3.6.13. Checking the injection pump ........................................................................................................................ 137
3.6.14. Checking the cooling circuit of the engine ................................................................................................... 137
3.6.15. Checking batteries ........................................................................................................................................ 138
3.6.16. Checking the function of vacuum switch of the air cleaner .......................................................................... 140
3.6.17. Lubrication of the machine ........................................................................................................................... 141
3.6.18. Checking oil in the vibrator ........................................................................................................................... 144
3.6.19. Checking oil in gearboxes ............................................................................................................................ 145
Every 500 Hours or Once in 6 Month ..................................................................................................... 146

3.6.20. Engine fuel filter exchange ........................................................................................................................... 146
3.6.21. Checking cooling liquid ................................................................................................................................ 147
3.6.22. Checking tightening bolts of wheel .............................................................................................................. 148
8 ASC 70 / ASC 90
OPERATING MANUAL
Every 1000 Hours or Once a Year .......................................................................................................... 149

3.6.23. Checking and adjusting valve clearance ..................................................................................................... 149
3.6.24. How to check tightening pulley and belt of the engine ................................................................................. 151
3.6.25. Exchanging oil in gearboxes ........................................................................................................................ 152
3.6.26. Checking the damping system .................................................................................................................... 154
3.6.27. Cleaning the fuel tank ................................................................................................................................... 155
Every 2000 Hours or Every 2 Years ........................................................................................................ 156

3.6.28. Oil exchange in the vibrator .......................................................................................................................... 156
3.6.29. Exchanging hydraulic oil and filters .............................................................................................................. 156
3.6.30. Cleaning of the suction strainer of lifting and lowering of the bonnet and the driver’s post ....................... 161
3.6.31. Exchanging the engine cooling liquid .......................................................................................................... 162
Maintenance - As Needed ...................................................................................................................... 164

3.6.32. Cleaning and exchanging cleaner elements of air cleaner ......................................................................... 164
3.6.33. Cleaning the engine radiator and hydraulic oil ............................................................................................ 166
3.6.34. Cleaning the air cleaner of cabin ventilation ................................................................................................ 167
3.6.35. Fuel system venting ...................................................................................................................................... 168
3.6.36. Adjusting scrapers ........................................................................................................................................ 170
3.6.37. Cleaning the machine and checking and tightening bolted joints .............................................................. 171
3.7. Defects ............................................................................................................................................ 175
3.8. Appendixes ............................................................................................................................................ 176

Wiring scheme ........................................................................................................................................................... 176
Hydraulic circuit - ASC 70/90 - Inter - Wheel Differential lock .................................................................................... 180
Hydraulic circuit – ASC 70/90 – Interaxle Differential Lock ATC ................................................................................. 182
ASC 70 / ASC 90 9
10 ASC 70 / ASC 90
1. SPECIFICATION MANUAL
ASC 70
ASC 90
ASC 70 / ASC 90 11
1.1. Basic Data
Introduction Vibratory roller ASC 70/90 HDPD with increased traction

force – padded drum
Single drum vibratory rollers of line ASC 70, ASC 90 are
outstanding by their up-to-date design, adopted techno- Vibratory roller ASC 70/90 HT for permanently hard
logies, as well as modern styling. These machines offer conditions and on slopes above 30% - smooth drum
maximal comfort to the operator, are easy to operate,
extremely reliable and require minimal maintenance. Vibratory roller ASC 70/90 HTPD for permanently hard
The utilized frequency, amplitude and centrifugal force of conditions and on slopes above 30% - padded drum
vibration were optimized by means of compaction tests to
reach extra high compaction effect on various materials. Vibratory roller ASC 70/90 PDB with padded drum and a
blade for material spread. Blade is optional per order.
Application Range
The vibratory rollers of ASC 70, ASC 90 line are especially
suitable for use at mid- and small compaction jobs of
highway construction (construction of roads, railways,
field path), and civil engineering (industrial areas, em-
bankment etc.). In the course of proposal has been respected requiere-
The rollers are designated for operation under conditions ments of international norms for hygiene, ergonomi and
as according to IEC 721-2-1 (038900): WT, WDr, MWDr safety. The machine fulfil conditions for „CE“ mark.
(i.e. moderate, warm dry, hot dry) with temperature limits
from -15 °C (5 °F) to +45 °C (113 °F).
Decal - CE
Modifications
The single drum vibratory roller ASC 70 D with the
smooth drum is suitable for compaction of all kinds of
soil. It can be employed at compaction of clayey soils up
to the layer thickness (compacted) of 15 cm (5,9 in), loam
soils up to the layer thickness of 25 cm (9,8 in), mixed
soils up to the layer thickness of 35 cm (13,8 in), sandy
soils and gravels up to the layer thickness of 45 cm (17,7
in). The roller is suitable for compaction of stabilized soils
as well.
The padfoot roller ASC 70 PD (where the vibratory and

masticating effect act simultaneously) is suitable mainly
for compaction of clayey soils up to the layer thickness
(compacted) of 20 cm (7,9 in), loam soils up to the layer
thickness of 25 cm (9,8 in), and mixed soils up to the layer
thickness of 35 cm (13,8 in).
The single drum vibratory roller ASC 90 D with the

smooth drum is suitable for compaction of all kinds of
soil. It can be employed at compaction of clayey soils up The machine does not meet requirements according to
to the layer thickness (compacted) of 20 cm (7,87 in), „CE“ specification and there is not „CE“ mark.
loam soils up to the layer thickness of 30 cm (11,8 in),
mixed soils up to the layer thickness of 40 cm (15,7 in), Decal
sandy soils and gravels up to the layer thickness of 50 cm
(19,6 in). The roller is suitable for compaction of stabilized
soils as well.
The padfoot roller ASC 90 PD (where the vibratory and

masticating effect act simultaneously) is suitable mainly
for compaction of clayey soils up to the layer thickness
(compacted) of 25 cm (9,8 in), loam soils up to the layer
thickness of 30 cm (11,8 in), and mixed soils up to the
layer thickness of 40 cm (15,7 in).
Vibratory roller ASC 70/90 HD with increased traction

force - smooth drum
12 ASC 70 / ASC 90
SPECIFICATION MANUAL
Location of the decal at the machine Please refer to the data in the table below always when
approaching the dealer or the manufacturer.
Please fill in the following data:

(see Pin label, Label of the CUMMINS engine)
2
1
Type of machine
............................................................................
ICV/PIN (Serial number of the machine)
............................................................................
Production year
............................................................................
Type of engine
............................................................................
Serial number of the engine
............................................................................
1 - Decal
2 - Frame number
Serial number of the CUMMINS engine
ASC 70 / ASC 90 13
1.2. Dimension Chart
Dimension Chart of the Machine ASC 70 (with cab and ROPS frame)
mm
A B D H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 K
(in)
2560 1880 1300 2840 2200 2870 - - 3030 2280 2100 2890 - 385
ASC 70 D
(100,8) (74,0) (51,2) (111,8) (86,6) (113,0) (-) (-) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1880 1240 2840 2200 2870 - 80 3030 2280 2100 2890 - 385
ASC 70 PD
(100,8) (74,0) (48,8) (111,8) (86,6) (113,0) (-) (3,15) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1880 1240 2840 2200 2870 301 80 3030 2280 2100 2890 810 385
ASC 70 PDB
(100,8) (74,0) (48,8) (111,8) (86,6) (113,0) (11,8) (3,15) (119,3) (89,8) (82,7) (113,8) (31,9) (15,2)
14 ASC 70 / ASC 90
mm
K1 L L1 L2 O1 O2 R1 R2 R3 S W1 W2 W3 W4
(in)
375 5195 1595 - 95 105 4685 2985 3090 25 1720 1680 1300 -
ASC 70 D
(14,8) (204,5) (62,8) (-) (3,74) (4,13) (184,4) (117,5) (121,7) (0,98) (67,7) (66,1) (51,2) (-)
375 5195 1595 - 95 105 4685 2985 3090 15 1720 1680 1300 -
ASC 70 PD
(14,8) (204,5) (62,8) (-) (3,74) (4,13) (184,4) (117,5) (121,7) (0,59) (67,7) (66,1) (51,2) (-)
375 5195 1595 5555 95 105 5242 2863 3090 15 1720 1680 1300 2215
ASC 70 PDB
(14,8) (204,5) (62,8) (218,7) (3,74) (4,13) (206,3) (112,7) (121,7) (0,59) (67,7) (66,1) (51,2) (87,2)
ASC 70 / ASC 90 15
Dimension Chart of the Machine ASC 70 (with platform, ROPS frame and canopy)
mm
A B D H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 K
(in)
2560 1880 1300 2840 2200 2870 - - 3030 2280 2100 2890 - 385
ASC 70 D
(100,8) (74,0) (51,2) (111,8) (86,6) (113,0) (-) (-) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1880 1240 2840 2200 2870 - 80 3030 2280 2100 2890 - 385
ASC 70 PD
(100,8) (74,0) (48,8) (111,8) (86,6) (113,0) (-) (3,15) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1880 1240 2840 2200 2870 301 80 3030 2280 2100 2890 810 385
ASC 70 PDB
(100,8) (74,0) (48,8) (111,8) (86,6) (113,0) (11,8) (3,15) (119,3) (89,8) (82,7) (113,8) (31,9) (15,2)
16 ASC 70 / ASC 90
mm
K1 L L1 L2 O1 O2 R1 R2 R3 S W1 W2 W3 W4
(in)
375 5195 1595 - 95 105 4685 2985 3090 25 1720 1680 1300 -
ASC 70 D
(14,8) (204,5) (62,8) (-) (3,74) (4,13) (184,4) (117,5) (121,7) (0,98) (67,7) (66,1) (51,2) (-)
375 5195 1595 - 95 105 4685 2985 3090 15 1720 1680 1300 -
ASC 70 PD
(14,8) (204,5) (62,8) (-) (3,74) (4,13) (184,4) (117,5) (121,7) (0,59) (67,7) (66,1) (51,2) (-)
375 5195 1595 5555 95 105 5242 2863 3090 15 1720 1680 1300 2215
ASC 70 PDB
(14,8) (204,5) (62,8) (218,7) (3,74) (4,13) (206,3) (112,7) (121,7) (0,59) (67,7) (66,1) (51,2) (87,2)
ASC 70 / ASC 90 17
mm
A B D H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 K
(in)
2560 1930 1300 2840 2200 2870 - - 3030 2280 2100 2890 - 385
ASC 90 D
(100,8) (76,0) (51,2) (111,8) (86,6) (113,0) (-) (-) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1930 1240 2840 2200 2870 - 80 3030 2280 2100 2890 - 385
ASC 90 PD
(100,8) (76,0) (48,8) (111,8) (86,6) (113,0) (-) (3,15) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1930 1240 2840 2200 2870 301 80 3030 2280 2100 2890 810 385
ASC 90 PDB
(100,8) (76,0) (48,8) (111,8) (86,6) (113,0) (11,8) (3,15) (119,3) (89,8) (82,7) (113,8) (31,9) (15,2)
18 ASC 70 / ASC 90
mm
K1 L L1 L2 O1 O2 R1 R2 R3 S W1 W2 W3 W4
(in)
365 5195 1595 - 120 130 4795 2985 3090 25 1720 1680 1300 -
ASC 90 D
(14,4) (204,5) (62,8) (-) (4,72) (5,11) (188,8) (117,5) (121,7) (0,98) (67,7) (66,1) (51,2) (-)
365 5195 1595 - 120 130 4795 2985 3090 15 1720 1680 1300 -
ASC 90 PD
(14,4) (204,5) (62,8) (-) (4,72) (5,11) (188,8) (117,5) (121,7) (0,59) (67,7) (66,1) (51,2) (-)
365 5195 1595 5555 120 130 5242 2863 3090 15 1720 1680 1300 2215
ASC 90 PDB
(14,4) (204,5) (62,8) (218,7) (4,72) (5,11) (206,3) (112,7) (121,7) (0,59) (67,7) (66,1) (51,2) (87,2)
ASC 70 / ASC 90 19
mm
A B D H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 K
(in)
2560 1930 1300 2840 2200 2870 - - 3030 2280 2100 2890 - 385
ASC 90 D
(100,8) (76,0) (51,2) (111,8) (86,6) (113,0) (-) (-) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1930 1240 2840 2200 2870 - 80 3030 2280 2100 2890 - 385
ASC 90 PD
(100,8) (76,0) (48,8) (111,8) (86,6) (113,0) (-) (3,15) (119,3) (89,8) (82,7) (113,8) (-) (15,2)
2560 1930 1240 2840 2200 2870 301 80 3030 2280 2100 2890 810 385
ASC 90 PDB
(100,8) (76,0) (48,8) (111,8) (86,6) (113,0) (11,8) (3,15) (119,3) (89,8) (82,7) (113,8) (31,9) (15,2)
20 ASC 70 / ASC 90
mm
K1 L L1 L2 O1 O2 R1 R2 R3 S W1 W2 W3 W4
(in)
365 5195 1595 - 120 130 4795 2985 3090 25 1720 1680 1300 -
ASC 90 D
(14,4) (204,5) (62,8) (-) (4,72) (5,11) (188,8) (117,5) (121,7) (0,98) (67,7) (66,1) (51,2) (-)
365 5195 1595 - 120 130 4795 2985 3090 15 1720 1680 1300 -
ASC 90 PD
(14,4) (204,5) (62,8) (-) (4,72) (5,11) (188,8) (117,5) (121,7) (0,59) (67,7) (66,1) (51,2) (-)
365 5195 1595 5555 120 130 5242 2863 3090 15 1720 1680 1300 2215
ASC 90 PDB
(14,4) (204,5) (62,8) (218,7) (4,72) (5,11) (206,3) (112,7) (121,7) (0,59) (67,7) (66,1) (51,2) (87,2)
ASC 70 / ASC 90 21
1.3. Technical Data
1.3.1. Weights
ASC 70 D ASC 70 PD
ASC 70 HD ASC 70 HDPD
Operation weight with cab EN500-1 kg (lb) 6990 (15410) 6935 (15288)
Operation weight EN500-1
to drum kg (lb) 3990 (8797) 3935 (8675)
to axle kg (lb) 3000 (6613) 3000 (6613)
Static linear load kg/cm (lb/in) 23,8 (133,0) (-)
Operation weight EN500-1 with cab

and protective frame ROPS kg (lb) 7140 (15740) 7085 (15619)
to drum kg (lb) 4020 (8862) 3965 (8741)
to axle kg (lb) 3120 (6878) 3120 (6878)
Operation weight with cab according to ISO 6016 kg (lb) 7105 (15664) 7050 (15543)
to drum kg (lb) 3940 (8686) 3885 (8565)
to axle kg (lb) 3165 (6978) 3165 (6978)
Operation weight with cab and protective

frame ROPS according to ISO 6016 kg (lb) 7255 (15994) 7200 (15873)
to drum kg (lb) 3970 (8752) 3915 (8631)
to axle kg (lb) 3285 (7242) 3285 (7242)
Operation weight with cab, protective frame ROPS

and padfoot segments according to ISO 6016 kg (lb) 8345 (18397) (-)
to drum kg (lb) 5060 (11155) (-)
to axle kg (lb) 3285 (7242) (-)
Operation weight with cab and tires filled with

liquid (to -25°C/-13°F) according to ISO 6016 kg (lb) 7525 (16590) 7470 (16468)
to drum kg (lb) 3940 (8686) 3885 (8565)
to axle kg (lb) 3585 (7904) 3585 (7904)

and tires filled with liquid (to -25°C/-13°F)
according to ISO 6016 kg (lb) 7675 (16920) 7620 (16799)
to drum kg (lb) 3970 (8752) 3915 (8631)
to axle kg (lb) 3705 (8168) 3705 (8168)
22 ASC 70 / ASC 90
ASC 70 HT ASC 70 HTPD
to drum kg (lb) 4050 (8929) 3995 (8807)
to axle kg (lb) 3420 (7540) 3420 (7540)

to drum kg (lb) 4080 (8995) 4025 (8874)
to axle kg (lb) 3540 (7804) 3540 (7804)
to drum kg (lb) 4000 (8818) 3945 (8697)
to axle kg (lb) 3585 (7903) 3585 (7904)

to drum kg (lb) 4030 (8885) 3975 (8763)
to axle kg (lb) 3705 (8168) 3705 (8168)

to drum kg (lb) 5120 (11288) (-)
to axle kg (lb) 3705 (8168) (-)
ASC 70 / ASC 90 23
1.3. Technical Data
ASC 90 D ASC 90 PD
to drum kg (lb) 5285 (11651) 5230 (11530)
to axle kg (lb) 3385 (7463) 3385 (7463)

to drum kg (lb) 5315 (11717) 5260 (11596)
to axle kg (lb) 3505 (7727) 3505 (7727)
to drum kg (lb) 5235 (11541) 5180 (11420
to axle kg (lb) 3550 (7826) 3550 (7826)

to drum kg (lb) 5265 (11607) 5210 (11486)
to axle kg (lb) 3670 (8091) 3670 (8091)

to drum kg (lb) 6355 (14010) (-)
to axle kg (lb) 3670 (8091) (-)
24 ASC 70 / ASC 90
to drum kg (lb) 5345 (11784) 5290 (11662)
to axle kg (lb) 3385 (7463) 3385 (7463)

to drum kg (lb) 5375 (11850) 5320 (11729)
to axle kg (lb) 3505 (7727) 3505 (7727)
to drum kg (lb) 5295 (11673) 5240 (11552)
to axle kg (lb) 3550 (7826) 3550 (7826)

to drum kg (lb) 5325 (11740) 5270 (11618)
to axle kg (lb) 3670 (8091) 3670 (8091)

to drum kg (lb) 6415 (14143) (-)
to axle kg (lb) 3670 (8091) (-)
Operating weight according to EN 500 is weight of the machine with full operating liquid, half filling of fuel, water tank
of sprinkling and operator’s weight 75 kg (165 lb).
Operating weight according to ISO 6016 is weight of the machine with maximum operating liquid, of fuel, water tank of
sprinkling and operator’s weight 75 kg (165 lb).
The weights may differ depending on additional modifications of the machine made on special request of the customer
or if additional options and/or accessories are used.
Weights of machine without cabin can be calculated from all the above weights by deducting
Operation weight kg (lb) -220 (485) -220 (485)
to drum kg (lb) -95 (209) -95 (209)
to axle kg (lb) -125 (276) -125 (276)
Static linear load kg/cm (lb/in) -0,56 (3,16) (-)
The weight of the machine with the cover roof is calculated on all models by deducting the weight of the cab and adding
the following weights:
Operation weight kg (lb) +140 (308) +140 (308)
to drum kg (lb) +55 (121) +55 (121)
to axle kg (lb) +85 (187) +85 (187)
Static linear load kg/cm (lb/in) +0,32 (1,83) (-)
For all machine variants, the weight of machine including blade is calculated by adding the weights below:
Operation weight
to drum kg (lb) +590 (1301) +590 (1301)
to axle kg (lb) -90 (198) -90 (198)
ASC 70 / ASC 90 25
1.3. Technical Data
1.3.2. Travel Parameters

ASC 70 D ASC 70 PD
Travel speed infinitely adjustable in both directions
1st speed range (work) km/h 1. 0 - 2,5 0 - 2,5
(MPH) (0 - 1,55) (0 - 1,55)
2. 0 - 3,5 0 - 3,5
(0 - 2,17) (0 - 2,17)
3. 0 - 4,7 0 - 4,8
(0 - 2,92) (0 - 2,98)
2nd speed range (transport) km/h 0 - 11 0 - 11,1

(MPH) (0 - 6,83) (0 - 6,89)
Theoretical gradability *
1st speed range (work) % 78 79
2nd speed range (transport) % 22 23
Practical gradability by forward run *

- without vibration % 45 45
- with vibration % 45 45

(MPH) (0 - 1,55) (0 - 1,55)
2. 0 - 3,4 0 - 3,4
(0 - 2,11) (0 - 2,11)
3. 0 - 4,4 0 - 4,5
(0 - 2,73) (0 - 2,8)
2nd speed range (transport) km/h 0 - 10,0 0 - 10,1

(MPH) (0 - 6,21) (0 - 6,28)


(MPH) (0 - 1,55) (0 - 1,55)
2. 0 - 3,0 0 - 3,0
(0 - 1,86) (0 - 1,86)
3. 0 - 3,6 0 - 3,7
(0 - 2,23) (0 - 2,3)

(MPH) (0 - 5,22) (0 - 5,28)

26 ASC 70 / ASC 90
ASC 70 D; HD; HT ASC 70 PD; HDPD; HTPD

Approach angle
- front (°) 33 33
- rear (°) 27 27
Transversal stability with cabin and ROPS frame

- straight frame (static) (°) 32 32
- full turn (static) (°) 26 26
Max. allowed transversal inclination

- without vibration (°) 23 23
- with vibration (°) 5 9
* Weight according to ISO 6016 with cab and ROPS frame
ASC 90 D ASC 90 PD
Travel speed
(MPH) (0 - 1,55) (0 - 1,55)
2. 0 - 3,5 0 - 3,5
(0 - 2,17) (0 - 2,17)
3. 0 - 4,7 0 - 4,8
(0 - 2,92) (0 - 2,98)
2nd speed range (transport) km/h 0 - 11 0 - 11,1

(MPH) (0 - 6,83) (0 - 6,89)


Travel speed
(MPH) (0 - 1,55) (0 - 1,55)
2. 0 - 3,4 0 - 3,4
(0 - 2,11) (0 - 2,11)
3. 0 - 4,4 0 - 4,5
(0 - 2,73) (0 - 2,8)

(MPH) (0 - 6,4) (0 - 6,46)

ASC 70 / ASC 90 27
1.3. Technical Data

Travel speed
(MPH) (0 - 1,55) (0 - 1,55)
2. 0 - 3,0 0 - 3,0
(0 - 1,86) (0 - 1,86)
3. 0 - 3,6 0 - 3,7
(0 - 2,23) (0 - 2,3)

(MPH) (0 - 5,22) (0 - 5,28)

ASC 90 D;HD;HT ASC90 PD;HDPD;HTPD

Approach angle
- front (°) 31 31
- rear (°) 27 27
Transversal stability with cabin and ROPS frame

- straight frame (static) (°) 33 33
- full turn (static) (°) 29 29
Max. allowed transversal inclination

- without vibration (°) 23 23
- with vibration (°) 5 9
* Weight according to ISO 6016 with cab and ROPS frame
1.3.3. Vibration
ASC 70
Drive hydrostatic. Vibration exciter two-stage, circular non-directed vibration.
Frequency Hz 30/40
(VPM) (1800/2400)
Rated amplitude mm 1,7/0,86

(in) (0,069/0,0338)
Centrifugal force kN 145/130

(lb) (32586/29215)
ASC 90
Drive hydrostatic. Vibration exciter two-stage, circular non-directed vibration.
Frequency Hz 30/40
(VPM) (1800/2400)
Rated amplitude mm 1,85/0,96

(in) (0,073/0,0378)
Centrifugal force kN 160/145

(lb) (35957/32586)
28 ASC 70 / ASC 90
1.3.4. Engine
Manufacturer Cummins Engine
Engine type BT4.5 C 99
Kind of the engine Diesel engine, liquid cooled
Cylinder number 4
Perforation mm (in) 102 (4.02)
Stroke mm (in) 138 (5.42)
Stroke capacity cm3(cu in) 4500 (275)
Engine output according to the ISO 3046/1, DIN 6271 kW (HP) 74 (99)
Nominal revolutions min-1 (RPM) 2200 (2200)
Maximal torque Nm (ft lb) 414 (305)/1500 min -1 (RPM)
Kind of fuel filters FLEETGUARD FS1960800*
Kind of oil filters FLEETGUARD LF0380500*
Kind of Air filter DONALDSON FLG 08-0377
Marking of the air filter inserts - main insert P77 - 2550
- securing insert P11 - 9410
Engine fulfills requirements of Dir 97/68/EU Stage 2

EPA/CARB 40 CFR Part 89 Tier 2
*/ The kind and marking can vary (delivery with the Cummins engine), when ordering the spare parts always indicate
the own engine number.
1.3.5. Axle
The front axle consists of the drum, the rear axle of the axle housing with two drive gearboxes with the wheels.
Tire size 14,9x24“ thread R3 (8 PR) GALAXY

Average contact pressure on soil kPa (PSI) 304 (44,1)
Tire inflation kPa (PSI) 150 (21,7)
Tire size 14,9x24“ thread TD-02 (8 PR) MITAS

Average contact pressure on soil kPa (PSI) 860 (124,7)
Tire inflation kPa(PSI) 150 (21,7)
1.3.6. Brakes
Service brake hydrostatic system of travel
Parking emergency brake three band brakes installed in the gearboxes of

the wheels and the drum, governed by springs
with hydraulic release
Releasing pressure MPa (PSI) 1,7 (246)
1.3.7. Steering
Hydraulic power steering with two hydraulic cylinders
Hydraulic pump of steering Jihostroj Q 27R

Power steering unit Danfoss LAGC 500
Safety pressure MPa (PSI) 14 (2030)
Hydraulic cylinders 2x HV 80/40/360
Steering angle 36°
Oscillation angle 12°
ASC 70 / ASC 90 29
1.3. Technical Data
1.3.8. Vibratory Drum

ASC 70 D ASC 70 PD
Drum dia mm (in) 1300 (51,2) 1240 (48,8)

Drum dia over pads mm (in) - 1400 (55,1)
Drum width mm (in) 1680 (65,7) 1680 (65,7)
Drum shell thickness mm (in) 25 (0,98) 15 (0,59)
Number of pads - 104
Height of a pad mm (in) - 80 (3,15)
Area of a pad cm2 (sq in) - 114 (17,6)
ASC 90 D ASC 90 PD
Drum dia mm (in) 1300 (51,2) 1240 (48,8)

Drum dia over pads mm (in) - 1400 (55,1)
Drum width mm (in) 1680 (65,7) 1680 (65,7)
Drum shell thickness mm (in) 25 (0,98) 15 (0,59)
Number of pads - 104
Height of a pad mm (in) - 80 (3,15)
Area of a pad cm2 (sq in) - 114 (17,6)
1.3.9. Hydrostatic Drive of Travel

Hydraulic pump of travel variable output with
skew plate, electrohydraulically controlled Sauer 90 R 055
Delivery per revolution cm3(cu in/rev) 55 (3,36)
Kontroller Sauer MCH
Drum drive gear-box Trasmital 706C2H43,8 H1 (D; PD; HD, HDPD)
Trasmital 707C3B63,1 H1 (HT; HTPD)
Filtration block Donaldson HMK 045 796
Filter element Donaldson P165332
Drum drive hydromotor Sauer 51 C 060
Wheel gears Trasmital 706C2H26,3 H1 (D; PD; HD, HDPD)
Trasmital 706C2H30,1 H1 (HT; HTPD)
Hydraulic motors of wheel drives Sauer 51C060
The distributor block Hytos 729-0093
1.3.10. Hydrostatic Drive of Vibration

Hydraulic pump of vibration variable-output,
with skew plate, electrohydraulically controlled Sauer MPV 046C
Delivery per revolution cm3(cu in/rev) 46 (2,81)
Safety pressure MPa (PSI) 34,5 (5002)
Hydromotor of vibration Sauer MMF 035D
1.3.11. Hydraulic Oil Tank

Suction basket Argo AS 080-1
30 ASC 70 / ASC 90
1.3.12. Manual tilting of the Hood and the Cabin
Block of lifting Hytos 729-0080

Hydraulic cylinders of hood lifting 2x HM 40/22/320
Hydraulic cylinder of cab lifting HM 40/22/320
Hand pump Technometra RC 16
Hydraulic locks
- for hood lifting and lowering 2x Hytos RJV1-05M/CJ
- for cab lifting and lowering Hytos RJV1-05M/CJ
1.3.13. Cooling System of Hydraulic Oil

Oil cooler Emmegi 42420
1.3.14. Fluids
Engine oil l (gal US) 11,2 (2,96)
Cooling system l (gal US) 19,0 (5,0)
Fuel l (gal US) 275 (72,7)

Hydraulic system l (gal US) 73 (19,3)
Drum drive gear-box l (gal US) 2,5 (0,66) (D; PD; HD; HDPD)
l (gal US) 2,8 (0,74) (HT; HTPD)
Wheel gears l (gal US) 2x2,5 (2x0,66)
Vibratory drum l (gal US) 6,7 (1,77)
Tank of windscreen washer l (gal US) 2,75 (0,72)
Liquid-filled tyres up to -25 °C (-13 °F) kg (lb) 2 x 210 (2 x 463)

to 0 °C (32 °F) kg (lb) 2 x 175 (2 x 386
They represent additional weight per separate order for: ASC 70
They represent additional weight per standard order for: ASC 90
1.3.15. Electrical Installation

Rated voltage V 24
Capacity of battery Ah 2 x 61
1.3.16. Safety Devices

Emergency brake stoppage of all functions and braking
Hydraulic locks protective device preventing fall of the hood or

cabin at failure of the lifting system
Oil leak protection automatically stops the machine and optically

signals in a case of oil leak
Battery disconnector disconnects electrical installation
ASC 70 / ASC 90 31
1.3. Technical Data
1.3.17. Hygienical Data

ASC 70/ASC 90
The machine with cab and closed windows:
Noise:
The acoustic pressure level affecting the driver:
(measured according the EN 11 204 and prEN 500-4:2001
on the elastic material, stopped machine with vibration) LpA = 80 dB (A)
Guaranteed sound power level (CE)

(measured due to the Directive 2000/14/EC, EN ISO 3744
on the elastic material, stopped machine with vibration) L WA = 106 dB(A)
Sound power level

(measured due to the Directive 2000/14/EC, EN ISO 3744
on the elastic material, stopped machine with vibration) L WA = 109 dB(A)
The vibrations:
The mean effective value of the vibrations acceleration:
- transfered to the body
(measured according the EN 1032
on the sand base under the vibration travel) aw < 0,5 m/s2 (vectorial sum)
- transfered to the hands
(measured according the ISO 5349
on the sand base under the vibration travel) a w < 2,5 m/s2 (vectorial sum)
The machine with the cab with opened windows:

Noise:
(measured according the EN 11204 and prEN 500-4:2001
on the elastic material, stopped machine with vibration) LpA = 84 dB(A)
The machine without cab:

Noise:
(measured according the EN 11204 and prEN 500-4:2001
on the elastic material, stopped machine with vibration) LpA = 89 dB(A)
1.3.18. Requirements of Traffic Regulations

The basic machine model is not intended to be moved under own power on public roads, since its appointment is not
in compliance with the regulation for public roads.
32 ASC 70 / ASC 90
1.3.19. Accessories
A) Rolling Over Protective Structure (ROPS)
Compliant with international standards EN 500-4:1995; SAE J 1040:APR88; AS 2294:1990; ISO 3471:1994 for maximum
machine weight 13200 kg (29101 lb).
Weight of the ROPS frame kg (lb) 150 (331)

Fastened to the machine flame with 16bolts M 24 x 60 CSN 02 1143.55 (8G)
Tightening torque Nm (in lb) 165 (1457)
The frame data are shown on label.
B) Electrohydraulically lifting and lowering of the hood and driver’s station
Hydraulic set Hytos SMA 03 731-0433

Filter Argo AS 010-00
Block of lifting Hytos 729-0080
C) Padfoot Segments
Number of segments 3
Drum dia over pads mm (in) 1472 (58,0)
Total number of pads 120
Height of a pad mm (in) 80 (3,15)
Area of a pad cm2 (sq in) 114 (17,6)
Weight of one segment kg (lb) 334 (736)
Total weight of segments kg (lb) 1090 (2403)
Fastened to the drum with 18 bolts M 16 x 120 (8G)
ASC 70 / ASC 90 33
1.3. Technical Data
D) FOPS roof cover
The FOPS cover is installed on the ROPS, and protects the driver in particular against falling objects, such as trees,
stones, etc, and complies with regulations to level II.
Compliance with standards ISO 3449 : 1992; SAE J 231: JAN 81; AS 2294: 1990
Cover weight kg (lb) 140 (309)

Attached to ROPS by 4 bolts M16x30(8G)
Details are listed on label.
E) ATC lock
Control unit Sauer Susmic S1X-26G2 511982
Proportional valve Sauer 507832 24V
Slope sensor Sauer MCX 106A 1005X 742361
F) FOPS cab
This is a standard cab with a reinforced roof protecting against falling objects. The cab complies with international
standards ISO 3449:1992; SAE J 231:JAN81; AS 2294:1990 and approval level II.
G) Dozing Blade
Blade width mm (in) 2215 (87,2)

Blade height mm (in) 810 (31,9)
Ground clearance at transport position mm (in) 465 (18,3)
Cutting depth mm (in) 302 (11,9)
Weight of blade (total) kg (lb) 500 (1102)
Fastened to the machine frame with 2 bolts M 16 x 90 (8G)
2 bolts M 16 x 100 (8G)
5 bolts M 16 x 110 (8G)
5 bolts M 16 x 120 (8G)
Distributor HP8-1-STA
Hydraulic cylinders 2x HM 50/25/500 111131
34 ASC 70 / ASC 90
Note
ASC 70 / ASC 90 35
36 ASC 70 / ASC 90
2. OPERATING INSTRUCTIONS
ASC 70
ASC 90
ASC 70 / ASC 90 37
38 ASC 70 / ASC 90
2.1. Safety Regulations Operating instructions
2.1.1. Safety Regulations and 2.1.1.2.Operation in an imperiled area

Instruction for Operation of the
Whatever damage to service networks must be reported
Machine immediately to the operating company, simultaneously,
access by unauthorized persons to the imperiled area
The safety regulations stated in the individual chapters of must be limited.
the documentation delivered with the machine are to be
complemented with safety regulations valid for the respe- No worker must be left alone whenever there is no other
ctive country of use and on the respective jobsite with worker in sight that could provide or call for help, unless
regards to organization of work, work processes and another effective method of control and contact has been
personnel. installed.
2.1.1.1. Beginning of Compaction

Works
• The contractor (the company which operates the ma-

chine) is obliged to issue regulations for operation
and maintenance of the machine, which must contain
also the requirements for safety of work.
• Before the work is started, it is necessary to check:
- location of engineering networks
- underground spaces (direction, depth)
- suction and/or escape of dangerous agents
- bearing power of soil, inclination of the work area
These facts must be communicated to the machine’s
operator designated to carry out the work.
• It is necessary to issue a technological procedures for

the actual work activity, which would set up:
- measurements for operation under exceptional
conditions (work in protective zones, at extreme
slopes, etc.);
- measurements for protection from the forces of
nature;
- requirements for operational safety;
- technical and organizational measurements for
securing safety of personnel, jobsite and the sur-
rounding area.
The technological procedures must be communica-
ted to the machine’s operator.
ASC 70 / ASC 90 39
2.1. Safety Regulations
2.1.1.3. Work safety precepts on behalf When using ROPS frame

of the operator
• the machine frame in the spot of connection must not
The operator be damaged (broken bent, etc.)
• must make sure that the machine is operated only • the ROPS frame itself must not be corroded, dama-
under conditions and for the purpose to which the ged, or show any hair fractures or breaks,
machine has been designed as defined by the manu-
facturer and applicable standards, • the ROPS frame must not be loose during operation,
• must make sure that the vibration roller is used only • all screw connections must be as specified and tigh-
under such conditions and in such locations where tened to the specified torque,
there is no danger of transmitting vibrations and cau- • the bolts must not be damaged, deformed, and/or
sing damage to nearby structures, etc.,
corroded,
• must provide for regular inspection of operations,
• the ROPS frame must not be modified without the
technical conditions, for regular maintenance at inter-
manufacturer’s approval, since its firmness could be
vals specified in the Instructions for Maintenance and
affected (such as holes, welds, etc.),
Lubrication. In cases of noncompliance to such de-
gree that would endanger safe operation, personnel, • the weight of the machine with the protective frame
property, and the environment, the machine must be may not exceed approved weight for which the ROPS
removed from operations until the defects have been has been approved.
corrected,
• must define who may perform specific functions du-
ring operations, maintenance, and repairs of the
machine,
• everybody who drives, maintains, and repairs the
machine must be acquainted with the rules listed in
the Operating Manual for the machine
• must provide for the fire extinguisher to be checked
regularly,
• must store the Operating Manual and the Operations
Diary in the defined location, the seat box, to be
available to the driver at all times
• must provide a steady supervision by a defined worker
during operations on public roads, and in particular
must issue work safety regulations,
• must provide for the removal of dangerous matters
(fuel, oil, cooling fluid, etc.) from spots of leakage in
line with their nature to prevent any adverse effect on
the environment, work safety and health of personnel.
Observe all safety notices under all

circumstances - danger of death.
Observe safety notices - danger of per-

sonal injury.
Follow ecological regulations.
! NOTE ! Observe all advice.
40 ASC 70 / ASC 90
Operating instructions
2.1.2. Requirements for the 2.1.3. The driver’s duties

competence of the driver
• Before the start of operations, the driver must become
• The roller may be operated by a driver, who has been acquainted with instructions published in the machi-
trained to ISO 7130 and other local and national ne documentation, particularly with safety rules, and
regulations and standards for drivers of this category adhere to them. This applies also to personnel ent-
rusted with maintenance, adjustments and repairs. If
• Only such person may drive the machine without some sections of the manuals are not clear enough,
proper certification that is being instructed with the contact the nearest dealer or the manufacturer.
owner’s permission in operating the machine under
a direct supervision of a special instructor for the
• The driver may not drive the machine unless fully
purpose of gaining preliminary skills. cognizant of all functions of the machine, its working
and controlling elements, and unless he knows exact-
• The roller can be driven by the workman who is ly how to operate the machine.
physically and mentally capable to drive a roller, who
is older than 18 years, and who is as follows:
• The driver must comply with all safety signs placed on
the machine, and keep them in legible state.
a) entrusted by the machine manufacturer for the
assembly, testing and demonstration of the ma- • Before the start of operations the driver must become
chine, and/or instructing drivers, while having been acquainted with the site, its obstacles, slopes, servi-
instructed himself in work safety regulations appli- ce network, and required types of working site prote-
cable to the site ction regarding noise, vibration, etc.
b) designated by the builder for the operation (main- • When a situation arises endangering health, lives,
tenance), evidently trained and instructed, and/or property, during defects of technical nature, and/or
having professional training in operating and dri- when signs are present indicating such possibilities
ving according to special regulations (machinist during operations, unless the driver can remove the
certificate, etc.) danger by himself, he must cease his work and secu-
re the machine against involuntary start, report to his
supervisor, and advise all persons imperiled by the
situation.
• The driver must become acquainted before the start
of the machine with records of operating deviations
made by the preceding shift.
• The driver must inspect the machine before starting
work, accessories, control elements, information and
safety equipment, whether functional as instructed.
Should he not be able to correct by himself a defect
affecting work safety, he may not start the machine,
and must report the defect to his supervisor.
• The driver must wear safety belts
• The safety belt and its anchors must not be defective
• Should the driver discover a defect during work, he

must stop the machine immediately, and secure it
against involuntary start
• During operations the driver must monitor the machi-
ne and record defects in the operation diary.
• The driver must keep up to date the operation diary,
which serves the purpose of recording transfers of the
machine between drivers, defects and repairs during
operation, and important events during the shift.
• Prior to starting the engine, the control levers must be
in neutral, nobody may be present in the vicinity of the
machine.
• The driver informs of the startup by audible or visual
signals always before the start of the engine.
• The driver must check brakes and steering before
operations.
ASC 70 / ASC 90 41
• Following the warning signal the operator may start Observe all safety notices under all
the machine first after all personnel have left the circumstances - danger of death.
vicinity of the machine. On a difficult to oversee site the
machine may be started after a certain time allowed
for vacating it.
• The driver must follow safety regulations, not perform Observe safety notices - danger of
personal injury.
actions affecting work safety, and fully attend work on
hand.
• He must have regard for the work process and/or
instructions given by the supervisor. Follow ecological regulations.
• The speed of the machine must be adjusted to the
condition of the grounds, the operation, and the wea-
ther, and the site must be observed to avoid meeting
an obstacle.
! NOTE ! Observe all advice.
• When the operator leaves the machine unattended at
the end of an operation or its interruption, he must
secure the machine against unauthorized use and
incidental startup by removing ignition key, locking the
cabin door, and switching off electrical circuits.
• After the operation has been finished, the machine
must be parked on a flat and firm ground in a stable
position off public roads and out of reach of falling
objects (soil) and natural dangers like floods, landsli-
des, etc.
• When the machine is parked on public roads, it must
be done according to regulations applicable to public
roads. The machine must be provided with proper
signs.
• Following operations the machine’s defects and re-
pairs must be recorded in the operations diary. The
driver of the next shift must be made aware of existing
situation.
• The driver must use personal protective means –
dress and shoes. The dress may not be too loose and
torn; hair must be protected by a suitable head cove-
ring. Hands must be protected by suitable gloves for
maintenance (lubrication, handling fluids).
• The driver must wear headsets effective against noise
levels of 90 dB on a machine without cabin.
• He must keep accessories as prescribed.
• He must keep his station, steps and stepping points

clean.
• Before lifting the cabin or hood, he must check for free
space and electrical wiring in the area, and make sure
that nobody is in danger when refolding the cabin and
closing the hood.
• Should the machine touch high voltage lines,
- try to leave the area of danger with the machine
- do not leave the station
- warn others not to approach and touch the machi-
ne
• Maintain the machine free of oil and inflammable
materials.
42 ASC 70 / ASC 90
2.1.4. Forbidden actions • operate the machine in deteriorated visibility and at

night, unless the site and the machine are sufficiently
It is not permitted to illuminated,
• leave the seat with the machine running
• operate the machine under the influence of alcohol or
drugs • leave the machine unsecured, unless secured aga-
inst misuse
• use the machine while its technical condition, perso-
nal safety (lives or health), property, or public roads • eliminate safety and protection devices, fusing, or
traffic would be endangered, change their settings,
• operate the machine while other people would be in • use the machine with oil, fuel, cooling or other fluids
the vicinity, except during instructions by a teacher, leaking
• operate the machine, if some of its safety equipment • start the engine contrary to the Operating instruction
has been removed or damaged, like emergency bra-
ke, hydraulic locks, etc. • place other things on the driver’s platform except for
personal belongings,
• travel and compact on slopes that could lead to the
instability of the machine (tipping over). The stated • deposit material and other items on the machine,
static stability is lowered by the dynamic effect of • remove dirt while the machine is running,
travel.
• travel and compact on slopes where the ground could
• maintain, clean, or repair unless the machine is secu-
red against involuntary movement or starting, and the
slide with the machine, or the lack of adhesion could
worker’s contact with moving parts is not prevented.
initiate an uncontrolled skid.
• operate the machine contrary to Operating instruction,
• touch moving parts of the machine bodily or by hand
holding tools,
• travel and compact with vibration adjusted to ground
• smoke and handle open flame during inspection and
firmness near edges of slopes and excavations to
tanking fuel, changing or adding oil, lubrication, chec-
cause danger of slides with the machine,
king and topping battery,
• travel and compact with vibration on at a distance from
• carry on the machine – in the cabin or under the hood
walls, cuts, and slopes that could cause danger of
–rags soaked in flammable fluids and flammable
landslides over the machine,
fluids in open cans,
• compact with vibration on at a distance from buildings
• leave the engine running in closed rooms. Exhaust
and constructions that could cause damage through
fumes are deadly.
vibration effects,
• transport people on the machine,
• operate the machine unless the driver’s station is

firmly anchored
• operate the machine with open hood
• operate the machine with other machinery or vehicles

near by, except those that are participating in the
operation,
• operate the machine at a site, which cannot be surve-
yed by the driver and where people or property could
be endangered, unless work safety is secured by
other means, such as signalization by another pro-
perly instructed person,
• operate the machine near electrical wires or transfor-
mer stations,
• travel over electrical cables, unless properly protec-
ted against mechanical damage,
ASC 70 / ASC 90 43
2.1.5. Safety notices and signs used on the machine
1. Risk of grasp Dangerous space with risk of grasp. (Symbols located on the left
and right side of the rear crossbar of the front frame)
2. Risk of burn Risk of burn. Do not touch the hot parts of the machine until
you’ve checked they are cold enough. (Symbol located on the
internal side of the side door)
3. Risk of injury Risk of injury and reeling. Do not touch the rotating parts while
the motor is still running. (Symbol located on the left side of the
cooler)
4. Coolant Risk of scald. Do not open the lid of the expansion tank until the
liquid gets cooled down bellow 50 °C (122 °F). (Symbol located
on the equalizing tank)
5. Adjust machine while switched off There is a risk of injury and hand capture in the rotating parts of
the machine. Do not make adjustment and maintenance while
the motor is still running. (Symbol located on the internal side of
the side door)
6. Read instruction manual Read the instruction manual before start up of the machine.
(Symbol located on the left side of the control board.)
44 ASC 70 / ASC 90
7. Safety belt Fasten your safety belt before machine start. (Symbol located on
the left side of the control board)
8. Machine maximum height Attention to be paid when driving through places with a height
limit. (Symbol located on the left side, on the frame under the
cab)
9. Battery disconnector Switch the battery disconnector into „O“ position in the case of a
failure and after end of work. (Symbol located on the panel under
the left side door)
10. Handbook Indication of a box containing the machine handbook (Symbol

located at the back of the seat)
11. Hanging figure To lift machine, binding means of sufficient capacity to be used.
Lock the machine joint before hanging it. (Symbol located on the
left side door)
12. Hanging spots Suspend the machine in these spots only. (Symbols located on
the both sides of the frames)
13. Disconnect the alternator Prior to welding on the machine disconnect the alternator, ASC,
control unit of engine (Symbol located on the internal side of the
side door)
14. First-aid kit Indication of the first-aid kit box. (Symbol located in the top left
corner of the cab)
ASC 70 / ASC 90 45
15. Ear protection If there is no cab at the machine or if working with the windows
open, be sure to wear an ear protection. (Symbol located on the
central post of the control)
16. Noise emission Symbol located on the right side of frame under cabine.
17. Danger of injury Danger of being wound by the belt (symbol placed on the left
side of the cooler)
18. Electrical equipment Cover the electrical equipment when washing the machine
(symbol placed on the left side of the cooler)
19. Dangerous area Keep safety distance from the machine (symbol placed on the
left side of the runner and on the back of the machine frame)
20. Danger of explosion Pay attention when servicing the battery – read the maintenance
manual (symbol placed on the fuel tank)
46 ASC 70 / ASC 90
21. Emergency exit (symbol placed on the right window of the cabin)
22. Sling Points The machine is to be rigged in these points. (symbols located on
the both sides of the frames)
ASC 70 / ASC 90 47
2.1.6. Hand Signals

Signals given by Machine assistant operator unless driv-
er visually contains the rolling space or working space or
working equipment, tool.
SIGNALS FOR GENERAL COMMANDS
Stop
One arm erected with open palm in the direction of the
driver, second arm akimbo.
Attention
Both arms sideways raised horizontally – palms forward.
Attention, Danger
Swinging motion of both of the arms with antebrachium
from the position of arms sideways raised horizontally to
the position of arms sideways raised – arms bending
across and back.
SIGNALS FOR DRIVE
Departure with the Machine

One arm erected – bent with open palm, long motion of
antebrachium in the direction of required motion, second
arm akimbo.
48 ASC 70 / ASC 90
Low-speed cruising forward – towards me

Both arms erected abreast bending across, with palms
towards the body – short swinging movements of ante-
brachium towards the body and backward.
Low-speed cruising backward – away from me

Both arms erected abreast bending across, with palms
away from the body - short swinging movements of ante-
brachium away from the body and back.
Driving to the right

Left arm sideways raised, right arm akimbo.
Driving to the left

Right arm sideways raised, left arm akimbo.
ASC 70 / ASC 90 49
Short motion
Both arms lifted forward bending across. Mark the „X“
distance between palms, then the motion signal follows.
Engine start
Circular motion of right hand’s antebrachium, with the fist
closed.
Engine shut down

Oscillating motion of right hand sideways raised in front
of the body to the sides.
50 ASC 70 / ASC 90
2.2. Environmental and Hygienical Principle Operating instructions
The user must observe general rules of 2.2.2. Ecological rules

health and environment protection, and
all applicable laws, notices and regula- • The fills of specific systems and some components
tions in the country of use, when opera- become waste with risk factors to the environment
ting or parking the machine. when discharged.
This category of products includes mainly
- organic and synthetic lubricants, oils and fuels
- refrigerants
2.2.1. Health rules
- battery acids and batteries
• Oils, refrigerants, battery acids, and lacquers with - fill tires
their thinners are injurious to health. Workers that - cleaning and conservations means
come in contact with such products during operation
and maintenance must observe general health prote- - all discarded filters and cartridges
ction rules and safety and health instructions issued - some used and discarded hydraulic and air ho-
by the manufacturers of such products. ses, rubberized metals and other components
Observe primarily rules soiled by above-listed products.
- for the protection of eyes and skin when working

with batteries Producer and contractual service organizations accredi-
- for the protection of skin when working with oils, ted by him, or dealers take back the following materials
lacquers and refrigerants or parts free of charge:
- for washing hands after work and before meals, - oils

apply suitable hand cream, - batteries
- for work with refrigerants as instructed by the - tyres
manufacturer of the machine.
• Store oils, refrigerants, battery acids, lacquers, orga-

The above-listed products and parts
nic thinners, cleaning and conservation products
when discarded must be handled accor-
always in original containers correctly marked on the
outside. Do not allow storage in unmarked bottles and ding to applicable national regulations
other containers to prevent confusion. Particularly for the protection of environment and
confusing food and drink is dangerous. health.
• Should skin, mucous membranes, or eyes be affec-

ted, or fumes breathed in, apply first aid immediately.
Seek medical aid immediately in case of swallowing
any of the listed products.
• Use hearing protectors of the correct type and shape

when working with machines without a cabin or with
open windows.
ASC 70 / ASC 90 51
2.3. Conservation and Storing
2.3.1. Short-term storage of 1 to 2 2.3.2. Conservation and storage for

months more than 2 months
Wash and clean the machine thoroughly. Warm up the Same rules for short-term storage apply here as well,
engine to operating temperature before starting conser- moreover,
vation for storage. Place the machine on a firm and flat
surface in a secure location where there is no danger of • remove batteries, check condition and store in a dry,
damaging the machine by forces of nature like floods, cool room – recharge battery regularly,
landslides, fire, etc.
• support the drum frame so that the shock absorbing
then system is not loaded,
• repair any defective lacquer • protect rubber components with a layer of special
• grease all lubrication places, cables, lever elbows, conservation preparation
etc. • inflate tires to prescribed pressure and protect them
• check that water tanks are drained against direct sunshine
• check whether the refrigerant is frost resistant • cover chrome plated surface of pistons with conser-
vation grease
• check the charge of batteries and recharge if neces-
sary • for conservation spray the machine with a special
preparation particularly in places subject to possible
• cover chrome plated surface of pistons with conser- corrosion
vation grease
• cover exhaust and intake of the engine with double PE
• we recommend to protect the machine against corro- foil and sticky tape over it
sion by spraying it with conservation means, mainly in
spots endangered by corrosion. • protect headlights, outside rearview mirrors and other
electrical components outside by spraying over them
A machine that has been treated in this manner doesn’t special preparation and covering with PE foil,
require any special processing before next use.
• conserve the engine as instructed by manufacturer
and leave a sign that the engine has been conserved.
! NOTE !
We recommend that you inspect the
conservation condition. After 6 months
inspect and renew if necessary.
Do not start the engine while stored!
If the machine is stored outside, check
whether the site is not in danger of being
flooded in case of bad weather or en-
dangered in any other way.
Before starting operations again, wash

off conservation with high-pressured
hot water with ordinary degreasing
means added as directed, while obser-
ving environmental rules.
Remove conservation and wash the

machine in places with catch basins
available to collect rinse water and
chemicals.
52 ASC 70 / ASC 90
2.3.3. De-conservation and inspection

of brand new machines
Check the machine against delivery documentation.
Check whether any parts were damaged during transport
or are missing. Inform the shipper of any discrepancies.
Before starting operations again, wash

off conservation with high-pressured
hot water with ordinary degreasing
means added as directed, while obser-
ving environmental rules.
Remove conservation and wash the

machine in places with catch basins
available to collect rinse water and
chemicals.
ASC 70 / ASC 90 53
2.4. Liquidation of the Machine After Termination of Its Service Life
In disposing of the machine at the end of its life, the user

must observe national regulations and laws on waste
disposal and protection of environment. We recommend
that you refer always to
• specialized companies authorized to deal with such

cases
• the machine manufacturer or authorized service esta-
blishments.
The manufacturer is not responsible for

injuries to health and damages to the
environment caused by disobeying this
notice.
54 ASC 70 / ASC 90
2.5. Description of the machine Operating instructions
1 - Drum frame 13 - Engine

2 - Vibratory drum 14 - Hydraulic oil cooler
3 - Scraper 15 - Liquid radiator
4 - Articulated joint 17 - Driver’s workplace
5 - Tractor frame 18 - Pump of travel
6 - Axle 19 - Pump of vibration
7 - Fuel tank 20 - Exhaust silencer
8 - Batteries 21 - Air cleaner
9 - ROPS frame 22 - Blade
10 - Hydraulic oil tank 23 - Padfoot segments
11 - Cabin 24 - Hydraulic oil pressure filter
12 - Hood 25 - Air condition system
ASC 70 / ASC 90 55
2.6. Controls and operating devices
Control and operating devices
56 ASC 70 / ASC 90
1 - Steering wheel
2 - Travel control
3 - Gear shift
4 - Speed adjustment
5 - Gas control
6 - Emergency brake push button
7 - Switch box
8 - Engine Thermometer
9 - Hydraulic oil thermometer
10 - Working hours counter
11 - Fuel gauge
12 - Revolutions meter
14 - Battery charging indicator
15 - Brake indicator
16 - Engine oil indicator
17 - Hydraulic oil level indicator
18 - Air filter flow indicator
19 - Indicator of hydraulic oil pressure filter condition
20 - Indicator of vibration switch
21 - Indicator of direction lights
22 - Indicator of neutral position of travel control
23 - Indiator of ATC differential lock
24 - Warning horn push button
25 - Switch of front service lights
26 - Switch of rear service lights
27 - Switch of auxiliary lights
28 - Switch of heater fan
29 - Switch of warning lights
30 - Switch of warning beacon
31 - Limit switch of traction spin of the drum
32 - Switch of directional lights
33 - Vibration pre-selector
34 - Vibration switch
35 - Switch of parking brake
36 - Fuse box
37 - Seriál port ATC
46 - Driver´s seat
ASC 70 / ASC 90 57
Location of control elements and cabin accessories
38 - Switch for the washer

39 - Fan switch
40 - Front windshield wiper switch
41 - Rear windshield wiper switch
42 - Cabin light
43 - Venting jets
44 - Sun visor
45 - Control box
49 - Rearview mirrors
58 ASC 70 / ASC 90
46 - Driver´s seat 57 - Heater outlet

47 - Power plung 58 - Fire extinguisher
48 - Box for documents 59 - Washer can
50 - Battery disconnect 60 - Bottle holder and depository pocket
51 - Switch of lifting and unfolding of driver’s station 61 - Blade control – hand (OPTION)
(OPTION) 62 - Blade control – pedal (OPTION)
52 - Switch of hood folding and unfolding (OPTION) 63 - Levers of lifting and unfolding of cab and hood
53 - Fuse (50A) 64 - Dust filter of cabin vents
54 - Manual hydraulic generator of folding and 65 - Warning beacon
unfolding the driver’s station and hood
66 - Front windshield wiper
55 - Control lever of manual hydraulic generator
67 - Rear windshield wiper
56 - Heater valve lever
ASC 70 / ASC 90 59
60 ASC 70 / ASC 90
Steering wheel (1)

for steering the machine.
Transport gear selector (3)
! NOTE ! When the gear selector is on, the transport gear is enga-
ged (”rabbit” signal lamp of the selector is on). The
For travel without vibration set revoluti-
machine can reach the maximum speed at reduced
ons to the optimum 1800 RPMs for safe towing power and reduced climbing capacity.
steering.
NOTE:
Travel control (2) When the selector is off, the working gear mode is selec-
ted. The machine can reach the maximum towing power
Use this control to adjust the travel direction and climbing capacity - see pre-selector (4).
and speed. The travel speed depends on
degree of the control movement from the ne-
utral position. At the same time, it is only used ! NOTE !
as a operating brake of the machine. The
Selector (3) - transport gear - can be
control is locked in the set position. Signal lamp (22) will
activated when driving on finished surfa-
light up to indicate neutral position of the control (N).
Vibration switch (34) is located in the control grip. ce.
It is possible to activate the selector
while loaded.
! NOTE !
Should towing power be insufficient,
The engine may be started only in neut- turn the transport gear selector off.
ral.
Vibration may not be switched on in
neutral. The bearings of the vibrator are Do not activate the selector
not lubricated when standing still. while working with the ma-
chine!
Do not turn the selector off at
higher speeds - this will
cause rapid deceleration and
impact in the hydraulic sys-
tem. Turn the selector off at
low speeds or when the
machine is stopped!
ASC 70 / ASC 90 61
62 ASC 70 / ASC 90
Operating speed pre-selector (4) Push button of emergency brake (6)
The pre-selector can select under load three operating In case of defect when the machine cannot be stopped by
speeds in both directions, Fig. 20. Maximum available shifting the travel lever (2), the emergency brake must be
speeds in pre-selector positions ”1” to ”3” correspond to applied by pushing button (6). Then the roller stops, the
normal operating speeds for compacting and are preset engine as well, and indicator (15) lights up. Brakes are
by the manufacturer. Maximum pulling force (climbing released by turning push button in the direction of the
ability) may be reached in position „3“. arrow.
! NOTE ! ! NOTE !
Pre-selector (4) works only with shift (3) When the emergency brake button is
off. depressed, the engine cannot be started.
Use pre-selector positions 1 and 2 on flat
grade only.
Use pre-selector position 3 on sloping
grades.
Gas lever (5)
The lever adjusts the revolutions of the engine

from idle to maximum. Revolutions increase with
the lever moving down, and vice versa. The lever
is connected by a cable to the control lever of the
engine injection pump. A switch is located on the
lever casing for switching vibrations only at engine revo-
lutions of 1800 RPM.
At lower revolutions vibration cannot be switched on.
ASC 70 / ASC 90 63
64 ASC 70 / ASC 90
Switch box (7)

has three positions, ”0”, ”I”, and ”II”. In position ”0” all
Working hours counter (10)
appliances fused by F1, F2, and F3 are on, in position ”I”
all other appliances are connected. Spring loaded posi-
tion ”II” is for starting the machine. The engine stops by
turning the key to position ”0” where it can be removed. indicates number of hours for which the engine has been
running. When the battery charging indicator (14) goes
off, the counter starts counting time. Counting of hours is
! NOTE ! independent of the engine revolutions.
Remove the key when leaving the roller!

On machines without cab remove the ! NOTE !
key and close the lid on the switch box Regular service is determined by the
to protect it against moisture and dirt. number of hours!
Engine thermometer (8)

Fuel level gauge (11)
indicates the temperature of engine coolant. The tempe-

rature should be normally less than 100 °C (212 °F). indicates amount of fuel in the tank.
! NOTE ! ! NOTE !
If it is higher than 100 °C (212 °F) loading Check regularly during operations.
on the engine must be lowered and the
engine must cool down.
Revolutions indicator (12)
indicates engine revolutions per minute.

Hydraulic oil thermometer (9)
indicates operating temperature of hydraulic oil. The

highest permitted value is 90 °C (194 °F) for oils of
viscosities HV 68 and HV 100. Optimal operating tempe-
rature is 50 - 60 °C (122 - 140 °F).
The application of oils of different viscosities
Oil viscosity Maximum permitted oil temperature
HV 46 80 °C (176 °F)
HV32 70 °C (158 °F)
ASC 70 / ASC 90 65
Battery charging indicator (14) Brake indicator (15)
signals correct functioning of battery charger. When tur- Lit up indicator signals that the brakes are on.
ning the key in the box (7) to position ”1” the indicator must
light up and go off when the engine starts.
! NOTE !
If it doesn’t go off, start looking for a
defect!
66 ASC 70 / ASC 90
Indicator of engine lubrication (16) Indicator of vibration (20)
indicates correct oil pressure in the lubrication loop. Lit up indicator signals that the vibration switch (34) is on.
When the key is turned into position ”1” in the switch box, When the travel lever (2) is moved from neutral position,
the indicator must go on and turn off after starting. Lit up the machine starts vibrating with the preset amplitude
indicator signals insufficient engine lubrication. and frequency as selected on vibration pre-selector (33).
! NOTE ! ! NOTE !
If it doesn’t go off, start looking for a If you wish to stop vibrations the indica-
defect! tor of vibration (20) may not be on.
Indicator of hydraulic oil level (17) Indicator of directional lights (21)
Drop in level in the tank below specified limit is signaled The indicator starts blinking when directional lights are
by this indicator. Simultaneously, the engine stops. This turned on.
is an ecological protection.
! NOTE !
! NOTE !
Check the condition of directional lights.
The engine may be started after the
defect has been rectified and the oil
level returned to specified limit.
Indicator of neutral position of travel lever
(22)
Lit up indicator signals neutral position of travel lever,

Indicator of air filter blockage (18) when the machine can be started.
Lit up indicator signals plugged up cartridges above

specified state.
! NOTE !
Check the lever position before starting
the engine!
! NOTE !
Clean immediately or replace cartridges!
Indicator ATC (23)
Indicator of blockage of hydraulic oil pres- The indicator flashes when the ATC is faulty.
sure filter (19)
Lit up indicator signals blockage of filter cartridge at ! NOTE !

normal operating temperature of 50 - 60 °C (122 - 140 °F).
See Chapter 2.7.7.
! NOTE !
Replace cartridge immediately!
ASC 70 / ASC 90 67
! NOTE ! For all switches the forward position of switches is listed first.
Push button of warning horn (24) Rear lights switch (26)
operates warning horn. When depressed, horn starts. - off

- rear lights on
Parking lights and front operating lights

switch (25)
- off Switch of auxiliary lights (27)

- 1. front parking lights on, rear lights, instruments
illumination - off
- 2. front lights on - lights on
68 ASC 70 / ASC 90
Heater fan switch (28) Directional lights switch (32)
- off - directional lights left

- fan high speed - off
- fan low speed - directional lights right
! NOTE ! ! NOTE !
The fan circulates air only inside the Operation is signaled by blinking directi-
cab. With heater on ventilate adequate- onal lights indicator (21).
ly.
Vibration pre-selector (33)
Warning lights switch (29) - low amplitude and high frequency on

- high amplitude and low frequency on
- off
- warning light on (indicator in the switch blinks)
Vibration switch (34)
- vibration on
! NOTE !
- vibration off
Check condition.
! NOTE !
On condition is signaled by indicator (20)
lighting up.
Warning beacon switch (30)
- off
- warning beacon on, signaled by indicator in the
switch. Brake switch (35)
! NOTE ! Use the brake of the machine when the engine is running.
The brake pilot lamp is shining. Then the operator can
Plug in the beacon 47. leave the seat.
NOTE:
In this case the seat switch is not activated.
Limit switch of drum slide (31)
Limit switch of drum slide is included on the panel if the

machine is not equipped with the differential lock ATC.
- limit function of drum slide is ON – signaled by pilot
lamp in the switch.
The spinning limit switch should be used

only when the roller is moved onto the
loading platform of a vehicle.
With the switch (31) on the gearshift (3)
must be off. Vibration is blocked as well.
ASC 70 / ASC 90 69
70 ASC 70 / ASC 90
Fuse box (36) Front top switches
Fuse (F1) - 20 A (upper fuse) front and rear lights, front

parking lights and rear end lights, au- Windshield washer switch (38)
xiliary headlights, instrument illumi-
nation, lifting the hood and driver’s
station, illumination of license plates - off
Fuse (F2) - 10 A service light plug, cab illumination, - front and rear windshield washer
warning horn, directional lights, and
beacon
Fuse (F3) - 7,5 A brake, engine stop, travel, vibration,
brake lights, back up horn, hydraulic Roof fan switch (39)
oil level indicator, vibration switch in-
dicator, brake indicator, travel lever - off
neutral position indicator
Fuse (F4) - 7,5 A ATC differential lock - fan on
Fuse (F5) - 5 A engine coolant thermometer, hydrau-
lic oil thermometer, fuel level, revolu-
tions meter, working hours counter, ! NOTE !
engine lubrication indicator, indicator The fan sucks in outside air. With closed
of vacuum in engine suction filter,
windows, ventilate the cab with the fan.
battery charging indicator, hydraulic
filter condition indicator
Fuse (F6) -15 A ventilator and heater fan, front and
rear wiper, front and rear windshield
washer Front windshield wiper switch (40)
Fuse (F7) - 20 A reserve (air-conditioning)
Fuse (F8) reserve
- off
- wiper on
! NOTE !
Replace fuses with fuses of same ra- Rear wiper switch (41)
ting!!!
- off
- rear wiper on
ATC serial port (37)
provides communication with ATC control unit, and me-

ans for checking defects.
40 41 38
39
ASC 70 / ASC 90 71
Ceiling light (42) Sun visor (44)
Sun visor may be moved up or down.

Ventilation exhaust (43)
Storage cabinet (45)
The amount of fresh air is regulated by the degree of

extension of ventilator exhaust flap, direction by changing
its position.
Cabinet is for storing medical kit, reports, operation diary,
etc.
72 ASC 70 / ASC 90
Driver’s seat (46) SEAT ADJUSTING ELEMENTS:

Adjustable, sprung, equipped with two-point retractor belt
(1). Backrest inclination adjustment - raise the lever to tilt the
backrest infinitely as necessary.
Driver must fasten the seat-

belt during drive! Seat spring stiffness adjustment - turn the catch to
adjust stiffness according to driver’s weight indicator (1)
between 50 and 130 kg (110 - 266 lb) in 10 kg (22 lb)
increments.

1
ASC 70 / ASC 90 73
Horizontal seat squab adjustment - raise the lever to Vertical seat adjustment - grasp the seat at the bottom
move the seat single handedly forward or backward. and lift it to gradually adjust height of the seat. The seat
must click into the position. You have to lift it to the top
position first to be able to put it back to its lowest position.
Horizontal seat adjustment - raise the handle to move

the seat with control panel forward or backward.
Seat slight turning - raise the lever to slight turning to the
right.
Do not swivel the seat while

driving!
74 ASC 70 / ASC 90
Arm rest adjustment - raise and turn the screw to cast Power plug (47)
down a raise the rest.
is used for connecting the beacon or service light.
Lumbac support adjustment - Turning of driver is regu-

lated lumbar support.
Adjust the seat before driving

the machine!
ASC 70 / ASC 90 75
Box (48) Seat switch
The seat switch is located in the seat squab.

The function of the seat switch is activated when the driver
leaves its seat during the ride. Afterwards, speed will
decrease until the dead stop, which takes for 3 seconds.
After another 5 seconds, the roller brakes to a stop and
the engine stalls.
For subsequent engine start, the driver must sit down,
move the travel control device to the neutral position, and
switch on the brake switch. Before starting, it is necessary
to turn off the key to ”0” position and then it is possible to
start up the engine. Before run-up, release the brake by
switching-off of the switch.
If the driver sits down before 3 seconds pass, the roller
keeps on going in selected speed.
If the driver sits down after the roller stopping until 4
seconds pass, the engine does not stall and it does not
brake to a stop and the driver can again drive off. Before
that, the driver must move the control device to the neutral
position and again select the original driving direction.
The box is mounted on the rear of the seat, and serves as
the depository for operation manual.
76 ASC 70 / ASC 90
Rearview mirrors (49)

In a tight space or during transportation the mirrors may
Battery disconnector (50)
be turned from normal position A by 90° to transport
position B.
! NOTE !
Keep the mirrors clean and properly
adjusted!!!
50
Battery disconnector (50) disengages the battery from

B the frame.
A O - Electrical system disconnected from the machine
I - Electrical system connected to the machine
! NOTE !
Disconnect battery after operating!
Disconnect battery during

machine washing!
ASC 70 / ASC 90 77
Fuse (53) (options)

Push buttons for folding and lifting the dri-
ver’s station (51) (options)
and the hood (52) (options)
By pressing the button the hydraulic aggregate for lifting

the hood (52) and the driver’s station (51) is powered.
- lifting
- zero position
- folding
Fuses the hydraulic aggregate for lifting the hood and the
driver’s station (F7).
! NOTE !
Replace fuse with 50 A fuse.
51 52
78 ASC 70 / ASC 90
Manual hydraulic generator (54)

Control lever for the heater valve (56)
Serves the emergency lifting and lowering of the hood and

the driver’s station by an auxiliary lever, when the electri-
cal hydraulic system has been damaged, or the battery The amount of flowing fluid into the heater radiator may
discharged. be controlled continually from fully closed to fully open.
It is not allowed to adjust

Control lever of manual hydraulic generator (55) temperature by means of the
heating valve lever during
travel. Adjust the heating
valve before starting.
The lever is mounted underneath the machine’s cab.
ASC 70 / ASC 90 79
Heater outlet (57) Hot air blows over front and rear windows to prevent
fogging.
The amount of hot air is controlled by the degree of

opening, its direction by turning.
! NOTE !
Ventilate odequately when heating is
turned on.
Fire extinguisher (58)

Location of fire extinguisher.
Instructions for use are attached on the device.
Become acquainted with

instructions for the use of fire
extinguisher!!!
Check fire extinguisher regu-
larly!!!
80 ASC 70 / ASC 90
Windshield washer can (59) Bottle holder and depository pocket (60)
The can contains fluid for washing the windshields. It Fold out holder for steady depository of a standard bottle
includes also two pumps for the front and rear jets. of drinking fluids.
! NOTE !
Fill with antifreeze fluid before winter,
or drain!
for the driver’s private items
ASC 70 / ASC 90 81
2.7. Operating and Using the Machine
2.7.1. Starting the engine • Insert key in switch box (7) and turn to position “I”.
Engine lubrication indicator (16), brake indicator (15),
charging indicator (14) and neutral indicator (22) light
Before starting the engine up.
turn on warning horn and • Check that the ”STOP” push button (6) of the emergen-
check whether there could be cy brake is not depressed.
anybody endangered!
• Set gas control (5) to slightly higher revolutions (1/4 of
travel of the lever).
• Switch key in the switch box to position ”ll” and start the
engine (hold the key in position ”ll” until the engine
Starting sequence starts).
• Make additional fuel pumping via hand feed pump on • Start for 30 sec. only. If the engine doesn’t start, wait
the engine after long machine shutdown. for two minute and repeat. If the engine doesn’t start
then, look for a defect.
• After successful start, check correct function of the
engine as confirmed by the indicators.
• Thereafter, let the engine run without load at idle
speed of 1300 ÷1500 min-1 (RPM) for 3÷5 minutes.
• Switch on battery disconnect.
82 ASC 70 / ASC 90
ASC 70 / ASC 90 83
NOTE:
Unless the engine starts even with 3 trials made – then ! NOTE !
detect the cause in fuel system. When starting, please
watch exhaust gas colouring – any absence of blue or Do NOT start longer than 30 seconds.
white fume indicates the fuel supply is insufficient. Wait for 2 minutes before next starting.
The charging and lubrication signal
lamps must go OFF after starting up the
engine. Lubrication signal lamp must go
OFF within 15 sec.
Do NOT run up the engine or reduce the
engine speed rapidly – these may da-
mage the engine.
After starting up let the engine run with
no load at increased idle speed 1500
min–1 for 3÷5 minutes.
Do NOT let the engine run at idle speed
for more than 10 minutes – any longer
idle run will cause clogged fuel injection
nozzles, sticking of piston rings, valve
seizure!
Unless the temperature of cooling liquid
reaches min. 60 °C (140 °F) the engine is
not lubricated enough - do NOT apply
full engine power!
Starting is blocked, if
If the brake switch (35) is not switched
on.
STOP button (6) is pressed.
Control (2) is not in neutral.
If the operator is not siting on the
seat.
84 ASC 70 / ASC 90
The voltage of the auxiliary starting ! NOTE !

source must be 24 V.
When the engine has started, disconnect
Follow unconditionally below-described cables in reverse order.
sequence!
Using auxiliary starting with the battery
disconnected, do not disconnect before
the battery of the machine has been
connected.
Starting with the use of starting cables from an other
machine.
1. Connect (+) cable pole to (+) pole of the discharged Do not connect (-)cable to
battery. discharged battery of the
2. Connect the other end of the (+) pole cable to (+) pole machine you want to start!
of the auxiliary source During starting heavy spar-
3. Connect one end of the (–) pole cable to (–) pole of the
king may occur and gases of
auxiliary source. the charged battery may
explode.
4. Connect the other end of the (–) pole cable to the
chassis of the engine to be started, or the engine block Naked parts of the clips of the starting
directly. cables may not touch each other!
Starting cable connected to (+) pole of
the battery must not touch conducting
parts of the machine to avoid short-
circuiting.
Do not lean over the batteries. The
electrolyte may injure you!
Avoid the presence of source of fire –
open flame, cigarettes, etc.
Do not check for the presence of voltage
in the cable by sparking against the
chassis!
ASC 70 / ASC 90 85
2.7.2. Travel and backing-up

Do not use gas control (5) to
control machine speed.
Indicate by audible signal the If you have to stop the machi-
start of the machine and wait ne in a slope, first move
long enough for persons travel control (2) to neutral
nearby to leave the space and then press parking brake
near or underneath the ma- button (35).
chine in time!
Prior to travel down a steep
Before starting moving make slope shift to working speed
sure that the space ahead by switching off shift (3)!
and behind the machine is
free and that nobody is pre- It is not permitted to disenga-
sent there! ge gearshift at higher speeds
– the machine slows down
suddenly and the hydraulic
system suffers a shock.
• Switch the speed lever (3) off- it presets working
speed. Switch shift (3) off when the
machine is still or traveling
• Select suitable range of working speed on the pre- slowly!
selector of working speed (4).
• Set gas control speed of engine to about 1800.min –1
(RPM).
• Check that vibration is not switched on (34), and that
control indicator (20) is not on.
• Release brakes of the machine with a switch (35).
Move travel lever (2) from neutral in the required

direction - a small move means low speed. With the
movement of the travel lever (2), both the brake indi-
cator (15) and neutral indicator (22) go off.
Backing up - move lever (2) through neutral in oppo-

site direction.
Engage gearshift (3) - transport speed -

may be done
for transport on the site on roads
for the transport of the machine
between the working site and loading
or unloading locations.
The gear (icon ”rabbit” lights up) may be
shifted only under load.
If the pulling force is insufficient, switch
gearshift (3) of transport speed off.
86 ASC 70 / ASC 90
ASC 70 / ASC 90 87
2.7.3. Travel with vibration on 2.7.5. Parking the machine
• Switch shift (3) off. Working speed mode is then set. • Stop the machine.
• Reset pre-selector (4) to suitable range of working • Disconnect the battery.

speed. • Clean the machine (scraper, tires).
• Switch vibration amplitude by pre-selector (33).

• Inspect the machine and repair defects that appeared
during operation.
• Set to maximum revolutions by gas control (5). Vibra- • Check sufficient inflation of tires.
tion will be turned on at 1800 min –1 (RPM). • Wedge the wheels and the drum.
• Start moving and switch on vibration by switch (34). • Lock up covers of instruments or the cab, and the door
Indicator (20) is on and the drum starts vibrating. below the driver’s station.
• Stop vibrations by pressing momentarily switch (34).
Stop the machine on a flat

! NOTE ! and firm ground.
Should the engine lubrication indicator Check that the parking spot is in no
turn on during travel, stop the engine danger by forces of nature (landslide,
immediately, find the defect, and repair! flood, etc.).
If any fuel starts escaping, stop the engi- 2.7.6. Emergency stoppage of the
ne immediately, catch the fluid in a
basin and dispose off according to eco- machine
logical rules.
Apply this procedure in case
of emergency when the
machine cannot be stopped
2.7.4. Stopping the machine and the by moving the travel control
engine (2) to neutral.
• Stop vibration by switch (34) - indicator (20) goes off. • Press push button (6) - the engine and the machine
stop.
• Stop the machine by control (2) and brake the machine
• Move the travel control (2) to position ”0”.
with a switch (35) - indicators (22) and (15) light up.
• Switch emergency brake off by turning push button (6)
• Decrease revolutions to idle by controller (5). in the direction of the arrow.
• Turn key (7) in switch box to ”0” and remove it. Close
the lid of the switch box. ! NOTE !
Before restarting the engine, turn the
button (6) in the direction of the arrow,
! NOTE ! move the travel lever (2) in to ”N” positi-
on. Brake the machine with switch (35)
Do not stop the engine immediately; let and turn off the key (7) to „0“ position.
it idle for 3 minutes to cool it down and
turbocharger.
88 ASC 70 / ASC 90
ASC 70 / ASC 90 89
2.7.7. ATC function • In case a wheel locks up while driving (the cell of
drum rotations sensor fails or the contact to the cell is
• ATC - Ammann Traction Control - prevents slipping of broken), the wheel will be unlocked automatically
wheels and drum in case of exceeding adhesion limit (while driving) after 5 seconds and will start turning.
when driving in heavy conditions or on slopes. The wheel will lock up again for five seconds after
stopping the machine and engine and subsequent
• Activate ATC by turning ignition key to ”I” position. It is starting and driving away. The machine may work in
working in the whole range of working and transport this condition.
gears.
• In case the drum locks up while driving (the cell of
• Flashing signal lamp (23) indicates an ATC defect. one-of-wheels rotations sensor fails or the contact to
the cell is broken), the drum will be unlocked automa-
NOTE tically (while driving) after 5 seconds and will start
In case of ATC defect, transport gear cannot be engaged turning. The drum will lock up again for five seconds
or, if adhesion limit is exceeded, drum or one of wheels after stopping the machine and engine and subse-
will start slipping. quent starting and driving away. The machine may
work in this condition.
Disabling ATC
To avoid wheel or drum lock-up during repeated engine
starts, disable ATC by removing fuse F4 - 10 A in the
dashboard.
90 ASC 70 / ASC 90
2.7.8. Blade • Lower the blade down to the earth by shifting the blade
controller forwards from ”0” position to ”III” (floating
• Unlock the blade on both sides. position).
• For locked (secured) blade.
or pedal.
• For unlocked blade.
ASC 70 / ASC 90 91
• Find the position of the of the fixed indicator (1) on the • The blade then starts digging after shifting the control-
drum frame beam as related to the movable indicator ler (pedal) to ”I” position.
with the blade (2) and remember this information.
This is then the basic position of the blade.
2
1
• The size of the digging can be read on the basis of the

relative position of both the fixed (1) and movable (2)
• Return the controller (pedal) to ”0” position and start indicators. (Each shift by one increment means the
driving. blade will move by 50 mm).
92 ASC 70 / ASC 90
• Floating position can be used for shovelling the ma- NOTE:

terial. The blade slides over removable skids (3). It • The functions in 4 positions
can be also used for the regressive spreading and position 0 (initial position of the pedal)
evening of the material.
position I. (blade moves down)
position II. (blade moves up)
position III. (blade is in floating position)
• Volume of the shovelled material can be corrected by
lowering the blade (blade lever in ”I” position) or by
lifting it up (the lever is in ”II” position) dependently on
traction power of the machine.
• Blade edges are removable and they can be turned by
180o after their wear.
! NOTE !
3 Do not adjust the scrapers, do not carry
out any maintenance at the blade unless
it is lowered to the ground and the
engine stopped, or unless the blade is
secured by both safety links.
Do not work with the blade when it is
secured.
• After finishing work with the blade secure it in the In case that only one link is secured, the
upper position using both safety pull rods (1) and pins blade can be damaged.
(2).
2 1
ASC 70 / ASC 90 93
2.7.9. Lifting driver’s stand and bonnet • Move the lever to A position (lifting).
! NOTE !
Fold the seat and rest before lifting A
drivers stand. Just the machine with
integrated roof in ROPS.
• Insert the lever to the pump and lift the driver’s stand.
Lifting driver’s stand

• Remove nuts of the driver’s stand.
• Move the lever to B position (lowering) and pump.
• Open the cover (1) on the left side under the driver’s
stand. Take out the pump lever (2).
Levers of lifting and lowering (3)
Screw the driver’s stand in

after lowering. If the driver’s
2 stand is not screwed in proper-
3 ly, the machine may overturn and cause
1
lethal injuries.
94 ASC 70 / ASC 90
Lifting bonnet Lifting and lowering using electric-hydraulic pump (op-

• Move the lever to A position - (lifting). tional)
• Remove nuts of the driver’s stand.
• Connect electric system by turning the battery discon-
nector (1).
• Press and hold button (2) (lifting driver’s stand) or
button (3) (lifting bonnet) in ”A” position. Press and
hold appropriate button in ”B” position to perform
lowering.
A A
2 B B 3
• Move the lever to B position (lowering) and pump with
the manual hydro-generator.

stand is not screwed in pro-
perly, the machine may
overturn and cause lethal
injuries.
B
ASC 70 / ASC 90 95
Manual lifting and lowering Driver’s stand
• In case of el-hydraulic unit or flat battery, use the • Remove nuts of the driver’s stand.
manual hydro-generator to perform lifting and lowe-
ring.
• Open the cover (1) on the left side under the driver’s
stand. Take out the pump lever (2).
2
1 • Push the sliding valve (3) on the switchboard (1) and
secure it in the position with safety pin (4).
96 ASC 70 / ASC 90
• Unlock the safety pin of lifting before starting lowering. Bonnet

• Push the sliding valve (3) on the other side of the
• Push the sliding valve (3) on the switchboard (2) and
switchboard (1), secure it with safety pin (4) and pump
secure it in the position with safety pin (4).
to lower the driver’s stand.
1
3
2 4
• Pump to lift the bonnet.

stand is not screwed in pro-
perly, the machine may
overturn and cause lethal
injuries.
• Unlock the safety pin of lifting before starting lowering.

• Push the sliding valve (3) on the other side of the
switchboard (2), secure it with safety pin (4) and pump
to lower the bonnet.
4 2
ASC 70 / ASC 90 97
2.7.10. Filling tyres with water • In regions where temperatures do not fall below zero
(i.e. down to 0°C (32°F)), add extra weight in the form
This is useful to increase weight allocated to axle and to of solution of water and copper sulphate CuSO4 5H 2O
lower gravity center when working in extreme conditions. (bluestone).
Fill the inside of tyres with a solution of water, hydrated • For one tyre, mix 175 l (46.2 US gal) of water and 0.17
lime (calcium hydroxide) and anhydrous calcium chloride kg (0.4 lb) of copper sulphate CuSO 4 5H2O.
(CaCl 2) or magnesium chloride (MgCl2). See the table for
mixing ratios for individual temperatures, for one tyre: • Fill tyres with the solution.
calcium
Freenzing calcium added
water chloride Use safety goggles (safety
point hydroxide weight
CaCl2 shield) and rubber gloves.
°C [°F] l [US gal] kg [lb] kg [lb] kg [lb]
-18 [0] 160 [42.2] 42,3 [93.25] 0,7 [1.54] 203 [447.5]
-25 [13] 160 [42.2] 49,2 [109.1] 0,8 [1.6] 210 [463] Draining:
-30 [-22] 160 [42.2] 55 [121.25] 0,9 [1.8] 216 [476.2] • Secure the drum by scotch blocks from both sides, lift
the rear part of the roller and release brake of wheel
hydromotors, see chapter 2.9.1.
Preparing the solution: • Rotate tyres so that valves (1) are at top positions.
Unscrew valves. Warning! The solution will squirt out
at unscrewing. Unscrew caps (2).
! NOTE ! • Screw the filler into the opening see gr. 635 Parts
Wash any spills with fresh water. katalogue.
• Rotate tyres so that fillers are at bottom positions.
Protect metal parts and electric system
from contact with the solution. • Apply a hose with pressured air to inflation valve and
inflate until the solution stops draining.
The solution must not be filled in the
engine cooling system. • After draining tyres, unscrew fillers and screw in val-
ves and caps again.
• Inflate tyres to the prescribed pressure.
• Activate brakes - see chapter 2.9.1.
Always add anhydrous calci-
um chloride CaCl2 to water,
never vice versa!!
! NOTE !
Use safety goggles (safety shield) and
Filling procedure: rubber gloves.
• Secure the drum by scotch blocks from both sides, lift

the rear part of the roller and release brake of wheel
hydromotors, see chapter 2.9.1.
• Rotate tyres so that valves (1) are at top positions.
Blow off both tyres and screw out inflation valves (1)
and caps (2).
1
• Screw the filler (gr. 635 - spare parts list) to the cap
opening (2) and insert the hose of filling device (higher-
positioned container, pump etc.). Start filling tyres with
prepared solution.
• Repeat the procedure for the other tyre.
• Unscrew the filler and screw in inflation valves and 2
caps again.
• Inflate tyres to the prescribed pressure and screw in
valve caps.
• Deactivate brakes - see chapter 2.9.1.
98 ASC 70 / ASC 90
2.7.11. Installing air conditioner

When retrofitting air condition unit, it is necessary to keep
sufficient distance between the oil cooler and air condi-
tioner condenser in order that air flow the machine coo-
ling system is not affected. (This would reduce cooling
capacity of radiators.) Minimum distance is 50 mm (2 in).
ASC 70 / ASC 90 99
2.8. Machine transportation
2.8.1. Transporting the machine on its

own
On sites outside public roads the machine travels on its
own.
! NOTE ! Safety rules of the site must

Transport speed - engage gearshift (3) for be followed.
transport on roads.
During travel at long distances provide
for cooling off breaks every three hours.
By non-adherence to this regulation the
machine may be damaged and subject to
warranty default.
100 ASC 70 / ASC 90

2.8.2. Transportation of the machine

on public roads
! NOTE ! The machine must be at-

tached to the transporting
The standard version of the machine is vehicle by tying ropes (1) on
not equipped with facilities to travel on tying spots. Tying spots: rear
public roads - traveling on public roads
lifting eyes and slings in side
is forbidden!
plates of the drum frame.
When transporting the ma-
chine on public roads, the
regulations governing public
road traffic must be followed.
During the actual transport,
no persons may stay on the
driver’s stand, on the ma-
chine or on the transporting
vehicle platform.
Use switch 31 to turn on drum
traction slip control when
driving up the transporting
vehicle. It is recommended to
underlay drum with rubber
strips or wooden planks etc.
The vehicle transporting the
roller must be braked for
loading and unloading and
mechanically secured against
undesirable movements by
scotch blocks (2).
The person guiding the ma-
chine must communicate with
the driver by prescribed
communication signals, he/
she must stand all the time on
Hooking at a Carrier Vehicle
the same location, away from
the machine and the trans-
porting vehicle. He/she must
be within the field of driver’s
vision (visual contact) for all
the time of driving up and
down.
During driving up and down
the transporting vehicle, all
persons but the driver must
be away from the machine in
such a distance that they
cannot be injured in case of
an accident (fall of the ma-
chine).
ASC 70 / ASC 90 101

2.8. Machine transportation
2.8.3. Loading of the machine Loosen and withdraw pins (1) of two wedges on both
sides of the hinge. Turn wedges and secure by pin (1) and
A loading ramp or crane is used for loading the machine safety (custom equipment).
on the RR wagon.
The roller is provided with hook-up loops to be used when
loading by crane – see method in figure. Before lifting the
hinge of the machine must be secured against tilting.
1
Securing the hinge
Loosen and withdraw pin (1).
1

Do not enter under lifted

load!
Fold arm (2) and secure with pin (1) and safety pin.
Following loading return
safety arm and wedges to
original position.
During loading and unloading
obey regulations.
Use proper, sound tying
means of sufficient capacity.
2 Use suitable crane of suffici-
ent capacity.
Tie only to hook-up loops
designed for that purpose.
1
Tying may be done by a
trained worker only.
102 ASC 70 / ASC 90

2.8.4. Removal of the cab and/or

ROPS
Should the height of the machine on the vehicle be more
than allowed in transport, remove the cab and/or ROPS.
Removal of ROPS
Hook up the frame by loops.
• Disconnect electrical cables with the connector between

the steering column and the front windshield.
Remove bolts and remove frame.
• Disconnect wires and hoses to the windshield wa-

sher. Hook up the cab by loops and remove.
Removal of cab
• Loosen bolts fixing the cab to the platform.
ASC 70 / ASC 90 103

2.9. Using the machine under special conditions
2.9.1. Towing the machine Options:

• Pin is also used for front towing lug on the crossbar
• In case of failure the Machine can be towed to a of the front frame.
distance necessarily needed. For this reason the
Machine has been fitted with two eyes on the frame of
drum.
It is forbidden to use the

machine for towing towed
vehicles (e.g. tanks, compres-
sors, house trailers etc.).
Make sure the Machine is
attached to both of the eyes
when being towed!
• Rear towing lug on the fuel tank is equipped with a pin

locked with a locking catch against jumping out. It is
possible to remove the pin after raising the locking
pin.
104 ASC 70 / ASC 90

Releasing brakes of the drum and the wheels • Then short-circuit hydraulic travel loop. Two multi-
• To prevent skidding of the drum and the wheels all purpose safety valves are located on the hydraulic
disk brakes are off. travel generator. Unscrew middle section (1) from the
valves [hexagonal 27 mm (11/16")] by three turns cc/w.
• Release hose 4 by quick coupler 3 in clamp 5.
• Disconnect hose 1 from pressure filter to hydraulic

tank in quick coupler 2.

1
1 1
5 3 4
• Turn key in switch box to position I.
• Connect quick coupler 3 on hose 4 to manual hydrau- • Insert lever in the manual hydraulic generator and
lic generator with quick coupler 2 in hose 1. start pumping, until brake indicator goes off.
4
2
3
1
ASC 70 / ASC 90 105

• Brakes of the machine have been released for towing. • Reconnect hose (1) into the pressure filter and hyd-
raulic travel generator loop.
Following towing bring the • Fix hose (4) in clamp (5).

machine in its original state.
When dragging is completed,
wedge the wheels and the
drum.
1
Sequence of activating the machinery to its original

condition.
5 4
• Screw in the valves on the hydraulic travel generator.
• Place the hydraulic generator handle (55) into the

holder under the driver’s seat.
1 1
55
• Disconnect hoses (4).
4 ! NOTE !
2
3 The brakes can loose pressure during
towing.
When towing the roller, check, if the
brakes do not get warm because of
insufficient releasing.
When the brakes of gears,

hydromotors are released and
the hydraulic circuit short-
circuited, no braking system
is available! All the service,
emergency and parking
brakes are out of operation!
106 ASC 70 / ASC 90

2.9.2. Travel with vibration on the

Use unimpaired towing
compacted and hard materials
cables or towing bars of
sufficient capacity - dimensio- By travel with the machine under vibrations, loss of thread
ned to weight 1.5 times contact with the compacted material (so called vibroim-
higher than weight of the pact) could occur due to high ratio of the base material
towed machine. It is not compaction or due to travel on hard materials (e.g. small
permitted to use chains for rocks). That condition is occurs by transfer of vibrations
towing. to the machine frame and to the driver´s seat. Particularly,
the effects can be removed by increasing the travel speed
No persons can be present on or by changing vibration values of the machine (using
the machine with non-wor- lower amplitude). The increased vibrations transfer to the
king engine. driver’s seat can occur also with the increased ratio of
base compacted material.
It is necessary to keep the
deviation from the straight
towing angle as little as
possible. Maximum deviation
If it is necessary to work with
is 30 degrees.
the machine under conditions
The movement during towing where personnel can be
must be smooth. Do not exposed to increased vibrati-
exceed towing speed of 2 ons, the supervisor must
kmph (1.2 mph). Do not tow change the working process
the machine for distances to avoid threats to driver’s
longer than 300 m (0.19 mi- health.
les).
The towing machine should
be equal by size to the dama- Note:
ged machine. It must be When driving the machine on an other base material
under vibrations than specified in the “Specifications
sufficiently powerful (towing
Manual” - hygienical datas, the emision values of incre-
power), heavy and have asing the vibrations will be different.
sufficient brake effect.
When towing downhill using
a cable, it is necessary to
connect another towing
machine to the rear part of
the damaged machine. This
will prevent uncontrolled
movement of the damaged
machine.
Do not start the engine during
towing.
The bogged roller may be pulled out for
short distance, if the engine is running
and the driving unit and steering are
functional. The drive on the towed roller
must steer the roller in the dragging
direction.
If the engine is stopped. Avoid damaging
inoperable power train, steering and
brake system.
These are general requirements for a safe towing of the

machine under normal conditions. Any possibly different
situation that could occur during towing must be consul-
ted with the dealer.
ASC 70 / ASC 90 107

2.9.3. Using the machine under severe

weather conditions
2.9.3.1. Working at low temperatures

Compacting in wintertime depends on the content of soft
particles and water in the ground. With dropping tempe- ! NOTE !
rature below zero the ground becomes firmer and more
With oil HV 100 in the hydraulic system,
difficult to compact.
Should it be necessary to compact at temperatures below the machine may not be started at
0 °C (32 °F), it is possible to compact dry soils and gravel ambient temperatures below 2 °C
piles, or not yet frozen materials before the soil freezes (36 °F).
solid.
Should it be required to start the machi-
Make the machine ready for work at low temperatures ne during one month or more at ambient
temperatures below –8 °C (18 °F),replace
• Check concentration of antifreeze in the engine
oil in the hydraulic system with oil of HV
• Replace motor oil by the recommended type for the 46 viscosity.
specific range of outdoors temperatures
At temperatures below –13 °C (9 °F) with
• Use hydraulic oil of proper kinetic viscosity oil of HV 32 class, such as BP BARTRAN
HV 32, ESSO UNIVIS N 32, etc.
• Replace transmission oil in the drum and wheel by a
recommended type for the specific working tempera- Starting below –23 °C (–9 °C) is not
ture range in transmission possible unless oil has been preheated.
• Use winter fuel
• Check battery charge

Perfect condition of batteries is the prerequisite for pro-
blem-free starting at low temperatures. By warming up
batteries to about 20 °C (68 °F) (removal of batteries and
storage in a warm room) the limit temperature of starting
decreases by 4 to 5 °C (39,2 to 41 °F).
Minimal temperature of engine coolant is 60 °C (140°F).
The machine may be used only after the fluids have been
heated up to working temperature. To speed up warming
up the radiators may be partially covered.
108 ASC 70 / ASC 90

2.9.3.2. Work at elevated temperature

! NOTE !
and humidity
If the hydraulic system is filled with oil
The power of the engine decreases with higher tempera- class
ture and humidity. Since both factors are independent of HV 46,the maximum oil temperature
each other, their effect may be described as follows: allowed is 80 °C (144 °F)
- every 10 °C (50 °F) of temperature rise represents
HV 32 , the maximum oil temperature
power decrease of up to 4% (with constant humi-
allowed is 70 °C (158 °F)
dity)
- every 10 % of humidity increase represents power For work at extreme temperatures when
decrease of up to 2% (with constant temperature) the temperature of the coolant or hyd-
At high temperatures hydraulic oil remains constantly at raulic oil reach maximum allowable
90 °C (194 °F). We recommend the oil to be replaced by values, the cooling effect of the system
oil one grade heavier kinetic viscosity of 100 mm 2/s (BP may be increased by removing hood
BARTRAN HV 100, ESSO UNIVIS N100, etc.) arches, allowing thusly for better ex-
haust of heat from the engine.
Output class on ISO 6743/HV HV (HVLP)
Viscosity class on ISO 6743/4,

VG 100
DIN 51519
Viscosity class on CETOP RP 91H HV 100
ASC 70 / ASC 90 109

2.9.3.3. Working at higher elevations 2.9.3.4.Working in a very dusty

above sea level environment
With higher elevations the engine power drops due to
lower atmospheric pressure and lower specific weight of
air. ! NOTE !
Elevation in meters (ft) Power drop in % In a very dusty environment shorten the
above sea level intervals between cleaning and replace-
ment of air filter cartridge, radiator and
0 0 0
hydraulics cleaning, and dust filter
500 (1640) 3
1000 (3281) 6 replacement in the cabin.
1500 (4921) 10
2000 (6562) 15
2500 (8202) 21
3000 (9843) 28
Should the engine exhaust black smoke at high elevati-

ons (above 1500 meters), contact the dealer of the engine
manufacturer, who should set up your injection pump for
these operating conditions.
! NOTE !
The engine power is affected by the
working environment. See Chapters
2.9.3.1. to 2.9.3.3.
110 ASC 70 / ASC 90

Note
ASC 70 / ASC 90 111

112 ASC 70 / ASC 90

ASC 70 TIER II Manual de Operacion y Mantenimiento Año 2007 Ingles PDF

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ASC 70 TIER II Manual de Operacion y Mantenimiento Año 2007 Ingles PDF

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Operating manual E

Information, specifications, and recommended operation and maintenance instructions contained

With kind regards,

This manual consists of:

1. SPECIFICATION MANUAL ......................................................................................................................... 11

1.1. Basic Data .............................................................................................................................................. 12

1.2. Dimension Chart ....................................................................................................................................... 14

1.3. Technical Data .......................................................................................................................................... 22

2. OPERATING INSTRUCTIONS .................................................................................................................... 37

2.1. Safety Regulations ................................................................................................................................... 39

2.2. Environmental and Hygienical Principle ................................................................................................ 51

2.3. Conservation and Storing ........................................................................................................................ 52

2.5. Description of the machine ..................................................................................................................... 55

2.6. Controls and operating devices .............................................................................................................. 56

2.7. Operating and Using the Machine .......................................................................................................... 82

2.8. Machine transportation .......................................................................................................................... 100

2.9. Using the machine under special conditions ....................................................................................... 104

3. MAINTENANCE MANUAL ........................................................................................................................ 113

3.1. Safety Standards at Lubrication and Maintenance ............................................................................. 115

3.2. Specification of fluids ............................................................................................................................ 117

3.3. Fills ............................................................................................................................................ 121

3.4. Lubrication and Maintenance Chart ..................................................................................................... 122

3.5. Lubrication Chart .................................................................................................................................... 124

3.6. Individual Operations of Maintenance ................................................................................................. 125

Every 20 Hours or Daily .......................................................................................................................... 126

Every 100 Hours ...................................................................................................................................... 134

Every 250 Hours or Once in 3 Months ................................................................................................... 135

Every 500 Hours or Once in 6 Month ..................................................................................................... 146

Every 1000 Hours or Once a Year .......................................................................................................... 149

Every 2000 Hours or Every 2 Years ........................................................................................................ 156

Maintenance - As Needed ...................................................................................................................... 164

3.7. Defects ............................................................................................................................................ 175

3.8. Appendixes ............................................................................................................................................ 176

Introduction Vibratory roller ASC 70/90 HDPD with increased traction

The padfoot roller ASC 70 PD (where the vibratory and

The single drum vibratory roller ASC 90 D with the

The padfoot roller ASC 90 PD (where the vibratory and

Vibratory roller ASC 70/90 HD with increased traction

Please fill in the following data:

ICV/PIN (Serial number of the machine)

Serial number of the engine

Serial number of the CUMMINS engine

Operation weight EN500-1 with cab

Operation weight with cab and protective

Operation weight with cab, protective frame ROPS

Operation weight with cab and tires filled with

Operation weight with cab, protective frame ROPS

ASC 70 HT ASC 70 HTPD

Operation weight EN500-1 with cab

Operation weight with cab and protective

Operation weight with cab, protective frame ROPS

Operation weight EN500-1 with cab

Operation weight with cab and protective

Operation weight with cab, protective frame ROPS

ASC 90 HT ASC 90 HTPD

Operation weight EN500-1 with cab

Operation weight with cab and protective

Operation weight with cab, protective frame ROPS

1.3.2. Travel Parameters

2nd speed range (transport) km/h 0 - 11 0 - 11,1

Practical gradability by forward run *

ASC 70 HD ASC 70 HDPD

2nd speed range (transport) km/h 0 - 10,0 0 - 10,1