SERVICE MANUAL

CHEST FREEZER
Model : TSD-27CF

TSD-27CF

Specification: Subject to change without notice.

SPECIFICATION TSD-27CF

Classification Direct Cool, Manual Defrost, Tropical

Power Source 115VAC, 60 Hz.

Volume
Rated Current
Rated Power Input
Power Consumption
High side /Low side
pressure
Refrigerant
Overall Dimension
Net Weight/Gross Weight
138 Liters (4.9 cu.ft)
2.0 Amp.
135 Watts
1.30 kW·h/24h
155psig/-2.22psig
HFC-134a (Tetrafluoroethane) CF3CH2F 115gm
695(W) x595(D) x 910(H) mm
45 Kg./50 Kg.

ISSUED BY: REVIEWED BY: REVISION 2.0

 CHEST FROZEN SHOWCASE TSD-27CF

PRODUCT SPECIFICATION

Model TSD-27CF
Classification Sliding glass Door, Direct Cool, Tropical
Color/Door White/ with Door Lock Sliding Glass
Body Finish Baked Acrylic Powder Coat
Temperature Control Thermostat
Defrost System Manual Defrost
Drain Manual Drain
Evaporator Tube Type
Condenser Tube Type
Cabinet Rigid Polyurethane Foam (Blowing Agent CP)
Insulation
Freezer Door Rigid Polyurethane Foam
Refrigerant HFC-134a (Tetrafluoroethane) CF3CH2F
Refrigerant Charge (gm.) 115 gm
Door Lamp None
Fan Motor None
Compressor KONOR GQY50AD
135 Watts
Compressor Oil 290 ml.POE Polyol Ester (Synthetic)
PTC Starter 8115PTH7M4R7MC1 (3.8Ω～5.6Ω, Max current 18A/180V)
Overload Protector 11650X011 signT0296/74/T0296/05,B94-130-74,4TM762PBFZZ-51(6.3):Cut temperature:115-
125 ℃ ;Close temperature:70-52 ℃ ;Overload current ： 27A;UTC(Min action
current):3.36A/70℃
Dryer (Desiccant) 15 gm.
Overall Dimension (W x D x H mm.) 695(W) x595(D) x 910(H) mm
Packing Dimension (W x D x H mm.) 765 (W) x 680 (D) x 970(H) mm
Net Weight (kg.) 45kg.
Gross Weight (kg.) 50 kg.

CHARACTERISTIC

Operating Temperature (°C)

Model
Dial Position
Temperature Control WARM 1 -10.0°C ± 2 °C
NORMAL 4 -15.0°C ± 2 °C
COLD 7 -20.0°C ± 2 °C
 CHEST FROZEN SHOWCASE TSD-27CF

ELEC. CIRCUIT: TSD-27CF

COOLING SYSTEM
TSD-27CF
 CHEST FROZEN SHOWCASE TSD-27CF

PARTS LIST of TSD-27CF

S/N Part name qty
101 Upper glass door 1
102 Lower glass door 1
103 Food basket 2
201 Foaming body 1
202 Side cover holder A 2
203 Screw ST3.5X13-C-H 2
204 Side cover 1
205 Side cover holder B 1
206 Side cover holder C 1
207 thermostat 1
208 Thermostat panel 1
209 Red indicator light 1
210 Green indicator light 1
211 Thermostat knob 1
212 Thermostat panelcover
213 Castor 2” 4
214 Base support 1
215 Screw ST4.2x16-C-H 4
216 Condenser support 4
217 Screw ST4.2x16-C-H 2
218 Condenser 1
219 Dryer filter 1
220 Dryer filter support 1
221 Cappilary tube 1
222 suction tube 1
223 Compressor support 1
301 CompressorGQY50AD 1
302 Compressor clip 2
303 Compressor anti-vibration gasket 4
304 Over load protector 1
 CHEST FROZEN SHOWCASE TSD-27CF

305 Protector clip 1

306 Compressor electric box cover 1
307 Compressor electric box clip 1
308 PTC starter 1
309 Compressor process tube 1
401 Screw M4x22 2
402 Connector box cover 1
403 Connector box support 1
404 Power cord retainer base 1
405 Power cord 1
406 Power cord retainer 1
407 Screw M4x20 2
408 Connector box retainer 1
409 Screw M4x20 2
 CHEST FROZEN SHOWCASE TSD-27CF

Exploded View of TSD-27CF

 CHEST FROZEN SHOWCASE TSD-27CF

CHARACTERISTIC

Parts Name Picture Check Method and Criterion

Measure the resistance with a tester.
(Ambient temperature : Room temperature 25° c)
Compressor Auxiliary
Model Main Wiring
Model :TSD- Wiring
27CF 7～8Ω 9.9～11.3Ω
KONOR Normal
GQY50AD (Approx.)S (Approx.)S
135 WATTS Open( ∞ Ω ) or Short Circuited ( 0
Abnormal
Ω)
Measure the resistance with a tester.
(Ambient temperature : Room temperature 25° c)
PTC Starter Model 8115PTH7M4R7MC1
Model : TSD- Normal (3.8Ω～5.6Ω, Max current 18A/180V)
27CF
Abnormal Open( ∞ Ω ) or Short Circuited ( 0 Ω )

Measure the resistance with a tester.

(Ambient temperature : Room temperature 25° c)
Overload
Protector T0296/74/T0296/05,B94-130-74,4TM762PBFZZ-
Model 51(6.3)
Model : TSD-
27CF Less than 1 Ω (Approx.) Cut temperature:115-
Normal 125℃ ;Close temperature:70-52℃;Overload
current：27A;UTC(Min action current):3.36A/70℃
Abnormal Open( ∞ Ω )

TROUBLE SHOOTING

Repair Procedure
1. Set Thermo Knob to OFF position, pull & straightened feeler
bulb
2. Remove Thermostat cover and pull out Thermostat from
Thermostat Thermo Box
3. Short the thermostat terminal and check, if compressor
runs.
4. Replace thermostat
5. After replacing Thermostat, reverse steps above.
Repair Procedure
1. Release Relay Cover Fixing Clip.
2. Remove Relay Cover.
3. Remove PTC Starter
4. Pull out PTC Starter, check if open and compare value of
PTC Starter
resistance with given value, if not
5. Hold receptacle terminal then pull electrical wire from PTC
Starter.
6. Replaces PTC Starter (change overload protector together),
reverse the steps above.
Repair Procedure
1. Check for continuity on overload protector, if open
2. Pull out Overload Protector.
Overload Protector
3. Hold receptacle terminal then pull electrical wire from
Overload Protector.
4. Replace overload protector.
 CHEST FROZEN SHOWCASE TSD-27CF

Cause Check Point Correction

Repair Procedure
Check coils 1. Replace compressor if measured resistances differ from given standard
Compressor
resistances 2. Abnormal noise

Repair Procedure
Check thermostat
Not cooling 1. Operate unit for 10 minutes with thermostat set at maximum
setting
Repair Procedure
1. Check if gap can be resolved by adjustment of door hinges fixing screws.
Insufficient cooling Check gasket gap
2. Defrost if accumulation of frost is more than 10mm.

Repair Procedure
Charged (purge) with 1. Check for clog or leak in the cooling system.
Malfunction due to
nitrogen into the 2. Repair or replace the clogged or leak section.
leaks or clogged
refrigeration system 3. Evacuate and change filter dryer.
system
& check for leaks on 4. Purge with nitrogen to clean and check for leaks
welds or clogs 5. Recharge refrigerant, test run and seal system

TROUBLE INSPECTION CAUSES REMEDY

No Power Check electric power Open circuit breaker or
Fix or replace
supply voltage fuse
Open Fuse Replace
Check electrical circuit Worn out or defective A/C
Replace
cord
No Light Check lamp
Open Replace

Check lamps socket

Corroded Replace

Low Cooling Check for thermo setting Setting too low Set thermostat higher
Check leaks Deform or warp door Adjust door hinges fixing
gasket. screws
Repair, purge with
Poor weld on joints nitrogen re-charge
refrigerant and test run.
Over storage or load or Reduce or re-arrange
heavy frost accumulation load or defrost unit
Defective Cooling Check Thermostat Check if compressor runs Replace thermostat if
System by shortening thermostat compressor runs.
Check PTC starter
Open, no resistance or
resistance against given Replace PTC starter.
differ from given value
value
Check Overload Protector Check for continuity Replace if open.
Check for leaks Repair, re-weld, purge,
Leaks or poor welds on
evacuate and recharge
joints
refrigerant
Check Compressor Replace, weld, purge,
resistance against given check for leaks and re-
Defective
specification charge refrigerant, test run
and seal system
Check Pipe System 1. Evacuate then Purge
with nitrogen to remove
clogs
Clogged Pipe System or 2. Repair or replace
oil choke clogged section, evacuate,
purge, check leak and re-
charge refrigerant. Test
Run and seal system
 SERVICE MANUAL
CHEST FREEZER
Model : TSD-35CF

TSD-35CF

Specification: Subject to change without notice.

SPECIFICATION TSD-35CF

Classification Direct Cool, Manual Defrost, Tropical

Power Source 115VAC, 60 Hz.

Volume
Rated Current
Rated Power Input
Power Consumption
High side /Low side
pressure
Refrigerant
Overall Dimension
Net Weight/Gross Weight
208 Liters (7.3 cu.ft.)
3.0 Amp.
200 Watts
1.80 kW·h/24h
155psig/-2.22psig
HFC-134a (Tetrafluoroethane) CF3CH2F 160gm
895(W) x595(D) x 910(H) mm
55 Kg./60 Kg.

ISSUED BY: REVIEWED BY: REVISION 2.0

 CHEST FROZEN SHOWCASE TSD-35CF

PRODUCT SPECIFICATION

Model TSD-35CF
Classification Sliding glass Door, Direct Cool, Tropical
Color/Door White/ with Door Lock Sliding Glass
Body Finish Baked Acrylic Powder Coat
Temperature Control Thermostat
Defrost System Manual Defrost
Drain Manual Drain
Evaporator Tube Type
Condenser Tube Type
Cabinet Rigid Polyurethane Foam (Blowing Agent CP)
Insulation
Freezer Door Rigid Polyurethane Foam
Refrigerant HFC-134a (Tetrafluoroethane) CF3CH2F
Refrigerant Charge (gm.) 160 gm
Door Lamp None
Fan Motor None
Compressor KONOR GQY70AD
165 Watts
Compressor Oil 290 ml.POE Polyol Ester (Synthetic)
PTC Starter 8115PTH7M4R7MC1 (3.8Ω～5.6Ω, Max current 18A/180V)
Overload Protector 11650X011 signT0296/74/T0296/05,B94-130-74,4TM762PBFZZ-51(6.3):Cut temperature:115-
125 ℃ ;Close temperature:70-52 ℃ ;Overload current ： 27A;UTC(Min action
current):3.36A/70℃
Dryer (Desiccant) 15 gm.
Overall Dimension (W x D x H mm.) 895(W) x595(D) x 910(H) mm
Packing Dimension (W x D x H mm.) 965 (W) x 680 (D) x 970(H) mm
Net Weight (kg.) 55kg.
Gross Weight (kg.) 60 kg.

CHARACTERISTIC

Operating Temperature (°C)

Model
Dial Position
Temperature Control WARM 1 -10.0°C ± 2 °C
NORMAL 4 -15.0°C ± 2 °C
COLD 7 -25.0°C ± 2 °C
 CHEST FROZEN SHOWCASE TSD-35CF

ELEC. CIRCUIT: TSD-35CF

COOLING SYSTEM
TSD-35CF
 CHEST FROZEN SHOWCASE TSD-35CF

PARTS LIST of TSD-35CF

S/N Part name qty
101 Upper glass door 1
102 Lower glass door 1
103 Food basket 2
201 Foaming body 1
202 Screw ST4.Xx16-C-H 2
203 Exhaust cover 1
204 Side cover holder A 2
205 Screw ST3.5x13-C-H 2
206 Side cover 1
207 Side cover holder B 1
208 Side cover holder C 1
209 thermostat 1
210 Thermostat panel 1
211 Red indicator light 1
212 Green indicator light 1
213 Thermostat knob 1
215 Dryer filter 1
216 Dryer filter support 1
217 Cappilary tube 1
218 suction tube 1
219 Base support 1
220 Screw ST4.2x16-C-H 4
221 Screw 4.2x16-C-H 2
222 Castor 2” 2
223 Screw ST4.2x16-C-H 2
224 Castor 2” 2
225 Screw ST4.2x16-C-H 4
226 Compressor support 1
227 Fan motor support 1
228 Screw ST4.2x16-C-H 4
301 compressor 1
302 Screw M6x30 4
303 washer 4
304 Over load protector 1
305 Protector clip 1
306 Compressor electric box cover 1
307 Compressor electric box clip 1
308 PTC starter 1
309 Process tube 1
310 Nut M6 4
311 Spring 4
312 Screw M5x10 2
 CHEST FROZEN SHOWCASE TSD-35CF

313 anti-vibration gasket cover 4

314 Compressor anti-vibration gasket 4
315 Nut M4 2
316 spring 2
317 Fan motor 1
318 Fan-cool condenser 1
401 Screw M4x22 2
402 Connector box cover 1
403 Connector box support 1
404 Power cord retainer base 1
405 Power cord 1
406 Power cord retainer 1
407 Screw M4x20 2
408 Connector box holder 1
409 Screw M4x20 2
 CHEST FROZEN SHOWCASE TSD-35CF

Exploded View of TSD-35CF

 CHEST FROZEN SHOWCASE TSD-35CF

CHARACTERISTIC

Parts Name Picture Check Method and Criterion

Measure the resistance with a tester.
(Ambient temperature : Room temperature 25° c)
Compressor Auxiliary
Model Main Wiring
Model :TSD- Wiring
35CF 2.5～2.9Ω 4.1～4.7Ω
KONOR Normal
GQY70AD (Approx.)S (Approx.)S
164 WATTS Open( ∞ Ω ) or Short Circuited ( 0
Abnormal
Ω)
Measure the resistance with a tester.
(Ambient temperature : Room temperature 25° c)
PTC Starter Model 8115PTH7M4R7MC1
Model : TSD- Normal (3.8Ω～5.6Ω, Max current 18A/180V)
35CF
Abnormal Open( ∞ Ω ) or Short Circuited ( 0 Ω )

Measure the resistance with a tester.

(Ambient temperature : Room temperature 25° c)
Overload
Protector T0296/74/T0296/05,B94-130-74,4TM762PBFZZ-
Model 51(6.3)
Model : TSD-
35CF Less than 1 Ω (Approx.) Cut temperature:115-
Normal 125℃ ;Close temperature:70-52℃;Overload
current：27A;UTC(Min action current):3.36A/70℃
Abnormal Open( ∞ Ω )

TROUBLE SHOOTING

Repair Procedure
1. Set Thermo Knob to OFF position, pull & straightened feeler
bulb
2. Remove Thermostat cover and pull out Thermostat from
Thermostat Thermo Box
3. Short the thermostat terminal and check, if compressor
runs.
4. Replace thermostat
5. After replacing Thermostat, reverse steps above.
Repair Procedure
1. Release Relay Cover Fixing Clip.
2. Remove Relay Cover.
3. Remove PTC Starter
4. Pull out PTC Starter, check if open and compare value of
PTC Starter
resistance with given value, if not
5. Hold receptacle terminal then pull electrical wire from PTC
Starter.
6. Replaces PTC Starter (change overload protector together),
reverse the steps above.
Repair Procedure
1. Check for continuity on overload protector, if open
2. Pull out Overload Protector.
Overload Protector
3. Hold receptacle terminal then pull electrical wire from
Overload Protector.
4. Replace overload protector.
 CHEST FROZEN SHOWCASE TSD-35CF

Cause Check Point Correction

Repair Procedure
Check coils 1. Replace compressor if measured resistances differ from given standard
Compressor
resistances 2. Abnormal noise

Repair Procedure
Check thermostat
Not cooling 1. Operate unit for 10 minutes with thermostat set at maximum
setting
Repair Procedure
1. Check if gap can be resolved by adjustment of door hinges fixing screws.
Insufficient cooling Check gasket gap
2. Defrost if accumulation of frost is more than 10mm.

Repair Procedure
Charged (purge) with 1. Check for clog or leak in the cooling system.
Malfunction due to
nitrogen into the 2. Repair or replace the clogged or leak section.
leaks or clogged
refrigeration system 3. Evacuate and change filter dryer.
system
& check for leaks on 4. Purge with nitrogen to clean and check for leaks
welds or clogs 5. Recharge refrigerant, test run and seal system

TROUBLE INSPECTION CAUSES REMEDY

No Power Check electric power Open circuit breaker or
Fix or replace
supply voltage fuse
Open Fuse Replace
Check electrical circuit Worn out or defective A/C
Replace
cord
No Light Check lamp
Open Replace

Check lamps socket

Corroded Replace

Low Cooling Check for thermo setting Setting too low Set thermostat higher
Check leaks Deform or warp door Adjust door hinges fixing
gasket. screws
Repair, purge with
Poor weld on joints nitrogen re-charge
refrigerant and test run.
Over storage or load or Reduce or re-arrange
heavy frost accumulation load or defrost unit
Defective Cooling Check Thermostat Check if compressor runs Replace thermostat if
System by shortening thermostat compressor runs.
Check PTC starter
Open, no resistance or
resistance against given Replace PTC starter.
differ from given value
value
Check Overload Protector Check for continuity Replace if open.
Check for leaks Repair, re-weld, purge,
Leaks or poor welds on
evacuate and recharge
joints
refrigerant
Check Compressor Replace, weld, purge,
resistance against given check for leaks and re-
Defective
specification charge refrigerant, test run
and seal system
Check Pipe System 1. Evacuate then Purge
with nitrogen to remove
clogs
Clogged Pipe System or 2. Repair or replace
oil choke clogged section, evacuate,
purge, check leak and re-
charge refrigerant. Test
Run and seal system
 SERVICE MANUAL
CHEST FREEZER
Model : TSD-47CF/TSD-60CF

TSD-47CF/TSD-60CF

Specification: Subject to change without notice.

SPECIFICATION TSD-47CF TSD-60CF

Classification Direct Cool, Manual Defrost, Tropical

Power Source 115VAC, 60 Hz.

Volume
Rated Current
Rated Power Input
Power Consumption
High side /Low side
pressure
Refrigerant
Overall Dimension
Net Weight/Gross Weight
298 Liters (10.5 cu.ft.) 318 Liters (11.2 cu.ft.)
2.5 Amp.
270 Watts
3.2 kW·h/24h 3.5 kW·h/24h
155psig/-2.22psig
HFC-134a (Tetrafluoroethane) CF3CH2F 215gm
1215(W) x600(D) x 910(H) mm 1295(W) x600(D) x 910(H) mm
62 Kg./73 Kg. 64 Kg./75 Kg.

ISSUED BY: REVIEWED BY: REVISION 2.0

 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

PRODUCT SPECIFICATION
Model TSD-47CF TSD-60CF
Classification Sliding glass Door, Direct Cool, Tropical
Color/Door White/ with Door Lock Sliding Glass
Body Finish Baked Acrylic Powder Coat
Temperature Control Thermostat
Defrost System Manual Defrost
Drain Manual Drain
Evaporator Tube Type
Condenser Tube Type+Fan-cooling Condenser
Cabinet Rigid Polyurethane Foam (Blowing Agent CP)
Insulation
Freezer Door Rigid Polyurethane Foam
Refrigerant HFC-134a (Tetrafluoroethane) CF3CH2F
Refrigerant Charge (gm.) 215 gm
Door Lamp None
Fan Motor ZCF-200(100V-125V/60Hz)
Compressor DONPER EU1121BZ
160 Watts
Compressor Oil 290 ml.POE Polyol Ester (Synthetic)
PTC Starter QP2-4.7C
Overload Protector B85-105(220VAC 1.5A-15A 80℃-140℃)
compressor capacity CBB60(15µF ±5%C,250V.AC 50/60Hz)
Dryer (Desiccant) 20 gm.
Overall Dimension (W x D x H mm.) 1215(W) x600(D) x 910(H) mm 1295(W) x600(D) x 910(H) mm
Packing Dimension (W x D x H mm.) 1270(W) x680(D) x 980(H) mm 1355(W) x680(D) x 980(H) mm
Net Weight (kg.) 62kg. 64kg.
Gross Weight (kg.) 73 kg. 75 kg.

CHARACTERISTIC

Operating Temperature (°C)

Model
Dial Position
Temperature Control WARM 1 -10.0°C ± 2 °C
NORMAL 4 -15.0°C ± 2 °C
COLD 7 -25.0°C ± 2 °C
 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

ELEC. CIRCUIT: TSD-47CF/TSD-60CF

COOLING SYSTEM
TSD-47CF/TSD-60CF
 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

PARTS LIST of TSD-47CF/TSD-60CF

S/N Part name qty
101 Upper glass door 1
102 Lower glass door 1
103 Food basket 4
201 Foaming body 1
202 Screw ST4.Xx16-C-H 2
203 Exhaust cover 1
204 Side cover holder A 2
205 Screw ST3.5x13-C-H 2
206 Side cover 1
207 Side cover holder B 1
208 Side cover holder C 1
209 thermostat 1
210 Thermostat panel 1
211 Red indicator light 1
212 Green indicator light 1
213 Thermostat knob 1
215 Dryer filter 1
216 Dryer filter support 1
217 Cappilary tube 1
218 suction tube 1
219 Base support 1
220 Screw ST4.2x16-C-H 4
221 Screw 4.2x16-C-H 2
222 Castor 2” 2
223 Screw ST4.2x16-C-H 2
224 Castor 2” 2
225 Screw ST4.2x16-C-H 4
226 Compressor support 1
227 Fan motor support 1
228 Screw ST4.2x16-C-H 4
301 Compressor EU1121BZ 1
302 Screw M6x30 4
 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

303 washer 4
304 Over load protector 1
305 Protector clip 1
306 Compressor electric box cover 1
307 Compressor electric box clip 1
308 PTC starter 1
309 Process tube 1
310 Nut M6 4
311 Spring 4
312 Screw M5x10 2
313 anti-vibration gasket cover 4
314 Compressor anti-vibration gasket 4
315 Nut M4 2
316 spring 2
317 Fan motor ZCF-200 1
318 Fan-cool condenser 1
401 Screw M4x22 2
402 Connector box cover 1
403 Connector box support 1
404 Power cord retainer base 1
405 Power cord 1
406 Power cord retainer 1
407 Screw M4x20 2
408 Connector box holder 1
409 Screw M4x20 2
 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

Exploded View of TSD-47CF

 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

Exploded View of TSD-60CF

 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

CHARACTERISTIC

Parts Name Picture Check Method and Criterion

Measure the resistance with a tester.
(Ambient temperature : Room temperature 25° c)
Compressor Auxiliary
Model :TSD- Model Main Wiring
Wiring
47CF/TSD- 2.5～2.9Ω 4.1～4.7Ω
60CF DONPER Normal
(Approx.)S (Approx.)S
EU1121BZ
Open( ∞ Ω ) or Short Circuited ( 0
160 WATTS Abnormal
Ω)
Measure the resistance with a tester.
(Ambient temperature : Room temperature 25° c)
PTC Starter
Model QP2-4.7C
Model : TSD-
Normal (3.8Ω～5.6Ω, Max current 18A/180V)
47CF/TSD-
60CF
Abnormal Open( ∞ Ω ) or Short Circuited ( 0 Ω )

Measure the resistance with a tester.

Overload (Ambient temperature : Room temperature 25° c)
Protector
Model : TSD- Model B85-105
47CF/TSD- Less than 1 Ω (Approx.) Cut temperature:115-125
60CF Normal ℃ ;Close temperature:70-52℃;Overload
current：27A;UTC(Min action current):3.36A/70℃
Abnormal Open( ∞ Ω )
compressor Measure the resistance with a tester.
capacity
(Ambient temperature : Room temperature 25° c)

Model CBB60(15µF ±5%C,250V.AC 50/60Hz)

Normal

Abnormal Open( ∞ Ω )

TROUBLE SHOOTING

Repair Procedure
1. Set Thermo Knob to OFF position, pull & straightened feeler
bulb
2. Remove Thermostat cover and pull out Thermostat from
Thermostat
Thermo Box
3. Short the thermostat terminal and check, if compressor runs.
4. Replace thermostat
5. After replacing Thermostat, reverse steps above.
Repair Procedure
1. Release Relay Cover Fixing Clip.
2. Remove Relay Cover.
3. Remove PTC Starter
4. Pull out PTC Starter, check if open and compare value of
PTC Starter
resistance with given value, if not
5. Hold receptacle terminal then pull electrical wire from PTC
Starter.
6. Replaces PTC Starter (change overload protector together),
reverse the steps above.
 CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

Repair Procedure
1. Check for continuity on overload protector, if open
2. Pull out Overload Protector.
Overload Protector
3. Hold receptacle terminal then pull electrical wire from Overload
Protector.
4. Replace overload protector.

Cause Check Point Correction

Repair Procedure
Check coils 1. Replace compressor if measured resistances differ from given standard
Compressor
resistances 2. Abnormal noise

Repair Procedure
Check thermostat
Not cooling 1. Operate unit for 10 minutes with thermostat set at maximum
setting
Repair Procedure
1. Check if gap can be resolved by adjustment of door hinges fixing screws.
Insufficient cooling Check gasket gap
2. Defrost if accumulation of frost is more than 10mm.

Repair Procedure
Charged (purge) with 1. Check for clog or leak in the cooling system.
Malfunction due to
nitrogen into the 2. Repair or replace the clogged or leak section.
leaks or clogged
refrigeration system 3. Evacuate and change filter dryer.
system
& check for leaks on 4. Purge with nitrogen to clean and check for leaks
welds or clogs 5. Recharge refrigerant, test run and seal system

TROUBLE INSPECTION CAUSES REMEDY

No Power Check electric power Open circuit breaker or
Fix or replace
supply voltage fuse
Open Fuse Replace
Check electrical circuit Worn out or defective A/C
Replace
cord
No Light Check lamp
Open Replace

Check lamps socket

Corroded Replace

Low Cooling Check for thermo setting Setting too low Set thermostat higher
Check leaks Deform or warp door Adjust door hinges fixing
gasket. screws
Repair, purge with
Poor weld on joints nitrogen re-charge
refrigerant and test run.
Over storage or load or Reduce or re-arrange
heavy frost accumulation load or defrost unit
Defective Cooling Check Thermostat Check if compressor runs Replace thermostat if
System by shortening thermostat compressor runs.
Check PTC starter
Open, no resistance or
resistance against given Replace PTC starter.
differ from given value
value
Check Overload Protector Check for continuity Replace if open.
Check for leaks Repair, re-weld, purge,
Leaks or poor welds on
evacuate and recharge
joints
refrigerant
Check Compressor Replace, weld, purge,
resistance against given check for leaks and re-
Defective
specification charge refrigerant, test run
and seal system
Check Pipe System Clogged Pipe System or 1. Evacuate then Purge
CHEST FROZEN SHOWCASE TSD-47CF/TSD-60CF

oil choke with nitrogen to remove

clogs
2. Repair or replace
clogged section, evacuate,
purge, check leak and re-
charge refrigerant. Test
Run and seal system