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Fritz Laboratory Reports Civil and Environmental Engineering
1-1-1958
Recommended Citation
Ketter, R. L., "The influence of residual stresses on the strength of structural members, Welding Research Council Bulletin 44,
(November 1958), Reprint No. 132 (58-6)" (1958). Fritz Laboratory Reports. Paper 1500.
http://preserve.lehigh.edu/engr-civil-environmental-fritz-lab-reports/1500
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Number 44 November J95B
Robert L.Ketter
FRITZ ENGINEERING
LABORATORY LIBRARY
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before engineering societies, and other important
FINANCIAL SUPPORT: The Council does not sug- papers which are not published in the Welding
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work of the Council. the International Institute of Welding.
Sunlnlary lateral loads, ete. have been included, sidered, As hltS been demonstrated both
While the procedures presented could be analyticldly and experimentally, this ini-
Concerned primarily with the stability extended to include as a basie material tiation of bending at the tangent modulus
of "as-delivered," rolled, structural steel property the influence of a curved type of load is a lower limit to the true carrying
shapes of the I or WF type, this discussion stress-strain rehtionship (in addition to capacity of the member. Further, for
considers the influence of residual stresses the apparent nonlinearity due to residual most "as-delivered" rolled shapes it repre-
on the load carrying capacity of com- stresses) the numerical work involved in sents a good approximation to the actual
pressed members. Both the pure axial .obtaining equations or graphs similar to maximum load the member can sustain.'
load case and that of combined thrust and those shown herein would be mueh greater. For the case of combined bending and
bending due to end moments, eccentric or It should be noted at the outset that thrust, the problem is somewhat difTerent
the' problem under consideration (that in that it is necessary to determine the
is, the condition of stability being dis- maximum load in a 'bent configuration.
Presented at the Seventh Technical Session of eussed) is that of "excessive bending." For Indifference with regard to equilibrium
the Column Research Council of Engineering the axially loaded member, a limiting case in the deformed position (as load is held
Foundation, May 1957.
of the generalized beam-coluplll, the first constant) is then the criterion of the solu-
Robert L. Ketter is Professor and Head of De-
partment of Civil Engineering, University of possibility of lateral deformation from the tion. BecliUse of the manner in whieh
Buffalo. Buffalo, N. Y. straight equilibrium position will be con" loads "get into a structure," bending
Shape Flange Pattern Web Pattern Shape Flange Pattern Web Pattern
H :J
H 12 VF50
41/F13
T.
T.
t H 81/F24 ]1 ksi
:f
H 121/F65
10
ksi 0
10
C,
H 81/F 3 0
10c,
H 8VF67 J
C.IL_...J..._..J..._...I----J{
c. ,-I- ........_ _L.-_-I...._..JI
T.
20 \0 0 10 20 20 10 0 10 20
ksi ksi
H 14VF43
stability (or more often-lack of stability)
one must talk about ultimate loads rather
than working loads. Correspondingly,
when considering such members in actual
structures, the ultimate loading behavior
of the structure as a whole must be inves-
tigated. A column may be elastically
restrained by.adjoining members at the
working load, but these restrains (due to
yielding) may he absent as the ultimate
load of the structure is approached. Such
a member is then effectively pin-ended at
this ultimate load situation and should be
considered as such when determining the
carrying capacity of the structure.
RESIDUAL STRESSES
C. T.
_-'-_-'-_...J HE existence of residual stresses in
T
1 . . '_ .......
20 0 10
10 20 structural shapes has been known for
ksi many years. As a result of early
Fig. 1 (continued) recognition, in the late '1940's, of the
importance of the residual stress effect
on column behavior, Column Research
Council initiated work on the investiga-
tion of the influence of this variable.
One such study sponsored by the Coun-
cil and others has been underway for
crRC (in ksi) the past four years at Lehigh Univer-
sity. Research Committee A has ac-
·0 tively directed the work. Certain of
the results of that study will be included
in this presentation in order to arrive at a
suitable approximation to the measured
z residual stress distributions.
~ Residual stresses may be the result
ILl
~ of a number of causes. The primary
ones of these are as follows: (1) dif-
Q!
40
~Y~crRC ferential cooling during and after roll-
-
.1=
,..., ing, (2) cold bending, (3) various erec-
c: tion procedures, and (4) welding. In
Q)
(,)
30 general, cold-bending will result in a
~ ~,
I..
Q) magnitude and distribution of "locked-
ll. in" stress whose influence is less than
c: that due to cooling. 4 Therefore, this
20 condition will not be considered in this
>.
(,) discussion. Case (3), erection proced-
c: ures, is too much an individual matter
Q)
::3 to be discussed in detail. "Built-up"
0-
...
Q)
IJ..
10 members fabricated by welding (case 4)
is also not included since insufficient
test data is available to quantitatively
discuss the magnitudes of the developed
stresses. It has been obseryed, however,
o
o 0.1 0.2 0.3 0.4, 0.5 0.6 0.7 0.8 0.9 1.0 that these stresses may be larger than
those found in geometrically similar
rolled shapes ..~
O"RC The. typek';of residual stresses to be
(jy = 33 ksi
cry considered in this report then are those
Fig. 2 Histogram of frequency of occurrence of maximum compres- due to differential cooling. For the
sive residual stress analytical work it will be assumed that
Residual Strcsslnflucnce 3
Tangent Modulus Curves
= 1.0
1.0
= 3.0
0.5
Curve
a
a 0.5 1.0
EAve. Et
and ---
€y E
Fi.g ..S St.ress-st,r(li,n (lnd tu.ngent; modulus curves for wide-flange shuJle cont.uining residuul stress
l1ondimensional parameter which gov- measured res'idual stress distributions equilibrium of resulting residual forces
erns the magnitude of this maximum shown in Fig. 1, assume that the value it can be shown that
compressive residual stress, Figure 3 4 of the maximum compressive residual 1
relates this stress in a nondimensional stress is (I)
form to the parameter (b/O/(d/w); <rRe = a.3a, ]. + ZAA w
where F
.arld further that a linear variation in the A w and Ai" are the web and flange areas
b flange width, stress occurs between the flange edges
t = flange thickness. respectively of the section in question.
and the flange' center. The web stress
d = depth of section. will be assumed to be constant at the
w = web thickness. BUCKLING OJ<' AXTALLY LOADED
value of the maximum tensile stress in MEMBERS
Because of the manner in which mem- the flange (at the flange center). Thf;
bers are placed on,the cooling bed after correlation of this assumption with ac- For a member containing residual
rolling, one would not expect to get too tual measurements for the 8WF31 sec- stresses, it is possible to obtain an aver-
good a correlation with a given param- tion is shown in Fig. 4. It should be age stress~strain curve for the section as
eter. There does, however, seem pointed out that this is a different a whole. From the analytic expression
to be a trend that as the ratio of (bit) 8WF31 measurement than that shown defininll; this relationship the tangent
to (d/w) increases, so also increases the in Fig. 1. Obviously, such an assumed modulus could be determined which
magnitude of the maximum compressive distribution cannot match all cases as would include the variable residual
residual stress. (It should be noted well as it does this one. stress. This would be aecomplished by
from the spacing and general location of If the distribution of residual stress is subjecting the section to a general
the various members on this plot that assumed as described above with rr]lC strain (€) greater than that required to
the sampling was quite random.) being the maximum compressive resid- start the flange edges to yield due to the
Here again is shown by the open arrow ual stress at the flange edges and rrRr combined residual and applied stresses.
the value assumed in the calculations. being the maximum tensile residual The average stress, (rrAvE = PIA),
As an approximation to the actual stress at the flange centers, then from would then be written as a function of
()()
ferent properties.) The governing equa- 4 (uu: )
tions are then
l
2 una una ] € ] U RT €.
~
2 ( ) ( )
UAI'B = A F
Uy A
-;;; --;; -
2 (una + unT)
--;;; -;;; Aw
A €y E, 11 + (~) - (;.)]
l
(Ii)
Uy UJI E c
(2) 2 (Uu: )
and residual stress pattern and a stress due
(€)] to an applied external load. In all As before (assuming that URa 0.:3
I
I + URT cases the entire web will remain fully u y), the stress-strain and tangent modu-
AF Uy €y +A w
elastic until the instant the yield load lus curves are as shown in Fig. 6.
A URa + URT A is realized. Only then will it yield (and Regarding the use of these curves
(Ty U 11 (Figs. 5 and 6) in predicting the buekling
as a complete unit). Referring to Fig.
(3) load of a given column, it should be
1, it should be observed that only in realized that these are apparent tangent
where the very exceptional case will this actu- modulus values, ones that would be ob-
It total area of cross section. ally be the case. In general, certain tained from a stub column test of a
€y =nnit strain corresponding to ini- parts of the web will yield before others member which contained the assumed
tial yield. with the end result that the value of the residual stress distribution. The ma-
The curves which would result from as- tangent modulus will approach zero as terial itself would have the full value of
suming ApiA w = ] .0, 2.0 and 3.0 are the average stress approaches the yield Young's'modulus, E, in the regions of
·shown in Fig. 5 for the case U Rcl U y = stress level. the section that are elastic but would
0.3. This same end effect could be real- have a zero value in the yielded zones.
The values of E,jE given in Figs. 5 and
6 are therefore only measures of the
elastic area of the section as compared
to the total area. It should here be em-
Tangent Modulus Curve phasized, however, that it is the moment
of inertia that influences the buckling
load-not the area. For this reason
there will be a difference in the resulting
column curve (even in a nondimensional
form) should buckling occur about the
strong or about the weak axis of a
section.
~r :i~'030---+Y-+-+-~
For buckling about the strong axis of
tfj o~'o~
the member, there exists a linear rela-
tionship between area and the moment
of inertia. (This would be exactly true
for the member composed only of flanges
as in Fig. 6 and would be a good ap-
0.5 proximation for a "real" wide-flange
shape of the type shown in Fig..5.)
The tangent modulus load for this case
is then
Stress-Strain Curve
Elx-x
7r 2
'(kL)2 ('I')
0 where
0 0.5 1.0 tangent modulus load about
Et the x-x (strong) axis.
EAve.
and E Young's modulus of Elas-
Ey E ticity.
lx-x total moment of inertia of
Fig. (, Stress-s/;ruin antl/;angen/. mOlf"lus curvesfor idealiz"d wicle~llange.,hafJl?
containing residual stress sadion about x-x axis.
0.5
o
o 0.5 1.0 1.5
Mo
My'
Fig.9 Ultima/;e s/;reng/;h .interaction curves for reetangu.lar cross section, beam-eolumn subjeeted to equal end 1noments
-:.r: .
tion curve, determine the cur-
vature at the centerline sec-
tion by differentiating.
'. P • 0.6 Py 4. Equating the curvatures of 2 and
0.5 3, noting that the moment at
the centerline section is not
only a function of the applied
moments but also due to the
P 0.8 Py thrust times the lateral deflec-
- Neglecfing Residual Stress tion, aTelationship can be ob-
tained for load vs. deflection.
---- Including Residual Stress' 5. This load deformation expression
can be maximized to deter-
mine the critical load.
o For the rectangular section the resulting
o 1.0 2.0 3.0 4.0 5.0 equations are
¢
¢y.
Fig.l() M-e/> el/.rvesfor HWF31 sec/.ion incll/.ding the injll/.enee of residl/.al stress
(aRC = 0 ..1 <Tv) strong axis bending"
(10)
1.0 ~J (11)
depending on whether the member
yielded just in compression or both' in
tension and compression. In eqs 10
and 11
Mo = end moment.
M. = moment corresponding to ini-
tial yield in the absenee of
axial thrust.
0.5 I-~._+_----'''rl-----''~-~ P axial thrust.
p. axial thrust corresponding to
initial yielding in the ab-
sence of' bending moments,
(i.e., P y = Auy).
L ~
r ~ ~:~ (~r
The parameter "~" is a noridimensional
form of the slenderness term which eil-
sures that the intersection of the Euler
curve and the yield value always oecur
a at a value of ~ = 1.0. Relating this
a 0.5 1.0 paraineter to the" a" used previously
MO=3(P)(1_
111.p.
P)
p.
(12)
Collapse Neglecting Residual Stress That is, a straight line on the interac-
Collapse Including Residual Stress tion curve deseribing eq 13 will inter-
Initial Yield (Secant Solution) sect the slenderness curve in quest[on at
the critical value of thrust.
The procedure deseribed above fo!'
the reetangular cross section could be
extended directly to the wide-flange
case, however, instead of two equations
defining two regions there would be
o five equations. To overcome this diffi-
o 0.5 1.0 culty Jezek proposed the use of an ap-
proximation factor that would indi-
reetly relate the stiffness of the section
in question to that of the rectangle.
Bijlaard, Fisher and Winter9 have
refined these values. .
o-y = 33 ksi • Sinee it is the purpose of this i)resen-
Fig . .12 Tnl;erae/,ion cruces for I;wo slenderness ratio.•.•howing I,he i.rrjluence of tation to eonsider the influence of
residual s tre.... residual stress, it is neeessary to use the
n
between moment, Al, thrust, P, and 0.5
curvature, ¢, for any given type of
cross section having as an axis of sym- p
metry the plane of the applied inoment.
M-P-¢ curves were given in that report
for the 8WF31 section. These include
the influence of the residual stress
shown in Fig. 4.
Figure 10, reproduced from reference,
-l- ICWp II
ec =
""r2 0.1 II
10, shows the moment-curvature re-
lationships for constant values of axial
thrust ranging from 0 to 0.8P y in 0.2P y 0
intervals. The upper curve in each 0 50 100
case is that neglecting residual stress.
The lower takes into account the L
influence of the initial stress pattern. r
All quantities have been nondimension-
alized with respeet to initial yield values. Fig . .1:J Collllnn cnrves for e(~ = 0.1 showing influence of resic/uul sUess
r
Using these curves it is possible to
numerically integrate and obtain load-
deformation relationships for any given
system of loads. It will be itppre-
ciated that this is a time-consuming
undertaking.
For a beam-column loaded with a
thrust ,and equal end moments, Alo,
which produce single curvature in the 1.0
member, the resulting curves of ulti-
mate strength including residual stress
arc as shown in Fig. 11,11 It is as-
sumed that the yield strength was (Ty = '
33 ksi. The curves, however, can be'
used for other materials by using an
adjusted slenderness ratio
0.5
To give an indication of the influenee
of residual stress on the ultimate
strength of such numbers, Fig. 12
gives the interaction curves for two .1-"
slenderness ratios; Llr =80 and 120. r
In each case three curves are shown.
The upper solid line is the collapse or
maxinwm load curve neglecting re-
sidual stress. The lower. solid line
includes this variable. The range af-
fected is ShOWll- cross-hatched. The o
dashed line is the elastic limit solution.
It should be observed that for higher
o 0.5 1.0
values of axial thrust the initial yield
solution may be unsafe.
Possibl~' a better indication of the
seriousness of not considering residual
stress can be seen from a consideration
of column curves. Figure 13 gives cry = 33 ksi
such curves for [in eelr Z = 0.1. The Fig. 14 Ultimllt.e st.rengt;h interact.ion cnrves for IFF section bealn-column
same. " three comparisons are made. subject. to monwnt at one end onl)'l1 Onclu.ding i.nfluenee of residual stress)