Procedure No:E2-EKG Rev:00 Date29/1/2020

TITTLE:
HYDROTEST PROCEDURE LINE NO:E2-EKG

CLIENT:

PENGERANG COGENERATION PLANT (PCP)

00 Jan 29, 2020 IFR – Issued For Approval Mohd As shahiddin

REV DATE STATUS – REVISION MEMO PREPARED BY CHECKED BY APPROVED BY
Procedure No:E2-EKG Rev:00 Date29/1/2020

TABLE OF CONTENT

1. Introduction 1

2. Applicable Code Reference 1

3. Preparation Work 1

4. Test Medium 1

5. Test Pressure / Range 1

6. Hydro Test Flow 1

7. Hydro Test Flow Chart 1

8. Safety 2

9. Attachment 2

a. Calibration Certificate Pressure Gauge

b. Chart Decoder Certificate
c. Isometric line no:E2-EKG
d. Hydro Test Diagram
e. Hydro Test flow Chart
 Procedure No:E2-EKG Rev:00 Date29/1/2020

1. Introduction
The following procedure shall be used as guideline for Hydro Testing activity for line no:E2-EKG

2. Applicable Code Reference

ASME B31.3- Process Piping

3. Preparation work
a. Hydro test will be perform at STS EDAC Workshop for item section B
b. Pressure gauge shall be install on the pipe spool.
c. One calibrated pressure gauges shall be directly connected to the system being tested at the
highest point, and shall be visible to controlling.
d. Fill up the spool with water,at the same time vent all air out of the piping by letting water overflow
through the highest vent to prevent air pocket
e. Hose shall connected to hydro test pump to proceed increasing pressure.
f. The hydro test pressure shall be not than 1.5 x design pressure but shall not exceed 1.5 x the
maximum rate pressure of the lowest-rate component in the system.
g. Hydro tester shall increase the pressure and hold for 5minute for ensure the spool free from
leaking.

4. Test Medium
The test medium used for Hydro test Testing shall be Potable water for carbon Steel.

5. Test Pressure /Range

a. Test pressure follow as per isometric 19.6barg (19.6barg x 1.5 = 29.4barg)

6. Hydro Test flow

a. Increase pressure up to operating pressure 7.5barg & hold the pressure for 5min
b. After 5min increase pressure up to test pressure 15barg & hold the pressure 5min
c. After 5min increase pressure up to test pressure 22barg & hold the pressure 5min
d. After 5min increase pressure up to test pressure 30barg & hold the pressure 15min
e. If a drop pressure observed at any stage,inspector shall check or inspect all joint for any leakage if
the any leakage all leak joint shall be re tighten and process will be repeat.
 Procedure No:E2-EKG Rev:00 Date29/1/2020

Figure 1 ; Hydro testing Diagram

Holding
Time
Test
30barg
Pressure

Design
Pressure 22barg

15barg

7.5barg

Min 0 5 10 15 25 30 35 40

Figure 2 ; Hydro testing Flow

 Procedure No:E2-EKG Rev:00 Date29/1/2020

7. Safety
a. All condition must comply with Permit to Work (PTW).
b. All conditions stated in the Job Safety Analysis (JSA) must be followed.
c. All personnel working on the job site shall be informed of the safety awareness by attending the
safety induction conducted by client representative prior to commencing work.
d. Full PPE and fire watcher is required to ensure personnel safety whilst working at site.

8. Attachment
a. Calibration Certificate Pressure Gauge
b. Isometric N2-EKG
c. Figure 2:Hydro test diagram
d. Figure 1:Hydro test equipment
Procedure No:E2-EKG Rev:00 Date29/1/2020

Calibration Certificate Pressure Gauge

Procedure No:E2-EKG Rev:00 Date29/1/2020

Isometric
Procedure No:E2-EKG Rev:00 Date29/1/2020

Chart Recorder
Procedure No:E2-EKG Rev:00 Date29/1/2020

SRAIM Pressure Test Form