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Electrical Panels Method Statement
Electrical Panels Method Statement
TABLE OF CONTENTS
Item Description
1.0 Scope.
2.0 References.
3.0 Access / Egress
4.0 Health &Safety Hazards
4.1 Safety Rules during Testing.
4.2 Safety Lighting.
4.3 Task Lighting
4.4 Emergency Arrangements.
4.5 Risk and Controls.
5.0 Abbreviations and Definitions.
6.0 Roles/Responsibilities/Competence.
7.0 Testing and Commissioning Procedures.
7.1 Attachment 1- Method of Commissioning:
8.0 Training.
9.0 Working Hours.
10.0 Manpower Requirement and Supervision.
11.0 Test Instruments Requirements.
12.0 Requirements.
12.1General Requirements.
13.0 Personnel Equipment.
14.0 Supporting Information.
15.0 Distribution
16.0 Other information
1
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
17.0 Attachments
17.1Method of Commissioning : MDBs, MCCs, EMDBs & Capacitor Banks
17.2Method of Commissioning : SMDBs, ESMDBs &DBs.
17.3Method of Commissioning: VFD Panels.
17.4Calibration Certificates.
17.5Risk Assessment.
17.6Test Reports.
2
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
1.0 SCOPE
This Procedure Covers the Testing and Commissioning of Electrical Panels in the DUCAB HV & EHV
Facility. The MDBs, EMDBs and Capacitor banks are installed at the LV rooms, while MCC Panels are at
VCV Tower roof, CCV Tower roof, EHV Test lab electrical room , Chiller plant area and mechanical plant
room. EMCCs are located at VCV Tower roof, CCV Tower roof and Administration office first Floor. ESMDBs
are installed at Factory area and VCV Tower electrical room (Ground floor). SMDBs and DBs are installed at
all areas in the project as indicated on the service drawings. This procedure will also ensure proper
workmanship and conforms to Contract documents, manufacturer’s instructions and standards.
2.0 REFERENCES
2.1 Approved MACAIR Shop Drawings for Power layout. (Ref: Ducab KB644/SD- 00107, 00108,
00161-00170, 00174-00176, 00187-00199, 00203, 01027,01324,01325 & 01485).
2.2 MACAIR Project Quality Plan.
2.3 MACAIR Safety Manual
2.4 Manufacturer’s recommendations.
The Commissioning of the System will commence only when Main Contractor clearance is given for
access to conduct the Testing and Commissioning.
Health and Safety procedures by Main Contractor and MACAIR will be implemented for this job. A routine
safety check will be done by the Safety Officer In-charge as per MACAIR Safety Procedure.
Safety Lights will be used in case of power failure ensuring good illumination at the working area to
aid evacuation if necessary.
3
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
Adequate lighting shall be provided to ensure good illumination at the working area.
4.4.1 General: Site Safety procedures will be followed and in case of any emergency, Safety
Officer will administer the emergency arrangements as per the system, stop work and
report to nearest Assembly Point, etc.
Safety Officer Name : Mr. Reghupathy, (Con # 0559262923)
4.4.2 Fire Precautions: No significant fire risks associated with this activity but general fire
precaution measures will be taken.
4.4.3 Communication: Via mobile phones issued to all engineers.
6.1 PM - will have the overall responsibility of the Project for execution, quality and safety, maintain
the planning and progress and coordination with Main Contractor.
6.2 PE - will be responsible for day to day activities in the Site for System Testing and
Commissioning, report preparation and demonstration of System Commissioning.
6.3 PE (Prime Electrical) - will be directly responsible for the System commissioning.
6.4 SO - will be responsible for Health and Safety aspects in the Site in line with Main Contractor
Safety requirements.
4
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
6.5 QA/QC - will oversee the quality requirements and quality control measures for the Project.
8.0 TRAINING
8.1 Engineers who will conduct the Commissioning shall have the experience in System
Commissioning.
8.2 Tool Box talks will provide general training and awareness for each activity and also undergo
further training by the Quality Assurance Department.
5
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
12.0 REQUIREMENTS
12.1 General Requirements
Before commencing commissioning works, the following information /items will be made available.
12.1.1 System is fully installed and pre-tested.
12.1.2 All equipment are available at site.
13.0 PERSONNEL EQUIPMENT
13.1 All Commissioning Engineers and Technicians shall have the necessary Personnel Protective
Equipment such as Safety Shoes and Helmet.
15.0 DISTRIBUTION
15.1 Main Contractor
15.2 Consultant.
15.3 MEP Senior Mechanical Engineer.
15.4 Health and Safety Officer.
6
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
17.0 ATTACHMENTS
17.1 Method of Commissioning : MDBs, MCCs & EMDBs
17.2 Method of Commissioning : Capacitor Banks
17.3 Method of Commissioning : SMDBs, ESMDBs &DBs.
17.4 Method of Commissioning: VFD Panels.
17.5 Calibration Certificates.
17.6 Risk Assessment.
17.7 Test Reports.
7
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.1
8
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.2
9
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.3
10
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.4
11
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.5
Calibration Certificate
12
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.6
Risk Assessment
13
METHOD STATEMENT FOR CONTRACTOR:
TESTING AND MACAIR /
COMMISSIONING OF DOC.NO:MS-
ELECTRICAL PANELS.
(MDBs, MCCs, CAPACITOR REV:
BANKS, EMDBS, SMDBs, DATE : 03/02/2011
ESMDBs & VFD PANELS)
ATTACHMENT 17.7
Test Reports
14