Section

8016

DISASSEMBLY AND ASSEMBLY

OF THE CUSHION CONTROL VALVE

8016

Copyright © 2007 CNH America LLC.

All rights reserved.
CNH Lep SM160B8016-0NA Printed in USA.
May 2007
8016-2
TABLE DES MATIERES
CUSHION CONTROL VALVE........................................................................................................................................ 3
Disassembly ............................................................................................................................................................... 3
Assembly ................................................................................................................................................................... 6

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CUSHION CONTROL VALVE
Disassembly
Because this valve comprises a structure with minimum clearance between parts, the parts have
been produced using high-precision processing technology, and as these parts are selected and
tightly assembled, try to avoid disassembling the valve as much as possible. If you need to
disassemble or reassemble the valve, use the following notes. (Remember that the product
warranty may be voided.)
1] Service (disassembling or reassembling) the valve in a clean place where there is minimal
dust.
2] Use clean tools and oils only, and handle the valve with care.
3] Wash and clean the outside of the assembly by taking care to prevent any foreign materials
enter its ports.
4] (Before starting the service, check the internal structure of the assembly and determine the
purpose and area of parts to be disassembled.
If the cushion control valve has to be replaced, remove the adaptors and elbow unions and install them
on the new control valve. Do not remove the flow restriction adapters installed in the sides of the valve.
NOTE: Mark parts to ensure correct assembly in same valve bore as removed from.

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8016-4
1) Reverse operation spool
1] Remove the plug (4) and O-ring (5).
2] Remove the spring (3).
3] Remove the spool (2) which consists of the cap screw (6) and O-ring (7).

3
4 5 4 5

4] Hold and clamp the spool assembly, you have removed in Step (3), in the vise.
Caution: Use a wooden chip (a jig) or other object so as not to scratch the spool assembly.
5] Remove the cap screw (6) and O-ring (7).

6 7

Wooden chip
(or jig)

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2) Check plunger with an orifice
1] Remove the plug (14) and O-ring (15).
2] Remove springs (13) and remove check plungers (9).
Caution: Because the check plungers have different shapes, clearly identify and store them sep-
arately.

9
13
14 15

3) Shuttle valve section

1] Remove plugs (17) and O-rings (5) and (18).
2] Remove steel balls (16).

17 5 18
16

17 5 18

16

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8016-6
Assembly
Because this valve comprises a structure with minimum clearance between parts, the parts have
been produced using high-precision processing technology, and as these parts are selected and
tightly assembled, try to avoid disassembling the valve as much as possible. If you need to
disassemble or reassemble the valve, use the following notes. (Remember that the product
warranty may be voided.)
1- Re-assemble the valve in a clean place where there is minimal dust.
2- Use clean tools and oils only, and handle the valve with care.
3- Wash and clean the disassembled and prepared parts using a clean oil.
4- Before starting the service, check the internal structure of the assembly and prepare the
required parts based on the purpose of the disassembly and the area of parts to be
disassembled.
1) Reverse operation spool
1- Install the cap screw (6) having the O-ring (7) into the spool (2).
Tightening torque: 9.8 to 14.7 N•m (7.23 lbf-ft) to (10.84 lbf ft ).
Caution: Use a wooden chip (jig) (1) or other similar object so as not to scratch the spool
assembly.

6 7

2- Insert the spool assembly (1) into the body (2).

Caution: As the spool assembly has a bilaterally symmetrical structure, it can be inserted in
any lateral direction.
3- Insert springs (3), and install plugs (4) having O-rings (5).
Tightening torque: 39.2 - 49.0 N•m (28.91 lbf-ft - 36.14 lbf-ft)

3
2

1
3
4 5 4 5

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2) Check plunger with an orifice
1- Insert check plungers (9) into each port.
Caution: Because the check plungers have similar but different shapes, take care not to insert
them into incorrect ports.
2- Insert springs (13), and install plugs (14) having O-rings (15).
Tightening torque: 29.4 - 31.4 N•m (21.68 lbf-ft - 26.16 lbf ft).

9
13
14 15

3) Shuttle valve section

1- Insert steel balls (16).
2- Install plugs (17) having O-ring (5) and (18).
Tightening torque: 39.2 - 49.0 N•m (28.91 lbf-ft - 36.14 lbf-ft).

17 5 18
16

17 5 18

16

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NOTES
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Lep SM160B8016-0NA Issued 05-07