HA12 26m MM - GB E0611 PDF

Maintenance book
ENGINE-POWERED ARTICULATED LIFTS, 12 - 26 M
Maintenance book
ENGINE-POWERED ARTICULATED LIFTS, 12 - 26 M
HA120PX - HA16X - HA16SPX (HA46SJRT) -

HA16PX (HA46JRT) - HA18SPX (HA51SJRT) -
HA18PX (HA51JRT) - HA20PX (HA61JRT) -
HA260PX (HA80JRT)
2420333830
E06.11
EN
2420333830 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
2 2420333830 E06.11 EN
Maintenance book
CONTENTS
1 - Maintenance book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 - Conditions of warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 - Instructions for intervention . . . . . . . . . . . . . . . . . . . . . . 12
B
RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3 - Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CONTENTS
3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
C
MAINTENANCE
1 - General program / Recommendations . . . . . . . . . . . . . . 37
2 - Detailed program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.1 - Placing the machine in maintenance configuration. . . . . . . . . . . . . . . . 91
3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.3.1 - Recommendations on the conditions of maintenance . . . . . . . . 91
3.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3.2.1 - Bolts and Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3.2.2 - Pins and bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.3.2.4 - Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.3.3 - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.3.3.1 - Oil replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.3.3.2 - Replacing damaged of hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.3.3.3 - Evaluation of leaks on hydraulic cylinders . . . . . . . . . . . . . . . . . 96
3.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.4.1 - Replacing damaged cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3
Maintenance book
E002 - Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . . 99

E003 - Hydraulic filter cartridge . . . . . . . . . . . . . . 101
E004 - Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
E005 - Slew ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
E007 - Screws, bolts and nuts . . . . . . . . . . . . . . . 113
E013 - Pulleys and wear pads. . . . . . . . . . . . . . . . 115
E018 - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
E030 - Glow plugs . . . . . . . . . . . . . . . . . . . . . . . . . 121
E048 - Cable carrier cat track . . . . . . . . . . . . . . . . 123
D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
E
ELECTRIC CIRCUIT
1 - Wiring diagram-Main components . . . . . . . . . . . . . . . . 131
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . . 152
6 - Locations and functions of the main safety features
............................................... 154
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8 - Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
F
HYDRAULIC CIRCUIT
1 - Hydraulic diagram-Main components. . . . . . . . . . . . . . 159
2 - Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
2.1 - Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2.2 - Steering unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.3 - Unit TOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
2.4 - Proportional unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
G
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
4
You have just purchased a HAULOTTE® product
and we would like to thank you for your business.
1 - Maintenance book
As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case
supplied on delivery of your machine.
Person using this product must do so in accordance with the instruction provided in this manual.
We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment).
• Use of the equipment within the performance limits.
2 - After Sales Service

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts
interchangeability and correct machine operation..
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)
2420333830 E06.11 EN 5
3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations below :

• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.
6 2420333830 E06.11 EN
A - Safety precautions
Safety precautions A
1 - Recommendations
1.1 - MAINTENANCE BOOK
The maintenance book is intended for the on-site maintenance technician.

It is the on-site maintenance technician's duty to carry out the regular maintenance work
B
recommended by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.

C
• Reduce machine reliability and shorten its service life.
• Cause operator safety problems.

To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE
Services®.
D
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
interventions or adjustments on the safety systems or elements of HAULOTTE® machines,
and carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed..
2420333830 E06.11 EN 7
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical
information.
Symbol meanings
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk, but a reminder of the need for common

sense, good practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
Maintenance sheet
Time required for intervention
Recommended tools
Recommended part
Safety
N.B. : Additional technical information
8 2420333830 E06.11 EN
1.3 - LABEL COLORS A

The potential dangers and any specific regulations are indicated around the product by labels
and identification plates.
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Familiarize yourself with the labels and their respective color codes.
B
Label color code-CE - AS
Labels Color Meaning
Red Potentially fatal danger

C
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information D

Label color code-ANSI - CSA
Labels Color Meaning
Red Potentially fatal danger E

Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information

F
Green CSA maintenance operation or information
2420333830 E06.11 EN 9
2 - Manufacturer's warranty
2.1 - WARRANTY ACCEPTANCE
On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
2.2 - WARRANTY PERIOD
The present warranty is granted for a period of 12 months or a limit of 1000 operating hours
for lifting and handling equipment and 2000 operating hours for public works machinery, to run
from delivery and terminating with the first period to be reached.
Spare parts are covered by a 6 month warranty.
2.3 - CONDITIONS OF WARRANTY
HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In case of operation or use which does not comply with the instructions or recommendations
in this maintenance book, claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine despite problems.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.
• If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a
third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused..
10 2420333830 E06.11 EN
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
A
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.
• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty. B
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. On the other hand, in certain cases it is possible to contaminate fuel
and hydraulic circuits, especially when fuel and lubricants are stored on the work site. Moreover,
irregular or poor cleaning of the decanting device may also cause fuel/hydraulic circuit contamination
and therefore damage the parts in direct contact with these liquids. HAULOTTE® will not accept any
claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct
contact with fuel or lubricants.
C
• Wearing parts (pads, bearings, tyres, connections, etc.) : These parts are, by definition, subject to
deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
2.4 - WARRANTY CONDITIONS D

To benefit from the present warranty, the owner or rental company must inform the nearest
HAULOTTE® branch or the branch that delivered the machine (the only dealer authorised to
carry out an intervention under the manufacturer's warranty agreement) of the defect in writing
as quickly as possible.
The branch will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
E
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® branch (the only dealer
authorised to carry out work covered by the warranty) as rapidly as possible or must report the
defect in writing. F
Work carried out under the HAULOTTE® warranty will be performed by the branch which
participated in delivery of the machine, wherever possible.
2420333830 E06.11 EN 11
3 - Scope of intervention
The inspection and maintenance table below, identifies the role and the responsibilities of each party
in periodical machine maintenance..
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
Inspections and maintenance

Type of Person-in- Reference
Frequency Intervenor
intervention charge document
Before each delivery
Pre-delivery Qualified HAULOTTE
of sold, hired or resold Owner (or hirer) Operator's manual
inspection Services® technician
equipment
Before operation or
Pre-operation
when the operator Operator Operator Operator's manual
inspection
changes
Periodical At the specified On-site technician or
preventive intervals (250 hours Owner (or hirer) qualified HAULOTTE Maintenance book
maintenance or 1 year) Services® technician
Organization or technician
2 times a year or at approved by the employer or
the latest 6 months by the intermediary
Periodical visit after the last periodic Owner (or hirer) of HAULOTTE Services® in Maintenance book
visit, and according to accordance with
the local regulations the HAULOTTE Services®
contract
4 - Instructions for intervention

Do not use the machine during while maintenance work is being completed on it.
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.
Do not operate the product in the following situations :

• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).
• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not climb onto the covers.
• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.
Use an oil collection pan to avoid polluting the environment.
12 2420333830 E06.11 EN
B - Recommendations
Recommendations A
1 - Lubrication diagram
Diagram HA120PX - HA16X- HA16PX - HA18PX - HA16SPX - HA18SPX
C
5 6 Excepté pour HA120PX,
HA16/18PX
Except for HA120PX,
HA46/51JRT
Seulement pour HA16/18PX

Only for HA46/51JRT
2 3 3
Seulement pour HA120PX
Only for HA120PX
D
Excepté pour HA120PX,
6 6 4 4 2 6 HA16/18PX 6
Except for HA120PX,
HA46/51JRT
E
1
Seulement pour HA120PX
Only for HA120PX
F
2 1 2
6 6
Seulement pour HA16/18PX
6 G
Only for HA46/51JRT
2420333830 E06.11 EN 13
B - Recommendations
Diagram HA20PX - HA260PX
6 6 6 6
5 6
2 3 6 2 6
2 1 2 6 6
List of ingredients
Marking Ingredient Symbol HAULOTTE® code
Engine oil - Can 20 l(5,3 gal US) 2420801360
1 Engine oil - Barrel 209 l(55,2 gal US) 2420801350
Engine oil (+30° / - 20° ) 2820305670
Box oil - Can 20 l(5,3 gal US) 2420801370
2
Box oil - Barrel 209 l(55,2 gal US) 2420801380
Hydraulic oil (Standard) - Barrel 209 l(55,2 gal US) 2420801310
3
Hydraulic oil (Winter option) 2505002640
4 Biological hydraulic oil - Barrel 209 l(55,2 gal US) 2820304310
5 Extreme-pressure lithium grease 2820304320
Lead-free grease - Aerosol 0,4 l(0.1 gal US) 2820304330

6
Lead-free grease - Can 5 l(1,32 gal US) 2820304340
7 Molybdenum grease
8 Oil
9 High-pressure lubricant
14 2420333830 E06.11 EN
B - Recommendations
2 - Consumables A
List of consumables
Consumable HAULOTTE® code Applicability
• HA120PX
• HA16X
• HA16PX
B
• HA16SPX
Hydraulic filter cartridge 2427002910
• HA18PX
• HA18SPX
• HA20PX
2175165000
• HA260PX
• HA120PX
• HA16X
C
• HA16PX
• HA16SPX
Air filter (system)
2427003170 • HA18PX
• HA18SPX
• HA20PX
• HA260PX D
• HA16X
• HA16PX
• HA16SPX
Diesel pre-filter 2324000620 • HA18PX
• HA18SPX
2427003140
• HA20PX
• HA260PX
• HA120PX
E
• HA16X
• HA16PX
• HA16SPX
Diesel filter
2427003150 • HA18PX
• HA18SPX
• HA20PX
• HA260PX
F
2175131000 • HA120PX
• HA16X
• HA16PX
Engine oil filter
2324000610
• HA16SPX
• HA18PX
• HA18SPX
G
• HA20PX
• HA260PX
KIT250H-LDW1 • HA120PX
• HA16X
Filter pack1
KKIT250H-DEUT1
• HA16PX
• HA16SPX
• HA18PX
H
• HA18SPX
• HA20PX
• HA260PX
1. 1 hydraulic filter cartridge + 1 air filter + 1 diesel pre-filter + 1 diesel filter + 1 engine oil filter
2420333830 E06.11 EN 15
B - Recommendations
2.1 - FUELS
These fuels can be used on any type of mechanical injection engine. Please see machine
configuration.
N.B.-:-THE FUEL TO BE USED IS REGULATED BY NATIONAL LAWS; REFER TO THESE REQUIREMENTS AND TO
THE TABLE BELOW TO DEFINE THE APPROPRIATE FUEL.
Table of technically permitted fuels

Engines Fuels
European gas oil European fuel oil American gas oil Japanese gas oil
Hydraulic filter
according to according to according to according to NATO
cartridge
EN590 BS2869 class 2 ASTMD975-07b F54
HATZ 41C
DEUTZ 2011
DEUTZ 2012
PERKINS 403
PERKINS 804
PERKINS 1104
LOMBARDINI LDW
1404
Compliant
Not compliant
Other fuels :
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
• Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
The use of vegetable oils is forbidden.
16 2420333830 E06.11 EN
B - Recommendations
2.2 - MOTOR OILS A

In order to ensure that the engine will run properly, it is recommended to use the following oils
Viscosity table
D
2.3 - HYDRAULIC OILS
Hydraulic oils must comply with the following requirements :

• Oil filterability must be compatible with absolute filters .
• Have properties such as :

E
• Antifoam and deaeration.
• Anti-wear, anti-shear and antioxydant.
• Rust and corrosion inhibitors (copper).

The recommended viscosity grades depending on the environmental conditions are as follows
F
:
Environmental conditions ISO Viscosity grade
Ambient temperature between - 15 °C(- 9 °F) and + 40 °C(+ 104 °F) HV 46
Ambient temperature between - 35 °C(- 31 °F) and + 35 °C(+ 95 °F) HV 32
Ambient temperature between 0 °C(32 °F) and + 45 °C(+ 113 °F) HV 68 G
Biodegradable oils may be used if they comply with the following requirements :
• Ambient operating temperature between -15 °C(-9 °F) and + 40 °C(+ 104 °F) .
• HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568.
• Necessary characteristics
H
Viscosity grade ISO Viscosity grade
Viscosity at + 40 °C(+ 104 °F) 46 +/- 3 mm² / s
Viscosity at + 100 °C(+ 260 °F) > 8 mm² / s
Viscosity index
Flashpoint
> 160
> 220° C (> 572° F)
I
Pour point < - 40° C (> - 104° F)
2420333830 E06.11 EN 17
B - Recommendations
3 - Labels
3.1 - CLASSIFICATION PLAN
3.1.1 - Red labels
The red labels indicate a potentially fatal danger.
Common labels
R7 R3 R4 R6
Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
Komponenten nur für

diese maschine geeignet.
.D BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N°
7814 518
R5 R8 R2
Specific labels HA120PX
R1 R9 R17
kg
Kg
10,4
7814 886
18 2420333830 E06.11 EN
B - Recommendations
Specific labels HA16X A

R1 R9
Specific labels HA16SPX C

R1 R9
Specific labels HA18SPX E

R1 R9
Specific labels HA16PX G

R1 R9
2420333830 E06.11 EN 19
B - Recommendations
R1 R9
5˚
R1 R9
R1 R9 R11 R22
307P230040 a
20 2420333830 E06.11 EN
B - Recommendations
3.1.2 - Orange labels A

The orange labels indicate a risk of serious injury.
Common labels - CE
O1
B
E
Common labels - AS
O1
2420333830 E06.11 EN 21
B - Recommendations
Common labels - ANSI - CSA
O1
WARNING
RECOMMENDATIONS FOR USE
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED
. DO NOT operate thisAND OPERATING PROPERLY.

machine unless you have been properly trained as
described in the HAULOTTE Operation and Safety Manual by a qualified person
and authorized to operate this machine. Your training includes reading and
understanding the safety, operating and maintenance instructions in
manufacturer's manuals, knowing your employers work rules and applicable
.
governmental regulations.
Follow the instructions in the Operating Manual and sections 6, 7 and 8 of
ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained
.
from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of
different weight or specification because this will affect the stability of the
.
machine.
DO NOT modify or change this machine without written approval from the
.
manufacturer.
Operate this machine with extreme caution. STOP all operation if a malfunction
.
occurs.
.
Test foot switch for proper operation.
.
Test high engine and high drive cut out switches for proper operation.
.
DO NOT wash the electrical components with a washer pressure.
.
DO NOT use the machine as a welding earth.
DO NOT weld on the machine without first disconnecting the battery terminals.
DAILY INSPECTION
. Check the level of diesel fuel (for diesel engine platform).
. Check that there are no apparent defects (hydraulic leaks, loose bolts,
. Check that the tilt indicator operates correctly by sounding the buzzer
loose electric connections).
(when machine is raised).

INSTRUCTION BEFORE USE
. Remove the rotation locking pin (if there is a turntable).
. IMPORTANT when using the AC power line to the work platform, the power plug
must be connected to an electrical installation protected by a circuit breaker.
START-UP
. Turn the battery isolater switch to the "ON" position.
. Unlock the emergency stop button then press the starter button
. If the machine does not start, wait 10 seconds then repeat the operation.
(for diesel engine platform).
The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury. 7814 705 b
22 2420333830 E06.11 EN
B - Recommendations
3.1.3 - Yellow labels A

The yellow labels indicate a risk of material damage and/or minor injury.
Common labels
J1 J2 J3 J4
B
J6 J10
D
E
a
Specific HA20PX and HA260PX labels

F
J5
G
Specific labels for winter weather machines
J26
H
2420333830 E06.11 EN 23
B - Recommendations
Specific labels for hot countries
J29
3.1.4 - Other labels
The other labels provide additional technical information.
Common labels
A1 A5 - A6 A4
A16
A11 A12
7814-393 7814-394
A8 A9 A32
A2 A3
A15
A10
A7 A30
Specific labels AS
R14 R16 R20 R53 R54
WARNING
IF DIRECTIO N OF TRAVEL IS
OBSCURED , ROTATE UNIT
THROUGH 180 DEGREES AND
NOTE COLOUR OF DIRECTION
OF TRAVEL ARROWS ON THE
CHASSI S IN RELATION TO
TRAVEL CONTROL JOYSTIC K
ARROWS
7814 523
R15 J10 A28
24 2420333830 E06.11 EN
B - Recommendations
Specific labels ANSI A

A29 A22
ELECTROCUTION .. This machine is not insulated. Death or serious injury will occur
Minimum safe approach distance
DANGER HAZARD
Maintain a clearance of at least 10 ft. between any part of machine or load and any electrical line or apparatus charged up to 50,000 volts.
. One foot additional clearance is required for each additional 30,000 volts or less.
from contact or being too
close to electrical lines. (M.S.A.D) to energized (exposed or
. Allowances must be made for operator error, machine deflection and electrical line swaying.
insulated) power lines
RECOMMENDATIONS FOR USE
.TIPextending
OVER HAZARD
Machine must be on a smooth, firm and level surface before swinging, elevating and/or
Minimum safe approach distance
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY. boom. Voltage Range
. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a . DO NOT exceed platform rated capacity.
. Make sure the operating surface will support the machine. (Phase to phase)
(Feet) (Meters)
qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and
maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations. . surfaces
DO NOT drive with platform raised, or raise platform, when on uneven, sloping or soft
. Follow 0 to 300 V AVOID CONTACT
B
including trucks, trailers, railway cars, floating vessels, scaffolds or similar areas.
the instructions in the Operating Manual and sections 6, 7 and 8 of ANSI A92.5-2006 for daily, frequent and annual inspections.
. DO NOT raise platform during high winds.
These may be obtained from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
. the . DO NOT drive near drop offs, holes or other hazards. Over 300 V to 50 kV 10 3.05
WARNING
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of different weight or specification because this will affect
. Make sure all tires are in good condition and air filled tires are properly inflated.
stability of the machine.
. DO NOT modify or change this machine without written approval from the manufacturer. . between
To drive on a slope, boom must be retracted, lowered below horizontal and centered
Over 50 kV to 200 kV 15 4.60
. Operate this machine with extreme caution. STOP all operation if a malfunction occurs. . level
the rear wheels.
Driving with boom above horizontal or extended is restricted to smooth, firm and
Over 200 kV to 350 kV 20 6.10
. Test foot switch for proper operation. surfaces free of obstructions. Over 350 kV to 500 kV 25 7.62
. Test high engine and high drive cut out switches for proper operation. Death or serious injury could result from a tip-over
. DO NOT wash the electrical components with a washer pressure. FALLING HAZARD
. Check
Over 500 kV to 750 kV 35 10.67
. DO NOT use the machine as a welding earth. the condition of the approved fall protection device, lanyard and the designated
Over 750 kV to 1000 kV 45 13.72
. DO NOT weld on the machine without first disconnecting the battery terminals. attachment point to the platform.
. Wear approved fall protection items and attach to marked locations. 3078147890 c
DAILY INSPECTION START-UP
.. Keep both feet on platform floor.
Ensure entrance area is properly closed.
. Check the level of diesel fuel (for diesel engine platform). . Turn the battery isolater switch to the "ON" position. . DO NOT use planks, ladders or similar items in platform to get added reach.
. Check that there are no apparent defects (hydraulic leaks, loose bolts, loose . Unlock the emergency stop button then press the Falling from platform could cause death or serious injury
electric connections). starter button (for diesel engine platform). CRUSHING HAZARD
. Check that the tilt indicator operates correctly by sounding the buzzer (when . If the machine does not start, wait 10 seconds
... Keep
Always look in the direction of movement
J32
machine is raised). then repeat the operation. clear of obstructions.
The machine must not be used while charging Direction of drive and steer functions are opposite to the motion of the controls when the
INSTRUCTION BEFORE USE platform is positionned over the front axle end.
. Remove the rotation locking pin (if there is a turntable). the batteries (on electrical machine)
7815 017 c
Always look at the decals on the chassis and drive / steer control for proper direction.
. IMPORTANT when using the AC power line to the work platform, the power plug Improper use of this machine could . Keep all body parts inside of platform during operation.
A25
must be connected to an electrical installation protected by a circuit breaker. cause death or serious injury. Failure to follow instructions could result in death or serious injury
CAUTION
O3
A27
LOW SULFUR FUEL
OR ULTRA LOW
SULFUR FUEL ONLY
307P225800 a
C
A74
E
307P224950 a
Specific labels, optional
A8 R18 A31
2420333830 E06.11 EN 25
B - Recommendations
3.1.5 - Green labels
Green labels indicate maintenance, operations or information( CSA standard).
Common labels
V2
UNDER THE HOOD
V1
26 2420333830 E06.11 EN
B - Recommendations
3.2 - IDENTIFICATION A
Location of the HA120PX labels-Standards CE and AS
A5
R1
R17
J4 B
R6
O1
J6
J3
R4
R7 C
A4
R54
J2
R3
A2
D
R9 R14 A10 A3 R9
A32 A8 - J29
A12
E
A11
F
A1
A16 A6 A16 R17

G
A74 J10 A15 R5 A15

H
R1
R20
R53
R8
A7
R4
R3 R15
J3
R7 I
R16 R16
R9 A9 J1 R9
2420333830 E06.11 EN 27
B - Recommendations
Location of labels for articulated lifts of less than 20 m(65 ft7 in)-Standards CE and AS
R5
A28
A4
A5 A32
A1
R4 A8 - A9
R1 - R2 - R8
R17 - J10 A4
R14
R20 R3
O1 A2 J6
A7 J26
R6 - J4 R5
R15 A15 A16 R1 J1
R4 R7 - J3
A30 A30
A5 R16 R16
R7 - J3 R9
R3 A3 - A10 J2
A12
A11
A30 A30
R16 R16
R9
Location of labels for articulated lifts between 20 m(65 ft7 in) and 26 m(85 ft3 in)-Standards CE and AS
R3
R11 A1
A5 R1 - R2 - R8 - J10
A28 - R20
R4
A15
R15
A16
A12 A11
A30 A30 A31 A7
R16 R9 J5 J3 J4 J5 R9 R16
A6 A2 R6 O1 A7 A8 R14 A4
A5
R22
R4
R5 J4
A5
J2
J6
A16 R3
R18 R9
R9 R5 R1 A3 A10 R7 J1 A9 J3
28 2420333830 E06.11 EN
B - Recommendations
Label descriptions HA120PX - HA16X - HA16PX (HA46JRT) - HA16SPX (HA46SJRT) - HA18PX (HA51JRT) - HA18SPX
(HA51SJRT)-Standards CE and AS
A
Quan
Color Marking Description
tity
For HA120PX : 3078148860
Red R1 Height of the floor and load 2

For HA16X : 307P200530
For HA16PX : 3078143690
For HA16SPX : 307P205770
B
For HA18PX : 3078143710
For HA18SPX : 307P205780
Red R2 Travel direction 1 3078145070
Red R3 Risk of crushed hands 2 3078143620
Red
Red
R4
R5
Risk of body crushing
Danger of electrocution
2
1
3078143630
3078143490 C
Red R6 Do not interchange 1 3078145180
Red R7 Do not park in the work area 2 3078143550
Red R8 Close the sliding mid-rail 1 3078153510
For HA120PX : 3078151560
Red R9 Wheel load 4

For HA16X : 3078151590
For HA16PX : 3078151530
For HA16SPX : 3078152380
D
For HA18PX and HA18SPX : 3078151540
Red R14 Fuel filling-up 1 For AS standard only : 3078144510
Red R15 Harness use 1 For AS standard only : 3078144520
Red R16 Load strength on each slings 1 For AS standard only : 3078144490
Red
Red
R17
R18
Do not travel down slopes at high
speed
On-board generator
1
1
For HA120PX only : 3078143970
3078149240 Except HA120PX
E
Red R20 Danger driving direction 1 For AS standard only : 3078145230
Basket in compliance with EN280
Red R53 1 on HA120PX and AS only : 3078144540
standard
Red R54 Emergency 1 on HA120PX and AS only : 3078144930
In french ( CE standard) : 3078143420
In english (Standards CE and AS) :
3078144560
F
In spanish ( CE standard) : 3078143430
In german ( CE standard) : 3078143440
Orange O1 Operation instructions 1 In italian ( CE standard) : 3078143460
In danish ( CE standard) : 3078144940
In portuguese ( CE standard) : 3078145830
In finish ( CE standard) : 30781745540
G
In swidish ( CE standard) : 3078145940
In dutch ( CE standard) : 3078143470
Yellow J1 Greasing the turntable rotation gear 1 3078143570
Remove the blocking pin before
Yellow J2 1 3078143530
Yellow J3
rotating
Do not place your foot on the cover
Do not use the machine as a
2 3078143640 H
Yellow J4 2 3078143600
welding earth
Yellow J6 Verification of tilt operation 1 3078144650
CE standard : 3078143540
Yellow J10 Socket 1
AS standard : 3078144570
Yellow J26 Winter grade hydraulic oil 1
For HA16X , HA16(S)PX and HA18(S)PX :
307P223700 I
Yellow J29 Hydraulic oil for hot countries 1 307P223730
2420333830 E06.11 EN 29
B - Recommendations
Quan
tity
For HA120PX : 307P224350
For HA16X : 307P217970
Other A1 Platform control box 1 For HA16PX and HA18PX : 307P217930
For HA16SPX and HA18SPX :
307P217950
For HA120PX : 307P226170
For HA16X : 307P226210
Other A2 Ground control box 1
For HA16(S)PX and HA18(S)PX :
307P225980
Other A3 Identification plate 1 307P218070
For HA120PX : 307P224960
For HA16X : 307P218230
For HA16PX : 307P218190
Other A4 Machine name logo 1
For HA16SPX : 307P2183200
For HA18PX : 307P218220
For HA18SPX : 307P218210
For HA120PX : 307P218180
Other A5 Small format HAULOTTE® logo 2 For HA16X , HA16(S)PX and HA18(S)PX :
307P217080
Other A6 Large format HAULOTTE® logo 1 307P217770
Other A7 Read the operation manual 1 3078143680
Other A8 Hydraulic oil 1 3078143520
Other A8 Biodegradable oil 1 3078148890
Other A9 Upper and lower oil level 1 3078143590
For HA120PX : 3078149740
For HA16X : 307P202240
Other A10 Noise emission level 1
For HA16(S)PX and HA18(S)PX :
3078148700
For HA120PX : 3078137440
Other A11 Front green drive direction arrow 1 For HA16X , HA16(S)PX and HA18(S)PX :
3078143930
For HA120PX : 3078137430
Other A12 Rear red drive direction arrow 1 For HA16X , HA16(S)PX and HA18(S)PX :
3078143940
Other A15 Harness anchor point location 1 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660
Other A28 Risks of electrocution 1 307P226440
Other A30 Machine tie down points 4 3078147930
For HA16X , HA16(S)PX and HA18(S)PX :
Other A31 On-board generator selector 1
3078150500
For HA120PX : 307P224980
Other A32 Vertical machine name logo 1 For HA16SPX : 3078152130
For HA18SPX : 3078152170
Other A74 Emergency lowering 1 For HA120PX : 307P224950
30 2420333830 E06.11 EN
B - Recommendations
Label descriptions-Standards CE and AS A

Quan
Color Marking Description HA20PX HA260PX
tity
Red R1 Height of the floor and load 2 307P215200 307P216870
Red
Red
R3
R4
Risk of crushed hands
Risk of body crushing
2
2
3078143620
3078143630 B
Red R5 Danger of electrocution 2 3078143490
Red
Red
Red
R9
R11
R14
Wheel load
Calibration after dismantling
Fuel filling-up
4
1
1
307P215210 307P216880
307P216930
For AS standard only : 3078144510
C
Red R15 Harness use 1 For AS standard only : 3078144520
Red R16 Load strength on each slings 1 For AS standard only : 3078144490
Red R18 On-board generator 1 3078149240
Red R20 Danger driving direction 1 For AS standard only : 3078145230
Red R22 Prohibited use of the PVG 1 307P230040
In french ( CE standard) : 3078143420
D
In english (Standards CE and AS) :
3078144560
In spanish ( CE standard) : 3078143430
In german ( CE standard) : 3078143440
Orange O1 Operation instructions 1 In italian ( CE standard) : 3078143460
In danish ( CE standard) : 3078144940
In portuguese ( CE standard) : 3078145830
In finish ( CE standard) : 30781745540
E
In swidish ( CE standard) : 3078145940
In dutch ( CE standard) : 3078143470
Greasing the turntable rotation
Yellow J1 1 3078143570
gear
Yellow J2
rotating
1 3078143530 F
Yellow J3 Do not place your foot on the cover 2 3078143640
Yellow J4 2 3078143600
welding earth
Yellow J5 Brake release 1 3078150770
Yellow
Yellow
J6
J10
Verification of tilt operation
Socket
1
1
3078144650
CE standard : 3078143540
AS standard : 3078144570
G
Other A1-1 Central platform control box 1 307P227780
Other A1-2 Left platform control box 1 307P219920
Other A1-3 Right platform control box 1 307P219450
Other A1-4 Upper central platform control box 1 307P219470
Other
Other
A2
A3
Ground control box
Identification plate
1
1
307P216900
307P218070
H
Other A4 Machine name logo 1 3078137650 307P216920
Other A5 Small format HAULOTTE® logo 3 307P217080
Other A6 Large format HAULOTTE® logo 1 307P217770 307P217240
Other
Other
A8
A8
Hydraulic oil
Biodegradable oil
1
1
3078143520
3078148890 I
Other A10 Noise emission level 1 3078148740
Other A11 Front green drive direction arrow 1 3078143930
2420333830 E06.11 EN 31
B - Recommendations
Quan
tity
Other A12 Rear red drive direction arrow 1 3078143940
Other A15 Harness anchor point location 2 307P216290
Other A28 Risks of electrocution 1 For AS standard only : 307P226440
Other A30 Machine anchorage point 4 3078147930
Other A31 On-board generator selector 1 3078150500
Location of labels for articulated lifts of less than 20 m(65 ft7 in)-Standards ANSI and CSA
R5
A27
A4
A5 A32
A22 - A23
A1
R4 A8 - A9
R1 - R2 - R8
R17 - J10 A4
A25
R3
A29 J32
O1 A2 J6
A7 J2
R6 - J4
R5
A15 A16 R1 J1
R4 R7 - J3
A5 A30 A30
R16 R16
R7 - J3
R9 R9
R3 O3
A3 - A10
A12
A11
A30 A30
R16 R16
R9
32 2420333830 E06.11 EN
B - Recommendations
Location of labels for articulated lifts between 20 m(65 ft7 in) and 26 m(85 ft3 in)-Standards ANSI and CSA A
R3
R11 A1
A5
R4 O3
R1 - R2 - R8 - J10
A29 B
A15
A16
A12 A11
A30 A30 A31 A7
R9 J5 J3 J4 J5 R9
C
A6 A2 R6 O1 A8 A25 A4
R22
A5
R4
D
A27 - R5 J4
A5
J2
J6
A16
R18
R3
R9 E
R9 A22 - A23 R5 R1 A3 A10 R7 J1 J32 A9 J3
Label descriptions-Standards ANSI and CSA

Quan
Red
Red
R1
R2
Height of the floor and load
Travel direction
tity
2
1
307P203470
3078147300
F
Red R4 Risk of body crushing 2 3078147260
Red
Red
Red
R6
R7
R8
Do not interchange
Do not park in the work area
Close the sliding mid-rail
1
1
1
3078147320
3078147170
3078153630
G
Red R9 Wheel load 4 307P216620 307P216630
Red R50 Socket - 110V 1 3078147580
Orange O1 Operation instructions 1 3078147050
Orange
Yellow
O3
J1
Risks of explosion
1
1
3078148030
3078147190
H
gear
Yellow J2 2 3078147700
rotating
Yellow
Yellow
J4
J6
welding earth
Verification of tilt operation
1
1
3078147220
3078147090
I
Yellow J10 Socket 1 3078147580
Yellow J26 Winter grade hydraulic oil 1 307P223700
Yellow J32 Low sulfur 1 307P225800
2420333830 E06.11 EN 33
B - Recommendations
Quan
tity
Other A1 Platform control box 1 307P217930
Other A2 Ground control box 1 307P225980
Other A4 Machine name logo 1 307P219940 307P219960
Other A5 Small format HAULOTTE® logo 3 307P217080
Other A10 Noise emission level 1 3078148700
Other A11 Front green drive direction arrow 1 3078143930
Other A15 Harness anchor point location 2 3078147950
Other A22 Voltage table 1 3078147890
Other A25 Fuel tank cap 1 3078150020
Other A27 Permissible load 1 307P200080
Other A29 Summary safety instructions 1 3078150170
Other A31 On-board generator selector 1 307P203440
Other A32 Vertical machine name logo 1 3078147640 3078147650
Label descriptions-Standards ANSI and CSA

Quan
tity
Red R1 Height of the floor and load 2 307P215740 307P215750
Red R4 Risk of body crushing 2 3078147260
Red R9 Wheel load 2 307P215770 307P218890
Red R11 Calibration after dismantling 1 307P218880
Red R22 Prohibited use of the PVG 1 307P230040
Orange O1 Operation instructions 1 3078147050
Orange O3 Risks of explosion 1 3078148030
Yellow J1 1 3078147190
gear
Yellow J2 2 3078147700
rotating
Yellow J4 1 3078147220
welding earth
Yellow J5 Brake release 1 3078150780
Yellow J6 Verification of tilt operation 1 3078147090
Yellow J10 Socket 1 3078147580
Yellow J32 Low sulfur 1 307P225800
Other A1-1 Central platform control box 1 307P227780
Other A1-2 Left platform control box 1 307P219920
Other A1-3 Right platform control box 1 307P219450
34 2420333830 E06.11 EN
B - Recommendations

Quan
tity
HA20PX HA260PX
A
Other A1-4 Upper central platform control box 1 307P219470
Other A2 Ground control box 1 307P216900
Other
Other
Other
A4
A5
A6
Machine name logo
Small format HAULOTTE® logo
Large format HAULOTTE® logo
1
3
3
3078146940 3078147110
307P217080
307P217770 307P217240
B
Other
Other
A10
A11
Noise emission level
Front green drive direction arrow
1
1
3078148740
3078143930
C
Other A15 Harness anchor point location 2 3078147950
Other A22 Voltage table 1 3078147890
Other
Other
A25
A27
Fuel tank cap
Permissible load
1
1
3078150020
307P216380 D
Other A29 Summary safety instructions 1 3078150170
Other A31 On-board generator selector 1 307P203440
2420333830 E06.11 EN 35
B - Recommendations
36 2420333830 E06.11 EN
C - Maintenance
Maintenance A
1 - General program / Recommendations
The design service life of the products covered by this manual is for a period of 10 years. This service
life is based on the machine being maintained within the maintenance regime set down in the
Maintenance Manual supplied with the product. B
It must be noted that should the product be subject to ongoing use in harsh environments, then the
effective service life will be reduced. Contact Haulotte Services for further advice.
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning
Systematic replacement
C
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
Check-Test See user manual or

dismantling and exchange or
replacement if necessary D
machine maintenance book (1) Operation requiring HAULOTTE
Services® authorisation Increase
in periodical inspections
Check level Tightening (bolt, etc.)
Lubrication-Lubrication Tolerance (clearance lubrication) E

Static and dynamic tests For
countries where machines are
Oil change
(2) not subject to controlled periodic
maintenance
1 - Increase in periodical inspections

F
2 - For countries where machines are not subject to controlled periodic maintenance
2420333830 E06.11 EN 37
C - Maintenance
Increase in periodical inspections :

• Depending on the condition of certain critical components after 5000 hours, the maintenance staff may
have to reduce the interval between periodical inspections and maintenance. If the decision is made not
to replace a part, the part concerned must be recorded in the inspection schedule.
• State of the structure's parts : Wheel axles, Chassis, Turntable, Arm, boom, jib, cage (or
platform).
• Absence of cracks, broken parts, damaged paint.
• No distortion in metal components or visible damage.
• No foreign objects at the ends of the booms, between arms and link parts.
• Presence and check the original position of the platform control box sliding bar.
• Cylinders :
• No leaks : Refer to the Maintenance book.
• No rust and abrasions on the cylinder rod.
• Absence of foreign objects on all surfaces.
• Steering system : Wheels, Driving reducer, Brake and Tyres :
• No cracks, distortions, damaged paint or other faults.
• No missing or loose bolts.
• Condition of the tyres (cuts, excessive wear, etc.)
• State of the rotation systems : Turntable rotation, Turntable rotation selector in platform :
• No excessive clearance : Refer to the Maintenance book.
• No missing or loose bolts.
• Absence of foreign objects on all surfaces.
• Greasing the turntable rotation gear Turntable and Platform.
38 2420333830 E06.11 EN
C - Maintenance
Intervals A
Area After 250 h After 500 h After 5000 h After 10000 h
Daily (hours) or 1 (hours) or 1 (hours) or 5 (hours) or 10
year(s) year(s) years years
Platform assembly
Structure parts
Platform
B
Guardrail
Sliding (or swinging) intermediate

guardrail
Floor
Platform rotation (Rotary cylinder)

C
Harness anchorage point
Boom assembly
Structure parts
Cables and chains

D
(1)
Turntable assembly
Structure parts
Slew ring (3)
Revolving joint and commutator E

Turntable rotation gearbox
Turntable rotation locking pin
F
Pulleys and wear pads
(1)
Chassis assembly
Structure parts
Anchorage point
Tyres and rims
Wheel nuts and bolts G

Wheel reducer
Fixed and swing axles
Axle extension and chassis lifting

cylinder
H
Steering bar and cylinder (2)
Wheel axles
Functions and controls
Platform control box (indicators, etc.)

I
Ground control box (indicators, etc.)
'Enable Switch' pedal
2420333830 E06.11 EN 39
C - Maintenance
Intervals
Emergency stop buttons (on all
control boxes)
Circuit breaker and contactors
Overload
Horn
Brakes
Emergency lowering
Indicators, switches, joysticks and

selectors
Dumping
Limit switch ( PV, radius limit,

weighing)
Back to neutral for all joysticks,
selectors, etc.
Power system
Engine See manufacturer's guide
Fuel
Air filter (dust indicator)
Engine oil filter
Diesel filter (decanting device)
Exhaust system
Batteries (terminals, cleanliness,

attachment)
Fuel tank, cap and breather
Alternator (indicator)
Hydraulic and electric assemblies
Hydraulic pump
Hydraulic tank, cap and breather
Hydraulic filter (clogging indicator)
Hydraulic oil
Electrical connections
Common areas
Structure parts
40 2420333830 E06.11 EN
C - Maintenance
Intervals A
Welds
Hoses and couplings

(1)
B
(1)
Pins, rings and pin stop

(1)
Bearings
(1) C
Cylinders (welds, leakproofness,
(2)
external leak, excessive distortion)
Caps and covers D

General points
User manual and intervention register
Safety stickers and manufacturer's

plate
Mandatory inspection
Performance check for all functions
and safety devices
According to current legislation in the country of use and at least once a year
E
Greasing and lubrication according to
the maintenance plan
General condition of the machine,
paint, no leaks, cracks or excessive
distortion, etc.
Machine integrity, no modifications
without HAULOTTE Services®
authorisation F
3 - Particular attention to be paid when checking the crown gear

Particular attention to be paid when checking the crown gear :
G
• Visual appearence of the interior and exterior (floating or broken bolts, etc.).
• Check bolt tightness by testing a sample, making sure that the bolts are slightly loosened before
retightening with a torque wrench. Section C E005Maintenance sheet
• Check the crown gear's functional clearance (every 5000 h). Consult the After-Sales Service
H
2420333830 E06.11 EN 41
C - Maintenance
2 - Detailed program
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning
Systematic replacement
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection with
dismantling and exchange or
Check-Test See user manual or replacement if necessary
machine maintenance book (1) Operation requiring HAULOTTE
Services® authorisation Increase
in periodical inspections
Check level Tightening (bolt, etc.)
Lubrication-Lubrication Tolerance (clearance lubrication)
Static and dynamic tests For

countries where machines are
Oil change
(2) not subject to controlled periodic
maintenance
During the periodic inspection of the 5000 h (visual inspection with dismantling and exchange or
replacement if necessary), a record must be made of all parts that have been dismantled but not replaced
42 2420333830 E06.11 EN
C - Maintenance
250 h (hours) or 1-year service A

Area Type of intervention Area Type of intervention
Platform assembly General points
According to current legislation
Platform rotation (Rotary
Mandatory inspection in the country of use and at
B
cylinder)
least once a year
Greasing and lubrication
Gate according to the maintenance
(1) plan
Boom assembly Functions and controls

Platform control box (indicators,
etc.)
Bearings
Ground control box (indicators,
etc.) C
Cables and chains 'Enable Switch' pedal
Cylinders (welds,
leakproofness, external leak,
control boxes)
excessive distortion)
Turntable assembly
Slew ring
Overload
D
Revolving joint and commutator Horn
Turntable rotation gearbox Brakes
Pulleys and wear pads Emergency lowering
Indicators, switches, joysticks

E
Bearings
and selectors
Chassis assembly Dumping

Wheel nuts and bolts
F
weighing)
Wheel reducer Power system
Bearings Engine See manufacturer's guide
Wear pads Air filter (dust indicator)

Hydraulic filter (clogging
Engine oil filter

G
indicator)
Batteries (terminals,
Hydraulic oil
cleanliness, attachment)
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
(1) : For machines fitted with.
2420333830 E06.11 EN 43
C - Maintenance
500 h (hours) or 1-year service

Platform assembly On-board generator

(1)
cylinder) General points
Gate Mandatory inspection in the country of use and at
(1) least once a year
Boom assembly according to the maintenance
plan
Machine integrity, no
modifications
without HAULOTTE®
authorisation
Bearings Functions and controls
Cables and chains
etc.)
Cylinders (welds,
etc.)
Turntable assembly 'Enable Switch' pedal

Slew ring
control boxes)
Revolving joint and commutator Circuit breaker and contactors
Turntable rotation gearbox Overload
Pulleys and wear pads Horn
Bearings Brakes
Chassis assembly Emergency lowering

and selectors
Wheel reducer Dumping

Bearings
weighing)
Steering bar and cylinder Power system

Wear pads Engine See manufacturer's guide
Hydraulic and electric assemblies Air filter (dust indicator)

Cylinders (welds,
leakproofness, external leak, Engine oil filter
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
44 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 45
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
46 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 47
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
48 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 49
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
50 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 51
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
52 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 53
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
54 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 55
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
56 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 57
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
58 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 59
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
60 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D
Pulleys and wear pads Emergency lowering E

Bearings
and selectors
F
weighing)
Hydraulic and electric assemblies Engine oil filter G

indicator)
Hydraulic oil
On-board generator
(1) H
Date :
Number of hours :
Intervenor :
Comments
Signature : I
2420333830 E06.11 EN 61
C - Maintenance

Platform assembly Hydraulic tank, cap and breather
Platform rotation (Rotary cylinder) Hydraulic filter (clogging indicator)
Gate Hydraulic oil

(1)
Boom assembly General points
According to current
Pins, rings and pin stop Mandatory inspection legislation in the country of
use and at least once a year
Greasing and lubrication according
to the maintenance plan
Bearings
without HAULOTTE® authorisation
Cables and chains Functions and controls

external leak, excessive
etc.)
distortion)
Turntable assembly Ground control box (indicators, etc.)
Slew ring 'Enable Switch' pedal

Revolving joint and commutator
control boxes)
Turntable rotation gearbox Circuit breaker and contactors
Pins, rings and pin stop Overload
Bearings Brakes

selectors

Bearings
weighing)

Pins, rings and pin stop Engine See manufacturer's guide
Hydraulic and electric assemblies Engine oil filter

external leak, excessive Diesel filter (decanting device)
distortion)
Rings
attachment)
On-board generator
(1)
Date :
Number of hours :
Intervenor :
Comments
Signature :
62 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 63
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
64 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

weighing)
F

G
Hydraulic and electric assemblies Engine oil filter

indicator)
Hydraulic oil
H
On-board generator
(1)
Date :
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 65
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
66 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 67
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
68 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 69
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
70 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 71
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
72 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 73
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
74 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 75
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
76 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 77
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
78 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 79
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
80 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 81
C - Maintenance

Platform assembly Chassis assembly
Welds Bearings
Boom assembly Turntable assembly

Welds Welds
Hoses and couplings Hoses and couplings
Pins, rings and pin stop Pins, rings and pin stop
Pulleys and wear pads Pulleys and wear pads
Bearings Bearings
Cables and chains
Power system
Engine See manufacturer's guide
Date :
Number of hours :
Intervenor :
Comments
Signature :
82 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 83
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
84 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 85
C - Maintenance


(1)
cylinder)
General points
According to current
Gate Mandatory inspection legislation in the country of
(1) use and at least once a year
Greasing and lubrication according
Boom assembly to the maintenance plan
without HAULOTTE® authorisation

Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

selectors

Bearings
weighing)
Cylinders (welds,
indicator)
Hydraulic oil
attachment)
Date :
Number of hours :
Intervenor :
Comments
Signature :
86 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 87
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)


Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
88 2420333830 E06.11 EN
C - Maintenance

B
cylinder)
least once a year
(1) plan

etc.)
Bearings
etc.) C
Cylinders (welds,
control boxes)
Turntable assembly
Slew ring
Overload
D

E
Bearings
and selectors

F
weighing)

Engine oil filter

G
indicator)
Hydraulic oil
On-board generator
Date :
(1)
H
Number of hours :
Intervenor :
Comments
Signature :
I
2420333830 E06.11 EN 89
C - Maintenance


(1)
plan
modifications
without HAULOTTE®
authorisation
Cables and chains
etc.)
Cylinders (welds,
etc.)

Slew ring
control boxes)
Bearings Brakes

and selectors

Bearings
weighing)

Cylinders (welds,
indicator)
Hydraulic oil
Date :
Number of hours :
Intervenor :
Comments
Signature :
90 2420333830 E06.11 EN
C - Maintenance
3 - Maintenance sheets A
Each specific procedure is described in the following maintenance instructions.
Before performing any maintenance interventions, place the machine in maintenance configuration.
Report that the machine is under maintenance by tagging the platform and ground control boxes. B
Using the machine during maintenance is strictly forbidden.
Return the machine to operating configuration after maintenance has been completed.
3.1 - PLACING THE MACHINE IN MAINTENANCE CONFIGURATION
C
1. Place the machine on firm, level ground.
2. Stow the machine completely.
3. Push the emergency stop push-button to cut off the
electricity supply.
4. Insert the turntable rotation locking pin. D
F
3.2 - PLACING IN OPERATING CONFIGURATION
1. Remove the turntable rotation locking pin.
2. Pull the emergency stop button. G
3.3 - GENERAL POINTS
3.3.1 - Recommendations on the conditions of maintenance
• Your safety and the safety of the people around are essential. The handling of parts must be carried
out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...). H
• Keep the elements of the machine in configuration of maintenance thanks to mechanics devices
(Supports, ...).
• Make sure the work area is clean in order to not to pollute the system of the machine.
• Plug the end of any hoses removed, and cap any open ports to prevent contamination during
maintenance.
I
2420333830 E06.11 EN 91
C - Maintenance
3.3.2 - Mechanical
3.3.2.1 - Bolts and Tightening torques
• Bolts that become damaged and need to be replaced, must be replaced with bolts of identical
specification : Type, Length, Diameter, Class .
• Tighten to the torque indicated when reassembling.
• If there are no specific requirements, apply the normalized tightening torques( Section C 3 -
Maintenance sheets E007).
3.3.2.2 - Pins and bearings
Except maintenance schedule, check pins and bearings in the following cases :
• Abnormal noise during the movements of the structure.
• Observance of excessive amounts of foreign material around the bearing extremities during the daily
visual inspections.
• Poor or no maintenance.
Replace slew ring in the following cases :

• Deformations, fatigue failure of the bearings and/or the pins.
• Presence of excessive clearance between the pin and housing(> at 0,5 mm).
• Presence of deformations, cracks or breakage of the bearings and/or the pins.
• Presence of scoring on the surface of the bearing.
• If there is excessive friction.
When reassembling bearings and pins ensure that :

• Lightly lubricate the housing into which the bearing is to be installed.
• Insert the bearing using a bearing drift, preferably out of mild steel.
• The bearing, the bearing drift and the bearing housing must be correctly aligned during the assembly
process.
• The recommended values for the bearing drift are given on the diagram below :
Recommended Values
C
A D
92 2420333830 E06.11 EN
C - Maintenance
Marking Description
A
A At least 0,5 times the nominal diameter
B Make a chamfer
C Nominal diameter of the bearing - 0,2 / - 0,3 mm
D Bearing drift
E
F
Diameter of the bearing guide - 0,20 / - 0,25 mm
Bearing
B
G Housing
• After inserting the bearing, lubricate and fit the pin.

3.3.2.3 - Bearings
Action on bearings needs to be taken outside the normal maintenance schedule if the following
C
occurs :
• Abnormal noise during the movements of the structure.
• Machine not use for a period of 6 months or more.
• Environment of storage and specific uses(Strong moisture and salinity of the air).
D
Checking procedure :
• After disassembling the affected pivot, protect the bearing from external pollutants and potential
damage.
• Clean the bearing with a suitable solvent.

E
• Replace the bearing in the following cases :
• Presence of abrasions in the bearing housing and/or inside the bearing itself.
• Presence of abrasion, wear, oxidation, deformations of the balls (or rollers) and the ring rollers.
• Reassembly of the bearing/pivot :

F
• Clean the bearing housing or pin in order to remove all the foreign objects/abrasions.
• Lightly lubricate the bearing housing and/or pin.
• Lightly lubricate the outer ring of the bearing.
• Fit a bearing in a boring, take support on the external ring of the bearing.
G
• Fit a bearing on a pin, take support on the interior ring of the bearing.
3.3.2.4 - Brakes
The brake system is an important component of the safety of the machine. It is essential to
carry out functional tests periodically (every 6 month).
H
For safety reasons, rensure that the following precautions are taken prior to testing commencing :
• Set up barriers to define the test area.
• Place the machine in transport position(Jib in horizontal position accepted)
• Wearing of a safety harness is essential.
I
2420333830 E06.11 EN 93
C - Maintenance
First test : High speed :

• This test must be completed on flat ground or on ground that has a incline(less than that for which the
machine is rated. Refer to the manufacturers ID plate on the machine to determine the maximum
incline).
• Draw a line on the ground to create a stopping reference.
• Drive forward until the maximum speed is reached (Between 3 km/h (1,9 mph) or 6 km/h (3,7 mph)
depending on the machine being tested(Check the specification in the Operation Manual)).
• Release the joystick when the front wheels make contact with the stopping line previously drawn.
• When the machine comes to a stop, measure the distance between the middle of the front wheels and
the reference mark on the ground :
• If the distance is between 0,2 m(0 ft8 in) and 1,5 m(4 ft11 in), the test validates correct operation.
• Otherwise, contact HAULOTTE Services® to repair the system.

Second test : On ramp :
• On non slipping loading ramp (maximum slope 20 %).
• Draw a line on the slope to create a stopping reference.
• Climb on the ramp at microspeed.
• Release the joystick when the front wheels make contact with the stopping line previously drawn.
• When the machine comes to a stop, measure the distance between the middle of the front wheels and
the reference mark on the ground :
• If the distance is lower than 0,5 m(1 ft8 in) : the test validates correct operation.
• If the machine goes down again (skids, slips) of a distance higher than 0,5 m(1 ft8 in) :
Contact HAULOTTE Services® to repair the system.
3.3.3 - Hydraulics
3.3.3.1 - Oil replacement
Replace oil after each major intervention, and each time an anomaly has been detected.
• Only use oils that that match the technical characteristics that correspond to HAULOTTE®
recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or
contact HAULOTTE Services®.
• Do not mix two oils with different characteristics : If necessary, drain and clean the whole system.
• Check the cleanliness of the oil filter cartridge (no metal shavings, rubber, plastic, …) : If necessary,
drain and clean the whole system.
• Respect the following step during filling :
• The machine must be completely stowed(For machines fitted with : Stabilisers raised).
• Fill the tank.
• 1 : Perform a complete cycle (fully extend and retract) of each cylinder.
• 2 : Fill the tank if necessary(Never above of the maximum level).
• Repeat the step ( 1 ) and ( 2 ) for each cylinder on the machine.
94 2420333830 E06.11 EN
C - Maintenance
3.3.3.2 - Replacing damaged of hoses A

Replace hoses in the following circumstances :
• Tears in the outer casing.
• Cracks in the outer casing.
• Apparent shielding.
B
• Visible leak in the hose.
• Damage to the outer casing caused by chemical reaction from a foreign source.
To protect personal safety, observe the following conditions when disassembling or reassembling
components :
• Stow and park the machine on level cleared ground(The machine should not be tilted. The boom at
C
horizontal position).
• Stow the machine completely.
• Place barriers around the perimeter of the work area (risk area = maximum height of the machine).
• Locate the faulty hose/s and their end connection points, to ensure proper machine operation after
intervention.
D
• Identify and memorise the hose path of the hose to be replaced.
N.B.-:-SLOWLY UNDO THE HOSE END FITTING TO ALLOW THE RESIDUAL HYDRAULIC PRESSURE TO DISSIPATE.
E
• After hose removal, plug the the hose ends and components the ports from which the hose was removed,
to avoid polluting the hydraulic system.
• Check the cleanliness of the hoses and hydraulic components (no metal cutting, rubber, plastic, …).
• If necessary, drain and clean the whole system (tank included). F
• Tighten to the torque indicated when reassembling.
Tightening torque table

Description
Hose 1/4" (diameter 6mm)
Torque (JIC)
1,5 daN.m(11,08 lbf.ft)
Torque (ORFS)
2,6 daN.m(19,22 lbf.ft)
G
Hose 3/8" (diameter 10mm) 3,5 daN.m(25,86 lbf.ft) 4,2 daN.m(31,04 lbf.ft)
Hose 1/2" (diameter 12mm) 5 daN.m(36,95 lbf.ft) 5,7 daN.m(42,12 lbf.ft)
Hose 5/8" (diameter 16mm) 8 daN.m(59,12 lbf.ft) 8,5 daN.m(62,82 lbf.ft)
Hose 3/4" (diameter 19) 10 daN.m(73,91 lbf.ft) 12,2 daN.m(90,17 lbf.ft)
• Place the machine in its operating configuration.

H
• To purge the hydraulic system, operate the function/s on the machine that correspond to the hose/s that
has/have been replaced, a few times.
• Check the oil level in the hydraulic oil tank.
• Check the pressure.
I
2420333830 E06.11 EN 95
C - Maintenance
3.3.3.3 - Evaluation of leaks on hydraulic cylinders
These measures must be taken each time an anomaly has been detected in the hydraulic
cylinder during daily inspection and periodic maintenance checks.
Generic Control :
• Position a load equal to the rated capacity on the cage (or platform).
• Raise the cage (or the platform) using the ground control box. To activate the cylinder to be tested,
proceed as follows :
• Lift Arm hydraulic cylinder : Lift the arm to approximately half full height. The telescopic boom should
be fully extended and in the horizontal position. (For machines fitted with).
• Boom lifting cylinder or Jib cylinder : Lift the concerned equipment (boom or jib) of approximately half
way. Extend the telescope to its maximum.
• Telescoping cylinder : Lift the boom to its maximum angle and telescope approximately 50 cm.
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• Leave the machine in this condition for 15 mn (minutes).
• Measure the distance between the floor of the cage (or of the platform) and the ground.
• If the difference between two measurements does not exceed 4 cm : the test validates correct
operation.
• If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry
out the additional tests described below.
Control cylinder by cylinder :

• Position a load equal to the rated capacity on the cage (or platform).
• Perform the movement of the concern cylinder to half of its stroke.
• Fix the cylinder with a comparator :
• Attach the body of the comparator on the cylinder rod.
• The needle of the comparator must be in contact with the end of the casing of the cylinder.
• The target is to measure the creep of the cylinder rod.
• If the creep of the cylinder rod is higher than the values indicated in the table below, replace the
cylinder.
Maximum drift authorised due to an internal leak

Type of cylinders
of the cylinder
Lift cylinder arm or boom (Machine with working After 10 mn, creep After 60 mn, creep <
heights > 26 m(85 ft4 in)) < 0,2 mm 1 mm
Outriggers cylinder, Oscillating axle locking, Lift
After 10 mn, creep After 60 mn, creep <
cylinder arm or boom (Machine with range-limiting
< 0,5 mm 2,5 mm
system)
Lift cylinder arm or boom, Telescoping, After 10 mn, creep After 60 mn, creep <
Compensation, ... < 1 mm 6 mm
After 10 mn, creep After 60 mn, creep <
Steering cylinder
< 1,5 mm 9 mm
96 2420333830 E06.11 EN
C - Maintenance
3.3.4 - Electric
3.3.4.1 - Replacing damaged cables
A
• Locate the faulty wire/s and its/their points of connection to ensure continuity of machine operation
after the wire is replaced.
• Note the cable path to facilitate reassembly.
• Respect the order (configuration) of origin during the reassembly.

B
2420333830 E06.11 EN 97
C - Maintenance
98 2420333830 E06.11 EN
Control-Oil change
Wheel reducer
15 mn E002
Control-Oil change
Wheel reducer
1 - You will need

• Standard tool kit
• Protective goggles • Place barriers around the perimeter of the
• Gloves work area
• Oil collection pan
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance
configuration
3 - Control
1. Turn the wheel to obtain the following configuration : 2
2. Plug ( 1 ) is on a horizontal line.
3. Plug ( 2 ) is on a vertical line.
4. Loosen and remove plug ( 1 ).
5. Check the oil level. 1
6. Top up the oil level to the hole, if necessary.
7. Refit and tighten plug ( 1 ).
4 - Oil change
1. Turn the wheel until plug ( 2 ) is directed downwards.
2. Loosen and remove plugs ( 1 ) and ( 2 ).
3. Let the oil drain out.
4. Refit and tighten plug ( 2 ). 1
5. Turn the wheel again to the level control position.
6. Fill the wheel reducer with oil up to hole ( 1 )
7. Refit and tighten plug ( 1 ).
2
5 - Additional operation
1. Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
2420333830 E06.11 EN 99
Control-Oil change
Wheel reducer
15 mn E002
100 2420333830 E06.11 EN

Replacement
Hydraulic filter cartridge
15 min E003
Replacement
1 - You will need

• Place barriers around the perimeter of the
• Protective goggles
work area
• Gloves
configuration
3 - Replacement
Clogging must be checked when hot. When cold, oil viscosity may simulate filter clogging.
Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
1. When the clogging indicator ( 2 ) comes on, replace

the cartridge ( 1 ).
2
2. Loosen and remove the base nut ( 3 ).
3. Loosen and remove the cartridge ( 1 ).
4. Screw in a new cartridge. 1
5. Refit and tighten the base nut ( 3 ).
6. Reset the clogging indicator ( 2 ) by pressing it until it
becomes green again. 3
2420333830 E06.11 EN 101

Replacement
15 min E003
102 2420333830 E06.11 EN

Filling-up-Oil change
Fuel tank
15 mn E004
Fuel tank
1 - You will need

work area
• Gloves
configuration
3 - Filling-up
Do not smoke.
Touch the exterior of the filling hole with the pump spout before starting pouring to avoid any risk of static
electricity causing sparks.
Make sure you are standing up-wind to avoid being splashed by the fuel.
• Loosen and remove the tank cap .

• Fill up the tank.
• Refit and tighten the tank cap .
• Clean up any fuel that may have escaped from the tank.
2420333830 E06.11 EN 103

Fuel tank
15 mn E004
104 2420333830 E06.11 EN

Lubrication-Tightening-Clearance check
Slew ring
15 mn E005
Slew ring
1 - You will need

• Steel shims • Place barriers around the perimeter of the
• Protective goggles work area
• Gloves
configuration
3 - Lubrication
The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual.
The maintenance of the slew ring is essential for the safety of the machine and to guarantee its service
life. Whatever the type of system installed on the machine, interior or external teeth, follow the
recommendations of greasing as indicated in the program.
1. Check for the presence of all the locating bolts.
2. Check that the accessible screws are not loosened. If
necessary, tighten the screws(Refer to the "tightening
torque" table).
3. Visually check the presence of the teeth and gear (if
possible).
4. Check the appearance of the teeth.
5. Oil the (internal and external) crown gear teeth.
6. Oil the raceways (access to greasers via the holes si-
tuated on the turntable, until the oil escapes from the
crown lip seal).
2420333830 E06.11 EN 105

Slew ring
15 mn E005
4 - Tightening
Machine type Metric Imperial
HA16PE 21,5 daN.m (158 lbf.ft)
HA12IP 9 daN.m (66 lbf.ft)
HA15IP 9 daN.m (66 lbf.ft)
HA12CJ 9 daN.m (66 lbf.ft)
HA12CJ+ 9 daN.m (66 lbf.ft)
HA120PX 9 daN.m (66 lbf.ft)
HA16X 21,5 daN.m (158 lbf.ft)
HA16SPX 21,5 daN.m (158 lbf.ft)
HA16PX 21,5 daN.m (158 lbf.ft)
HA18SPX 21,5 daN.m (158 lbf.ft)
HA41PX-NT 21,5 daN.m (158 lbf.ft)
H14TX 8,7 daN.m (64 lbf.ft)
H16TPX 8,7 daN.m (64 lbf.ft)
H21TX 21,5 daN.m (158 lbf.ft)
H23TPX 32 daN.m (236 lbf.ft)
H28TJ+ 21,5 daN.m (158 lbf.ft)
STAR 8 - Ring on plate 13.5 daN.m (100 lbf.ft)
STAR 8 - Plate on mast foot 19.5 daN.m (144 lbf.ft)
STAR 8 - Ring on chassis 13.5 daN.m (100 lbf.ft)
STAR 10 - Ring on plate 13.5 daN.m (100 lbf.ft)
STAR 10 - Plate on mast foot 19.5 daN.m (144 lbf.ft)
STAR 10 - Ring on chassis 13.5 daN.m (100 lbf.ft)
5 - Criteria of replacement
Check the slewing system every 500 h or each major intervention done on the machine.
Step 1 : Visual and sound check :
Replace slew ring in the following cases :

• Abnormal noise during the turntable rotation.
• Movement jolts during the rotation of the turret.
• Gear teeth missing or damaged.
• Presence of metal particles in the grease.
• Wear on gear teeth.
Step 2 : Measurement of the clearance :
Place the machine in the following conditions :

• On flat ground, Set up barriers to define the test area.
• No load in the platform.
• From the ground control box, align the turret at 90 ° to the chassis.
• Lift the boom approximatively 30 ° from the ground.
106 2420333830 E06.11 EN

Slew ring
15 mn E005
• Completely retract the telescope.
• Jib in horizontal position(if fitted).
From the magnetic comparator, note the clearance ( J1) between chassis (or turret) and the slew ring.
Clearance between chassis (or turret) and slew ring
J1
After having carried out the measurement :

• Lower the boom at horizontal position.
• Lift the arm (if exists) as its maximum position. Don’t extend the telescopic boom.
• The telescopic boom should be fully extended and in the horizontal position..
• Jib in horizontal position(if fitted).
In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as
previously.
• If the difference between two measurements does not exceed 2 mm : the test validates correct operation.
• Otherwise, contact HAULOTTE Services® to repair the system.
6 - Clearance check
Consult the After-Sales Service HAULOTTE Services®.
2. Rotate the slew ring by one complete turn.
A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal
are signs of abnormal wear in the raceway (Contact HAULOTTE Services®).
2420333830 E06.11 EN 107

Slew ring
15 mn E005
108 2420333830 E06.11 EN

Replacement-Tightening
Wheel
15 min E006
Wheel
1 - You will need

• Gloves • Place barriers around the perimeter of the
• Jack work area
• Hoist
• Torque spanner
configuration
3 - Criteria of replacement
Replace the wheels and the tyres if any of the following conditions exist :
• Presence of cracks, damage, deformations or other faults on the hub
• Damage on the tire :
Cut or hole >at 3 cm (2 in) in the rubber side wall on the whole tire thickness.
Blister or pronounce lump on the external and lateral membrane.
Damaged wheel stud.
Damage or wear on the side wall to the extent that the reinforcing wire become visible.
• Nonlinear wear of the ground contact surface greater than 10 %.
2420333830 E06.11 EN 109

Wheel
15 min E006
• Consistent wear of the ground contact surface greater than 25 %.
For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer
to the spare parts catalogue.
4 - Replacement
1. Loosen the wheel nuts on the the wheel to be removed.
2. Raise the machine using a jack or a hoist.
3. Remove the wheel nuts.
4. Remove the wheel.
5. Fitt the new wheel.
6. Lower the machine to the ground.
7. Tighten the wheel nuts to the recommended torque
110 2420333830 E06.11 EN

Wheel
15 min E006
5 - Torque
Machine type Wheel type Torque in N.m - lbf.ft
Drive wheel 210-155
HA12CJ
Steer wheel 210-155
Drive wheel 210-155
HA12CJ+
Steer wheel 210-155
Drive wheel 320-236
HA120PX
Steer wheel 320-236
Drive wheel 320-236
HA16X
Steer wheel 320-236
Drive wheel 320-236
HA16SPX
Steer wheel 320-236
Drive wheel 320-236
HA16PX
Steer wheel 320-236
Drive wheel 320-236
HA18SPX
Steer wheel 320-236
Drive wheel 320-236
HA18PX
Steer wheel 320-236
Drive wheel 320-236
HA20PX
Steer wheel 320-236
Drive wheel 320-236
HA260PX
Steer wheel 320-236
Drive wheel 650-479
HA32PX
Steer wheel 650-479
Drive wheel 570-420
HA41PX-NT
Steer wheel 570-420
Drive wheel 320-236
H14TX
Steer wheel 320-236
Drive wheel 320-236
H16TPX
Steer wheel 320-236
Drive wheel 320-236
H21TX
Steer wheel 320-236
Drive wheel 320-236
H23TPX
Steer wheel 320-236
Drive wheel 320-236
H25TPX
Steer wheel 320-236
Drive wheel 650-479
H28TJ+
Steer wheel 650-479
Drive wheel 570-420
H43TPX
Steer wheel 570-420
Drive wheel 127-94
STAR 6 - STAR 6 P
Steer wheel 127-94
Drive wheel 80-59
STAR 8
Steer wheel 115-85
Drive wheel 80-59
STAR 10
Steer wheel 115-85
2420333830 E06.11 EN 111

Wheel
15 min E006
112 2420333830 E06.11 EN

Tightening
Screws, bolts and nuts
15 min E007
Tightening
1 - Torque (coarse thread)

Nominal diameter Torque in N.m - lbf.ft
Class 8.8 Class 10.9 Class 12.9
M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54
M7x1 15 - 19-11,06 - 14,01 21 - 24-15,49 - 17,7 26 - 28-19,18 - 20,65
M8x1.25 22 - 27-16,23 - 19,91 31 - 34-22,86 - 25,08 37 - 41-27,29 - 30,24
M10x1.5 43 - 45-31,72 - 33,19 61 - 67-44,99 - 49,42 73 - 81-53,84 - 59,74
M12x1.75 75 - 94-55,32 - 69,33 110 - 120-81,13 - 88,51 130 - 140-95,88 - 103,26
M14x2 120 - 150-88,51 - 110,63 170 - 190-125,39 - 140,14 200 - 220-147,51 - 162,26
M16x2 190 - 230-140,14 - 169,64 260 - 290-191,77 - 213,89 320 - 350-236,02 - 258,15
M18x2.5 260 - 320-191,77 - 236,02 360 - 400-265,52 - 295,02 440 - 480-324,53 - 354,03
M20x2.5 370 - 450-272,9 - 331,9 520 - 570-383,53 - 420,41 620 - 680-457,29 - 501,54
M22x2.5 500 - 620-368,78 - 457,29 700 - 770-516,29 - 567,92 840 - 930-619,55 - 685,93
1070 - 1180-789,19 -
M24.3x3 630 - 790-464,66 - 582,67 890 - 990-656,43 - 730,19
870,32
1300 - 1400-958,83 - 1560 - 1730-1150,6 -
M27x3 930 - 1150-685,93 - 848,2
1032,59 1275,98
1260 - 1570-929,33 - 1770 - 1960-1305,49 - 2200 - 2350-1622,64 -
M30x3.5
1157,97 1445,62 1733,27
2 - Torque (fine thread)

Nominal diameter Torque in N.m - lbf.ft
Class 8.8 Class 10.9 Class 12.9
M8x1 24 - 29-17,7 - 21,39 33 - 37-24,34 - 27,29 40 - 44-29,5 - 32,45
M10x1.25 46 - 57-33,93 - 42,04 64 - 71-47,2 - 52,37 77 - 85-56,79 - 62,69
M12x1.25 83 - 100-61,22 - 73,76 120 - 130-88,51 - 95,88 140 - 150-103,26 - 110,63
M14x1.5 130 - 160-95,88 - 118,01 180 - 200-132,76 - 147,51 220 - 240-162,26 - 177,01
M16x1.5 200 - 250-147,51 - 184,39 280 - 310-206,52 - 228,64 340 - 370-250,77 - 272,9
M18x1.5 290 - 360-213,89 - 265,52 410 - 450-302,4 - 331,9 490 - 540-361,41 - 398,28
M20x1.5 410 - 510-302,4 - 376,16 570 - 630-420,41 - 464,66 690 - 760-508,92 - 560,55
920 - 1000-678,56 -
M22x1.5 550 - 680-405,66 - 501,54 780 - 870-575,3 - 641,68
737,56
970 - 1070-715,44 - 1160 - 1290-855,57 -
M24x1.5 690 - 860-508,92 - 634,3
789,19 951,46
1000 - 1300-737,56 - 1400 - 1560-1032,59 - 1690 - 1880-1246,48 -
M27x2
958,83 1150,6 1386,62
1400 - 1700-737,56 - 1960 - 2180-1032,59 - 2350 - 2610-1246,48 -
M30x2
958,83 1150,6 1386,62
2420333830 E06.11 EN 113

Tightening
15 min E007
114 2420333830 E06.11 EN

Control-Lubrication-Replacement
15 mn E013
1 - You will need

work area
• Gloves
configuration
3 - Control
Check the telescoping friction pad wear indicators. Change the
pad if the indicator is not visible.
N.B.-:-PACKERS OF DIFFERENT THICKNESSES CAN BE USED FOR ADJUSTMENT
4 - Replacement
Replace the friction pads.
2420333830 E06.11 EN 115

15 mn E013
116 2420333830 E06.11 EN

Control-Filling-up-Battery charge
Battery
10 min E018
Battery
1 - You will need

work area
• Gloves
The battery manufacturer's safety instructions must be followed.

configuration
3 - Control
Loosen the caps located on the top of the battery.
The level of electrolyte in the battery must be approx. 0,01 m(0 ft39 in) above the plates.
4 - Filling-up
Loosen the caps located on the top of the battery.
If the level of electrolyte is below the level of the plates : .

1. Top up with distilled water.
2. Refit and tighten the battery caps.
5 - Battery charge
Battery discharged :
• Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours).
• Never leave the batteries discharged.
• Do not put off recharging the batteries in cold weather as the electrolyte may freeze.
2420333830 E06.11 EN 117

Battery
10 min E018
Battery to be charged :
• When should the batteries be charged ? :
• When the batteries are discharged to between 35 % and 80 % of their nominal capacity.
• After a long period of non-use.
• How to charge the batteries ? :
• Ensure that the mains supply is compatible to the charger's consumption.
• Top up the batteries with distilled water to the minimum electrolyte level if any of the elements are below this
minimum level.
• Work in a clean and well-ventilated area away from naked flames.
• Open the bay.
• Use the machine's on-board charger. The charger has a charge rate compatible to the battery capacity.
• During charging :
• The machine's electric system is automatically deactivated while the external power supply is connected to
the machine.
• Ensure that the battery are at a temperature not exceeding 45 °C(113 °F) (be careful in summer or in places
with a high ambient temperature).
• Do not remove or open the caps on the elements.
• After charging :
• Top up the electrolyte level, if necessary.
• Avoid overflowing.
• Wash the top of the batteries without removing the caps.
• Dry with compressed air or clean cloths.
• Oil the terminals.
118 2420333830 E06.11 EN

Battery
10 min E018
Place the machine in its operating configuration. 3.3.2-Placing in operating configuration
To keep your batteries in good condition, test the density of each element once a month using a batttery
hydrometer, according to the temperature indicated in the curves below :
Battery charge status according to density and temperature
2420333830 E06.11 EN 119

Battery
10 min E018
120 2420333830 E06.11 EN

Changing glow plugs
Glow plugs
30 mn E030
Changing glow plugs
Glow plugs
1 - You will need

• Gloves
work area
• Spanner 1''
configuration
3 - Replacement
1. Remove the power supply lugs from the plugs (1).
2. Unscrew the plugs (2) using a spanner 1''.
3. Change the plugs. 1
4 - Torque
• Plug torque : 55 Nm.
• Power supply lug torque : 5 Nm.
2420333830 E06.11 EN 121

Changing glow plugs
Glow plugs
30 mn E030
122 2420333830 E06.11 EN

Control
Cable carrier cat track
30 min E048
Control
1 - You will need

work area
• Gloves
configuration
3 - Control
Control carefully the cable carrier chain :
• Check the appearance of the mechanical parts of the the cable carrier chain : Premature wear, excessive
friction
• Ensure that cables slide inside the cable carrier chain.
• Ensure that cables don't leave their socket. Locate them back in the socket if necessary.
• Check the electric wires and cables : Premature wear, excessive friction, non-insulated cable ... Replace
cables if necessary.
2420333830 E06.11 EN 123

Control
30 min E048
124 2420333830 E06.11 EN

D - Diagnosis assistance
Diagnosis assistance A
1 - Recommendations
If a malfunction occurs, check the following points :
• There is sufficient fuel.
• Sufficient engine oil.
B
• Sufficient hydraulic oil in the tank.
• Batteries are charging.
• Control box emergency stop push-buttons are pulled out.
• The control box selector key is set to platform or ground control box. C
• Control box relays are engaged.
• Fuse status.
• Ground control box solenoid valve status.
If the malfunction persists, consult the troubleshooting table to identify the problem. D
IF you cannot identify the problem, contact HAULOTTE Services®.
2 - Troubleshooting
Diagnosis HA120PX E
Incident Probable cause Solution
Empty fuel tank Fill the tank
Batteries discharged Recharge the battery or batteries
Faulty printed circuit fuses (ground
Replace the fuse(s)
control box)
Emergency stop push-buttons are
pushed in
Pull the emergency stop buttons
F
Engine cannot
Engine in restricted mode (oil
be started or
pressure indicators, overheating See engine manufacturer's manual or
stopped
indicator, alternator charging indicator contact HAULOTTE Services®
and clogged air filter indicator on)
Charge indicator bulb burnt out
Clogged air filter indicator on
Replace the bulb
Replace the air filter cartridge
G
Faulty engine safety relay Replace the relay(s)
Poor cable/battery terminal contact Loosen and clean the terminals
Clogged air filter Replace the filter
Engine speed too low
Low hydraulic
pump pressure
or power
Oil leak on couplings, hoses or
components
Contact HAULOTTE Services®
Replace the oil filter cartridge

H
Clogged oil filter
See maintenance sheet E003
2420333830 E06.11 EN 125


Ground control box selector key is set Turn the ground control box selector key to platform
to ground control box position control box position
Remove some weight
Platform overload indicator Do not exceed the authorised limit Section G 1-Main
Platform characteristics
controls do not 'Enable Switch's' pedal is not activated Keep pressure on the pedal during movement
respond Button or joystick corresoponding to
Replace the knob or joystick
the faulty movement
Lower the arm and boom
Tilt or slope exceeding the authorised
limit Do not exceed the authorised limit Section G 1-Main
characteristics
No high speed Platform extended Fold the arm, boom and jib
Not enough hydraulic oil Top up the oil level
No steering
'Enable Switch's' pedal is not activated Keep pressure on the pedal during movement
Faulty solenoid valve for the selected Replace the solenoid valve or the solenoid valve coil
Platform and movement or YV1 or YV2 Contact HAULOTTE Services®
turntable
controls do not
Earthing fault or open circuit on a Look for the faulty solenoid valve
work
movement solenoid valve Contact HAULOTTE Services®
No driving,
telescope
extension,
Tilt or slope exceeding the authorised Lower the arm, boom and jibDo not exceed the authorised
boom lifting or
limit
arm lift/lower limit Section G 1-Main characteristics
and the buzzer
is on
No turntable Turntable rotation locking pin is
Remove the pin
rotation inserted in the chassis
Hydraulic pump
is making an Not enough hydraulic oil Top up the oil level
abnormal noise
A drive wheel
does not hold Insufficient load on one wheel Press the differential locking selector (Low speed )
the road
Rapide
Have the speeds adjusted by a qualified HAULOTTE
proportional Speeds are not correctly adjusted
Services® technician
movements
Sudden driving Have a qualified technician adjust the ramp
Ramp generator out of order
movement generator HAULOTTE Services®
characteristics
Buzzer in
Remove some weight
operation
characteristics
Hydraulic oil temperature too high Allow to cool down
Earthing fault or open circuit on a Look for the faulty solenoid valve
travel solenoid valve Contact HAULOTTE Services®
No driving Faulty joystick Replace the joystick
Look for the faulty solenoid valve
Fault on YV25 or YV21A or YV21B
126 2420333830 E06.11 EN

Incident Probable cause Solution A

Ground control box selector key set to Turn the ground control box selector key to ground control
Turntable platform control box box
controls do not The turntable 'Enable Switch's'
work (lower validaton button is not activated or is Pressure should only be maintained on the button during
control box) activated for over 10 s without any
movement taking place (Option)
movement
B
Diagnosis HA16X-HA16SPX -HA16PX -HA18SPX -HA18PX -HA20PX
Batteries discharged
control box)
Recharge the battery or batteries
Replace the fuse(s)
C
pushed in
Engine cannot
be started or
stopped
indicator, alternator charging indicator
Charge indicator bulb burnt out
contact HAULOTTE Services®
Replace the bulb

D
Clogged air filter indicator on Replace the air filter cartridge
Faulty fuel preheating system (winter Check and replace the plugs
weather option)
Clogged air filter
Check and replace the preheating relays
Replace the filter
E
Low hydraulic Engine speed too low
pump Oil leak on couplings, hoses or Contact HAULOTTE Services®
pressure or components
power Replace the oil filter cartridge
Clogged oil filter
Ground control box selector key is set
to ground control box position
Turn the ground control box selector key to platform
control box position
F
Remove some weight
characteristics
'Enable Switch' control validation Enable the device and keep pressed down during
Platform
controls do not
device is not enabled
Faulty joystick
movement
Replace the joystick
G
respond Contact HAULOTTE Services®
Faulty solenoid valve for the selected Replace the solenoid valve or the solenoid valve coil
movement Contact HAULOTTE Services®

limit
Do not exceed the authorised limit
characteristics
Section G 1-Main H
No high speed Platform extended Fold the arm and boom
No steering 'Enable Switch' control validation Enable the device and keep pressed down during
device is not enabled movement
I
2420333830 E06.11 EN 127


No driving,
telescope
extension, Lower the arm and boom
boom lifting or Do not exceed the authorised limit Section G 1-Main
limit
arm lift/lower characteristics
and the buzzer
is on
Remove the pin
Hydraulic
pump is
making an Not enough hydraulic oil Top up the oil level
abnormal
noise
A drive wheel
does not hold Insufficient load on one wheel Press the differential locking selector
the road
characteristics
Buzzer in
Remove some weight
operation
characteristics
Emergency stop buttons are pulled
Push in the buttons
out
Pump not
Faulty fuse(s) Replace the fuse(s)
working
Batteries discharged or faulty Recharge or replace the batteries
Poor contact on the battery cables Clean and tighten the terminals
Diagnosis HA260PX
Batteries discharged Recharge the battery or batteries
Replace the fuse(s)
control box)
pushed in
Engine cannot
be started or
stopped
indicator, alternator charging indicator contact HAULOTTE Services®
Charge indicator bulb burnt out Replace the bulb
Clogged air filter indicator on Replace the air filter cartridge
Clogged air filter Replace the filter
Engine speed too low
Low hydraulic
Oil leak on couplings, hoses or Contact HAULOTTE Services®
pump pressure
components
or power
Replace the oil filter cartridge
Clogged oil filter
128 2420333830 E06.11 EN

Incident Probable cause Solution A

Ground control box selector key is set Turn the ground control box selector key to platform
to ground control box position control box position
Remove some weight
'Enable Switch' control validation

characteristics
Enable the device and keep pressed down during
movement
B
Platform
Replace the joystick
controls do not Faulty joystick
respond
Replace the solenoid valve or the solenoid valve
Faulty solenoid valve for the selected
coilContact
movement
Not enough hydraulic oil
HAULOTTE Services®
Top up the oil level
C
characteristics
No high speed Platform extended Fold the arm and boom
No steering
Not enough hydraulic oil
'Enable Switch' control validation
Top up the oil level
Enable the device and keep pressed down during
movement
D
No driving,
telescope
extension, Lower the arm and boom
boom lifting or Do not exceed the authorised limit Section G 1-Main
limit
arm lift/lower
and the buzzer
is on
characteristics
E
Remove the pin
Hydraulic pump
is making an Not enough hydraulic oil Top up the oil level
abnormal noise
A drive wheel
does not hold Insufficient load on one wheel Press the differential locking selector
F
the road
characteristics
Buzzer in
operation
Platform overload indicator
Remove some weight
Do not exceed the authorised limit Section G 1-Main
G
characteristics
Emergency stop buttons are pulled
Push in the buttons
out
Pump not
working
Faulty fuse(s)
Batteries discharged or faulty
Replace the fuse(s)
Recharge or replace the batteries H
Poor contact on the battery cables Clean and tighten the terminals
2420333830 E06.11 EN 129


No driving, or Faulty range management system Retract telescope and fold back the machine
telescope (fault indicator lit up) Contact HAULOTTE Services®
extension, or
lowering of
boom even Retract telescope and fold back the machine
though the Emergency stop triggered during Disconnect the machine from the mains power supply,
machine has telescoping then reconnect it
not reached the If the problem remains, contact HAULOTTE Services®
limits of the
working area
130 2420333830 E06.11 EN

E - Electric circuit
Electric circuit A
1 - Wiring diagram-Main components
N.B.-:- SEE END OF MANUAL.
Nomenclature-HA120PX and Winter option

B
Marking Description
B1 Engine air filter clogging pressure switch
B2 Engine oil temperature
B3
B4
B15
Engine oil pressure switch
Hydraulic oil overheating pressure switch
Hydraulic oil overheating temperature switch for cooler option
C
D+ Alternator
10 A
FU1
Engine power supply circuit fuse
80 A
FU3
FU4
Accelerator circuit fuse
30 A
D
Turntable / platform box power supply circuit fuse
3A
FU5
Turntable movement control circuit fuse
3A
FU6
Platform movement control circuit fuse
FU7
20 A
Solenoid valve power supply circuit fuse
E
5A
FU8
Permanent power supply circuit fuse
20 A
FU9
Accessory power supply circuit fuse
FU10
3A
LS valve circuit fuse
250 A
F
FU11
Emergency pump circuit fuse
FU13 Cooler option circuit fuse
G2 Alternator
HA1 Buzzer
HA2
Buzzer Platform control box :
• Overload
G
Buzzer Ground control box :
• Dumping
• Overload
HA4
• Temperature
HL1
• Driving buzzer option
• Movement buzzer option
Battery charge indicator
H
HL2 Air filter clogging indicator
HL3 Engine overheating indicator
HL4 Engine oil pressure light
HL5 Beacon light option
HL6
HL7
Spotlight option
Power ON indicator
I
HL9 Fault indicator
HL13 Overload indicator
HL20 Preheating indicator
2420333830 E06.11 EN 131

Marking Description
HL21 Preheating indicator
HM1 Turntable 'Enable Switch' pedal (Option)
KA1 Preheating module
KA2 Engine start-up relay
KA43 Alternator output relay
KAK Horn relay
KM4 Emergency pump relay
KMG General power supply relay
KP1 Engine power supply relay
KT2 Accelerator relay
M3 Starter
SA1 Control box selection key selector
SA2 Accelerator
SA3 Differential lock
Platform rotation :
SA4 • SA4a : Left
• SA4b : Right
Platform leveling(Upper control box) :
SA5 • SA5a : Lifting
• SA5b : Lowering
Turntable jib (Lower control box) :
SA6 • SA6a : Lowering
• SA6b : Lifting
Platform jib :
• SA7b : Lowering
Turntable telescope (Lower control box) :
SA8 • SA8a : Retraction
• S8b : Extension
Platform box (or platform) telescope(Upper control box) :
• S9b : Extension
SA11 Speed selection
Boom raising (Lower control box) :
• S13b : Lowering
Arm lifting (Lower control box) :
• S14b : Lowering
Turntable rotation (Lower control box) :
SA15 • SA15a : Right
• SA15b : Left
Platform leveling (Lower control box) :
• S17b : Lowering
SA19 Emergency pump (Upper control box) (Option)
SA20 Emergency pump (Lower control box) (Option)
SB1 Emergency stop button (turntable)
SB2 Emergency stop button (cage)
SB3 Start-up switch (lower control box)
SB4 Platform start-up switch
SB5 Horn switch
SB6 'Enable Switch' pedal
SM2 Arm lifting/lowering joystick
132 2420333830 E06.11 EN

Marking Description A
Drive joystick :
• SM4d : Right
SM4
• SM4g : Left
• SM4ab : Drive setpoint
SM31
SQ1
SQ2
Boom lifting and turntable rotation joystick
Tilt sensor switch
Jib movements cut-off
B
SQ3 Boom movements cut-off
SQ4 Arm movements cut-off
SQ5 - SQ6 Overloaded platform position sensor
SQ20 Right-hand rotation cut-off
SQ21
U
Left-hand rotation cut-off
HEAD electronic module
C
W Frequency
YA1 Engine power supply on
YA2 Accelerator
YV1 Platform movement validation solenoid valve
YV2
YV8
YV9 / YV13
Safety solenoid valve
High-speed drive control solenoid valve
Driving solenoid valve
D
YV10 Telescope extension solenoid valve
YV11 Telescope retraction solenoid valve
YV12 Arm lowering solenoid valve
YV14A Turntable rotation left solenoid valve
YV14B
YV17
Turntable rotation right solenoid valve
Boom lifting solenoid valve
E
YV19A / YV19B Platform rotation control solenoid valve
YV20 Jib lowering control solenoid valve
YV21A / YV21B Forward/reverse travel solenoid valve
YV22A Front right-hand steering control solenoid valve
YV22B
YV23
YV24
Front left-hand steering control solenoid valve
Boom lowering solenoid valve
Differential locking control solenoid valve
F
YV25 High-speed driving solenoid valve
YV9 Medium travel speed control solenoid valve
YV13 / YV30 High-speed drive control solenoid valve
YV40
YV41
YV42
Jib raising solenoid valve
Raising compensation solenoid valve
Descent compensation solenoid valve
G
2420333830 E06.11 EN 133

Nomenclature - HA20PX - HA260PX

Marking Description
A1 Overload angle detector
A2 Inclinometer
B2 Engine overheating pressure switch
B3 Engine oil pressure switch
B4 Hydraulic oil overheating pressure switch
BZB01
• Overload
10 A
FU1
80 A
FU3
30 A
FU4
Low power control circuit main fuse and calculator
3A
FU5
3A
FU6
5A
FU8
20 A
FU9
3A
FU10
250 A
FU13
20 A
FU70
G1 Small chamber pressure measurement for overload
G2 Large chamber pressure measurement for overload
HA1 Buzzer
• Dumping
• Overload
HA4
• Temperature
HL1 Battery charge indicator
HL3 Engine oil temperature
HL6 Work light option
HL8 Flashing light option
HL16 Turntable overload indicator
HL17 Turntable radius limitation indicator
HL50 Pre-heating option indicator
JYB01 Drive joystick
JYB02 Arm lifting/lowering joystick
JYB03 Boom lifting and turntable rotation joystick
KA51 Pre-heating option relay
KM4 Electric pump relay
KMG1 Power supply relay
134 2420333830 E06.11 EN

KMG2 Control power relay
LTB01 'Enable Switch' pedal indicator
LTB02
LTB04
LTB05
Power ON indicator
Platform fault indicator
Slope indicator (platform)
B
LTB06 Platform overload indicator
LTB07 Platform radius limitation indicator
SA2
SA6
SA8
Accelerator
Turntable jib (Lower control box)
Turntable telescope (Lower control box)
C
SA13 Boom raising (Lower control box)
SA14 Arm lifting (Lower control box)
SA15 Turntable rotation (Lower control box)
SA17 Platform leveling (Lower control box)
SA19
SB1
Emergency pump (Lower control box) - Turntable 'Enable Switch' pedal
Emergency stop button (turntable)
D
SL1 For HA260PX only : Boom angle sensors no. 1
SL2
SL3
SL4
For HA260PX only : Boom angle sensors no. 2
For HA260PX only : Boom length sensors no. 1
For HA260PX only : Boom length sensors no. 2
E
SQ1 Tilt sensor switch
SQ3 Raised arm contactor
SQ4 Lowered arm and boom contactor
SQ7 For HA260PX only : Telescope position limit switch
SQ9
SWB03
Retracted boom telescope position limit switch
Platform leveling(Upper control box) F
SWB05 Speed selection
SWB06 Rear-axle steering
SWB07 Differential lock
SWB08 Horn switch
SWB10
SWB11
SWB13
Platform box (or platform) telescope(Upper control box)
Platform jib
Platform rotation
G
SWB16 Platform start-up switch
SWB17 Emergency pump (Upper control box)
YV1 LS control solenoid valve
YV2 Boom telescoping PVG
YV3
YV4
Boom lifting PVG
Arm lifting PVG
H
YV5 Direction PVG
YV6 Driving PVG
YV8 High-speed drive control solenoid valve
YV9 Differential locking control solenoid valve
YV10
YV11
Medium and high-speed drive control solenoid valve
Brake release control solenoid valve
I
YV12 Medium and high-speed drive control solenoid valve
YV14A Turntable rotation right solenoid valve
2420333830 E06.11 EN 135

Marking Description
YV14B Turntable rotation left solenoid valve
YV15A Compensation lowering control solenoid valve
YV15B Compensation elevation control solenoid valve
YV18A Jib lowering control solenoid valve
YV18B Jib elevation control solenoid valve
YV19A Right platform rotation control solenoid valve
YV19B Left platform rotation control solenoid valve
YV21A Reverse right-hand steering control solenoid valve
YV21B Reverse left-hand steering control solenoid valve
YV22B Front left-hand steering control solenoid valve
YV25 Generator option
YV26 Boom lifting safety solenoid valve
136 2420333830 E06.11 EN

Nomenclature-HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX and Winter option A

Marking Description
B2 Engine oil temperature
B4
B6
Hydraulic oil overheating pressure switch
Overload pressure switch
B
B7 Weight-bearing front left-hand outriggers pressure switch
B8 Weight-bearing front right-hand outriggers pressure switch
B9 Weight-bearing rear left-hand outriggers pressure switch
B10 Weight-bearing rear right-hand outriggers pressure switch
B11
B12
B13
Front left-hand outriggers at maximum extension pressure switch
Front right-hand outriggers at maximum extension pressure switch
Rear left-hand outriggers at maximum extension pressure switch
C
B14 Rear right-hand outriggers at maximum extension pressure switch
B15 Hydraulic oil overheating temperature switch for cooler option
D+ Alternator
10 A
FU1
FU3
80 A
D
30 A
FU4
3A
FU5
FU6
3A
E
20 A
FU7
5A
FU8
FU9
20 A
3A
F
FU10
250 A
FU11
FU13 Cooler option circuit fuse
FU30
50 A
Preheating fuse (Winter option) G
50 A
FU31
Preheating fuse (Winter option)
G2 Alternator
HA1 Buzzer
HA2
• Overload
H
• Dumping
• Overload
HA4
• Temperature
HL1
HL2
Battery charge indicator
Air filter clogging indicator
I
2420333830 E06.11 EN 137

Marking Description
HL6 Spotlight option
HL7 Power ON indicator
HL9 Fault indicator
HL30 Preheating indicator (Winter option)
K1 Preheating module (Winter option)
KM4 Emergency pump relay
KM30 Preheating relay (Winter option)
M3 Starter
SA2 Accelerator
SA3 Differential lock
Platform rotation :
SA4 • SA4a : Left
• SA4b : Right
Platform leveling(Upper control box) :
• SA5b : Lowering
Turntable jib (Lower control box) :
SA6 • SA6a : Lowering
• SA6b : Lifting
Platform jib :
• SA7b : Lowering
Turntable telescope (Lower control box) :
• S8b : Extension
Platform box (or platform) telescope(Upper control box) :
• S9b : Extension
SA11 Speed selection
Rear-axle steering :
• S12b : Left
Boom raising (Lower control box) :
• S13b : Lowering
Arm lifting (Lower control box) :
• S14b : Lowering
Turntable rotation (Lower control box) :
• SA15b : Left
Platform leveling (Lower control box) :
• S17b : Lowering
SA19 Emergency pump (Upper control box)
SA20 Emergency pump (Lower control box)
SB1 Emergency stop button (turntable)
138 2420333830 E06.11 EN

SB4 Platform start-up switch
SB5 Horn switch
SM2 Arm lifting/lowering joystick
SM4
Drive joystick :
• SM4d : Right
• SM4g : Left
B
• SM4ab : Drive setpoint
SM31 Boom lifting and turntable rotation joystick
SQ2 Jib movements cut-off
SQ3
SQ4
Boom movements cut-off
Arm movements cut-off
C
SQ5 - SQ6 Overloaded platform position sensor
SQ21 Left-hand rotation cut-off
U HEAD electronic module
W
YA1
YA2
Frequency
Engine power supply on
Accelerator
D
Boom telescoping PVG :
YV2 • YV2a : Extension
• YV2b : Retraction
YV3
YV4
Boom lifting PVG
Arm lifting PVG E
YV5 Proportional solenoid valve for turntable rotation
YV6 Driving PVG
YV9 Differential locking control solenoid valve (Front axle)
YV10 - YV12 -
YV17 YV23
YV11
Brake release control solenoid valve
F
YV15A Compensation elevation control solenoid valve
YV15B
YV18A
Compensation lowering control solenoid valve
Jib lowering control solenoid valve
G
YV19A Left platform rotation control solenoid valve
YV19B Right platform rotation control solenoid valve
YV21A Reverse left-hand steering control solenoid valve
YV21B
YV22A
YV22B
Reverse right-hand steering control solenoid valve
Front right-hand steering control solenoid valve
H
2420333830 E06.11 EN 139

2 - Fuses
Locations
FU3 FU1 FU4 FU5 FU9 FU10 FU8 FU6 FU7
Locations
140 2420333830 E06.11 EN

Description of the components HA120PX A

Marking Description
10 A
FU1
80 A
FU3
FU4
Pre-heating control circuit fuse
30 A
B
3A
FU5
3A
FU6
FU7
20 A
C
5A
FU8
20 A
FU9
FU10
3A
Circuit fuse YV1 D
Description of the components HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX
Marking Description
FU1
10 A
80 A
E
FU3
30 A
FU4
30 A
FU5
FU6
3A
F
20 A
FU7
5A
FU8
FU9
20 A
G
3A
FU10
250 A
FU11
FU13
FU30
Cooler option circuit fuse
50 A
H
50 A
FU31
2420333830 E06.11 EN 141

Locations
FU3 FU1 FU4 FU5 FU9 FU10 FU16 FU8 FU6
FU70
Description of the components HA20PX - HA260PX

Marking Description
10 A
FU1
80 A
FU3
30 A
FU4
Low power control circuit main fuse and calculator
3A
FU5
3A
FU6
20 A
FU70
5A
FU8
20 A
FU9
3A
FU10
250 A
FU13
7,5 A
FU16
Calculator power supply fuse (node B)
142 2420333830 E06.11 EN

3 - Relays and terminals A

Locations
KA32 101 105 120 103 118 240 102 215 0
KA37
226
B
KT2
119 KA46
KA2
224
KP1
KA43
201
C
14
D
Locations
2420333830 E06.11 EN 143

Description of the components HA120PX

Marking Description
KA1 Pre-heating relay(located on the side of the cabinet)
KA43 Back-up unit cut-off relay(Option)
KA46 MS and HS driving power supply relay
KAK Horn relay(located on the side of the cabinet)
KMG General power supply relay(located on the side of the cabinet)
0 -Battery
101 +Battery
102 Emergency stop circuit
103 Starter
118 Accelerator
119 +Engine pre-heating
120 +General
240 General power supply after contactor
Description of the components HA16X

Marking Description
KA43 Back-up unit cut-off relay
KM4 Electric pump relay
KM30 Preheating relay (Winter option)
0 -Battery
101 +Battery
103 Starter
118 Accelerator
120 +General
144 2420333830 E06.11 EN

Description of the components HA16PX -HA18PX HA16SPX -HA18SPX A

Marking Description
KA43 Back-up unit cut-off relay
KM4
KM30
Electric pump relay
Preheating relay (Winter option)
B
0 -Battery
101
102
103
+Battery
Emergency stop circuit
Starter
C
118 Accelerator
120 +General
D
Description of the components HA20PX -HA260PX
Marking Description
KA51
KM4
Pre-heating option relay
Electric pump relay
E
0 -Battery
101
102
103
+Battery
Starter
F
118 Accelerator call control power supply
119 Accelerator maintenance power supply
120 +General
201
215
240
+Solenoid valve
General power supply after contactor
G
2420333830 E06.11 EN 145

4 - Connectors
Locations
1 2 6 50 52 3
4
53
11 49
54
10 55 5 16
20 25 26 27 28 29 48 9
56 12
13
14
47
15
21
17
51
18
19 31
22 30
23 24 32 33 34 35 36 37 46 38 39 40 41 42 43 44 45

Marking Description
1 Beacon light HL5
• High jib sensor SQ2
3
• Start-up switch SB4
• Turntable jib control SA6A / SA6B
• Turntable telescope control SA8A / SA8B
• Air filter clogging indicator HL2
4
• Engine overheating indicator HL3
• Engine oil pressure light HL4
• Jib lifting/lowering control solenoid valve YV8 / YV12
8 • Boom lifting control solenoid valve YV17 / YV23
• Telescope control solenoid valve YV10 / YV11
9 Jib lowering proportional solenoid valve YV20
11 Differential lock YV24
12 Safety solenoid valve YV2
13 High-speed drive control solenoid valve YV25
14 Turntable buzzer HA4
Chassis solenoid valves :
• YV9 (Medium-speed and high-speed) - YV13 (High speed)
15
• Forward and reverse drive - YV21A / YV21B
• Left-hand and right-hand steering - YV22A / YV22B
18 Horn relay(KAK)
19 Boom lifting solenoid valve YV15B
20 Platform movement validation YV1
21 Left turning proportional solenoid valve YV14B
• Engine air filter clogging pressure switch B1
• Engine overheating pressure switch B2
27
• D+
• W (Alternator signal)
146 2420333830 E06.11 EN

• Overload indicator HL13
• Buzzer HA2
• Turntable accelerator control SA2
28
• Orientation control SA15A / SA15B
• Lifting control SA14A / SA14B
• Lifting control SA13A / SA13B
• Horn selectorSB5
B
• Platform rotation cut-off contactor SQ20 / SQ21
• Jib lifting / lowering selector SB8
• Platform rotation selector SB10
• Differential lock control SA3
29
• Travel speed selection SA11A / SA11B
• Orientation joystick setpoint SM31
• Drive joystick setpoint SM4
C
• 'Enable Switch' pedal information
• Left and right front steering control - SM4C / SM4D
• Weighing sensors SQ5 / SQ6
• Platform jib rotation control SA4A / SA4B
30
• Platform/turntable compensation control SA5A / SA5B - SA17A / SA17B
• Platform jib control SA7A / SA7B
• Platform telescope control SA9A / SA9B
D
• Orientation joystick setpoint SM31 (and null position)
• Lifting joystick setpoint SM2 (and null position)
31 Right turning proportional solenoid valve YV14A
34 Left platform rotation proportional solenoid valve YV19B
35
39
40
Right platform rotation proportional solenoid valve YV19A
5 ° tilt sensor SQ1
Hydraulic tank temperature probe B4
E
41 Boom safety SQ3
42 Arm safety SQ4
43 Horn selectorSB5
45 Retracted boom telescope sensor SQ9
49
50
Fault indicator HL9
Turntable 'Enable Switch' pedal HM1 (Option)
F
52 Compensation proportional solenoid valve YV41 / YV42
53 High-speed drive control solenoid valve YV30
54 Jib raising proportional solenoid valve YV40
2420333830 E06.11 EN 147

Description of the components HA16X

Marking Description
3
• Turntable telescoping switch SA8
• Start-up switch (lower control box) SB3
4 • Air filter clogging indicator HL2
• Medium and high-speed drive control solenoid valve YV12 / YV17 ; YV10 / YV23
8 • Brake release control solenoid valve YV11
• High-speed drive control solenoid valve YV8
• Telescoping indicator HL10
12
• Lifting indicator HL11
• YV22A, YV22B (Forward drive solenoid valve)
15 • YV21A, YV21B (Reverse drive solenoid valve)
• YV13 (High-speed drive control solenoid valve)
• YV9 (Differential locking control solenoid valve)
18 Compensation control solenoid valve YV15A
19 Compensation control solenoid valve YV15B
20 LS control solenoid valve YV1
21 Turntable rotation left solenoid valve YV14B
22 Boom lifting PVG
23 Arm lifting PVG YV4
24 Proportional solenoid valve ''On/Off'' YV5
26 Driving solenoid valve YV6
27
• Engine oil pressure switch B3
• D+ and W
28
• Buzzer HA2
29 Horn switch SB5
• Platform rotation switch SA4
• Platform leveling selector SA5
30
• Platform box telescope switch SA9
• Platform overload SQ5 - SQ6
31 Turntable rotation right solenoid valve YV14A
34 Left platform rotation control solenoid valve YV19B
35 Right platform rotation control solenoid valve YV19A
39 5 ° tilt sensor SQ1
40 Hydraulic tank temperature probe B4
41 Retracted boom telescope sensor-Tilt reset contactor SQ3
42 Arm telescope retracted sensor-Tilt reset contactor SQ4
49 Fault indicator HL9
52 Horn HA1
148 2420333830 E06.11 EN

Description of the components HA16PX - HA18PX A

Marking Description
3
• Turret jib switch SA6
4
• Turntable telescoping switch SA8
• Start-up switch (lower control box) SB3
B
• Medium and high-speed drive control solenoid valve YV12 / YV17 ; YV10 / YV23
8 • Brake release control solenoid valve YV11
10
Jib lifting/lowering control solenoid valve YV18B C
• Telescoping indicator HL10
12
• Lifting indicator HL11
• YV22A, YV22B (Forward drive solenoid valve)
15 • YV21A, YV21B (Reverse drive solenoid valve)
• YV13 (High-speed drive control solenoid valve)
D
• YV9 (Differential locking control solenoid valve)
17 Jib lifting/lowering control solenoid valve YV18A
18 Compensation control solenoid valve YV15A
19 Compensation control solenoid valve YV15B
20
21
22
LS control solenoid valve YV1
Turntable rotation left solenoid valve YV14B
Boom lifting PVG
E
24 Proportional solenoid valve ''On/Off'' YV5
26 Driving solenoid valve YV6
27
• Engine oil pressure switch B3
• D+ and W
F
28
• Buzzer HA2
29 Horn switch SB5
30
• Platform rotation switch SA4
• Platform leveling selector SA5 ; Turntable compensation selector SA17
• Platform jib switch SA7
G
• Platform box telescope switch SA9
• Platform overload SQ5 - SQ6
35
39
40
Right platform rotation control solenoid valve YV19A
Hydraulic tank temperature probe B4
H
41 Retracted boom telescope sensor-Tilt reset contactor SQ3
42 Arm telescope retracted sensor-Tilt reset contactor SQ4
52 Horn HA1
I
2420333830 E06.11 EN 149

Description of the components HA16SPX - HA18SPX

Marking Description
1 Beacon light HL5
3
• Lower cabin door
4 • Engine overheating indicator HL3
8 • Medium and high-speed drive control solenoid valve YV10 / YV23- YV12 / YV17
• Brake release control solenoid valve YV11
10 Jib elevation control solenoid valve YV18B
12 Boom telescoping PVG YV2
• Differential locking control solenoid valveYV9
15
17 Jib lowering control solenoid valve YV18A
18 Compensation lowering control solenoid valve YV15A
19 Compensation elevation control solenoid valve YV15B
20 LS valve YV1
22 Boom lifting PVG YV3
24 Proportional solenoid valve YV5
26 Driving PVG YV6
27 • Engine oil pressure switch B3
• D+
•W
28
• Buzzer HA2
29 Horn selectorSB5
• Weighing sensors SQ5 / SQ6
30
• Platform rotation cut-off contactor SQ20 / SQ21
32 Front left-hand steering control solenoid valve YV22B
33 Front right-hand steering control solenoid valve YV22A
39 5 ° tilt sensor SQ1
40 Hydraulic tank temperature probe B4
41 Boom safety SQ3
42 Arm safety SQ4
150 2420333830 E06.11 EN

Description of the components HA20PX -HA260PX A

Marking Description
1 Beacon light HL5
3 • Wiring harness CAN
4 / 28 Lower cabin door
8
• Medium and high-speed drive control solenoid valve YV10 / YV23
• Brake release control solenoid valve YV11
B
• Medium and high-speed drive control solenoid valve YV12 / YV17
• Weighing card calibration
10 Jib elevation control solenoid valve YV18B
13 Generator option YV25
Chassis solenoid valves : YV21A (Reverse right-hand steering control solenoid valve)- YV21B
C
15 (Reverse left-hand steering control solenoid valve)- YV22A (Front right-hand steering control
solenoid valve)- YV22B (Front left-hand steering control solenoid valve)
• Turntable overload indicator HL16
16
• Turntable radius limitation indicatorHL17
17
18
19
Jib lowering control solenoid valve YV18A
Compensation lowering control solenoid valve YV15A
Compensation elevation control solenoid valve YV15B
D
20 LS control solenoid valve YV1
22 Boom lifting PVG YV3
24
26
Direction PVG YV5
Driving PVG YV6 E
27 Engine looms
For HA260PX only :
• Boom angle sensors no. 1 SL1
29 • Boom angle sensors no. 2 SL2
• Boom length sensors no. 1 SL3
31
• Boom length sensors no. 2 SL4
Turntable rotation right solenoid valve YV14A
F
33 For HA260PX onlyBoom lifting safety solenoid valve YV26
38 For HA260PX onlyBoom telescoping detection SQ7
39
40
Hydraulic tank temperature probe B4 G
41 For HA260PX onlyArm lowered sensor SQ3
42 Arm and boom lowered sensors SQ4
45 Retracted boom telescope sensor SQ9
• Emergency stop line monitoring
50
51
52
• Lower cabin door (Turntable compensation)
Boom telescoping PVG YV2
Horn
H
53 Flashing light option HL8
2420333830 E06.11 EN 151

5 - Diagnosis assistance indicators

Locations
YV9 YV20
YV18B YV2A
YV18A YV11
YV15B YV10
YV15A YV2B
YV21B YV12
YV21A YV8
YV13A YV23
YV22B YV14B
YV22A YV14A
YV1
YV16B YV16A YV19B YV19A

Marking Description
YV1 Platform movement validation solenoid valve
YV2B Safety solenoid valve YV2
YV8 Arm lifting solenoid valve
YV9 / YV13 Driving solenoid valve
YV12 Arm lowering solenoid valve
YV14A Turntable rotation left solenoid valve
YV14B Turntable rotation right solenoid valve
YV17 Boom lifting solenoid valve
YV19A / YV19B Left/right platform rotation control solenoid valve
YV20 Jib lowering solenoid valve
YV21A / YV21B Forward/reverse travel solenoid valve
YV23 Boom lowering solenoid valve
YV25 High speed travel proportional solenoid valve
YV13 / YV30 High-speed drive control solenoid valve
YV40 Jib raising solenoid valve
YV41 Raising compensation solenoid valve
YV42 Descent compensation solenoid valve
152 2420333830 E06.11 EN

Description of the components HA16X- HA16PX -HA18PX - HA16SPX -HA18SPX A

Marking Description
YV3
YV4
Boom lifting PVG
Arm lifting PVG
B
YV5 Proportional solenoid valve for turntable rotation
YV6 Driving PVG
YV9
YV10 - YV12 -
YV17 YV23
Differential locking control solenoid valve (Front axle)
Medium and high-speed drive control solenoid valve C
YV11 Brake release control solenoid valve
YV15A
YV15B
Compensation elevation control solenoid valve
Compensation lowering control solenoid valve D
YV21B
YV22A
Reverse right-hand steering control solenoid valve
E
YV22B Front right-hand steering control solenoid valve

Marking Description
YV1
YV8
LS control solenoid valve
F
YV14A
YV14B
Turntable rotation left solenoid valve
G
YV19A
YV19B
Right platform rotation control solenoid valve
Left platform rotation control solenoid valve H
I
2420333830 E06.11 EN 153

6 - Locations and functions of the main safety features

Marking Description
B2 Engine overheating pressure switch
B4 Hydraulic oil overheating pressure switch
B15 Hydraulic oil overheating temperature switch for cooler option
SQ4 Arm movements cut-off
SQ5 / SQ6 Overload
Locations
SQ3 SQ2 SQ20 SQ5
SQ4 SQ6 SQ21
SQ1
154 2420333830 E06.11 EN

Description of the components HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX A

Marking Description
SQ4
SQ5 - SQ6
Arm movements cut-off
Overloaded platform position sensor
B
Locations
C
SL3-SL4
SL1-SL2
D
SQ1
SQ9
E
SQ7
A2
G
SQ4
A1
SQ3
G2 G1
H
2420333830 E06.11 EN 155


Marking Component coordinates Connector Description
A1 07 - 14 106.15 Angle detector (Weighing) (384)
A2 07 - 12 106.16 Inclinometer (Weighing) (383)
Engine air filter clogging pressure switch
B1 04 - 18 27.2
(110 = Mass if filter clogged)
Engine overheating pressure switch (111 =
B2 04 - 17 27.3 Mass if temperature exceeds 85 °C(185
°F) )
Engine oil pressure switch (112 = Mass if
B3 04 - 16 27.4
pressure exceeds 0,5 bar(7,25 psi))
Hydraulic oil overheating pressure switch (
B4 04 - 15 40.2 904 = 1 if temperature exceeds 80 °C(176
°F) )
Alternator ( 109 = 12V if alternator is
D+ 04 - 14 27.1
sending current)
Small chamber pressure measurement
G1 07 - 15 106.24
(Weighing) (380)
Large chamber pressure measurement
G2 07 - 18 106.25
(Weighing) (382)
For HA260PX only : Boom angle sensors
SL1 05 - 13 29.15
no. 1 (611b)
For HA260PX only : Boom angle sensors
SL2 05 - 15 29.10
no. 2 (805)
For HA260PX only : Boom length sensors
SL3 05 - 18 29.9
no. 1 (804)
For HA260PX only : Boom length sensors
SL4 05 - 19 29.11
no. 2 (807)
SQ1 05 - 02 39.3 Tilt sensor switch( 205 = 0 if tilted)
Arm detection when in unfolded position
SQ3 05 - 09 41.2 (207 = 0 if lower arm is at the top stop
(reach limitation management))
Arm and boom limit switch in stowed
SQ4 05 - 05 42.2
position( 232 = 0 if arm raised)
For HA260PX only : Magnetic sensor for
SQ7 05 - 08 38.2
telescopic boom(222)
Retracted boom telescope position limit
SQ9 05 - 06 45.2
switch( 204 = 0 if telescope extended)
156 2420333830 E06.11 EN

7 - Buzzers A
Description of the components HA120PX - HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX - HA20PX - HA260PX
Marking Description
HA1
HA2
Buzzer
• Overload
B
• Dumping
• Overload
HA4
• Temperature
• Movement buzzer option C
Marking Description
HA1
BZB01
Buzzer
D
• Overload
• Dumping
• Overload
HA4
• Temperature
E
8 - Indicators
Marking Description
F
HL5
HL6
Beacon light option
Spotlight option
G
HL9 Fault indicator
HL13 Overload
HL20 Turntable pre-heating indicator
HL21 Platform pre-heating indicator
H
2420333830 E06.11 EN 157

Locations
Description of the components HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX

Marking Description
HL6 Spotlight option
HL9 Fault indicator
HL30 Preheating indicator (Winter option)

Marking Description
HL3 Engine oil temperature
HL6 Work light option
HL8 Flashing light option
LTB01 'Enable Switch' pedal (Platform)
LTB02 Power ON indicator
LTB04 Platform fault indicator
LTB05 Dumping (Platform)
LTB06 Platform overload indicator
LTB07 Platform radius limitation indicator
HL17 Turntable radius limitation indicator
HL16 Turntable overload indicator
HL50 Pre-heating option indicator
158 2420333830 E06.11 EN

F - Hydraulic circuit
Hydraulic circuit A
1 - Hydraulic diagram-Main components
N.B.-:- SEE END OF MANUAL.
2 - Solenoid valves
B
Marking Description
YV1
YV2
Platform movement validation solenoid valve
Safety solenoid valve C
YV8 Arm lifting solenoid valve
YV12
YV13 / YV30
YV14A
Arm lowering solenoid valve
D
YV17 Boom lifting solenoid valve
YV19A / YV19B Platform rotation control solenoid valve
YV20 / YV40 Jib lifting/lowering control solenoid valve
YV21A / YV21B
YV22A
Forward/reverse travel solenoid valve
Front right-hand steering control solenoid valve E
YV23 Boom lowering solenoid valve
YV25 High speed travel proportional solenoid valve
YV22B
YV25
YV41
Compensation elevation control solenoid valve
F
YV42 Compensation lowering control solenoid valve
2420333830 E06.11 EN 159

Locations
Marking Description
1 Proportional unit
2 Drive unit
3 Unit TOR
4 Steering unit
160 2420333830 E06.11 EN

2.1 - DRIVE UNIT A

Diagram extract
2420333830 E06.11 EN 161

Drive manifold details
YV9 YV8
YV17
YV23
YV11
YV13
YV10
YV12
Marking Description
1 Unit
2 Valve
3 Shuttle valve
4 Pressure relief valve
9 Flow divider
12 Plug
13 Flow divider
YV8 Switching to high-speed
YV9 Differential release
YV10 Medium and high-speed selector switch
YV11 Brake release
YV13 Switching to high-speed
162 2420333830 E06.11 EN

2.2 - STEERING UNIT A

Steering unit detail
YV22A YV21A
YV22B
B
YV21B
E
Marking Description
1 Unit
2 Plug
3 Shuttle valve
YV21
YV21A - YV21B
YV22
Solenoid valve
Coil
Solenoid valve
F
YV22A - YV22B Coil
6 Valve
Diagram extract
G
2420333830 E06.11 EN 163

2.3 - UNIT TOR
TOR block details
Diagram extract
A B C D
Marking Description
A Turntable rotation
B Compensation
C Jib arm
D Cage rotation
164 2420333830 E06.11 EN

2.4 - PROPORTIONAL UNIT A

Proportional unit detail
1
2
3 B
4
5
C
11 6
10
9 D
8
7
Marking Description
1
2 YV1 - LS control solenoid valve
Anti-impact relief valve
E
3 Valve
4 Manual control
5 Distribution range
6 Slide
YV2 - Boom telescoping PVG :
7 • YV2a : Extension
F
8 YV3 - Boom lifting PVG
9 YV4 - Arm lifting PVG
10 YV5 - Proportional solenoid valve for turntable rotation
: Driving
11
YV6 - Driving PVG
G
2420333830 E06.11 EN 165

Proportional unit
Diagram extract
166 2420333830 E06.11 EN

Description of the components HA16X-HA16PX -HA18PX -HA16SPX -HA18SPX A

Marking Description
YV9 Differential locking control solenoid valve (Front axle)
YV10 - YV12 -
YV17 YV23
YV11
Brake release control solenoid valve B
YV15A Compensation elevation control solenoid valve
YV15B
YV18A
YV18B
Compensation lowering control solenoid valve
Jib elevation control solenoid valve
C
YV21B Reverse right-hand steering control solenoid valve
YV22A
YV22B
D
Marking Description
E
YV3 Boom lifting PVG
YV4 Arm lifting PVG
YV5
YV6
YV8
Direction PVG
Driving PVG
F
YV13
YV14A
G
YV18A
YV18B
Jib elevation control solenoid valve H
YV19A Right platform rotation control solenoid valve
YV19B Left platform rotation control solenoid valve
YV22A
YV22B
YV23
I
YV25 Generator option
YV26 Boom lifting safety solenoid valve
2420333830 E06.11 EN 167

168 2420333830 E06.11 EN

G - Intervention register
Intervention register A
1 - Intervention register
The intervention register keeps a record of maintenance and repair work carried out inside or outside
the maintenance programme.
N.B.-:-IN THE CASE OF A HAULOTTE SERVICES® INTERVENTION, THE QUALIFIED TECHNICIAN MUST
B
INDICATE THE HAULOTTE SERVICES® INTERVENTION NUMBER.
HAULOTTE
Number of Services®
Date Type of intervention Intervenor
hours intervention
number C
2420333830 E06.11 EN 169

HAULOTTE
hours intervention
number
170 2420333830 E06.11 EN

HAULOTTE
A
hours intervention
number
2420333830 E06.11 EN 171

HAULOTTE
hours intervention
number
172 2420333830 E06.11 EN

HAULOTTE
A
hours intervention
number
2420333830 E06.11 EN 173

HAULOTTE
hours intervention
number
174 2420333830 E06.11 EN

Electrical diagram
12 to 26 m engine powered articulated lift
1 - HA120PX
1.1 - FOLIO 1/6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 101
03-2
A
120
03-2
242
03-12
117A
B 04-15
117B
04-16
117A
117B
242
FU11 FU3 FU1
101
C 250A 80A 10A

D6 D7
119
HL20 HL21
D 50 86 30
242
115
242
101
101
242
121
121
120
100
K1
G1
L T 85 87
00
124
option battery cut-off
0
S1 05-20
KA2 KM4 H1 KT2 KP1
03-8 05-19 05-18
122
103 109 05-19
87
H P1
118
H
B+ D+ 1
0
M1 M4 KA43
B5 R1 R2 R3 R4 YA2 YA1
D2 D3
G2
I B-
~ W
2
108 05-20
0
03-2
J Emergency pump Alternator Pre-heating Accelerator
Starter Stop engine Hourmeter
1
Electrical diagram
1.2 - FOLIO 2/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101
02-20
A
120
05-12
SHUNT
KA32
B KMG ES Turret SB1

152
102
FU4
241
120
30A
02-20
C
ES Cage SB2
240 240
Head Node A
215
D
T O N
SA1 F8 F7 F5 F6
216
203
E FU7 FU8 FU9 FU10
240
241
20A 5A 20A 3A 07-1
302
FU5 FU6 02-20 05-10
242
3A 201
3A 201
04-1
F 04-1
212 212
04-1
211
201
212
905
G
SA19A SA19B SA20
A B A B
255
415
620
SA16
2110
04-1
H 06-15 04-19 620
906
KA43 SB6
02-9
622 241 211

I 04-1
HL6
KM4 KMG HL5 HL7
0 0
02-20 05-1
J Beacon Spot Light Dead man
ON / OFF Light
pedal
2
Electrical diagram
1.3 - FOLIO 3/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
242 242 242 05-1
A
03-19 211 211 06-1
03-19 212 212 212 06-1
03-19 2110 2110 06-1

B
SA2 SA3 SA4 SA5 SA17 SA6 SA7 SA8 SA9 SA11 SB3 SB4 SB5 SB7
B A B A B A B A B A B A B A B A
3110
3100
402
401
02-20
C
02-20
117A
605
807
406
405
410
409
412
411
419
418
805
804
901
255
311
310
402
401
D
03-19
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 4.12 3.2 29.12 50.3
opt. russsian & UKR

Differential Lock
L R D U U D U D O I O I HS LS
Compensation
Compensation
Cage Rotation
Horn turret
Horn cage
Dead man
Accelerator
LS MS HS
Telescope
Telescope
E
Start up
Stat up
Cage
Turret
Turret
Turret
Turret
Turret
Cage
Cage
Cage
Jib
Jib
Opt. flashing light
Cage Rotation
Compensation
Rotation
MS/HS
Turret
HS
HS
Jib
Head Node A U D D U R L R L
54 9 52.2 52.3 56.1 31 21 35 34 15.4 15.9 53
G
921A
414A
417A
310A
311A
807A
807B
260
261
263
398
262
H
CHASSIS
YV40 YV20 YV41 YV42 YV14A YV14B YV19A YV19B YV9 YV13 YV30
I
PWM PWM PWM PWM PWM PWM
201
J 05-1
03-19
3
Electrical diagram
1.4 - FOLIO 4/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
03-19 0 0 05-12
SQ1
242
B 04-20
SQ5 M
02-10 02-9
214A
SQ2 SQ3 SQ4 T P T P
B4 B3 B2 B1
109
108
SQ6 M
205
206
207
232
904
112
111
110
D
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
Oil pressure
temperature
Engine Oil
Oil Temp
Overload
Air Filter
Boom
Dplus
Arm
Jib
Tilt
W
Oil temperature
Oil pressure
Stop engine
Accelerator
Differential
Horn relay
Pressure
Buzzer
Steering
Starter
Drive
Air filter
Horn
Pump
Head Node A REV FWD L R
11 15.8 15.7 15.3 15.6 18 20 14 4.1 4.2 4.3
G 120
303
03-12
401A
111A
110A
605A
112A
399
307
308
304
306
150
146
210
KAK
H 05-9
CHASSIS
120B
CHASSIS
YV1
YV24 YV21A YV21B YV22A YV22B
KAK HA1 KP1 KT2 KA2

I
HA4 HL4 HL3 HL2
03-19 302
201 242
04-19 06-1
J 0
05-20 06-1
4
Electrical diagram
1.5 - FOLIO 5/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
212
04-20
A
211
04-20
2110
04-20
B 05-140 0
C
SM4C SM4D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
611A
D
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
E
Head Node A R L LG R D U D U
Turret Rotation
Turret Rotation
Null Position
Null Position
Null Position
Dead Man
Boom
Steering
Drive
Boom
Arm
Arm
F
0
Safety Valve
Telescope
Overload
Alarm
Boom
Drive
Arm
U D U D O I
G 49.2 28.15 13 8.11 8.12 8.3 8.10 8.9 8.6 12.1
903A
253
914
814C
814A
814B
415
813
309
818
H
HA2
HL13
03-7
HL9
CHASSIS
I YV25 YV8 YV12 YV17 YV23 YV10 YV11
YV2
PWM PWM PWM PWM PWM PWM PWM
0 0
J 07-1
201
05-11
5
Electrical diagram
1.6 - FOLIO 6/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PH N
X3
0
B 06-19 1P+N+T
240
03-19
240
tilt detector SQ1

1
FU12
C
10A 2
240
0
205
SA5 SA17
0
power
E
TH
1 3
Q2
A
F mA ms
2 4
205A
30.6 30.5
401 A
Head node A
402 A
G
39.3
H X6
1P+N+T
C1 C2 PH N
I
X4
1P+N+T
6
Electrical diagram
2 - HA16X
2.1 - FOLIO 1/8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
B 101 101 03-2
D FU3 FU1
FU11 80A 10A
E
120
03-2
115
100
101
101
120
119
242 242
GB1
03-13
H
242
I KM4 KA2 HL1 KT2 KP1
03-8 05-20 05-19 05-18
J
103 07-2 109 05-20 119 118 116
H P1
142
116
K
B+ D+
M4 M3 D1 KA43 D2 D4 YA2 D3 D5 YA1
L G2
B-
~ W
108 05-21
M
0
0 0 0 03-2
Emergency Starter Alternator Accelerator Engine Stop

N
pomp
7
Electrical diagram
2.2 - FOLIO 2/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
02-20 101 07-2 120 120 08-1

A
SHUNT
B
KMG ES Turret SB1
03-10
152
102 08-18
C
241
FU4
D 30A ES Gantry SB2
120
02-20
240 05-1
U1
215
E
240 240
F T O N F8 F7 F5 F6
SA1
FU7 FU8 FU9
240
216
20A 5A 20A
203
G
02-20
242 04-1
FU5 FU6 04-1
201
H 3A 3A 212 04-1
303 05-11
211 211
905 905 05-13

I
241
SA19 SA20
J
620
SA16
2110 04-1
906
KA43 SB6
02-12
0
622 241 211 211 04-1

L
HL6
D34 KM4 KMG HL5 HL7
M 02-20 05-1
0
Beacon Spot Light Dead man

ON / OFF Light
pedal
8
Electrical diagram
2.3 - FOLIO 3/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
03-20 242 05-1

211 211
B 03-20 06-1
03-20 212 212 212 212 06-1
C 03-20 2110 2110 06-1
SA2 SA3 SA4 SA5 SA8 SA9 SA11 SB3 SB4 SB5 SB7 HM1
D 3110
3100
E
117A
117B
605
807
412
411
419
418
805
804
901
255
SQ20 SQ21 402
401
311
310
708
707
406
405
410
409
F
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 29.8 29.7 4.12 3.2 29.12 50.3
opt.russian & UKR

Differential Lock
Head node A
Compensation
Cage Rotation
G Compensation
Horn cage
Accelerator
Horn turret
LS MS HS
Deadman
Telescope
Telescope
Pendular
Start up
Pendular
Turret
Stat up
Turret
Cage
Turret
Turret
Turret
Cage
Cage
Cage
H
Compensation
Cage Rotation
Right Steering
Left Steering
Unbracking
Steering
MS HS
MS HS
MS HS
MS HS
I
HS
Jib
11 13 17 10 18 19 35 34 15.8 15.7 15.6 15.3 33 32 8.3 8.9 8.6 8.12 8.10 8.11
407A
408A
903A
304A
306A
399
307
308
814C
401A
402A
310A
311A
814B
814A
306
304
309
818
813
K
L
YV15A YV15B YV19A YV19B YV22A YV22B YV17 YV12 YV11 YV10 YV23 YV8
03-20 201 201 05-1
MODIF IND DATE MODIFICATION VISA
9
Electrical diagram
2.4 - FOLIO 4/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
03-20 0 06-1
A
SQ1
B
04-21 242
C
SQ5 M
02-13 02-11
214A
205
D
SQ2 SQ3 SQ4
B4 B3 B2 B1
109
108
M
E
206
207
232
904
112
111
110
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
Oil Temperature
Head node A Arm
Boom
Temperature
Oil Pressure
Weighing
Tilt Detector
Jib
Motor Oil
Air Filter
Dplus
G
W
opt. flashing light
Oil Temperature
Differential Lock
Oil Pressure
Engine Stop
Accélérator
H
LS Valve
Air Filter
Start up
Buzzer
Horn
Slew
HS
31 21 15.9 15.4 56.1 20 52.2 52.3 14 4.1 4.2 4.3

I
260
03-20 303 261
417A
807B
807A
111A
110A
605A
414A
112A
398
150
146
210
J
YV1
K
302
YV14A YV14B YV13 YV9 HL8 HA1 KP1 KT2 KA2

L
HA4 HL4 HL3 HL2
FU10
905
04-20 201 201 06-2
3A
03-15 240 07-2 03-20 242
M
10
Electrical diagram
2.5 - FOLIO 5/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
04-21 212
A
04-21 211
04-21 2110 2110

B
05-21
0 0
D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
E
611A
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
F
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
Head node A
G
Rear Steering
Boom
Null Position
Null Position
Null Position
slew
Arm
Translation
Orientation
Dead Man
Boom
Arm
0
H
Proportional
PVG Supply
PVG Supply
PVG Supply
PVG Supply
Telescope
Translation
Overload
Alarm
Boom
Valve
Arm
I
49.2 28.15 53.2 26.3 54.2 24.3 8.2 23.3 9.2 22.3 12.3 12.1
914
921A
612A
512A
506A
403A
262
263
607
305
415
J
253
HA2
A B
K HL13
HL9
YV6
YV5 YV4 YV3
YV2 TOR
L
M 07-2
0 0 0
05-10 201
11
Electrical diagram
2.6 - FOLIO 6/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101
A 03-3
103
02-9
0 0
06-18 08-1
240 N
05-12 09-1 PH
B
X3
1P+N+T
1 1
F31
C
50A 50A
2 2
KM2 KM2
E 07-9
103
240
0
G
1 3
Q2
A
mA ms
H 2 4
240
K
PH N
HL
L
X4
1P+N+T
300
M
240
12
Electrical diagram
2.7 - FOLIO 7/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0
A 07-14 09-1
120
03-12
T O N
120
KA4
B
1
F1
SA5
15A
2
C
E
30.6 30.5
0
Compensation
Head node A Compensation
Engine Stop
Turret
F
ROUGE
Cage
C1 C2
I
03-12
0
102
J
0
ROUGE
13
Electrical diagram
2.8 - FOLIO 8/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0
B 08-13
240
07-14
240
Tilt Detector SQ1

C 1
FU12
10A 2
240
0
D
E 205
0
F power
TH
205A
H
39.3
J
X7
1P+N+T
K
14
Electrical diagram
3 - HA16/18 SPX (HA46/51 SJRT)

3.1 - FOLIO 1/8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
B 101 03-2
101
101
D FU3 FU1
FU13 FU11 80A 10A
15A
E
120
03-2
115
160
101
101
120
119
242 242
GB1
03-13
H
242
I B07 KM4 KA2 HL1 KT2 KP1
03-8 05-20 05-19 05-18
J
103 08-2 109 05-20 116
H P1
116
K
B+ D+
EV M4 M3 D1 KA43 D2 D4 YA2 D3 D5 YA1
L G2
B-
~ W
108 05-21
M
0
0 0 0 03-2
Cooler Emergency Starter Alternator Accelerator Engine Stop

N
pomp
15
Electrical diagram
3.2 - FOLIO 2/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
02-20 101 08-2 120

A
SHUNT
B
152 KMG ES Turret SB1
03-10
102 09-18
C
FU4
241
30A
02-20
D ES Gantry SB2
240 05-1
U1
215
E
240 240
F T O N F8 F7 F5 F6
SA1
FU7 FU8 FU9
240
20A 5A 20A
203
216
G
242 04-1
FU5 FU6 04-1
02-20 201
H 3A 3A 212 04-1
303 05-11
211 211
905 905 05-13

I
241
SA19
J
620
SA16
2110 04-1
906
KA43
02-12
622 211 211 04-1

L
HL6
D34 KM4 KMG HL5 HL7
M 02-20 05-1
0

ON / OFF Light
pedal
16
Electrical diagram
3.3 - FOLIO 3/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
03-20 242 05-1

A
03-20 211 211 06-1
03-20 212 212 06-1

B
03-20 2110 2110 06-1
C
SA2 SA3 SA4 SA5 SA17 SA6 SA7 SA8 SA9 SA11 SB3 SB4 SB5 SB7 HM1
3110
3100
402
901
901
401
D
117A
117B
605
807
406
405
410
409
412
411
419
418
805
804
255
SQ20 SQ21
402
E
901
311
310
401
708
707
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 29.8 29.7 4.12 3.2 29.12 50.3
F
opt. russian & UKR

Differential Lock
Turret Deadman
Head node A
Compensation
Compensation
cage Rotation
Horn turret
Horn cage
Accelerator
LS MS HS
Telescope
Telescope
Start up
Stat up
Pendular
Pendular
Turret
cage
Turret
Turret
Turret
cage
cage
cage
G
Compensation
Cage Rotation
Unbracking
H
Steering
MS HS
MS HS
MS HS
MS HS
HS
Jib
13 17 10 18 19 35 34 15.8 15.7 15.3 15.6 33 32 8.3 8.9 8.6 8.12 8.10 8.11
I
903A
307
308
304
306
813
814C
407A
408A
401A
402A
310A
311A
304A
306A
814B
814A
J
309
818
K
YV18A YV18B YV15A YV15B YV19A YV19B YV22A YV22B YV17 YV12 YV11 YV10 YV23 YV8
03-20 05-1
M
MODIF IND DATE MODIFICATION VISA
17
Electrical diagram
3.4 - FOLIO 4/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
03-20 0 06-1
A
SQ1
B
04-21 242 242 07-2
C
SQ5 M
07-10 02-13 02-11

205
214A
D
SQ2 SQ3 SQ4
218A
B4 B3 B2 B1
109
108
M
E
206
207
232
904
112
111
110
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 37.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
Oil Temperature
opt.générator
Head node A
Temperature
Oil Pressure
Tilt Detector
Weighing
Motor Oil
Air Filter
Boom
Dplus
Arm
G
Jib
W
opt. flashing light
Oil Temperature
Differential Lock
opt.générator
Oil Pressure
Engine Stop
Accélérator
H
LS Valve
Air Filter
Start up
Buzzer
Horn
Slew
HS
31 21 15.9 15.4 56.1 11.2 20 52.2 52.3 14 4.1 4.2 4.3

I 399
260
03-20 303 261
417A
807B
807A
111A
110A
605A
414A
112A
398
150
146
210
J
07-2
K
YV1
YV14A YV14B YV13 YV9 HA1 KP1 KT2 KA2

L
HA4 HL4 HL3 HL2
FU10
905
04-20 201 06-2
3A
03-15 240 08-2 03-20 242
M
18
Electrical diagram
3.5 - FOLIO 5/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
04-21 212
A
04-21 211
04-21 2110
B
05-21
0 0
D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
E
611A
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
F
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
Head node A
G
Rear Steering
Boom
Slew
Arm
Dead Man
Null Position
Null Position
Null Position
Translation
Orientation
Boom
Arm
0
H
PVG Supply
PVG Supply
PVG Supply
PVG Supply
Proportional
Telescope
Translation
Overload
Alarm
Boom
Valve
Arm
I
49.2 28.15 53.2 25.3 54.2 24.3 8.2 23.3 9.2 22.3 12.3 12.1
914
612A
512A
506A
403A
921A
305
415
262
263
607
J
253
HA2
A B
K HL13
HL9
YV6
YV5 YV4 YV3
YV2 TOR
L
M
0 0
08-2
05-10 201 201
07-2
19
Electrical diagram
3.6 - FOLIO 6/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
05-21 242
A
PH N
B
X3
242
1P+N+T
C U1
G1
G
D SA30
U2
218A
399
1 3
F Q1
A
mA ms
2 4
05-10
G
1 3
Q2
KM1 A
mA ms
H KM1 HA3 2 4
07-4
J
PH N
PH N
201
X1
X2
K 1P+N+T
1P+N+T PH N
L
X4
1P+N+T
M
201 201
05-10
20
Electrical diagram
3.7 - FOLIO 7/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 101
A 03-3
103
02-9
0 0 0 0 09-1
06-16
240 240 240
B 05-13
1 1 1
F31
0
C FU12 50A
Tilt Detector SQ1

50A
5A 2 2 2
KM2 KM2
240
0
E 08-10
0
103
205
240
0
H
power
TH
205A
X6
J 39.3
1P+N+T
240
K
HL
L
300
M
240
21
Electrical diagram
3.8 - FOLIO 8/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0
A 08-20
29
T O N
KP1
B
1
F1
SA5 SA17
15A
2
C
E
30.6 30.5
401 A
0
Compensation
Compensation
U1
402 A
Engine Stop
Gantry
F Turret
ROUGE
G
C1 C2
I
03-12
0
102
J
0
ROUGE
22
Electrical diagram
4 - HA16/18PX (HA46/51 JRT)

4.1 - FOLIO 1/8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
B 101 03-2
101
101
D FU3 FU1
FU13 FU11 80A 10A
15A
E
120
03-2
115
160
101
101
120
119
242 242
GB1
03-13
H
242
I KM4 KA2 HL1 KT2 KP1
03-8 05-20 05-19 05-18
B07
J
103 08-2 109 05-20 116
H P1
116
K
B+ D+
EV M4 M3 D1 KA43 D2 D4 YA2 D3 D5 YA1
L G2
B-
~ W
108 05-21
M
0
0 0 0 03-2
Cooler Emergency Starter Alternator Accelerator Engine Stop

N
pomp
23
Electrical diagram
4.2 - FOLIO 2/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
02-20 101 08-2

A
120 09-1
B
152
KMG ES Turret SB1

03-10
C 09-18
102
FU4
30A
02-20
D ES Gantry SB2
240 05-1
U1
215
E
F T O N F8 F7 F5 F6
SA1
FU7 FU8 FU9
240
20A 5A 20A
203
216
G
241
242 04-1
FU5 FU6 04-1
02-20 201
H 3A 3A 212 212 04-1
303 05-10
211 211
905 905 05-13

I
241
SA19
J
620
2110 04-1
906
KA43 SB6
02-12
622 211 211 04-1

L
HL6
D34 KM4 KMG HL5 HL7
M 02-20 05-1
0

ON / OFF Light
pedal
24
Electrical diagram
4.3 - FOLIO 3/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
03-20 05-1
A
03-20 211 211 06-2
03-20 212 06-2

B
211
03-20 2110 2110 06-2
C
SA2 SA3 SA4 SA5 SA17 SA6 SA7 SA8 SA9 SB3 SB4 SB5 SB7 HM1
3110
3100
402
901
901
401
D
117A
117B
605
807
406
405
410
409
412
411
419
418
805
804
708
707
255
SQ20 SQ21
402
901
E
311
310
401
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 4.14 4.15 30.11 30.10 29.10 29.9 29.8 29.7 4.12 3.2 29.12 50.3
F
opt. russe & UKR
Turret Deadman
Differential Lock
U1
Compensation
Compensation
Cage Rotation
Front Stearing
horn turret
Accelerator
Horn cage
LS MS HS
Telescope
Telescope
Pendular
Start up
Stat up
Turret
Turret
Turret
Turret
Cage
Cage
Cage
Cage
G
Jib
Gantry Rotation
Compensation
Front Steering
Rear Steering
Unbracking
H
MS HS
MS HS
MS HS
MS HS
HS
Jib
13 17 10 18 19 35 34 15.8 15.7 15.3 15.6 33 32 8.3 8.9 8.6 8.12 8.10 8.11
I
903A
304A
306A
814B 814A
407A
408A
401A
402A
310A
311A
814C
307
308
304
306
813
K
814B 814A
YV18A YV18B YV15A YV15B YV19A YV19B YV21A YV21B YV22A YV22B YV17 YV12 YV11 YV10 YV23 YV8
03-20 201 05-1

M
25
Electrical diagram
4.4 - FOLIO 4/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
03-20 0 06-2
A
SQ1
B
04-21 07-2
C
SQ5 M
07-10 02-13 02-11

205
214A
D
SQ2 SQ3 SQ4 SQ30
218A
B4 B3 B2 B1
109
108
M
E
206
207
232
904
112
111
110
214
250
251
222
30.2 39.3 3.3 41.2 42.2 51.2 37.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
Oil Temperature
opt. générator
opt. cut 11M

U1
Temperature
Arm
Oil Pressure
Tilt Detector
Jib
Boom
Weighing
Motor Oil
Air Filter
Dplus
G
W
opt. flashing light
Oil Temperature
Differential Lock
opt. générator
Oil Pressure
Engine Stop
Accélérator
H
LS Valve
Air Filter
Start up
Buzzer
Horn
Slew
HS
31 21 15.9 15.4 11.2 20 52.2 52.3 14 4.1 4.2 4.3

56.1
I
260
03-20 303 261
399
417A
111A
110A
605A
414A
112A
398
150
146
210
J
807B
807A
K YV1
07-2
302
YV14A YV14B YV13 YV9 HA1 KP1 KT2 KA2

HL8
L
201
HA4 HL4 HL3 HL2

06-2
FU10
04-20 201
3A
03-15 240 08-2 03-20 242

M
26
Electrical diagram
4.5 - FOLIO 5/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
04-21 212
A
04-21 211
04-21 2110
B
05-21
0 0 0
D
SM31 SM2 SM4
SA15 SA14 SA13
X Y Y Y
E
611A
703
705
517
516
511
510
505
504
420A
420B
512
403
506
612
606
611C
611B
F
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
U1
G
Rear Steering
Boom
Slew
Null Position
Null Position
Null Position
Boom
Slew
Translation
Arm
Arm
Dead Man
0
H
PVG Supply
PVG Supply
PVG Supply
PVG Supply
Proportional
Telescope
Translation
Overload
Alarm
Boom
Valve
Arm
I
49.2 28.15 53.2 25.3 54.2 24.3 8.2 23.3 9.2 22.3 12.3 12.1
612A
512A
506A
403A
921A
305
415
262
263
607
J
253
914
HA2
A B
K HL13
HL9
YV6
YV5 YV4 YV3
YV2 TOR
L
M 08-2
0
05-8 201 07-2
27
Electrical diagram
4.6 - FOLIO 6/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
05-21 242
A
PH N
B
X3
242
1P+N+T
C U1
G1
G
D SA30
U2
218A
399
1 3
F Q1
A
mA ms
2 4
05-11
G
1 3
Q2
KM1 A
mA ms
H KM1 HA3 2 4
07-4
J
PH N
PH N
201
X1
X2
K 1P+N+T
1P+N+T PH N
L
X4
1P+N+T
M
201 201
05-10
28
Electrical diagram
4.7 - FOLIO 7/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 101
A 03-4
103
02-9
0 0 09-1
06-17
240 240 240
B 05-12
1 1 1
Tilt detector SQ1

F31
0
C FU12 50A 50A
10A 2 2 2
240
KM2
0
KM2
E 08-10
0
103
205
240
0
power
TH
H
205A
I
39.3
X6
J
1P+N+T
240
K
HL
L
300
M
240
29
Electrical diagram
4.8 - FOLIO 8/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0
A 08-20
120
03-12
T O N
120
KP1
B
1
F1
SA5 SA17
15A
2
C
E
30.6 30.5
401 A
0
Compensation
U1 Compensation
402 A
Turret Engine Stop
F
ROUGE
Cage
C1 C2
I
03-12
0
102
J
0
ROUGE
30
Electrical diagram
5 - HA20/260 PX (HA61/80 JRT)

5.1 - FOLIO 1/7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
03-19
101 101
C Option
FU3 FU1
FU13 FU50 FU51
80A 10A
250A 50A 50A
D
03-16
271
272
HL50
03-1
E
04-14
100
L 30 R
F
Relais 241
274
120
115
31 15
Deutz
50 03-21
TK H
G KA51
270
275
273
103
0
H
GB1
KM4 R50 KA51 R51 KA2 HL1 KT2 KP1
03-21
I
101
103
101
109
109
119
118
116
142

K B+ D+
M4 KA43 YA1
G2 YA2
M3
B-
~
L
03-1
M 0 0
31
Electrical diagram
5.2 - FOLIO 2/7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
C Collecteur électrique
Electrical manifold
%&'
F
S_TOR S_TOR S_TOR S_TOR

03-21 03-21 (0-12V) (0-12V) (0-12V) (0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V)
G + +2 +" +, 3 ! " , +! +-
818
309
814C
814A
814B
807B
807A
307
308
304
306
813

H
1 2 5 6 3 4 10 11 12 9 8 7
#$
#
I YV21B YV22A YV22B YV10 YV23 YV12 YV17 YV11 YV8 YV13 YV9
YV21A
201
0
(*
(
0 *
4 5* /
4 5* /

0
)
1

4
5%
1
)
4
5%
* /
* /
)
%
%

. )
K
+12V Electrovannes 201 201
+12V Electrovalves
L Masse châssis
Chassis ground
32
Electrical diagram
5.3 - FOLIO 3/7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
215 120 30A 152 101

01-21
A
FU4
102 .
KMG2 KMG1
# 01-21
240
+12V Electronique
B
3:;5
<: 5)
<<:5
240
203
216
C
SA1
FU16 F5 FU6 FU8 FU70 FU10 FU9
01-8 7.5A 3A 3A 5A 20A 3A 20A 01-21
D 241
242 242 +12V Permanent 242

04-1
+12V Electrovannes 05-1

215
102
246
242
201
E 201 201 201
+12V Electrovalves
02-4
04-1
211
240
242
201
254
212
! 3 "
F 06-2 06-2 06-2 06-2 06-2

.
+3 " 6"7#" -- -
E_TOR E_TOR E_TOR Alim_+12V E_TOR E_TOR
#) (0-12V) (0-12V) (0-12V) (0-12V) (0-12V)
G
CNB01 - Connecteur faisceau panier tourelle

%&'
H
201
905
242
302
#'+3 #'+3
S_TOR S_TOR S_TOR Thyristor
Low High R120 GND Low High R120 GND (0-12V) Alim_0V S_PWM S_PWM (0-12V) (0-12V) Fusion FU7
I " - " - ," 2, + + " -! 3 -
D_KMG1
06-2 1001
261
201
253
303
#'5#
260
+
06-2 1002
241_2
=

,
J 04-12
06-2 1000
-
%
(
%

Option 04-13
89
/0>
06-2 00 KA43
#

K 25
??

*
06-2 0
SA16 P1
622
"5-5+5,
06-2 905 116
HA1 H
L 5
KM4 01-21
D_KMG #
5
?
HL5 YV1
+12V Accessoires
KMG1 KMG2
M +12V Accessories
01-21 04-1
0 0
/ 02-3

@
33
34
I
L
F
K
E
B
A
H
D
C
M
1
03-8
04-21
04-21
03-21
03-21
411 Rentrée / In - A
-+
E_TOR
(0-12V)
Télescopage Flèche
2
5.4 - FOLIO 4/7
Electrical diagram
412 Boom extension
--
E_TOR
(0-12V)
SA8
Sortie / Out - B
0
505 Descente / Down - A

3
E_TOR
(0-12V)
Levage Flèche
Masse / Ground
+12V Permanent
504 Boom lifting

E_TOR
(0-12V)
Montée / Up - B
SA13
+12V Permanent
04-13
Masse / Ground
4
,
E_TOR
(0-12V)
Bruiteur 210A Levage Bras
-
Alimentation tourelle / Turret Alim
S_TOR
(0-12V)
Buzzer 510 Arm lifting
"
E_TOR
(0-12V)
HA4
Montée / Up - B
SA14
5
517 Droite / Right - A
0
!
E_TOR
(0-12V)
Orientation tourelle
242
516 Turret orientation
6
-
E_TOR
(0-12V)
Voyant limitation de portée 914 Gauche / Left - B
SA15
+
S_TOR
(0-12V)
0
Reach limit lump

242
212
406 Montée / up - A
HL17
+
E_TOR
(0-12V)
Levage pendulaire
7
Voyant surcharge 699 405 Jib lifting
,
"
S_TOR
E_TOR
(0-12V)
(0-12V)
SA6
Overload lump Descente / Down - B
HL16
8
+3"
E_TOR
(0-12V)
Compensation
256
+3-
E_TOR
(0-12V)
Voyant pression huile thermique 112A Montée / up - B

SA17
-
S_TOR
(0-12V)
Engine oil pression lump
9
HL4
SA2
Voyant surchauffe thermique 111A 605 Accélérateur

-
2
S_TOR
E_TOR
(0-12V)
(0-12V)
Engine overheating lump Throttle

10
HL3
SB3
117A Démarrage
-
E_TOR
(0-12V)
Voyant filtre à air 110A Starter

-"
S_TOR
(0-12V)
Air filter lump

11
HL2
03-15
253
SA19
HEAD - Noeud A
Pompe de secours
485 Homme mort
,
12
E_TOR
(0-12V)
03-15 Safety pump

303
DeadMan
0
04-3
13
Commande coupure thermique 150 109

&
DPlus
14
KP1
S_TOR
(0-12V)
01-21
Engine stop cmd

2
E_TOR
(0-12V)

Commande accélérateur 605A

&
B4
15
KT2
S_TOR
(0-12V)
Throttle cmd 904 Surchauffe huile hydrau

-3
E_TOR
(0-12V)
Hydrau oil overheating

Commande démarreur 146

&
B3
16
KA2
S_TOR
(0-12V)
Starter cmd 112 Pression huile moteur

2-
E_TOR
(0-12V)
Engine oil pressure

0
B2
242
17
111 Surchauffe moteur

2"
E_TOR
(0-12V)
Engine overheating

B1
18
110 Filtre à air

2
E_TOR
(0-12V)
Air filter
19
0
242
20
04-1
04-1
05-1
05-1
I
L
F
K
E
B
A
H
D
C
M
03-21
1
05-21
04-21
Sécurité relevage 304A
"+
(0-12V)
S_TOR_
Boom safety valve HA260PX
04-21 Masse
YV26
Ground
205 White
5.5 - FOLIO 5/7
2
Electrical diagram
"!"
E_TOR
(0-12V)
SQ1
Génératrice 306A
"
(0-12V)
S_TOR_
Generator Détecteur de dévers
YV25
Red Slope
Option
Black
3
Feu à éclats 262
""
S_TOR
(0-12V)
Flashing light
HL8
4
242
201
SQ4
YV14A
Orientation Droite 414A 232 Bras et flèche posé
"
-
5
S_TOR
E_TOR
(0-12V)
(0-12V)
Orientation right Arm and boom down
Orientation Gauche 417A

S_TOR
(0-12V)
Orientation left
SQ9
204 Télescope flèche rentré
"2
6
E_TOR
(0-12V)
Boom telescope in
YV14B YV15A
Compensation Descente 401A

S_TOR
(0-12V)
Compensation down
7
Compensation Montée 402A
!
S_TOR
(0-12V)
Compensation up
SQ7
HA260PX
222 Zone flèche
YV15B
"
E_TOR
(0-12V)
Boom zone
8
407A
YV18A
SQ3
Pendulaire Descente
2
S_TOR
(0-12V)
Jib down 207 Bras non haut
-
E_TOR
(0-12V)
Pendulaire Montée 408A Arm not high

3
9
S_TOR
(0-12V)
Jib up
YV18B
HA260PX
+12V Electrovannes
10
310A
YV19A
Orientation Droite
"+
S_TOR
(0-12V)
Orientation right
Orientation Gauche 311A
"-
S_TOR
(0-12V)
Orientation left
Masse / Ground
+12V Permanent
11
HEAD - Noeud A
YV19B
399

3
S_TOR
(0-12V)
12
Translation
612A
+"
YV6
2
S_ANA
(3-6-9V)
SL1
13
601
Orientation

3
S_TOR
(0-12V)
Pendulaire / Jib
2
4
1
Compensation Angle Flèche n°1

14
Rotation panier / Basket 512A 611B Boom angle n°1

-"
1
!+
E_ANA
S_ANA
(3-6-9V)
2
(4-20mA)
HA260PX
YV5
SL2
15
0
0
242
415

HA20PX
S_TOR
(0-12V)
3
2
Levage Bras
Arm lifting
16
2
4
1
506A Angle Flèche n°2

YV4
""
1
S_ANA
(3-6-9V)
805 Boom angle n°2

201
!3
E_ANA
(4-20mA)
HA260PX
17
305
"
S_TOR
(0-12V)
3
2
1
HA20PX
Relevage flèche 804 Longueur Fl. n°1

!!
3
E_ANA
(0-12V)
Boom lifting
2
403A HA260PX Boom leng. n°1

YV3
"
1
18
S_ANA
(3-6-9V)
6
807 Longueur Fl. n°2

4
!
E_ANA
(0-12V)
5
263 HA260PX Boom leng. n°2

+-
19
3
S_TOR
(0-12V)
Télescope flèche
Boom extension 259
+-
2
1
S_ANA
(3-6-9V)
YV2
20
R100
05-1
5%
1/4W
100kOhms
35
Electrical diagram
5.6 - FOLIO 6/7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A CNB01 - Connecteur liaison CAN / CAN link connector

03-5 10 242 +12V Permanent 242 07-1

5

E4/ 54 F

03-4 9 246 +12V Electronique
/ 5
*/ 5%

B +12V Electronic B141
5)
03-4 1 102

5
)

(
Option
(
;B

9
)
=
#

)
89 5%
*
4
B%

A2 *
Faisceau pédale
C

Pedal bundle
6
SWB10 SWB13 SWB03 SWB11 SWB06
D
Sortie - A1
Rentrée - A3
Gauche - A3
Droite - A1
Montée - A1
Descente - A3
Montée - A1
Descente - A3
Gauche - A3
Droite - A1
SB6
SWB16 SWB17 SWB08 SWB05 SWB07 SWB02
A3
215
B128
B129
B106
B111
B107
B116
B110
E
246
B118
B119
B124
B123
B114
B115
B120
B121
B105
B104
03-3 2
B141
F
32 3+" 3+- 3- 3-+ 3-, 3- 3- 3-" 3-- 3- 3-2 3-! 3-3 3-+ 3-, 3+ 3+3 3+
Alim_+12V E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR E_TOR
/ %&'&'3

'

H
CAN_Low CAN_High R120 GND CAN_Low CAN_High R120 GND ADR0 ADR1 ADR2 K_Line GND S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) S_TOR_(0-12V) Alim_0V
I 3 3 3" 3- 3 3 3 " 3 - 3, 3,! 3, 3 3" 3" 3- 3- 3- " 3- - 3- + 3- , 3- 2 3- 3-"3 3- ! 32
1003
B500
B501
B502
B503
B504
B505
B506
B507
B509
B508
03-5 15 1001
J
03-5 16 1002
03-5 LTB01 LTB02 LTB03 LTB04 LTB05 LTB06 LTB07 LTB08 LTB09
K 14 1000
BZB01
03-5 13 201 +12V Electrovannes / Electrovalves
0
4
4
?
10
C

D0
>

'
.
'
.
B%

= 0

=

AA
L
03-5 11/12 905 +12V Accessoires / Accessories 07-1
03-5 7/8 00 Masse accessoires / Ground acc 07-1

M
03-5 Masse / Ground 07-1
3/4/5/6 0 0
5
5)
36
Electrical diagram
5.7 - FOLIO 7/7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CNB02 - Connecteur faisceau araignée / Jib bundle connector

A 1
06-21 +12V Permanent 242
06-21 7
Masse / Ground 0 0
B 6
+5V Régulé / Regulated B400 B400

=0
#
#
#
*#

C
1 5 4 10 2 5 4 10 1 5 4 10 G1 G2
Noir
Black
A2 A1
P P
6G3" 6G3 6G3 U U
D Manipulateur Orien./Relev. Manipulateur Levage bras Manipulateur Translation
Orien./Lift. joystick Arm lifting joystick Translation joystick
Rouge
Red
Blanc
White
12 9 6 9 13 9 13 11
1
%'(
)
%'0
E
# H
# G
# G
# G
%'
D
%'
D
0*
0
B109
B108
B400
B303
B302
B103
B301
B102
B300
8 9 10 11
B100
B101
B305
B304
B306
B307
F
3, 3," 3, 3+! 3, 3+ 3,3 3+, 3+2 3-- 3-" 3,, 3,+ 3, - 3, +
Alim_5V E_ANA E_ANA E_TOR E_ANA E_TOR E_ANA E_TOR E_TOR E_TOR E_TOR E_ANA_(0-12V) E_ANA_(0-12V) E_ANA_(0-5V) E_ANA_(0-5V)
(0.5-2.5-4.5V) (0.5-2.5-4.5V) (0.5-2.5-4.5V) (0.5-2.5-4.5V)
%&'&'3
'
H
Faisceau pédale
J Pedal bundle
K Option
05C)
06-7 905 +12V Accessoires / Accessories

HL6
M
06-7 00 Masse accessoires / Ground accessories
37
Electrical diagram
38
HYDRAULIC DIAGRAM
1 - HA120PX
1.1 - FOLIO 1/1
RECEPTEUR / SLAVE
80/40 C315
ROTATION PANIER
BASKET ROTATION
3/8"G 3/8"G
100/50 C210
RECEPTEUR
SLAVE
3l/mn
ROTATION PANIER P A
BASKET ROTATION 3l/mn

T B
210b
P A
COMPENSATION 2l/mn
T B MOTO REDUCTEUR
ORINETATION TOURELLE
145b
TURRET SLEWING DRIVE
20b
ORIENTATION
52l/mn maxi P A
210b TOURELLE
7l/mn
TURRET ROTATION T B
80b
LOMBARDINI
LDW 1404
PENDULAIRE P A
21CM3 JIB 6l/mn

T B
21 KW
2400T/MN
MINI 1200T/MN
S
X
TELESCOPAGE P A
MAXI 2600T/MN 15l/mn

TELESCOP T B 90b
LEVAGE FLECHE P A
10l/mn
BOOM LIFTING T B
3/4"
3/4"
PENDULAIRE / JIB
70/40 C650
LEVAGE BRAS P A
ARM LIFTING 15l/mn

3/8" B T
70b
220b
7
00
15
C5
C1
TELESCOPAGE / TELESCOP
0
0
/6
/6
90
90
0b
0b
21
21
60/50 C1770
45l/mn 1/2" 1/2"
LEVAGE BRAS
ARM LIFTING
LEVAGE FLECHE
BOOM LIFTING
YV2
52l/mn maxi
4,5b
DIRECTION / STEERING
4
T P LS
63/45 C162
3/4"G 1/2"G 1/4"G
YV1
4,5l/mn YV22b
YV22a
YV9 YV13
YV25 P A
LS
T B
0,5
YV21b T P
YV21a
A B
100b
YV30
1/4"G
1/4"G
M4 M5
1/2"G 1/2"G
1/4"G 1/4"G
M3 M6
1/2"G 1/2"G
0,7
M2 M7
1/2"G 1/2"G
YV24
M1 M8
1/2"G 1/2"G
2 2
YV25 YV21 YV9 YV13 YV30
PV
ESSIEU MOTEUR
MV DRIVING AXLE
ESSIEU DIRECTEUR
STEERING AXLE
GV
YV24 : blocage différentielle / diff lock

disponible en PV uniquement / low speed only
1
HYDRAULIC DIAGRAM
2 - HA16X
2.1 - FOLIO 1/1
RECEPTEUR
80/40 C315
LEVAGE RELEVAGE TELESCOPAGE
BRAS FLECHE 60/50 C2550
1/4"G 1/4"G
210b CBCA-LHN 210b 3/8"G
100/50 C210
3/8"G 3/8"G
V2 V2
EMETTEUR
3/8"G 3/8"G
V2 V1
110/60 C1015
ROTATION PANIER
100/60 C600
3/8"G 3/8"G 3/8"G
V1 V1
CBCA-LHN CBBA-LHN
210b 210b 3/8"G 3/8"G
ORIENTATION
TOURELLE
1/2"G 1/2"G
210b 210b
A B A B A B A B
YV14a P T YV14b YV15a P T YV15b YV18a P T YV18b YV21a P T YV21b
M22x1.5 ORIENTATION COMPENSATION ROTATION DIRECTION

TOURELLE PANIER
TAILLE 75
A 1 B 1
1/2"G 1/2"G
10l/mn 5l/mn
7/16-20UNF-2B A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
X
5PVG32 X1670 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
9655-85L/MN
5113 6200 6200 2000
6230 6230
5952 9524 10l/mn-5l/mn 7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
4734
PVEA
240b 4734
PVEA
4734
PVEA
4734
PVEA
4216
PVEO
20b
YV6 YV5 YV4 YV3 YV2
2 1
2 1
2 1
2 1
100b 100b
2
240b
M
0
M14x1.5
DEUTZ
150 b
1
F3L2011F M2
3191
3193
3193
3193
3173
38CM3 DIRECTION
30 KW
2400T/MN
M 270b
4256
1/4"G
L2 LS YV1 80/35 C122

M18x1.5
MINI 850T/MN
MAXI 2400T/MN
L1
S
GROUPE SOS
T P
7/8-14UNF-2B
3/4"G 3/4"G
10b
1"
1"
Bxx
1/2"
3/4"
1"1/2
YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23

A
3/4"G
B
3/4"G DR
PV
1/2"G
DR1 DR3 MV
3/8"G 3/8"G
GV
DR2 DR4
3/8"G 3/8"G
YV9 blocage différentiel

BR
1/2"G
YV17
11
1/4"G 1/4"G
Ø0,75 YV11
T
YV23 3/4"G
A B M1 M8 B A
ESSIEU 1/2"G 1/2"G 3/4"G YV9
3/4"G
1/2"G 1/2"G
ESSIEU
DIRECTEUR A B B A MOTEUR
M2 M7
1/2"G 1/2"G 3/4"G
YV10 YV13
3/4"G 1/2"G 1/2"G
1/4"G
1/4"G
100b
M3 M6
YV8
3/4"G 3/4"G
M4 YV12 M5
3/4"G 3/4"G
2
HYDRAULIC DIAGRAM
3 - HA16/18 SPX (HA46/51 SJRT)

3.1 - FOLIO 1/1
RECEPTEUR PENDULAIRE
TELESCOPAGE 80/40 C315 70/40 C675
LEVAGE RELEVAGE 65/50 C2975
BRAS FLECHE 60/50 C2285
90b CBBA-LHN
1/4"G 1/4"G
70b CBCA-LHN 3/8"G
3/8"G 3/8"G
100/50 C210
3/8"G 3/8"G
V2 V2
EMETTEUR
3/8"G 3/8"G
V2 V1
110/60 C1015
110/60 C510
100/60 C510
3/8"G 3/8"G 3/8"G ROTATION PANIER
V1 V1
CBCA-LHN CBBA-LHN
210b 210b
3/8"G 3/8"G
ORIENTATION
TOURELLE
1/2"G 1/2"G
210b 210b
A B A B A B A B A B
YV14a P T YV14b YV15a P T YV15b YV18a P T YV18b YV19a P T YV19b YV21a P T YV21b
M22x1.5 ORIENTATION COMPENSATION BRAS ROTATION DIRECTION

TOURELLE PENDULAIRE PANIER
TAILLE 75
A 1 B 1
1/2"G 1/2"G
10l/mn 5l/mn
e D
7/16-20UNF-2B A 1 B 1 A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
X
5PVG32 X1670 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
9655-85L/MN
5113 6200 6200 2000
6230 6230
7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
5952 9524 10l/mn-5l/mn
4734
PVEA
240b 4734
PVEA
4734
PVEA
4734
PVEA
4216
PVEO
20b
YV6 YV5 YV4 YV3 YV2
2 1
2 1
2 1
2 1
100b 100b
2
240b
M
0
DEUTZ
1
F3L2011F M2 M14x1.5
3191
3193
3193
3193
3173
38 CM3 150b DIRECTION
30 KW
2400T/MN
M 3/8"G 270b
4256
1/4"G
L2 M18x1.5 LS YV1 80/35 C122

MINI 850T/MN
MAXI 2400T/MN
L1
S
GROUPE SOS
T P
7/8-14UNF-2B
3/4"G 3/4"G
10b
1"
1"
Bxx
1/2"
3/4"
1"1/2
A B DR
3/4"G 3/4"G 1/2"G
DR1 DR3
3/8"G 3/8"G
DR2 DR4
3/8"G 3/8"G
BR
1/2"G
YV17
Ø0,7
1/4"G 1/4"G
YV11 T
YV23 3/4"G
A B M1 M8 B A
ESSIEU 1/2"G 1/2"G 3/4"G YV9
3/4"G 1/2"G 1/2"G
ESSIEU
DIRECTEUR A B A
MOTEUR
M2 M7 B
1/2"G 1/2"G YV10 YV13 1/2"G 1/2"G
3/4"G 3/4"G
1/4"G 1/4"G
100b
M3 M6
3/4"G
YV8
3/4"G
YV9 : Bloquage différentiel
M4 YV12 M5
3/4"G 3/4"G
YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
PV
MV
GV
3
HYDRAULIC DIAGRAM
4 - HA16/18PX (HA46/51 JRT)

4.1 - FOLIO 1/1
TELESCOPAGE RECEPTEUR PENDULAIRE

60/50 C2285 80/40 C315 70/40 C675
LEVAGE RELEVAGE 65/50 C2975
BRAS FLECHE
CBBA-LHN
90b
1/4"G 1/4"G
CBCA-LHN 3/8"G
70b
3/8"G 3/8"G
ROTATION PANIER
100/50 C210
3/8"G 3/8"G
V2 V2
EMETTEUR
3/8"G 3/8"G
V2 V1 3/8"G 3/8"G
110/60 C1015
110/60 C510
100/60 C510
3/8"G 3/8"G 3/8"G
V1 V1
CBCA-LHN CBBA-LHN
210b 210b
ORIENTATION
TOURELLE
1/2"G 1/2"G
210b 210b
A B A B A B A B
YV14a P T YV14b YV15a P T YV15b YV18a P T YV18b YV19a P T YV19b
ORIENTATION COMPENSATION BRAS ROTATION

TAILLE 75 TOURELLE PENDULAIRE PANIER
A 1 B 1
1/2"G 1/2"G
10l/mn 5l/mn
SAE 6000
A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5
7-16-20UNF
1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
1"
X 5PVG32 X1670
B
9655-85L/MN
5113 6200 6200 2000
6230 6230
9524 10l/mn-5l/mn 7101 - 25L/MN 7000 - 10L/MN 7101 - 25L/MN
20b 5952
4734
PVEA
240b 4734
PVEA
4734
PVEA
4734
PVEA
4216
PVEO
DEUTZ
YV6 YV5 YV4 YV3 YV2
F3L2011F 240b
2 1
2 1
2 1
2 1
100b 100b
2
30,9 KW M
0
2300T/MN
3191
3193
3193
3193
3173
38CM3
MINI 850T/MN
MAXI 2400T/MN ou
145b 270b
GM/PSI
M
4256
1/4"G
LS YV1
X
23 KW
L1
L2
7-8-14UNF
GROUPE SECOURS
SAE 3000
T P
1"1/2
3/4"G 3/4"G
MINI 1200T/MN 10b

MAXI 2400T/MN YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
1"
PV
MV
Bxx
GV
YV9 blocage différentiel

1/2"
1"1/2
5 4 3 2 1
3/4"G 3/4"G 1/2"G 3/4"G 3/8"G
A B
3/4"G 3/4"G DR T P
1/2"G 3/8"G 1/4"G
DR1 DR3
3/8"G 3/8"G YV21a YV22a
DR2 DR4
3/8"G 3/8"G A T T A
B P P B
AVANT BR
1/2"G
GAUCHE YV17
ARRIERE
FR AV
1/4"G
YV21b YV22b
FR AR
1/4"G
1/4"G 1/4"G
Ø0,75 YV11
T
GAUCHE FR 4/2
1/4"G
YV23 3/4"G
A B M1 M8 B A
1/2"G 1/2"G 3/4"G
1/2"G 1/2"G
3/4"G YV9
B1 A1 A2 B2
1/4"G 1/4"G 1/4"G 1/4"G
A B M2 M7 B A
1/2"G 1/2"G YV10 YV13
3/4"G 1/2"G 1/2"G
3/4"G
1/4"G 1/4"G
AVANT 100b ARRIERE
DROIT DROIT
M3 M6
YV8
3/4"G 3/4"G
M4 YV12 M5 DIRECTION 80/35 C92 DIRECTION 80/35 C92
3/4"G 3/4"G ARRIERE AVANT
4
HYDRAULIC DIAGRAM
5 - HA20/260 PX (HA61/80 JRT)

5.1 - FOLIO 1/2 : DANFOSS ENGINE
AVANT DROIT ARRIERE DROIT

FRONT RIGHT 3/4" REAR RIGHT MOTOR
M5
DIRECTION DIRECTION
ESSIEU ARRIERE ESSIEU AVANT
YV9
A B 3/4"
REAR AXLE FRONT AXLE
M6 BOOM EXTENSION LEVAGE BRAS RELEVAGE FLECHE
STEERING STEERING
3/4" P T
80/35 C122 80/35 C122 TELESCOPAGE ARM LIFTING BOOM LIFTING
B A M4 YV8 A B B A
P T
0.5L 0.6L
7L 8L 7L
M3
YV12
HA20
100 CM3 3/4" YV10 A B 100 CM3
B A 3/4"
M7 1/4" 1/4" 1/4" 1/4" 95/70 C 4200
30L 13.6L
HA260 - 130/65 C 812

P T
HA20 - 125/65 C 812

T P B1 A1 B2 A2
3/4"
125/65 C 812
M2
70b
M8 1015PSI
3/4"
0.7 100b
1450PSI
B A
YV23 2
V1 V2 10L 11L 10L
35
2
3
M1 1/2 1/2
3/4" 3/4"
1
1
A B
P T YV13 A B
T
5
YV17 A B HA20
YV21a YV22a 210b
S1
HA260
S1
210b
BR 1/4" 3045 PSI
1/4" YV21b YV22b 3045 PSI
S2
S2
P T
1/2" AV AR
60L
105/80 C 6915 25L
3/8" 2 4 HA260
DR1
300b
YV11 DR4
3 1 4350 PSI
3/8" 100b
1450PSI
4/2 T P
DR2 DR3 1/4" 3/8" 1/4" V2 100b V1 V2 100b V1
3/8" 1450PSI 3/8"G 1450PSI 3/8"G
3/8" 3/8"G 3/8"G
A B DR
AVANT GAUCHE 3/4" ARRIERE GAUCHE
3/4" 1/2"
FRONT LEFT REAR LEFT MOTOR V1 V2
1/2 1/2
CHASSIS
3/8"G
YV26 B
4 2 1 6 5 3 7
TOURELLE 3/4"G 3/4"G 3/4"G 1/4"G 1/4"G 3/4"G 1/4"G
A
3/8"G
ONLY
HA260PX
A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 1L
PVG 32 Pp
1/4"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
PENDULAIRE
JIB 80/40 C551
1/4"G
80/55 C388
2.8L 2.1L
RECEPTEUR / SLAVE
1682 1670 6240 6210 6210 6240 2000
B
240b 100b
1/4"G 3480PSI 1450PSI G2
T0
A
YV6 YV2 YV4 YV3 YV5 1/4"G P
U
P
2L 1/4"G U
160b 100b
2320PSI 1450PSI
85L
7 15 2 4 0L
7001 25L
G1
7 00 5 5 L
7040 A
1/4"G
9655
M 1/4"G 210b 3/8"G 3/8"G

1.1L 3045 PSI
EMETTEUR / MASTER
1/4"G
110/75 C 220
ROTATION PANIER
3191
3193
3193
3193
3193
BASKET ROTATION
270b
3915PSI ORIENTATION 1/4"G
7/16 20UNF
SLEWING
4256
1/4"G
LS YV1 2.1L
P1
SH / CW
2030 P S I
R atio
140 b
3:1
SIH / CCW
T P
3/8"G
3/8"G
FONCTIONS TOR / ORIENTATION
3/8"G
LEVAGE BRAS RELEVAGE FLECHE
3/8"G
3/4"G 3/4"G TRANSLATION TELESCOPE 1/2"G 1/2"G
P2
A
SIH / CCW
B
DRIVE BOOM EXTENSION ARM LIFTING BOOM LIFTING ON/OFF FUNCTIONS / SLEWING A B
SH / CW
239 CM3
7/16 20UNF
100 CM3 180°
M22x1,5
G ___"G 210 b 210 b
3/8"G
3/8"G
3/8"G
3/8"G
3045 PSI 3045 PSI
A
B
B
M22x1,5
___"G
R=30 a A B
b a A B
b a A B
b a A B
b
3/4"G 290 PSI 7/16-20UNF
20b X OPTION
YV25
REFRIGERANT
14/109 dts P T P T P T P T
3/8"G
M 3/8"G
YV14a
SH
YV14b
SIH
YV15a YV15b YV18a YV18b YV19a
SH
YV19b
SIH P1
3/4"G OIL COOLER P CW CCW CW CCW
OPTION
1" SAE 6000
9/16-18UNF
1/4"G
240b
B T
OPTION GENERATRICE
M2
3480 PSI 3/8"G

GENERATOR OPTION
1/4"G 1"
C
140b
38 KW
2400 T/MN
M 2030 PSI
1/2"
38CM3 3 CM3
3/8" YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
A 1"1/2
3/8"G PV LOW SPEED 1 1 0 0 1 0 0 0 0
L1 L2 YV9
S
7/8-14UNF 7/8-14UNF MV MIDLE SPEED 1 1 0 1 1 1 0 1 1

SAE 3000
1"1/2
BLOCAGE DIFFERENTIEL
1
DIFFERENTIEL LOCK GV HIGH SPEED 1 1 1 1 1 1 1 1 1
5
HYDRAULIC DIAGRAM
5.2 - FOLIO 2/2 : EATON ENGINE
AVANT DROIT ARRIERE DROIT

FRONT RIGHT 3/4" REAR RIGHT MOTOR
M5
DIRECTION DIRECTION
ESSIEU ARRIERE ESSIEU AVANT
YV9
A B 3/4"
REAR AXLE FRONT AXLE
M6 BOOM EXTENSION LEVAGE BRAS RELEVAGE FLECHE
STEERING STEERING
3/4" P T
80/35 C122 80/35 C122 TELESCOPAGE ARM LIFTING BOOM LIFTING
B A M4 YV8 A B B A
P T
0.5L 0.6L
7L 8L 7L
M3
YV12
HA20
100 CM3 3/4" YV10 A B 100 CM3
B A 3/4"
M7 1/4" 1/4" 1/4" 1/4" 95/70 C 4200
30L 13.6L
HA260 - 130/65 C 812

P T
HA20 - 125/65 C 812

T P B1 A1 B2 A2
3/4"
125/65 C 812
M2
70b
M8 1015PSI
3/4"
0.7 100b
1450PSI
B A
YV23 2
V1 V2 10L 11L 10L
35
2
3
M1 1/2 1/2
3/4" 3/4"
1
1
A B
P T YV13 A B
T
5
YV17 A B HA20
YV21a YV22a 210b
S1
HA260
S1
210b
BR 1/4" 3045 PSI
1/4" YV21b YV22b 3045 PSI
S2
S2
P T
1/2" AV AR
60L
105/80 C 6915 25L
3/8" 4 2 HA260
DR1
300b
YV11 DR4
3 1 4350 PSI
3/8" 100b
1450PSI
4/2 T P
DR2 DR3 1/4" 3/8" 1/4" V2 100b V1 V2 100b V1
3/8" 1450PSI 3/8"G 1450PSI 3/8"G
3/8" 3/8"G 3/8"G
A B DR
AVANT GAUCHE 3/4" ARRIERE GAUCHE
3/4" 1/2"
FRONT LEFT REAR LEFT MOTOR V1 V2
1/2 1/2
CHASSIS
3/8"G
YV26 B
4 2 1 6 5 3 7
TOURELLE 3/4"G 3/4"G 3/4"G 1/4"G 1/4"G 3/4"G 1/4"G
A
3/8"G
ONLY
HA260PX
A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 1L
PVG 32 Pp
1/4"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G 1/2"G
PENDULAIRE
JIB 80/40 C551
1/4"G
80/55 C388
2.8L 2.1L
RECEPTEUR / SLAVE
1682 1670 6240 6210 6210 6240 2000
B
240b 100b
1/4"G 3480PSI 1450PSI G2
T0
A
YV6 YV2 YV4 YV3 YV5 1/4"G P
U
P
2L 1/4"G U
160b 100b
2320PSI 1450PSI
85L
7 15 2 4 0L
7001 25L
G1
7 00 5 5 L
7040 A
1/4"G
9655
M 1/4"G 210b 3/8"G 3/8"G

1.1L 3045 PSI
EMETTEUR / MASTER
1/4"G
110/75 C 220
ROTATION PANIER
3191
3193
3193
3193
3193
BASKET ROTATION
270b
3915PSI ORIENTATION 1/4"G
7/16 20UNF
SLEWING
4256
1/4"G
LS YV1 2.1L
P1
SH / CW
2030 P S I
R atio
140 b
3:1
SIH / CCW
P2
T P
3/8"G
3/8"G
FONCTIONS TOR / ORIENTATION
3/8"G
LEVAGE BRAS RELEVAGE FLECHE
3/8"G
3/4"G 3/4"G TRANSLATION TELESCOPE 1/2"G 1/2"G
SIH / CCW
B
DRIVE BOOM EXTENSION ARM LIFTING BOOM LIFTING ON/OFF FUNCTIONS / SLEWING A B
SH / CW
239 CM3
7/16 20UNF
100 CM3 180°
M22x1,5
G ___"G 210 b 210 b
3/8"G
3/8"G
3/8"G
3/8"G
3045 PSI 3045 PSI
A
B
B
M22x1,5
___"G
R=30 a A B
b a A B
b a A B
b a A B
b
3/4"G 290 PSI 7/16-20UNF
20b X OPTION
YV25 14/109 dts P T P T P T P T
REFRIGERANT 3/8"G
M 3/8"G
YV14a
SH
YV14b
SIH
YV15a YV15b YV18a YV18b YV19a
SH
YV19b
SIH P1
3/4"G OIL COOLER P CW CCW CW CCW
OPTION
1" SAE 6000
9/16-18UNF
1/4"G
240b
B T
OPTION GENERATRICE
M2
3480 PSI 3/8"G

GENERATOR OPTION
1/4"G 1"
C
140b
38 KW
2400 T/MN
M 2030 PSI
1/2"
38CM3 3 CM3
3/8" YV1 YV6 YV8 YV10 YV11 YV12 YV13 YV17 YV23
A 1"1/2
3/8"G PV LOW SPEED 1 1 0 0 1 0 0 0 0
L1 L2 YV9
S
7/8-14UNF 7/8-14UNF MV MIDLE SPEED 1 1 0 1 1 1 0 1 1

SAE 3000
1"1/2
BLOCAGE DIFFERENTIEL
1
DIFFERENTIEL LOCK GV HIGH SPEED 1 1 1 1 1 1 1 1 1

HA12 26m MM - GB E0611 PDF

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Maintenance book

ENGINE-POWERED ARTICULATED LIFTS, 12 - 26 M

ENGINE-POWERED ARTICULATED LIFTS, 12 - 26 M

HA120PX - HA16X - HA16SPX (HA46SJRT) -

3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

E002 - Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . . 99

You have just purchased a HAULOTTE® product

and we would like to thank you for your business.

We would particularly like to draw your attention to 2 essential points :

2 - After Sales Service

Otherwise, it is essential to follow the manufacturer's recommendations below :

The maintenance book is intended for the on-site maintenance technician.

• Cause machine malfunction.

• Cause operator safety problems.

1.2 - SYMBOLS USED

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality)

Prohibition relating to work safety and quality

Reminder : No identified risk, but a reminder of the need for common

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

Time required for intervention

N.B. : Additional technical information

1.3 - LABEL COLORS A

Red Potentially fatal danger

Yellow Risk of material damage and/or minor injury

Other Additional technical information D

Red Potentially fatal danger E

Yellow Risk of material damage and/or minor injury

Other Additional technical information

• After an unreasonably long delay before reporting a manufacturing problem.

• If damage is caused by modifications that do not comply with HAULOTTE® specifications.

2.4 - WARRANTY CONDITIONS D

Inspections and maintenance

4 - Instructions for intervention

N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.

Do not operate the product in the following situations :

Use an oil collection pan to avoid polluting the environment.

Seulement pour HA16/18PX

Diagram HA20PX - HA260PX

4 Biological hydraulic oil - Barrel 209 l(55,2 gal US) 2820304310

5 Extreme-pressure lithium grease 2820304320

Lead-free grease - Aerosol 0,4 l(0.1 gal US) 2820304330

Table of technically permitted fuels

The use of vegetable oils is forbidden.

2.2 - MOTOR OILS A

Hydraulic oils must comply with the following requirements :

• Have properties such as :

• Anti-wear, anti-shear and antioxydant.

• Rust and corrosion inhibitors (copper).

3.1.1 - Red labels

The red labels indicate a potentially fatal danger.

Komponenten nur für

Specific labels HA120PX

Specific labels HA16X A

Specific labels HA16SPX C

Specific labels HA18SPX E

Specific labels HA16PX G

Specific labels HA18PX

Specific labels HA20PX

Specific labels HA260PX

3.1.2 - Orange labels A