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Insulating materials
• An electrical insulator is a material whose internal electric
charges do not flow freely, and therefore make it nearly
impossible to conduct an electric current under the influence
of an electric field.
• The property that distinguishes an insulator is its resistivity;
insulators have higher resistivity than semiconductors or
conductors.
• In addition, all insulators become electrically
conductive when a sufficiently large voltage is applied that the
electric field tears electrons away from the atoms. This is
known as the breakdown voltage of an insulator.
• Some materials such as glass, paper and Teflon, which have
high resistivity, are very good electrical insulators
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Electrical
• Electrically the insulating materials should have
high resistivity to reduce the leakage current
Mechanical
• When used for electric machine insulation, the
insulator should have sufficient mechanical
strength to withstand vibration
• Good heat conducting is also desirable in such
cases
Chemical
• Insulators should be resistant to oils, liquids,
gas fumes, acids and alkalis
• It should not deteriorate by the action of
chemicals in soils or by contact with other
metals
• The insulator should not absorb water particles,
since water lowers the insulation resistance and
the dielectric strength
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Thermal
• Thermal stability: insulating material must be
stable within the allowable temperature range
• Melting point : melting point of a insulating
material should be higher than that of operating
temperature
• It should be non-ignitable
• Thermal conductivity: Good heat conducting is
also desirable
• Thermal expansion : Insulator should have small
thermal expansion to prevent mechanical
damage/breakdown
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Classification of insulators
Insulating materials can be classified
depending upon the
1) Thermal withstandability
2) physical state
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Class Limiting
Temperature
in degree Materials (Example)
celsious
Y 90 Cotton, silk, paper, rubber, PVC
A 105 Impregnated paper, polymide
resins
E 120 Enamelled wire insulations, epoxy
resins, powder plastics, poly
urethane
B 130 Inorganic materials (mica fibre
glass, asbestos impregnated with
varnish and other compound)
F 155 Mica, polyester, epoxide varnishes
and other varnishes
H 180 Composite materials on mica, fibre
glass, Asbestos, impregnated with
silicon
C Above 180 Ceramics, Glass, Teflon, quartz
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MICA
• Inorganic solid Insulating Material, having
natural cleavage and splittings
• Properties:-
high mechanical strength
high electrical resistivity
high moisture resistance
not flexible
• Insulating leaves between commutator segments
• Sticking mica splittings on sheets of paper by
means of a drying varnish called as shellac
• Thick mica tape is largely employed for taping
armature and field coils of motors and for taping
the stator coils of H.V. alternators
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Mica
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Ceramics (porcelain)
ceramics are clay products
Properties : -
resistance to heat
resistance to moisture
Low thermal expansion
good electrical properties
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Porcelain
• used for low voltage and high voltage insulation
• Produced in 2 ways
• Dry process- low voltage porcelain, which is used for
switch bases, fuses, etc..
• Product is hygroscopic (porous structure) and
porous unless well glazed
• Wet process- non-hygroscopic porcelain which is
used for H.V. transmission line insulators,
conductors, rail support on railways, high voltage
switch parts
• Porcelain insulators- insulating the terminals of
H.V. machines
Application : used in transmission and distribution
lines, transformer bushing, isolator, fuse unit
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ISOLATOR
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Glass
• Properties:
transparent, brittle , hard, high mechanical
strength, high chemical resistance.
• ordinary glass is a good insulator but is too
brittle
• Toughened glass is produced by processing
ordinary glass to desired shape at about 10000C
and then rapidly cooling in a current of
compressed air
• Toughened glass for insulation in extra H.V.
lines( above 100 KV)
• Used for making electrical lamps
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Asbestos
• A fire-resistant mineral that is cheap, durable
Paper
• Hygroscopic in nature
• Paper usually impregnated with oil or varnish is an
essential insulator in high voltage application
• Like cotton & silk paper will carbonize at 1250C, so
temperature of paper insulated apparatus is limited
to 1000C
• Manufacture of various forms of insulating boards
and tubes
• dielectric in capacitors.
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Rubber
• Manufactured from juice of plants.
• 30% of sulphur added to rubber & heated it at
1500C- vulcanization
• By this process, rigid, harder and more stronger
material is obtained.
• does not dissolve in organic solvents.
• High temperature resistant.
• High chemical resistant
Wood
• Typical application of wood are for
• Terminal blocks
• Wedges for armature windings
• Operating rods in H.V. switch gear
• L.V. distribution line supports
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Cotton
• Hygroscopic, So it must be impregnated with
varnish or wax
• Low dielectric strength
• Cotton covered wire is widely used for winding
of small magnet coils, armature winding of small
and medium sized machines, small transformer
coils
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Silk
• More expensive than cotton but takes
less space
• Less hygroscopic and has higher
dielectric strength than cotton, but like
cotton it requires impregnating
• are used for insulating armature
windings and wrapped magnet coil
• Carbonization occurs at 125 degree
celsious, so operating point limited to
100 deg. celsious
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Plastics
• Polymers- large group of organic and
organometallic high molecular compounds
• good mechanical strength & it can be moulded
in any shape.
• less shrinkage
• Insolubility in water (highly moisture resistant)
Bakelite
• Phenol formaldehyde
• Hard, dark coloured material widely used for
small moulded parts such as lamp holders,
terminal blocks, switch covers, instrument cases
and small panels
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Resins - Varnishes
• Insulating varnishes and impregnating resins are almost
always thermosetting resins such as epoxies or
phenolics.
• These materials crosslink when applied and are
therefore inherently strong, environmentally stable,
impervious and durable.
• Aircraft transformers
• AC motor stator coils
• AC and DC armature
• Insulating varnishes and impregnating resins are used to
ensure electrical devices, including motors, generators,
transformers, sensors and other devices that function by
electromagnetic induction, have the necessary electrical
insulation and structural integrity for operation.
Transformer oil
• it is a liquid insulator
• It is obtained after distilling off the lighter
fractions (gasoline, naphtha and kerosene)in the
process of crude oil distillation
• Transformer windings and cores are immersed
in oil-transformer oil
• Insulator as well as cooling medium
• Transformer oil is also used in switch gears and
circuit breakers
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AIR
• Gas insulating material.
Hydrogen
• Hydrogen is a gas insulator.
• very light gas
• Like any other gas, if a high voltage is applied,
electrons separate from the nucleus, creating a
plasma which does conduct. Some experimental
fusion generators use hydrogen plasma.
• temperature withstanding capacity is very high
• can use hydrogen as a coolant in machines
instead of air, which improves the efficiency
• the metal tank casing should be tight to avoid
the entry of air from outside.
• Turbo generator – using hydrogen as a coolant.
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SF6
• Sulfur hexafluoride is an colorless, odorless,
non-flammable, extremely potent greenhouse
gas which is an excellent electrical insulator.
• SF6 has an octahedral geometry, consisting of
six fluorine atoms attached to a central sulfur atom.
• Typical for a non polar gas, it is poorly soluble in
water but soluble in non polar organic solvents. It is
generally transported as a liquefied compressed gas.
It has a density of 6.12 g/L at sea level conditions,
which is considerably higher than the density of
air (1.225 g/L).
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SF6
• SF6 is used in the electrical industry as
a gaseous dielectric medium for high-
voltage circuit breakers, switchgear, and
other electrical equipment.
• it has a much higher dielectric
strength than air or dry nitrogen.
• SF6 gas under pressure is used as an insulator
in gas insulated switchgear (GIS) because it has
a much higher dielectric strength than air or
dry nitrogen. This property makes it possible to
significantly reduce the size of electrical switch
gear (circuit breaker)
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Capacitors
• A basic capacitor has two parallel plates separated by
an insulating material
• A capacitor stores an electrical charge between the
two plates
• The unit of capacitance is Farads (F)
• Capacitance values are normally smaller, such as µF,
nF or pF
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Capacitors
• Basic capacitor construction
Dielectric
material
The dielectric material
Plate 2
is an insulator
therefore no current
flows through the
capacitor
Plate 1
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Capacitors
Storing a charge between the
plates
• Electrons on the left plate +
_
are attracted toward the + _
positive terminal of the
voltage source
• This leaves an excess of
positively charged holes
• The electrons are pushed
toward the right plate
• Excess electrons leave a + -
negative charge
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Capacitors
• Capacitors are divided
into two mechanical
groups:
1) Fixed capacitors with
fixed capacitance values
2) variable capacitors
with variable (trimmer)
or adjustable (tunable)
capacitance values.
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Types of capacitors
• Common types of capacitors are:
▫ Mica
▫ Ceramic
▫ Plastic film
The dielectric material determines the type of capacitor
Fixed – mica, ceramic, electrolytic, tantalum and
polyester-film
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Mica capacitor
▫ Mica capacitor consists of mica
sheets separated by sheets of metal
foil. The plates are connected to
two electrodes. The entire system
is encased in a plastic insulating
material.
▫ The mica capacitor exhibits
excellent characteristics under
stress of temperature variations and
high voltage applications.
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Electrolytic Capacitors
Polyester-film Capacitors
•Filtering
•Audio applications
• used to remove radio frequency noise
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Variable Capacitors
• Most common are shown in the figure below.
The dielectric is air. The capacitance is changed
by turning the shaft.
• Variable capacitors are often used in LC
circuits to set the resonance frequency
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Electronegative Gases
• Electro negativity is a chemical property that
describes the tendency of an atom to
attract electrons (or electron density) towards itself.
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SF6 GAS
• Sulfur hexafluoride (SF6) is an inorganic, colorless,
odorless, non-flammable, extremely potent greenhouse
gas, which is an excellent electrical insulator.
• SF6 has an octahedral geometry, consisting of
six fluorine atoms attached to a central sulfur atom. It is
a hypervalent molecule.
• Typical for a nonpolar gas, it is poorly soluble in water
but quite soluble in nonpolar organic solvents.
• It is generally transported as a liquefied compressed gas.
It has a density of 6.12 g/L at sea level conditions,
considerably higher than the density of air (1.225 g/L).
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SF6 GAS
Physical properties
• It is about five times heavier than air, and has a density of
6.1 4kg / m3.
• It is colorless, odorless and non-toxic.
• Tests have been carried out replacing the nitrogen content
of air by SF6 (the gaseous mixture consisted of 79 % SF6
and 24 % oxygen): five mice were then immersed in this
atmosphere for 24 hours, without feeling any ill effects.
• It is a gas which the speed of sound propagation is about
three times less than in air, at atmospheric pressure. The
interruption of the arc will therefore be less loud in SF6
than in air.
• The dielectric strength of SF6 in on average 2.5 times that
of air, and, by increasing pressure, it can be seen that the
dielectric strength also increases and than around 3.5 bar
of relative pressure, SF6 has the same strength as fresh oil.
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Ferro electricity
• Ferro electricity: property of certain non
conducting crystals, or dielectrics, that exhibit
spontaneous electric polarization (separation of the
centre of positive and negative electric charge,
making one side of the crystal positive and the
opposite side negative) that can be reversed in
direction by the application of an
appropriate electric field.
• Ferro electricity is named
by analogy with ferromagnetism, which occurs in
such materials as iron.
• Iron atoms, being tiny magnets, spontaneously align
themselves in clusters called ferromagnetic
domains, which in turn can be oriented
predominantly in a given direction by the
application of an external magnetic field.
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Ferro electricity
• Ferroelectric materials—for example, barium titanate
(BaTiO3) and Rochelle salt—are composed of crystals in
which the structural units are tiny electric dipoles; that
is, in each unit the centres of positive charge and of
negative charge are slightly separated.
• In some crystals these electric dipoles spontaneously line
up in clusters called domains, and in ferroelectric
crystals the domains can be oriented predominantly in
one direction by a strong external electric field.
• Reversing the external field reverses the predominant
orientation of the ferroelectric domains, though the
switching to a new direction lags somewhat behind the
change in the external electric field.
• This lag of electric polarization behind the applied
electric field is ferroelectric hysteresis, named by analogy
with ferromagnetic hysteresis.
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Ferro electricity
• The direction of the spontaneous polarization
conforms to the crystal symmetry of the
material. While the reorientation of the
spontaneous polarization is a result of atomic
displacements.
• The magnitude of the spontaneous polarization
is greatest at temperatures well below the Curie
temperature and approaches zero as the Curie
temperature is neared.
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Ferro electricity
• Ferro electricity ceases in a given material above
a characteristic temperature, called its Curie
temperature, because the heat agitates the
dipoles sufficiently to overcome the forces that
spontaneously align them.
• Curie point, also called Curie Temperature,
temperature at which certain magnetic materials
undergo a sharp change in their magnetic
properties.
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a hysteresis loop.
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Curie Temperature
Most ferroelectric crystals lose
their dipole arrangement and
become non-polar (paraelectric) if
they are heated.
Ferro electricity
• While there are some 250+ materials that
exhibit ferroelectric properties, some of the
more common/significant materials include:
• Lead titanate, PbTiO3
• Lead zirconate titanate (PZT)
• Lead lanthanum zirconate titanate (PLZT)
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Ferroelectric materials
• These are materials in which polarisation is not
a unique function of field strength.
• These materials exhibit hysteresis loop.
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