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Development and Evaluation of New Connection Systems for Hybrid Truss Bridges
Kwang-Hoe Jung , Jang-Ho Jay Kim, Jong-Wo Yi , Sang-Hyu Lee
Journal of Advanced Concrete Technology, volume 11 ( 2013 ), pp. 61-79
Journal of Advanced Concrete Technology Vol. 12, 478-495, November 2014 / Copyright © 2014 Japan Concrete Institute 478
Scientific paper
Abstract
A hybrid truss bridge (HTB) is a bridge constructed by replacing the concrete webs of a pre-stressed box girder bridge
with steel truss webs. With its open web section, HTB offers advantages of high structural efficiency and excellent aes-
thetic appearance. The core technology of HTB is the connection system between the steel trusses and the concrete deck.
Since the open web section of a HTB decreases the torsional capacity, precise analysis of the torsional behavior of the
open web section with respect to the connection joint type is needed to ensure the safety of HTBs. In this study, the tor-
sional capacity of HTB was calculated using the torsion formula derived based on the steel plate thickness conversion
equation for corrugated steel web plates and the space truss theory. The torsion formula was verified by performing a
parametric study using a commercial finite element program. Next, the torsion analysis results of the HTB girder were
compared to experimental results to evaluate their accuracy. Finally, the simulation, experimental, and torsion formula
results were compared to evaluate the feasibility of using the formula in design.
plate for each joint, respectively. For both FHT and centroid
with concrete for shear connection and the center of the Shear
concrete deck does not coincide with the centerline of Force
the truss members. Therefore, the eccentricity between base plate
the two centerlines causes eccentric moment at the joint. gusset plate
Index
a Truss angle d td Acu Acl tb
(mm) (degree) (mm) (mm) (mm2) (mm2) (mm)
EHT 450 62.1 962 190 50,000 50,000 13.0
FHT 450 64.2 1,034 150 45,000 45,000 11.5
GHT 450 64.2 1,034 150 45,000 45,000 11.5
embed the hinge joint. To fix the specimen to a strong shown in Fig. 6. The steel pipes and plates were assem-
floor and apply torsional load, both ends of the speci- bled in the factory by fillet welding according to the
men were extended with 800-mm concrete sections to design configurations. The studs were attached using a
attach the necessary apparatus. Therefore, the total stud gun. After placing the assembled trusses in a steel
length of the specimen was 4,300 mm with the truss mold at a predetermined position, the steel rebars at-
web included in a 2,700-mm region in the middle. tached to strain gauges were added before concrete cast-
In FHT and GHT, the steel truss joints were attached ing. After concrete casting, the specimens were cured
to a longitudinal flange plate and gusset plate, respec- for 28 days to achieve a concrete compressive strength
tively, and were integrated with the top and bottom con- of 40 MPa. When the specimen was ready for testing,
crete decks using the shear studs. The diameter and the right end of the specimen was tightly fixed onto the
thickness of the steel trusses were 114 mm and 6 mm, strong floor using four anchor bolts as shown in Fig. 7.
respectively, for all specimens. In addition, the yield A steel pipe was attached to the left end in a longitudi-
strength of the EHT connection hinge plate, the FHT nal direction for use as a rotational axis. In addition, a 3-
flange plate, and the FHT gusset plate was 240 MPa, m loading beam attached to an actuator with 2,000 kN
equivalent to that of the steel truss. SS400 steel with capacity was installed at the left end for torsion loading
allowable strength of 140 MPa and thickness of 6 mm by applying a vertical load.
was used for the truss members in all specimens. The
studs used for FHT and GHT had the same specifica- 4.3 Data measurement positions and loading
tions as those used for general hybrid bridges with a The location of installed strain and displacement gauges
diameter of 19 mm and a height of 120 mm, and were are shown in Fig. 8. A Rosette gauge was installed on
arranged at an interval of 150 mm. All of the longitudi- the diagonal truss to measure the strains occurring on
nal steel reinforcing bars were SD400 high-strength the diagonal truss. A concrete Rosette gauge was also
steel with a diameter of 13 mm and yield strength of installed on the top surface of the concrete deck to
400 MPa. measure the crack strain and the principle strain direc-
tion on the concrete surface. In addition, six displace-
4.2 Torsion test setup ment gauges were installed at critical locations to accu-
The manufacturing process of the test specimens is rately measure the displacement and torsional angle
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 483
from torsional loading. A displacement controlled load the specimens, are shown in Fig. 9. In all three speci-
was applied with a rate of 0.02 mm/sec. For initial set- mens, symmetrical displacement profiles and ultimate
ting of the specimen a load of ± 50 kN was first applied failure due to a shear failure of the top deck were ob-
before adding incremental loading of 50 kN. served. The torsional rigidity did not change until the
moment exceeded 900 kN ∙ m; at this point the dis-
5. Analysis of torsion experiment results placement of FHT and GHT significantly increased and
the rigidity decreased, whereas those of EHT only
5.1 Deflection and torsional rotation slightly increased and decreased, respectively. The tor-
The torsional moment-displacement curves drawn using sional moment-rotation curves drawn using the relative
the displacement measurements from LVDT 2 and displacement of LVDT 2 and LVDT 3 are shown in Fig.
LVDT 3, which were installed at the rotational end of 10. In all three specimens, a linearly increasing curve
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 484
-3
Table 5 Torsional lotation results [unit : 10 radian].
Applied Moment ① Calculated Torsional Lotation ② Measured Torsional Lotation ② / ①
(kN) EHT FHT GHT EHT FHT GHT EHT FHT GHT
300 1.24 1.52 1.52 1.15 1.17 1.57 0.9 0.8 1.0
600 2.48 3.05 3.05 2.18 2.17 2.60 0.9 0.7 0.9
900 3.72 4.57 4.57 3.74 5.16 5.42 1.0 1.1 1.2
1,050 4.34 5.33 5.33 4.82 8.97 8.00 1.1 1.7 1.5
1,200 4.96 6.09 6.09 5.81 - - 1.2 - -
1,350 5.58 6.85 6.85 6.90 - - 1.2 - -
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 485
(a) EHT
(b) FHT
(c) GHT
Fig. 12 Crack patterns.
the crack pattern. As shown in Fig. 12, the cracks propa- thickness. A commercial nonlinear FE analysis software
gated toward the top right corner at approximately 45° Midas FEA was used for the simulation. Nonlinear con-
in all three specimens, representing a typical torsional stitutive models were used in the simulation. (Midas
shear failure mode and crack pattern. In FHT and GHT 2008)
specimens, cracks were formed at approximately 60 kN
and then rapidly propagated at a load of 250 kN. How- 6.1 Concrete and steel reinforcing bar model
ever, in EHT the cracks were formed at approximately To properly represent the nonlinear constitutive behav-
90 kN and then propagated in a stable manner until the ior of steel, an appropriate plastic model is required. In
maximum load was reached. this study, the von Mises plastic model was used. To
implement the isotropic stress effect in the simulation, a
6. HTB girder torsion simulation proper compressive stress-strain relation must be used.
We used the Thorenfeldt hardening curve with softening
A 3-D nonlinear FE simulation was performed for the characteristic applicable to a compression region, as
torsional experiment to validate the analytical formula shown in Fig. 13 and Equation 6: (Thorenfeldt et al.
derived using the space truss theory and converted plate 1987)
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 487
⎛ ⎞
⎜ ⎟
αi ⎜ n ⎟
(6)
f = fp ⎜ ⎟
αp ⎜ ⎛ αi ⎞
nk
⎟
⎜⎜ n − 1 + ⎜⎜ ⎟⎟ ⎟⎟
⎝ ⎝αp ⎠ ⎠
⎧1 if 0 > α i > α p
f cc ⎪
where n = 0.80 + , k=⎨ f cc
17 ⎪⎩0.67 + 62 if α i ≤ α p
(c) GHT
Fig. 19 von Mises stresses of the trusses of the specimens.
7.2 von Mises stresses profiles obtained from the FE simulation results of the
The von Mises stresses of the trusses for the specimens three specimens are shown in Fig. 20.
are compared in Fig. 19. The stress on EHT exceeded
the allowable stress of the SS400 steel of 140 MPa at 7.3 Crack patterns
the moment of 800 kN·m, and reached the maximum The crack patterns obtained from the simulation are
stress of 252.8 MPa at the moment of 1,401 kN·m. The shown in Fig. 21 to 23. All three specimens showed a
stress on FHT exceeded the allowable stress of the typical torsional shear failure crack pattern. In EHT, the
SS400 steel at 800 kN·m and reached the maximum initial crack was generated at a load of 116 kN at a loca-
stress at 264.3 MPa at the moment of 1,301 kN·m. The tion between the bottom deck haunch and the embedded
stress on GHT exceeded the allowable stress of the connection joint, and then propagated toward the top
SS400 steel at 600 kN·m and reached the maximum surface of the deck with an inclined angle of 45° to the
stress of 298.9 MPa at the moment of 1,301 kN·m. The top right corner at a load of approximately 200 kN.
stresses of FHT and GHT were similar to the experi- More cracks were generated as the torsional load in-
mental results. However, in the EHT experiment, the creased. In FHT and GHT, a crack was generated and
stress was mainly resisted by the deck because of the propagated in a similar manner as in EHT. The initial
existence of the haunch. Since the boundary conditions crack appeared around the joint region at a load of 83
of the simulation assumed that the haunch and truss are kN and then propagated toward the top surface of the
perfectly fixed, the stress increased because of efficient deck at approximately 150 kN; however, this was fol-
stress transfer from the truss to the haunch. When the lowed by drastic crack propagation at a load of 183 kN
stresses in all three experimental models exceeded the unlike the gradual crack propagation until the maximum
allowable stress of the SS400 steel, the torsional stress load was reached in EHT. In all three test specimens the
of EHT was larger than that of FHT and GHT at the cracks were concentrated at the location between the
maximum load. The load was mainly resisted by the connection system and the deck, showing an effective
concrete deck in EHT, whereas the continuous longitu- resistance to the torsional load. The crack pattern and
dinal flange plate in FHT distributed the stress in the crack propagation stability showed that EHT has advan-
deck to the web trusses. In contrast, in GHT the load tages over FHT and GHT in terms of serviceability is-
delivered to the deck was directly transferred to the sues.
truss through a discontinuous gusset plate. The stress
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 490
(a) EHT
(b) FHT
(c) GHT
Fig. 20 von Mises stresses.
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 491
(a) 700kN
(b) 1,200kN
(c) 2,800kN
Fig. 21 Crack patterns of EHT.
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 492
(a) 600kN
(b) 1,200kN
(c) 2,600kN
Fig. 22 Crack patterns of FHT.
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 493
(a) 600kN
(b) 1,100kN
(c) 2,600kN
Fig. 23 Crack patterns of GHT.
J-H. Choi, K-H. Jung, T-K. Kim and J-H. J. Kim / Journal of Advanced Concrete Technology Vol. 12, 478-495, 2014 494
In Table 13, the cracking torsion formula calculation work was also partially supported by R&D Policy Infra-
of Equation 8 is compared to the simulation and ex- structure Technology Commercialization Project by the
perimental results (KCI 2007) Ministry of Land, Transport, and Maritime Affairs of the
Korea government. The authors wish to express their
1 Acp2 gratitude for this financial support. The opinions, find-
Tcr = f ck (8)
3 pco ings, and conclusions of the paper are the authors’ and
do not necessarily reflect the views of the sponsors.
where Acp denotes a cross-sectional area enclosed by
the shear flow of the torsional load and pco is a References
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