Perhitungan Balok Baja Luffing Crane

Luffing crane specification:

Luffing crane 1
Model : Potain MCR 225A
Boom radius : maximum 45 meter; minimum 3.7 meter
Tail radius : 8 meter
At edge of jib : 4.15 ton @45 meter
Max. Collar distance : 15 meter
Min. Collar distance : 11 meter
Max. Mast Height : 43.5 meter
Steel Beam size : 250 × 250 × 9 × 14
Bolt size : Diameter ½ inch or 20 mm
High Tension Bolt : Diameter ¾ inch or 20 mm
H Beam Analysis
 H Beam
Use H beam : 250 × 250 × 9 × 14
 Weight = 36.2 kg/m’
 Web depth = 250 mm
 Flange width = 250 mm
 Web thck. = 9 mm
 Flange thck. = 14 mm
 Sec. Area = 46.09 cm2
 Inertia, Ix = 412 cm4
 Inertia, Iy = 1,820 cm4
 Gyration, ix = 2.99 cm
 Gyration, iy = 6.29 cm
 Wx = 39.5 cm3
 Wy = 146 cm3
Steel quality (BJ41)
 fu = 4900 kg/cm2 ,
fy = 2800 kg/cm

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GAMBAR DENAH LOKASI LUFFING CRANE

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Gambar 1. Denah ties Luffing Crane

Gambar 2. Detail 1
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 Gambar 3. Detail 2

Gambar 4. Potongan A

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 Perhitungan Balok Baja Luffing Crane

Luffing crane specification:

Luffing crane 1
Model : Potain MCR 225A
Boom radius : maximum 45 meter; minimum 3.7 meter
Tail radius : 8 meter
At edge of jib : 4.15 ton @45 meter
Max. Collar distance : 15 meter
Min. Collar distance : 11 meter
Max. Mast Height : 43.5 meter
Steel Beam size : 250 × 250 × 9 × 14
Bolt size : Diameter ½ inch or 20 mm
High Tension Bolt : Diameter ¾ inch or 20 mm

Loading Analysis
*Collar load = 2.1 ton each = 20.6 kN
I) In Service
Slew torque and horizontal force happened
Safety factor =2
Slew Torque (MD) = 200 kN × 2 = 400 kN
T = MD / b = 400 kNm / 3.06 m = 131 kN
2 section = T/2 = 131 kN / 2 = 65.5 kN
Horizontal force (R1) = 248 kN × 2 = 496 kN
R1 = 496 kN / 4 = 124 Kn

II) Out of Service

Only Horizontal force happened
Safety factor =2
Horizontal force (R1) = 273 kN × 2 = 546 kN
R1 = 546 kN / 4 = 136.5 kN

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III) Jacking Condition
Only Axial force happened
Safety factor
Axial force (P)
=2
= 700 kN ×2 = 1400 kN
= 1400 kN /4 = 350 kN

H Beam Analysis
 H Beam
Use H beam : 250 × 250 × 9 × 14
 Weight = 36.2 kg/m’
 Web depth = 250 mm
 Flange width = 250 mm
 Web thck. = 9 mm
 Flange thck. = 14 mm
 Sec. Area = 46.09 cm2
 Inertia, Ix = 412 cm4
 Inertia, Iy = 1,820 cm4
 Gyration, ix = 2.99 cm
 Gyration, iy = 6.29 cm
 Wx = 39.5 cm3
 Wy = 146 cm3
Steel quality (BJ41)
 fu = 4900 kg/cm2
 fy = 2800 kg/cm2

Collar in service
Slew Torque (MD) = 200 kN × 2 = 400 kN
T = MD / b = 400 kNm / 3.06 m = 131 kN
2 section = T/2 = 131 kN / 2 = 65.5 kN
Horizontal force (R1) = 248 kN × 2 = 496 kN
R1 = 496 kN / 4 = 124 kN

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 Gambar 5. Diagram Kombinasi Beban

Gambar 6. Diagram Reaksi

Reaksi (terbesar)
VZ = 19.58 kN
HX = 505.59 kN
HY = 374.585 kN

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Gambar 7. Moment X-Y direction dan Moment Z direction Diagram

Gambar 7. Momen Diagram

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 Gambar 8. Steel Beam ratio

Gambar di atas menunjukkan rasio Balok Baja, jika rasio lebih dari 1, itu berarti Steel Beam tidak
cukup kuat untuk menahan semua beban, dari diagram diatas Rasio terbesar yang berwarna hijau
dengan rasio 0,7 oleh karena itu HB 250x250x9x14 aman untuk menahan semua beban

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 Main H beam Control
( SNI 03-1729-2002, Number 7.6.4 Table 7.5-1 )
bf 250
Flange : = = 8.92
2tf 2∗14
250 250
λR = = = 16.14
√fy √250

bf
< λR
2tf
h 250
Web : = = 27.78
tw 9
665 665
λR = = = 42.93
√fy √240

h
> λR , then Mmax = W × fy
tw

Mxmax = Wx × fy = 39.5 cm3 × 2400 kg/cm2

= 94,800 kg.cm
Mxult = 1,288 kg.cm
Mxult < Mxmax ( OK )
Mymax = Wy × fy = 146 cm3 × 2400 kg/cm2
= 350,400 kg.cm
Myult = 3,199 kg.cm
Myult < Mymax ( OK )

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 Kontrol Lendutan

Gambar 9. Ilustrasi bentuk deformasi

max = L / 240 ( SNI 03-1727 Table 6.4-1)

= 1830 / 240 = 7.6 cm
y 0.214 cm
max ( OK )

 Angkur HTB M20

c

A B

C D

Gambar 10. Posisi HTB M20

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 Angkur menggunakan HTB M20, dengan sepesifikasi:
Steel quality: fu = 4100 kg/cm2
fy = 2500 kg/cm2
Bolt sectional area = ¼ × π × D2
= ¼ × π × 2.02
= 3.14 cm2

Allowable shear () = 3.14 × 2500

= 7.85 ton
= 76.93 kN
Allowable tension () = 3.14 × 4100
= 12.87 ton
= 126.13 kN

Jumlah Angkur:

u =√𝑉𝑧 2 + 𝐻𝑦 2

= √19.582 + 374.592
= 375.10 kN
Jumlah Angkur = u / max
= 375.10 kN / 126.13 kN = 2.97 buah
Minimum mengunakan 4 buah angkur

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 Geser Pons / Kontrol kekuatan Beton

Gambar 11. Area beton untuk menahan beban geser (lihat baut PERI)

Concrete strength (fc) = 35 MPa = 350 kg/cm2

Concrete age = 1 days (11%)
= 350 kg/cm2 × 0.11 = 38.5 kg/cm2
u = 375.10 kN / 9.81 × 1000 = 38,236.49 kg

u = 1.3 × (fc)1/2
= 1.3 × (38.5)1/2
= 8.067 kg/cm2
max = u / (2(a+b+2ht)ht)
= 38,236.49 kg / (2(12+12+2×40)40) cm2
= 4.595 kg/cm2
Control : u > max
8.067 kg/cm2 > 4.595 kg/cm2 ( OK )

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 Sambungan Balok Baja dan braket

Gambar 12. Posisi Baut diameter 12mm

Use bolt BJ 41 (fy = 2500 kg/cm2 , fu = 4100 kg/cm2), Diameter 20 mm

Bolt section area (Ab) = π / 4 × 2.02 = 3.141 cm2
Bolt distance (S): 3 D < S < 15tp or 450 mm
60 mm < S < 15tp or 450 mm
Edge distance (S1): 1.5D < S1 < 4tp + 100
30 mm < S1 < 4tp + 100

Shear strength =  × r1 × fu ×Ab × m (SNI 1729-2002 Number 13.2.2.1)

(Vd) = 0.75 × 0.5 × 4100 × 3.141 × 1
= 4,829 kg
Compressive str =  × 2.4 × db × tp × fu (SNI 1729-2002 Number 13.2.2.4)
(Rd) = 0.75 × 2.4 × 2.0 × 3.2 × 4100
= 47,232 kg
Tension Strength =  × 0.75 × fu ×Ab (SNI 1729-2002 Number 13.2.2.2)
(Td) = 0.75 × 0.75 × 4100 × 3.141
= 7,243 kg

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Jumlah Baut Diameter 12 mm

u =√𝐻𝑥 2 + 𝐻𝑦 2

= √19.582 + 374.592
= 375.10 kN
Jumlah Baut = u / Vd
= 38,236.49 kg / 4,829 kg = 7.91 buah
Minimum menggunakan baut 8 buah .

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