sm47409 PDF

5407453 Issue 7 Dec.
2011
WASHING
MACHINES
Models Comm.
Covered Code
EVO2 Controls
WML540PUK.C 56649
WML540PUK.R 56803
Arcadia Controls
WML540GUK.C 69230
WML540GUK.R 64622
WML540PUK.CA 56649
WML540PUK.RA 56803
Arcadia 2.75 Controls

WML540PUK.RE 56803
Service (Machines manufactured in

Italy & Poland -
Information refer to Note on page 4)
Indesit Company UK Ltd

© 2011 Reg. Office: Peterborough PE2 9JB Registered in London: 106725
Indesit Company
SAFETY NOTES & GENERAL SERVICING ADVICE

1. This manual is NOT intended as a comprehensive repair/maintenance guide to the appliance.
2. It should ONLY be used by suitably qualified persons having technical competence applicable
product knowledge and suitable tools and test equipment.
3. Servicing of electrical appliances must be undertaken with the appliance disconnected (unplugged)
from the electrical supply.
4. Servicing must be preceded by Earth Continuity, Earth Resistance and Insulation Resistance
checks.
5. Personal safety precautions must be taken to protect against accidents caused by sharp edges on
metal and plastic parts.
6. After servicing the appliance must be rechecked for Electrical Safety. In the case of appliances
which are connected to a water supply (i.e.: Washing Machines, Dishwashers & Food Centres etc.)
checks must be made for leaks from seals gaskets and pipe work and rectification carried out where
necessary.
7. It can be dangerous to attempt 'DIY' repairs / maintenance on complex equipment and the Company
recommends that any problem with the appliance is referred to its own Service Organisation.
8. Whilst the Company has endeavoured to ensure the accuracy of the data within this publication they
cannot hold themselves responsible for any inconvenience or loss occasioned by any error within.
SERIAL NUMBER / INDUSTRIAL CODE EXPLANATION
Serial Number Example
3 10 02 0895
Four remaining digits = Build number that day 895th built

Third two digits = Day of manufacture 2nd of month
Second two digits = Month of manufacture October
First digit = Year of manufacture 2003
Industrial Code Example
37 24455 0010
Last four digits = 0000 original production.

Other numbers denote major production changes
Second five digits = COMMERCIAL CODE*
* Vital for correct model information and system identification
First two digits = Factory of origin
Service Manual UK English
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INDEX
Safety & Servicing Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manufacturing Serial Number / Industrial Code Explanation . . . . . . . . . . . . . . . . . . . . . . 2
Index / Introduction Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8
Controls, Options, Programmes & Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 13
Power Module Layout / Wiring Diagram (EVO2 + Arcadia + Arcadia 2.75). . . . . . . 14 - 20
Error Codes & Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fault Finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 25
Main Board Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27
Dismantling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 33
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INTRODUCTION DATES
EVO2 Controls:
WML540PUK.C
Industrial Code = 80566490100
First Produced = April 2008
Factory = Comuanza (80) - Italy
} Single Phase - EVO II
WML540PUK.R
}
First Produced = June 2008 Single Phase - EVO II
Factory = Radomsko (30) - Poland
Arcadia Controls:
WML540GUK.R
First Produced = July 2009
} Single Phase - Arcadia
WML540GUK.C
}
First Produced = September 2009 Single Phase - Arcadia
WML540PUK.CA
First Produced = December 2009
WML540PUK.RA
First Produced = January 2010
WML540PUK.RE
First Produced = August 2011
} Single Phase - Arcadia 2.75
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SPECIFICATIONS
Models Covered WML540GUK.C, WML540GUK.R, WML540PUK.C, WML540PUK.R,
WML540PUK.CA, WML540PUK.RA, WML540PUK.RE
Colour WML540GUK.C, WML540GUK.R = Graphite
WML540PUK.C, WML540PUK.R, WML540PUK.CA, WML540PUK.RA,
WML540PUK.RE = White
Dimensions Height 850 mm
Width 595 mm
Depth 535 mm
Weight 61.0 kg (Packed approximately 62.9 kg)
Country of Origin .C and .CA models = Italy - Comunanza factory (80)
.R, .RE and .RA models = Poland - Radomsko factory (30)
Electrical Supply 220/240 Volts AC @ 50Hz Fuse 13 amp
Energy Class* A
Washing Performance* Class: A (all models) Spin Efficiency Class: B
* Energy Standards: Energy rated programmes according to Regulation EN60456.
Programme 1, temperature 60°C using a 6kg load.
Energy Consumption 1.14 kWh / Cycle
Water Consumption 52 litres @ 60°C Cotton
Wash Load From1 kg to 6 kg Cottons -
Wash Drum - Outer Plastic Outer Drum - 52 litre capacity
Spin Speed 1400rpm
Motor ACC / CESET 52mm - Split Field - 4 fixing type
Control PCB: EVO2 = WML540PUK.C, WML540PUK.R
Arcadia = WML540GUK.C, WML540GUK.R, WML540PUK.CA, WML540PUK.RA
Arcadia 2.75 = WML540PUK.RE
Water Supply Cold Valve - Coil Resistance 3.8 K:
Max Pressure = 1 Mpa (10bar)
Minimum Pressure = 0.05 Mpa (0.5bar)
Wash Heater 1700 Watts @ 230 volts
Resistance 30:
Thermistor NTC Resistance: 20K: @ 20°C
Pump 2 Pole Synchronous, 220 / 240 Volt 25 Watt, Winding Resistance = 165 :
Door Lock P.T.C. solenoid with emergency door release
IMPORTANT NOTE These models are manufactured in the Comunanza Factory in Italy and the
Radomsko factory in Poland, and will have some different components to a
similarly named model WML540G manufactured in the Kinmel park factory in
the UK. Ensure that the correct model is identified by Commercial Code before
ordering or replacing Spare Parts.
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Indesit Company
INSTALLATION
Unpacking
1. Unpack the washing machine and check whether the it has been damaged during transport.
If this is the case, do not install it and contact the retailer.
2. Remove the four protective screws (transit bolts) and the rubber washer with the respective spacer,
situated on the rear of the appliance (see Figures below).
3. Fit the blanking plugs provided into the holes vacated by the bolts.
4. Use the plug provided to seal the holes where the mains plug was housed (if supplied), situated on
the lower right hand side on the rear of the appliance.
5. Keep all the removed parts as they will be required again if the washing machine needs to be
moved to another location.
This raised part is attached to the polystyrene base Remove 4 transit bolts.
and should have been removed when unpacking.
Levelling
1. Install the washing machine on a flat sturdy floor, without resting it up against walls, cabinets etc.
2. Compensate for any unevenness by tightening or loosening the adjustable front feet. The angle of
inclination, measured according to the worktop must not exceed 2°.
Levelling the appliance correctly will provide it with stability and avoid vibrations, noise and shifting
during operation. If it is placed on a fitted or loose carpet, adjust the feet in such a way as to allow
enough room for ventilation underneath the appliance.
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Connecting the Water Inlet Hose.
Before making the water Connect the other end of

connection to the 3/4" the water inlet hose to the
thread, allow the water washing machine,
freely from the supply tap screwing it onto the cold
until it is perfectly clear. water inlet, situated on the
top right-hand rear of the
Check that seal is in place appliance - see
inside the hose end cap. illustration.
!Screw the inlet end with the blue cap onto the cold water supply tap.
Turn the tap on and check for leaks: tighten if necessary.
Make sure there are no kinks or bends in the hose.
The water pressure at the tap must be within the values indicated in the
Specifications page.
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DRAINAGE CONNECTIONS
A. Connect the drain hose, without kinking it, to a Fig.1
draining duct or a wall drain fixed at a height
between 65 and 100 cm from the floor. See Fig.1.
B. Alternatively, place it over the edge of a basin, sink
or tub, fastening the hose supplied to the tap.
See Fig.1.
The free end of the hose should not be under water.
Note: We advise against the use of hose
extensions. In case of absolute need, the extension
must have the same diameter as the original hose
and must not exceed 150 cm in length.
Undersink Connections:
The drain hose may be connected to an undersink trap. Fig.2
Before connecting the drain hose from the machine
ensure that any blanks or removable ends have been
taken off the spigot. See Fig.2.
Note: The hose must also be raised up in a similar way

to a standpipe installation to prevent backflow of waste
water from the sink into the machine. See Fig.1.
Electrical Connections
Before plugging the appliance into the mains socket, make sure that:
- the socket is earthed and in compliance with the applicable law.
- the supply voltage is included within the values indicated in the Specifications page.
- the socket is compatible with the washing machines plug. If this is not the case, replace the socket
or the plug.
Location
! The washing machine should not be installed in an outdoor environment, not even when the area is
sheltered, because it may be very dangerous to leave it exposed to rain and thunderstorms.
! When the washing machine is installed, the mains socket must be within easy reach.
! Do not use extensions or multiple sockets.
! The power supply cable must never be bent or dangerously compressed.
! The power supply cable must only be replaced by an authorised serviceman.
WARNING!
The company denies all liability if and when these warnings are not respected.
The first wash cycle
Once the appliance has been installed and before you use it for the first time, run a wash cycle
without detergent and no laundry, setting the 90°C programme without a pre-wash cycle.
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CONTROLS
LED MODEL
Programme Selector Dial Variable Controls Progress Indicator Lights
Door Locked
Symbol
On-Off Option Buttons Start/Pause
ON-OFF / SELECTING A PROGRAMME

The machine is switched on by pressing the ON-OFF button.
All the indicator lights will light up for a few seconds.
Turn the programme selector dial to the to the desired programme.
Load the laundry and detergent.
Select the Option you require, a time will be indicated in the display window.
Press the Start / Cancel button.
A beep will be heard followed by a CLUNK from the door lock solenoid as it locks the door, at this stage
the door locked indicator symbol will light.
TO STOP OR CHANGE A PROGRAMME

Press the ON-OFF button for approximately 3 seconds
Select PUMP OUT on the programme dial.
Switch on and re-start
When the machine has finished emptying.
Press the ON-OFF button
Select a new programme and re-start
NOTE:
If you cancel a HOT wash programme, take care when removing the laundry, it may still be VERY HOT.
PROGRESS INDICATOR LIGHTS

These lights will light up when you choose a programme, to indicate the progress of the selected
programme.
When started, the first light in the cycle will stay lit and as the programme progresses, successive lights
will come on until the programme finishes.
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DOOR LOCKED INDICATOR LIGHT

The 'Door Locked' indicator light will come on when you press the START / PAUSE button and will stay
lit throughout the programme. When the programme has finished the indicator light will go out and you
can then open the door, a double CLUNK noise will be heard from the door lock Solenoid at this point.
If the door is not closed properly prior to starting a programme the door lock solenoid will 'CLUNK'
approximately 5 times followed by a flashing DOOR indication in the display window, every 5 seconds
from then onwards there will be an audible beep.
Push the door closed and press START / PAUSE button to commence the cycle.
Stand-by Mode:These machines, in compliance with new energy saving regulations, are fitted
with an Automatic Stand-by System which is enabled after 30 minutes if no
activity is detected.
Press the On/Off button briefly and wait for the machine to start up again.
OPTIONS
Options are selected by pressing the button and confirmed by illumination an orange LED situated in
the button.
If an option is not available with a programme, the LED will flash and a bleeping noise will be heard
when pressing the button.
SUPERWASH
An intensive wash using an increased volume of water during the initial phase of the cycle which
increases the cycle duration.
Not available with programmes 5, 8, 9, 10, 11, 12, 13, A, B, C.
EXTRA RINSE
For large wash loads and items for young children or people with sensitive skin.
Not available with programmes 13, B, C.
MINI LOAD
This option is recommended if the wash load is equal to or less than half the recommended load.
In addition to reducing the actual wash time, this option will reduce the water and energy consumption
by 50%.
Not available with programmes 5, 11, 12, 13, B, C.
REDUCED CREASES
By selecting this option the wash and spin cycles will be modified in order to reduce creases.
At the end of the cycle the drum will turn periodically and the Start/Pause and Reduce Creases lights
will flash Orange and End of Cycle will appear in the display.
To complete the programme, press Start/Pause or the Reduced Creases button.
If it is used with Silk/Curtains Cycle, the machine suspends the wash load in water with Start/Pause
and Reduced Creases lights flashing Orange.
To complete the programme (pump out the water) press either of the Start/Pause or Reduced Creases
buttons.
Not available with programmes 6, 9, 11, 12, 13, B, C.
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PROGRAMMES
WML540PUK.C + WML540PUK.CA + WML540PUK.R + WML540PUK.RA
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Indesit Company
PROGRAMMES - WML540GUK.C + WML540GUK.R
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PROGRAMMES - WML540PUK.RE
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z z

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;EXIV
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CONTROLS INFORMATION
A single control board located at the back of the machine contains all the circuitry to control the
machine and interfaces with the programme selector, option buttons and LEDs located on the console
panel. The control board has an access port to the rear of the machine.
Programmes are selected by turning the rotary switch to one of the 16 positions. Special options can
be selected by pressing the appropriate buttons and the programme process followed by LEDs.
The machine is switched on using the On/Off button and selected programmes started by pressing the
Start/Cancel button.
Automatic Features
Auto Half Load

Auto half load adjusts the amount of water in the wash load depending on the absorbency of garments
in the wash load.
Fabric Conditioner Dispensing

Dispensing of fabric conditioner is achieved by energising both the Pre-Wash and Main Wash cold
valves.
Out of Balance Protection

The machine has an inbuilt feature to prevent spinning with an unbalanced load. A calculation via the
motor tacho and control board detects the current drawn by the motor during distribution.
Before each spin, the controls senses the load within the drum and if the load is calculated to be out of
balance the machine will not automatically spin to the full speed.
There are two levels of out of balance, level 1 @ 480 grammes and level 2 @ 1030 grammes.
If the out of balance is below level 1 the machine will spin at full speed, if between level 1 and level 2
the machine will spin at the reduced speed of 600 rpm and above level 2 spin at reduced speed of 400
rpm. There are 15 attempts at level 1 with 57 attempts in total, this being the same for both cotton and
synthetic spins.
The wool spin has one level of out of balance @ 1.8 kg. The controls will make three attempts to
achieve a balance, if after three attempts a balance is not achieved; the spin is reduced to a speed of
90 rpm.
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POWER MODULE CONNECTIONS - SINGLE PHASE - EVO2 Controls
J11
AUTO J8
TEST
SOCKET
(external)
J10
J13
J5
J14
J15
J9
J2
J1
J3 J4
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Service Manual UK
WIRING DIAGRAM - SINGLE PHASE - EVO2 Controls
L N
Pressure
Switch
11 16
MAINS
INPUT 1
FILTER
12 14
1 2 3 4
1 3
MOTOR
2 1
WASH WASH VALVES ARMATURE

R R THERMISTOR FABRIC COLD PUMP 5 TACHO
R 1
4
1 M T
1 1 2 3
TF 1
10A
10A
8A
1A
P L
OVERFLOW
2
COMMON
1 2 3 4 5 6 7
Lav. 2 2
EMPTY
FULL
12A
12A
10A
10A 1 2
* 2
RR
10w
10w
EVL
EVP
1A
1 2 6 5 4 3 2 1
GND
RX
1 2 12 11 9 7 6 4 3 1 2 1 9 8 7 6 5 4 3 2 1
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j5 j1 NC j3 j9 j7
j8 j15
SDA 1
TEST CONNECTOR
SCL
GND
Vcc
Test 5
RTN_PORTA
RTN_IP 10A 5 4 3 2 1 j12
j4 j2 j10 j13 2 1
D 1 3 4 6 7 8 j14 2 1 5 4 3 2 1 j11
C
1 2 5. 4 3 2 1
1 4 5
2 3
GND
SDA
VNR
Vcc
SCL
4 3 2 Key:
EV Solenoid valve N Neutral or Terminal board 1 2 3 4 5
3
EVA Drying solenoid valve PS Drain pump j15
2 EVC Hot water solenoid valve R Heating element
EVF Cold water solenoid valve RR Heating element
EVL Wash solenoid valve TG Main earth
EVP Prewash solenoid valve N Neutral or Terminal board Console
WML540-evo2.pdf
English
IP Door switch MR Microdelay device Module

4 L Line or Lamp
Indesit Company
POWER MODULE CONNECTIONS - Single Phase - Arcadia Controls
J010 J006
J005
J007
AUTO
TEST
SOCKET J009
(external)
J011
J004
J001
J012
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Service Manual UK
WIRING DIAGRAM - Single Phase - Arcadia Controls
L N
Water Valves: Pressure

Wash Motor Switch
Wash Pre- Main 11 16
Pump
Mains Terminal
S tator
TF Thermal
Thermistor Wash Wash 1
Block / 5
Fuse
1 1 12
6a
1
Suppressor M
4
T
14
R
Heater
1 1
7
S tat.C P
6
2
6a
3
C P
6a
6a
S tat.C I
1 5
6a
2 3 4
4 1 2 L 2
1 2 6 7 Lav. 2 2
3 4 5
12A
12A
1 2
10A
10A
*
1A
R R
FULL COMMON OVERFLOW
10w
10w
E VP
E VL
1 2
j001 7 6 5 4 3 2 1 1 2 3 5 6 8 5 4 3 2 1 4 5 3 4
j009 j005 j006 j004 j001

S DA 1
1
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RTN
G ND
S CL
G ND
j7
j8
S CL
R tn
4 S DA
T est 5
UI j002 UI j0 10
j004 j003 4 3 2 1
j012 j011 5 4 3 2 1
2 1 1 2 3 4 8 6 5 3 2 1
4 3 2 1 5 4 3 2 1
1 2 3
4 3 2
3
Console
2 / Display
arcadia-wiring-diag.pdf Module
Door
Lock
4
English
Indesit Company
POWER MODULE CONNECTIONS - ARCADIA 2.75
J010 J006
J005
J007
J009
J004
J001
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WIRING CONNECTIONS (ARCADIA 2.75 Platform)
DISPLAY PRESSURE SWITCH
1 5
J010 1 5
2
2 4 J006 4 PRESSURE
MODULE 3 3 Display 3 3
SWITCH
4 2 MODULE 4 2
5 5 1
1
MOTOR MAINS FILTER

RED 0.50 X 730 1J9
-7- BLUE
RED 0.50 X 730 4J1 R.R.
-6-
BLACK 0.75 X 730
2J9
J009 J01 3J1 BROWN
R.TF.
-5- 3J9
MOTOR BLACK 0.75 X 730 MODULE MODULE BLUE
-4- 4J9 2J1 -1- FA1
-3- BLACK 0.75 X 730
5J9 L/N BROWN
1J1 -2- FA2
-2- 6J9
-1- 7J9
DOOR LOCK / PUMP VALVES / NTC THERMISTOR

MRC -3- BROWN 1.00 X 1700 1J10
DOOR MRL -2- BROWN 1.00 X 1700
LOCK
2J10 1
3
WASH
MRN -1- RED 0.50 X 1700
3J10 J004 2 1 NTC
RED 0.50 X 600 MODULE
-2- 4J10
PS
PUMP RED 0.50 X 600

5J10 4
J005
-1- 3
EVP
MODULE 1
6 MAIN
7 3
EARTH 9 1
EVL
PREWASH
GREEN/YELLOW 1.0 X 1220

TG TR
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ERROR CODES & POSSIBLE CAUSES

When an error occurs the following LEDs will indicate a fault, along with flashing option LEDs.
CONTROLS - LED MODEL
LED 5
LED 4
LED 3
LED 2
LED 1
Option Buttons
Possible Causes
FAULT LED COMBINATION Motor triac short circuit: Check motor
F01
5 4 3 2 1 and module connections
F01 Off Off Off Off On Motor jammed / tacho detached: Check
F02 Off Off Off On Off F02
motor and module connections
F03 Off Off Off On On NTC short/open circuit: Check thermistor
F04 Off Off On Off Off F03
and module connections
F05 Off Off On Off On Pressure switch jammed on empty:
F06 Off Off On On Off F04
Check switch and module
F07 Off Off On On On Pressure switch jammed on full or pump
F08 Off On Off Off Off F05
blocked: Check pump and switch
F09 Off On Off Off On F06 N/A
F10 Off On Off On Off
Heater relay stuck: Check heater and
F11 Off On Off On On F07
module connections
F12 Off On On Off Off
Heater relay stuck: Check pressure
F17 On Off Off Off On F08
switch, heater and module connections
F18 On Off Off On Off
F09 Setup error: Check Eeprom
Pressure switch not sensing: Check
F10
switch and module connections
Pump cannot be activated: Check pump,
F11
connections and wiring
No communication between cards:
F12
Check module connections
Door lock error: Check door, door lock
F17
and module connections
Communication error (3 phase motor):
F18
Replace power board
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Indesit Company
FAULT FINDING
IMPORTANT NOTE: Disconnect the machine from Electricity Supply before any testing.
General Information
If the machine has an Earth Fault it can display erroneous fault codes.
Repair any Earth Faults on the machine before using the code guide on the previous page.
Some faults will not show up as error codes:-
The module will not show up a fault if the water to the machine is turned off or if the solenoid
valves are open circuit.
Certain motor faults, will not show as a fault, the door will lock but the machine will not start a
programme. (motor plug disconnected, faulty brushes etc.)
Open circuit field windings will signal fault F01.
If the motor Thermoprotector (toc) - if fitted -operates in the middle of a cycle, the machine will
stop with no fault code indicated, when the thermoprotector (toc) resets the cycle will then restart.
If the element goes open circuit in the middle of a programme and the pressure switch is in the full
position, the machine may not signal a fault but will wash for a long extended period.
Note: This chart refers to both "commutator" (brush motor) and "three phase" (non-brush motor)
models. Refer to text for appropriate information.
FAULT CAUSE SERVICE ACTIONS

F01 Main PCB, Triac on - Check for water leaks that may affect connectors J009
board damaged or (Commutator) or J9 (Three-phase) causing the relative contacts to
components short;
Feedback fault - Check the motor terminal board (any problems due to aggression
caused by manufacturing chemical residues that may cause short
circuits);
- Check the connection on the wash heating element;
- Check efficiency of connector J001 (Commutator) or J010 (Three-
phase) on the PCB;
- Check connector J001 (Commutator) or J10 (Three-phase) pins 3
and 4 for continuity of the wash heating element (1700 watt - 230
volt) which must be 30 Ohm +/- 10%. Otherwise, renew heating
element;
- Check for water leaks that may affect connectors J006
(Commutator) or J7 (Three-phase) causing the relative contacts to
short;
- Check the terminal board (any problems due to aggression caused
by manufacturing chemical residues that may cause short circuits);
- Check wiring of connectors J006 (Commutator) or J7 (three phase)
/ Pressure switch;
- Disconnect appliance for 2 minutes. Check wiring and connectors
of the dryer heating element on main PCB board side and
component side;
- Check that correct operation has been restored by starting the
Autotest routine;
- Renew main PCB.
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Indesit Company
F02 Motor tripped, - Check for water leaks that may affect connector J009 causing
motor tacho the contacts to short circuit;
generator open - Check to ensure motor is not mechanically jammed or seized;
circuit or short - Check efficiency of the contacts on connector J009 on the PCB;
circuit - Check the motor side connector;
- Check motor winding and check that the impedance value on
wiring connector J009 between pins 3 and 4, 4 and 5, 3 and 5 is
less than 100 Ohm; (three phase)
- Check the tacho generator winding and check that the
impedance value on wiring connector J009 between pins 1 and 2
is between 115 and 170 Ohm;
- Check the tacho generator wiring;
- Disconnect appliance for 2 minutes. Check that correct
operation has been restored by starting the Autotest routine;
- Renew motor;
- Renew PCB.
F03 NTC wash sensor - Check efficiency of contacts on connector J005 (commutator) or
open / short circuit J12 (three-phase) on PCB;
- Check NTC ensuring that the impedance value at ambient
temperature (20°C) on wiring connector J005 (commutator) or
J12 (three-phase) pins 1 and 2 is approximately 20 KOhm
- If measurement is incorrect check continuity of wiring J005
(commutator) or J12 (three phase), pins 1 and 2 / NTC;
- Check the same parameter directly on the NTC (20 KOhm);
- Renew NTC;
- Renew PCB.
F05 Pressure switch - If status type pressure switch check correct operation of
empty condition component;
not reached or - Check efficiency of contacts of connector J006 (commutator) or
drain pump J7 (three phase) on PCB;
jammed - Check wiring of connectors J006 (Commutator) or J7 (three
phase) / Pressure switch;
- Check continuity of pump on connectors J004 (commutator) or
J11 (three-phase), pins 4 and 5 (in case of classic door lock);
check that impedance value is 170 Ohm +1- 10%;
- Check wiring of connectors J004 (commutator) or J11 (three-
phase), pins 4 and 5 / pump;
- Check pump filter + and wall drain outlet;
- Renew drain pump;
- Empty tank, reprogram Main PCB then start autotest routine;
- Renew linear pressure switch;
- Renew PCB.
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Indesit Company
F06 Door lock fails to - Check for water leaks that may affect connectors J004 or J11
close / open, door (three-phase) causing the relative contacts to short;
lock PTC triac open - Check Door lock terminal board (any problems due to
/ closed, mains aggression caused by manufacturing chemical residues that may
frequency signal cause short circuits);
fault, mains power - Check J004 / door lock wiring;
signal fault - Check door lock;
- Renew PCB.
F07 Wash heating - Check efficiency of contacts on connector J001 (commutator) or
element relay open J10 (three-phase) on PCB;
/ diverter relay - Check continuity of wash heating element on connectors
sticking on drain J001 (Commutator) or J10 (Three-phase), pins 3 and 4.
pump side The 1700W 230V heating element impedance value is 30 Ohm +/
- 10%. If value is different renew wash heating element;
- Renew PCB.
F08 Wash heating - Check efficiency of contacts on connector J001 (commutator) or
element relay earth J10 (three-phase) on PCB;
leakage / wash - Check leakage between the two ends and ground, impedance
heating element should be at least 2 MOhm;
relay contacts - Renew heating element;
sticking - Renew PCB.
F09 Setting File error - Disconnect appliance for 2 minutes. Check that correct
detected by Main operation has been restored by starting the Autotest routine;
PCB or Display - Reprogram Main PCB;
PCB - Renew main PCB;
- Renew display PCB.
F11 Pump not wired or - Check efficiency of contacts on connector J004 (commutator) or
pump driving triac J11 (three-phase) on PCB;
short circuit - Check continuity on connector J004 (commutator) or J11 (three-
phase), pins 4 and 5 (in the case of classic door lock);
- Check continuity of pump, ensuring that impedance value is 170
Ohm +/- 10%;
- Check wiring of connector J004 (commutator) or J11 (three
phase) / pump;
- Renew pump;
- Renew PCB.
F12 Communication - Check efficiency of contacts on connector J010 (Commutator) or
error between Main J16 (Three-phase) on main PCB;
PCB and Display - Check efficiency of contacts on Display PCB;
PCB - Check continuity of J010 (Commutator) or J16 (Three-phase)/
Display PCB wiring;
- Disconnect appliance, wait for 2 minutes and reconnect to power
supply, then start autotest routine;
If problem persists proceed as follows:
- Renew main PCB;
- Renew display PCB.
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F13 NTC dryer sensor - Check efficiency of contacts on connector J011 (commutator) or
open I short circuit J14 (three-phase) on PCB;
- Check NTC impedance value on wiring connectors J011
(commutator) or J14 (three-phase) between pin 1 and pin 2.
The impedance value at ambient temperature (20°C) must be
approximately 20 KOhm;
- If measurement is incorrect check NTC wiring;
- Check the same parameter directly on the NTC (20 KOhm);
- Renew NTC;
- Renew PCB.
F15 Dryer heating - Check efficiency of contacts on connector J012 (commutator) or
element ground J13 (three-phase) on PCB;
fault/short circuit. - Check continuity of the dryer heating element on pins 1 and 2 of
Board relay connector J012 (commutator) or J13 (three-phase) ensuring that
sticking the value for the 1500W 230V heating element is approximately
36 Ohm;
- Check leakage between the two ends and ground, impedance
should be at least 2 MOhm;
- Renew dryer heating element;
- Renew PCB.
F18 (Three phase - Disconnect appliance for 2 minutes. Check that correct
Models Only) operation;
No communication - has been restored by starting the Autotest routine;
between If fault reappears renew main PCB.
microprocessor on
the main module
and the DSP
(component
driving the Three
Phase motor)
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Indesit Company
MAIN BOARD PROGRAMMING

The electronic board will always be supplied without a programme when supplied as a spare part.
NOTE: This board does not have a physically replaceable Eeprom.
Programming a Main Board
There are a number of ways the board can be programmed - some of which are not applicable to
certain markets.
Types of programming:
1. Handheld Terminal (Not UK)
2. Emit / Memwriter (UK Indesit Service Engineers)
3. Smart Reader & Smart Card (certain area's of UK market) see photo.
Smart Card Reader
Smart Card
this card hold the program file
and can only be used ONCE.
IMPORTANT - Is it EVO2 or ARCADIA ?

When replacing a module with a new unprogrammed unit, it is essential to use the correct
Smartcard, or if using Memwriter software on a PC or EMIT unit, it is essential that the correct
Platform such as EVO2 or New Platform (Arcadia) is selected.
Attempting to Program the module to the to the wrong platform can render it permanently
unprogrammable. If necessary, refer to the identification photographs in the manual as well as
using the correct model details from the rating plate - BEFORE PROGRAMMING THE MODULE!
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PROGRAMMING (Using EMIT)
The machine can be programmed via the Emit, using a USB lead (Part number C00222800),
Hardware key (Part number C00115587) and the Memwriter software.
1. Select Memwriter programme. Black Hardware Key
2. Ensure correct Valid Comport is selected.
3. Ensure correct Hardware key is selected (Black).
4. Ensure correct Appliance type is selected (New Platform)
5. Select Commercial Code.
6. Open Comm Port (A bright green connection icon will light
on screen).
7. Click into CODE BOX in "Search Method".
USB - Serial Cable
8. Insert Commercial Code & Serial number.
9. Click search button.
10. File to download box's will now display machine
information.
11. Click download.
If appliance already has the most up to date file a warning
box will appear indicating EEPROM ALREADY UPDATED
A Hardware Key Pin is available
NOTE: (order Part No. C00114723).
When starting Memwriter programme the default selection
is always GET FROM HARDWARE.
PROGRAMMING (Using Smartcard Reader / Card)
If the Main Module has been replaced during a repair the board will require programming using the
following method.
1. Do NOT connect the machine to electrical supply. Smart Card Reader
2. Insert the pre-programmed card into the Card and Smart Card in use
reader. Care must be taken at this point to ensure
the card is inserted correctly with the Chip on the
card facing the PCB of the Reader.
3. Insert the Reader and Card into module connection
port - see photo.
4. Connect the machine to the Electrical supply, the
LEDs on the Smart Card Reader will light in this
sequence:
a) Red OFF: Good Communication between Smart
Card Reader and Card.
b) Red OFF; Green Blinking: Download taking place.
c) At end, Green ON ---> Download OK.
d) At end, if Red ON ---> Download NOT OK.
5. Programming Complete, disconnect the machine
from the electrical supply.
6. Remove the Smart Card Reader.
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Indesit Company
DISMANTLING INSTRUCTIONS
SAFETY NOTES
1. Ensure that the appliance is disconnected from the electrical supply before dismantling.
2. Beware of sharp edges on metal panels, plastic mouldings, and pressed parts.
3. Some fixings (especially those into plastic) must be tightened to the correct specification
using a suitable torque wrench.
4. Insulation resistance tests must be carried out with the pressure switch set to ensure that
the water heater is 'in-circuit' during the test.
A Table Top
1. Remove the two screws at the top rear of cabinet.
2. Slide the table top backwards to disengage the location fixings at the rear and lift off.
B Rear Access Panel

1. Remove 6 screws from the rear access panel.
2. Slide panel down and lift clear.
C Dispenser Drawer
1. Open the dispenser drawer fully.
Gently lift slightly and pull. See right.
D Console Panel
1. Remove the table top (A).
2. Remove the dispenser drawer (C).
3. Remove two top screws securing the panel to the cabinet and two screws securing the panel to the
dispenser.
4. Unplug the wiring from the cabinet side to the console PCB - taking note of position.
5. Remove two screws from the valve support plate and move the dispenser to the rear.
6. Unclip two plastic lugs securing the console panel to the front panel and lift clear.
7. Avoid unclipping and handling the control board unless absolutely necessary, as the control board
is susceptible to static electricity.
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Indesit Company
E Console PCB & Button Assemblies

1. Remove the console panel (D).
2. Remove wiring plug - taking note of position.
3. Remove three securing clips and lift away from the console.
F Pressure Switch
2. Disconnect the wiring connection block and pressure hose.
3. Carefully unclip bracket from cabinet side and then unclip switch from bracket.
G Door Seal & Restraint:

1. Door Seal to Front Panel Fixing
The door seal is fixed to the cabinet front panel by a wire clamp and a small spring. The spring is
normally at the bottom of the door.
Carefully place a small screwdriver into one of the lugs of the spring and by stretching the spring
the wire band can be removed.
2. Drum Fixing
The door seal is fixed to the drum with a spring band retainer.
H Door Interlock.
1. Remove the front fixing band (G1).
Peel the door seal off the front panel, and fold it back into the inner
drum.
3. Remove 2 screws from the interlock.
4. The interlock can now be eased out, allowing access to the wiring
connection block and emergency release strap.
5. Care must be taken to ensure the correct orientation of the wiring
connection plug to prevent seriously damaging the interlock and / or
control board.
I Door Seal
1. Remove the table top (A), dispenser drawer (C) and console panel (D).
2. Remove the door seal restraint (G1), door interlock (H).
3. Remove the drum door seal restraint (G2) and lift clear.
J Drive Belt
2. Remove the rear access panel (B).
3. Carefully peel the belt off the motor pulley taking care not to trap fingers and using suitable
protection against sharp edges.
4. To refit the belt, place it round the motor pulley first, tie-wrap the belt onto the drum pulley, and
rotate the drum from the door aperture to move the belt into position.
5. Ensure any remaining tie-wraps are removed.
It is essential for continued safety that only a genuine spare is fitted. The belt is electrically
conductive and provides an electrical earth to prevent static built up on the inner drum assembly.
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Indesit Company
K Door Assembly Top Hinge removal (shown below) -

1. Open the door through 180° and remove four screws Slide towards lower hinge, twist to the left
securing the hinges to the front panel. Ease the and slide up to release.
hinges from the panel. Lower Hinge removal - Slide upwards,
2. The door trims can now be split. Lay the door twist to the right and slide down to release.
assembly face down on a suitably protected surface
and remove 6 screws securing the two halves of the
door.
3. Unclip the two halves at the hinge end and separate a
sufficient distance to slide out the door glass.
4. When removing the hinges, note the orientation.
To remove, fold hinges inward, slide towards each
other to release other end. See photo.
Reassemble in reverse order.
5. To fully separate the halves, slide the front away from
the handle.
6. To remove the handle or latch, slide securing pin out
noting the position of the spring and latch.
L Motor
Fig. 8
1. Remove the rear access panel (B) and drive
belt (J).
2. Disconnect the motor wiring connection plug
and earth wire.
3. Remove the motor mount fixing screws. WRONG
4. Ease the motor off the drum mountings.
5. When refitting the motor plug, ensure correct
positioning of the motor plug as shown with
all cables aligned - see Fig. 9. Fig. 9
CORRECT
wiring colours shown

here may be different
on the appliance
M Lower Balance Weight (with Drum Removed)

1. Remove the table top (A), dispenser drawer (C) and console panel (D).
2. Remove the door seal restraint (G), door interlock (H) and drum assembly (V).
3. Remove three balance weight fixing screws.
4. Pull the weight forward off its mounting lugs.
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Indesit Company
N Top Balance Weight

2. Remove three balance weight fixings screws.
3. Lift the weight off the drum mountings.
O Heater / Thermistor
2. Remove the heater wiring and detach the thermistor plug.
3. Slacken off the 10 mm heater fixing nut and withdraw the heater from the drum.
P Drum Pulley
2. Carefully peel the belt off the motor pulley taking care not to trap fingers.
3. Remove the fixing bolt in the centre of the pulley.
4. Pull the pulley off the drum shaft.
5. To ensure adequate pulley security always fit the correct pulley bolt (high tensile with dog-point).
If refitting the original bolt apply an engineering Nutlock (Part No. C00981009) to the bolt threads.
Q Suspension Damper
1. Using suitable protection lean the appliance onto one side.
2. Remove the 10mm nut securing the damper to the cabinet.
3. Push the damper on the rod until it comes out of the cabinet.
4. Remove plastic expansion rivet which fixes the damper to the tank.
R Suspension Spring
2. Unclip any wiring retained within the integral clip on the spring bearing keeper plate.
3. Gently lever out the bearing keeper plate with a small flat bladed screwdriver.
4. Unhook the spring from the cabinet top rail bearing.
S Dispenser
1. Remove the table top (A) and dispenser drawer (C).
2. Remove two screws around the dispenser recess and two screws from valve support panel.
3. Ease the dispenser backwards to unclip it from the cabinet top rail.
4. Remove the dispenser outlet hose, and any harness retention ties.
T Drain Pump
1. Remove the kickplate. Using suitable protection tilt the machine backwards.
2. Remove the screws securing the drain pump to the cabinet.
3. Disconnect the drain hose from the pump and unplug the wiring connection block.
4. Using a suitable container to catch any water, remove the drain pump.
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Indesit Company
U Inner Drum Lifter

6th hole from the front
1. Insert a small screwdriver onto the 6th lifter hole from the front of the drum.
This will depress the drum flap securing the lifter.
2. Slide the lifter to the front of the drum and remove.
3. Before refitting, lift the drum locking tab 3 mm above the drum surface.
4. Offer the lifter to the holes in the drum, slide lifter to the back of the drum until a click is heard as
the lifter is locked into place.
V Drum Assembly
1. Remove the Table Top (A), Rear Access Panel (B), Console Panel (D), Dispenser (S) and Motor
(L).
2. Remove the screws securing pump to front panel.
3. Disconnect the wiring attached to the outer drum via cable clips and any earth wires.
4. Disconnect the tube from the pressure switch.
5. Unclip the dispenser outlet hose from the dispenser and remove door seal from front panel.
6. Insert slide Part No. C00222704 (5600155), inside the cabinet at the rear of the drum.
7. Using suitable protection lay appliance on its back.
8. Remove 2 x 10 mm nuts securing the shock absorbers to the base of the cabinet.
9. Remove the tank/pump hose.
10. Carefully slide the outer drum clear, protecting any wiring.
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Indesit Company
W Power Module
1. Remove the back panel (B).
2. Remove the screw or screws securing the module support to the cabinet.
3. Disconnect the wiring - it may be necessary to remove one of the plugs to extract the module from
its location.
IMPORTANT - AVOIDING ELECTRICAL DAMAGE TO THE MODULE
Before disconnecting any plugs it is advisable to note their locations.
4. Lift the module clear.
PROGRAMMING A NEW MODULE

When replacing a module with a new unprogrammed unit, it is essential to use the correct
Smartcard, or if using Memwriter software on a PC or EMIT unit, it is essential that the correct
Platform such as EVO2 or New Platform (Arcadia) is selected.
Attempting to Program the module to the to the wrong platform can render it permanently
unprogrammable.
X Cabinet
2. Remove the dispenser drawer (C) and console panel (D).
4. Remove the motor (M).
5. Remove the top balance weight (Nb).
6. Remove the drum assembly (V).
7. Remove the drain pump (T).
8. Unscrew the feet, remove the wheels and remove hose clips from the rear of the cabinet.
33 of 33

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5407453 Issue 7 Dec.

Arcadia 2.75 Controls

Service (Machines manufactured in

Information refer to Note on page 4)

Indesit Company UK Ltd

SAFETY NOTES & GENERAL SERVICING ADVICE

SERIAL NUMBER / INDUSTRIAL CODE EXPLANATION

Serial Number Example

Four remaining digits = Build number that day 895th built

Industrial Code Example

Last four digits = 0000 original production.

Service Manual UK English

Service Manual UK English

Service Manual UK English

Service Manual UK English

Service Manual UK English

Connecting the Water Inlet Hose.

Before making the water Connect the other end of

Service Manual UK English

Note: The hose must also be raised up in a similar way

Service Manual UK English

On-Off Option Buttons Start/Pause

ON-OFF / SELECTING A PROGRAMME

TO STOP OR CHANGE A PROGRAMME

PROGRESS INDICATOR LIGHTS

Service Manual UK English

DOOR LOCKED INDICATOR LIGHT

Service Manual UK English

Service Manual UK English

PROGRAMMES - WML540GUK.C + WML540GUK.R

Service Manual UK English

1E\ 1E\ (IXIVKIRXW PSEH PSEH ']GPIHYVEXMSR

 'SXXSRW  LIEZMP]WSMPIH[LMXIW ­  z z   

 'SXXSRW  PMKLXP]WSMPIH[LMXIWERHHIPMGEXIGSPSYVW ­  z z   

 'SXXSRWLIEZMP]WSMPIH[LMXIWERHVIWMWXERXGSPSYVW ­  z z   

 'SPSYVIHW  PMKLXP]WSMPIHERHHIPMGEXIGSPSYVW ­  z z   

 7]RXLIXMGWLIEZMP]WSMPIHVIWMWXERXGSPSYVW ­  z z   

 7]RXLIXMGW  LIEZMP]WSMPIHVIWMWXERXGSPSYVW ­  z z   

 7LMVXW ­  z z   

 0MRKIVMIG]GPI ­  z z   

 ;SSPJSV[SSPGEWLQIVIIXG ­  z z   

& 7TMR       

Service Manual UK English

Auto Half Load

Fabric Conditioner Dispensing

Out of Balance Protection

Service Manual UK English

POWER MODULE CONNECTIONS - SINGLE PHASE - EVO2 Controls

Service Manual UK English

WASH WASH VALVES ARMATURE

IP Door switch MR Microdelay device Module

POWER MODULE CONNECTIONS - Single Phase - Arcadia Controls

Service Manual UK English

Water Valves: Pressure

j009 j005 j006 j004 j001

POWER MODULE CONNECTIONS - ARCADIA 2.75

Service Manual UK English

WIRING CONNECTIONS (ARCADIA 2.75 Platform)

DISPLAY PRESSURE SWITCH

MOTOR MAINS FILTER

DOOR LOCK / PUMP VALVES / NTC THERMISTOR

PUMP RED 0.50 X 600

GREEN/YELLOW 1.0 X 1220

1E\ 1E\ (IXIVKIRXW PSEH PSEH ']GPIHYVEXMSR

'SXXSRWLIEZMP]WSMPIH[LMXIW z z

'SXXSRWPMKLXP]WSMPIH[LMXIWERHHIPMGEXIGSPSYVW z z

'SXXSRWLIEZMP]WSMPIH[LMXIWERHVIWMWXERXGSPSYVW z z

'SPSYVIHWPMKLXP]WSMPIHERHHIPMGEXIGSPSYVW z z

7]RXLIXMGWLIEZMP]WSMPIHVIWMWXERXGSPSYVW z z

7]RXLIXMGWLIEZMP]WSMPIHVIWMWXERXGSPSYVW z z

7LMVXW z z

0MRKIVMIG]GPI z z

;SSPJSV[SSPGEWLQIVIIXG z z

& 7TMR