SAIC-Q-1061 Conventional Asphalt & Sulfur Extended Asphalt Concrete Receiving, Placement and Testing Inspection

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.
00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Conventional Asphalt & Sulfur Extended Asphalt Concrete
SAIC-Q-1061 15-Nov-17 MAH-SA-C-
Receiving, Placement and Testing Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
HAWIYAH AND HARADH DEVELOPMENT SATELLITE GAS COMPRESSION 10 - 01996 / 0007 MOFAREHH AL-HARBI & PARTNERS
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
3.6
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W H
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Receiving Inspection - General Requirement for Conventional, Sulfur Extended

A
and Polymer Modified Asphalt
The hot mix asphalt concrete material shall not be accepted unless it is covered with SAES-Q-006
A1
tarpaulins until unloaded. Sec. 5.4.4.A
Uncompacted asphalt concrete samples shall be taken daily for extraction, gradation
and Marshall properties at the following rates of production:
Quantity (tons) Extraction/Grading Marshall Properties SAES-Q-006
A2
0 to 500 1 sample per 200 tons 1 sample per 250 tons Sec. 5.4.4.2
501 to 800 1 sample per 250 tons 1 sample per 300 tons
801 & above 1 sample per 300 tons 1 sample per 400 tons
B Receiving Inspection - Conventional Hot Mix Asphalt
Temperature of mixtures without sulfur shall be between 139°C and 163°C when it
SAES-Q-006
B1 leaves the plant and at least 139°C at the time of spreading and compaction at the
Sec. 5.4.4.A
site.
C Receiving Inspection - Sulfur Extended Hot Mix Aphalt
The hot mix asphalt concrete material has a temperature of at least 115°C at the SAES-Q-006
C1
time of spreading and compaction. Sec. 5.4.4.A
D Receiving Inspection - Polymer-Modified Asphalt Mix
The polymer modified asphalt mix shall placed and compacted at a temperature
SAES-Q-006
D1 determined from the viscosity-temperature relationship which is estimated to be in
Sec. 5.4.3.A
the range of 155 to 165°C.
Placement and Compaction - General Requirement for Conventional, Sulfur

E
Extended and Polymer Modified Asphalt
The hot mix asphalt concrete shall be placed only when the atmospheric
SAES-Q-006
E1 temperature is 4°C or above, & when the weather is not foggy or rainy & when the
Sec. 5.4.4.A
existing surface is free from moisture.
Any existing pavement shall be saw-cut, primed and tacked prior to placing new hot SAES-Q-006
E2
mix asphalt. Sec. 5.4.3.B
Steel skid equipment shall not be used for placing hot mix asphalt until after the first SAES-Q-006
E3
layer is placed. Sec. 5.4.3.B
Bituminous mixture shall be placed so that after rolling, the nominal thickness of the SAES-Q-006
E4
compacted bituminous material shall not be more than 70mm per layer. Sec. 5.4.3.B
Greater than 70mm thick layers may be implemented if approved by the Company
representative after the contractor has proven that he can achieve the requirements
by field trials, using the compacting equipment and rolling patterns that he intends to SAES-Q-006
E5
use. Sec. 5.4.4.B
Note: Approval of thicker lift by the S.A. representative does not relieve the
Contractor's responsibility to meet the project requirements.
In no case shall thin layers of fine materials be added to the top of the wearing SAES-Q-006
E6
course in order to achieve the required thickness or specified tolerances. Sec. 5.4.4.C
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
3.6
W H
ITEM RE-INSP
No. DATE
Longitudinal joints shall be rolled first, then rolling shall begin at the lower edge and SAES-Q-006
E7
proceed towards the highest portion. (MOT GS, Par. 4.05.6.8) Sec. 3.2
Each asphalt paving layer shall be placed as continuously as possible to keep the
SAES-Q-006
E8 number of joints between old and new pavements, between successive day's work,
Sec. 5.6.1
or when the mixture has become cold (less than 90°C) to a minimum.
Joints shall be made in such a manner as to create a continuous bond between the SAES-Q-006
E9
old and new pavement construction courses. Sec. 5.6.5
When the pavement construction involves two or more courses, successive courses SAES-Q-006
E10
shall be offset by at least 150 mm. Sec. 5.6.3
If the placing of material is discontinued or if material in place becomes cold (less

than 90°C), a joint running perpendicular to the direction traveled by the paver shall
SAES-Q-006
E11 be made. Before placement continues, the edge of the previously placed pavement
Sec. 5.6.4
shall be trimmed to a straight line perpendicular to the paver and cut back to expose
an even vertical surface for the full thickness of the course.
When the roller is within sixty (60) centimeters of either edge, it shall proceed by
lapping the uncompacted mixture by not more than thirty (30) centimeters per SAES-Q-006
E12
coverage. A coverage consists of one pass of the roller over any portion of the layer Sec. 3.2
being placed. (MOT GS, Par. 4.05.6.8)
All compaction shall be completed before the temperature of the mix falls below SAES-Q-006
E13
900C. Sec. 5.6.1
SAES-Q-006
E14 The finished surface shall be free of open-textured areas of asphalt.
Sec. 5.4.4.B
Areas of asphalt which fail to meet the required tolerances and/or compaction shall
be removed by saw cutting to the full depth of the wearing course and base course, SAES-Q-006
E15
forming parallel and perpendicular lines extending to the architectural features Sec. 5.4.4.D
where practical.
Areas cut out for repair shall receive additional prime coat prior to placing asphalt SAES-Q-006
E16
materials. Sec. 5.4.4.D
Newly placed sections are protected from traffic by barricades or other suitable
SAES-Q-006
E17 method. After final rolling, vehicular traffic on asphalt concrete pavement are not
Sec. 5.4.4.E
permitted until it has hardened properly.
Asphalt pavement shall not be in contact with pipelines that are catholically SAES-Q-006
E18
protected. Sec. 5.4.4.F
F Conventional Hot Mix Asphalt
At the time of spreading and compaction, the conventional hot mix asphalt concrete SAES-Q-006
F1
material shall be at least 139°C. Sec. 5.4.4.B
G Polymer-Modified Hot Mix Asphalt
Polymer modified asphalt mix shall be placed and compacted at a temperature

SAES-Q-006
G1 determined from the viscosity-temperature relationship which is estimated to be in
Sec. 5.5.4.
the range of 155°C to 165°C.
3.6
W H
ITEM RE-INSP
No. DATE
H Sulfur Extended Hot Mix Asphalt
At the time of spreading and compaction, the sulfur extended asphalt concrete SAES-Q-006
H1
material is at least 115°C. Sec. 5.4.4
Rolling and compaction is carried out immediately after the Sulfur Extended Asphalt
SAES-Q-006
H2 Concrete (SEAC) mix is placed and is completed within 100 m of the paver. (SABP-
Sec. 3.1
Q-010, Sec. 8.2)
Compaction is maximized while the mix is hot, in the 140 to 120°C range. (SABP Q- SAES-Q-006
H3
010, Sec. 8.2) Sec. 3.1
Rubber-tired rollers is not used for finish rolling of SEAC mix.(SABP Q-010, Sec. SAES-Q-006
H4
8.2) Sec. 3.1
I Asphalt Concrete Reconstruction
The base shall be primed and the edges of the existing pavement shall be tacked in SAES Q-006
I1
accordance with paragraph 5.4. Section 5.6.6
Asphalt concrete materials and mix design shall be in accordance with paragraphs SAES Q-006
I2
5.5.1 and 5.5.2 or 5.6. Section 5.5
Asphalt concrete shall be placed in a minimum two lifts and compacted in

SAES Q-006
I3 accordance with paragraph 5.5.3 to a thickness equivalent to the original pavement
Section 5.6
or 100 mm, whichever is greater.
Lift thicknesses may be decreased to a minimum of 25 mm if required to achieve SAES Q-006

I4
compaction. Section 5.6
J Laboratory Testing
All quality tests and sampling on raw materials shall be performed by a Saudi
SAES Q-006
J1 Aramco approved independent laboratory in the presence of Contractor and Saudi
Section 5.4.5
Aramco Representatives.
Third Party Agency's Quality Personnel assigned to the Work must be technically
Schedule "Q"
J2 competent to perform their duties and shall have a recommendation for approval
Section 5.5
from Saudi Aramco to perform applicable Tests.
Tests performed in accordance to applicable Standards in the presence of Schedule "Q"

J3
Contractor and Saudi Aramco Representatives. Section 1.4
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-Q-006 -- Asphalt and Sulfur Extended Asphalt Concrete Paving, 22 May 2016
3.6
W H
ITEM RE-INSP
No. DATE
2- Schedule "Q" -- Project Quality Requirements

3- General Specifications for Road and Bridge Construction, Ministry of Transport (MOT) -- November 1998
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: Work
T&I Witnessed QC Record Reviewed
Verified
Name, Initials and Date: Name, Initials and Date:
Mr. Tahir Muhammad
QC Inspector PID Representative
Work
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed
Verified
Mr. Hedayat Ullah Khan Mr. Reynold Casidsid
QC Supervisor Proponent and Others
Quality Record Approved: Work
T&I Witnessed QC Record Reviewed
Name, Organization, Verified
Name, Sign and Date:
Mr. Rehman Ali Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Conventional Asphalt & Sulfur Extended Asphalt
SAIC-Q-1061 15-Nov-17 CIVIL-
Concrete Receiving, Placement and Testing Inspection
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Greater than 70mm thick layers may be implemented if approved by

the Company representative after the contractor has proven that he
can achieve the requirements by field trials, using the compacting
SAES-Q-006
E5 equipment and rolling patterns that he intends to use.
Sec. 5.4.4.B
Note: Approval of thicker lift by the S.A. representative does not
relieve the Contractor's responsibility to meet the project
requirements.
In no case shall thin layers of fine materials be added to the top of

SAES-Q-006
E6 the wearing course in order to achieve the required thickness or
Sec. 5.4.4.C
specified tolerances.
Longitudinal joints shall be rolled first, then rolling shall begin at the
SAES-Q-006
E7 lower edge and proceed towards the highest portion. (MOT GS, Par.
Sec. 3.2
4.05.6.8)
Each asphalt paving layer shall be placed as continuously as

possible to keep the number of joints between old and new SAES-Q-006
E8
pavements, between successive day's work, or when the mixture has Sec. 5.6.1
become cold (less than 90°C) to a minimum.
Joints shall be made in such a manner as to create a continuous SAES-Q-006

E9
bond between the old and new pavement construction courses. Sec. 5.6.5
When the pavement construction involves two or more courses, SAES-Q-006

E10
successive courses shall be offset by at least 150 mm. Sec. 5.6.3
If the placing of material is discontinued or if material in place

becomes cold (less than 90°C), a joint running perpendicular to the
direction traveled by the paver shall be made. Before placement SAES-Q-006
E11
continues, the edge of the previously placed pavement shall be Sec. 5.6.4
trimmed to a straight line perpendicular to the paver and cut back to
expose an even vertical surface for the full thickness of the course.
When the roller is within sixty (60) centimeters of either edge, it shall
proceed by lapping the uncompacted mixture by not more than thirty
SAES-Q-006
E12 (30) centimeters per coverage. A coverage consists of one pass of
Sec. 3.2
the roller over any portion of the layer being placed. (MOT GS, Par.
4.05.6.8)
All compaction shall be completed before the temperature of the mix SAES-Q-006
E13
falls below 900C. Sec. 5.6.1
SAES-Q-006
E14 The finished surface shall be free of open-textured areas of asphalt.
Sec. 5.4.4.B
Areas of asphalt which fail to meet the required tolerances and/or

compaction shall be removed by saw cutting to the full depth of the SAES-Q-006
E15
wearing course and base course, forming parallel and perpendicular Sec. 5.4.4.D
lines extending to the architectural features where practical.
Areas cut out for repair shall receive additional prime coat prior to SAES-Q-006
E16
placing asphalt materials. Sec. 5.4.4.D
Newly placed sections are protected from traffic by barricades or

SAES-Q-006
E17 other suitable method. After final rolling, vehicular traffic on asphalt
Sec. 5.4.4.E
concrete pavement are not permitted until it has hardened properly.
Saudi Aramco: Company General Use

ITEM
No.
Asphalt pavement shall not be in contact with pipelines that are SAES-Q-006
E18
catholically protected. Sec. 5.4.4.F
F Conventional Hot Mix Asphalt
At the time of spreading and compaction, the conventional hot mix SAES-Q-006
F1
asphalt concrete material shall be at least 139°C. Sec. 5.4.4.B
G Polymer-Modified Hot Mix Asphalt
Polymer modified asphalt mix shall be placed and compacted at a

SAES-Q-006
G1 temperature determined from the viscosity-temperature relationship
Sec. 5.5.4.
which is estimated to be in the range of 155°C to 165°C.
H Sulfur Extended Hot Mix Asphalt
At the time of spreading and compaction, the sulfur extended asphalt SAES-Q-006
H1
concrete material is at least 115°C. Sec. 5.4.4
Rolling and compaction is carried out immediately after the Sulfur

SAES-Q-006
H2 Extended Asphalt Concrete (SEAC) mix is placed and is completed
Sec. 3.1
within 100 m of the paver. (SABP-Q-010, Sec. 8.2)
Compaction is maximized while the mix is hot, in the 140 to 120°C SAES-Q-006
H3
range. (SABP Q-010, Sec. 8.2) Sec. 3.1
Rubber-tired rollers is not used for finish rolling of SEAC mix.(SABP SAES-Q-006
H4
Q-010, Sec. 8.2) Sec. 3.1
I Asphalt Concrete Reconstruction
The base shall be primed and the edges of the existing pavement SAES Q-006
I1
shall be tacked in accordance with paragraph 5.4. Section 5.6.6
Asphalt concrete materials and mix design shall be in accordance SAES Q-006
I2
with paragraphs 5.5.1 and 5.5.2 or 5.6. Section 5.5
Asphalt concrete shall be placed in a minimum two lifts and

SAES Q-006
I3 compacted in accordance with paragraph 5.5.3 to a thickness
Section 5.6
equivalent to the original pavement or 100 mm, whichever is greater.
Lift thicknesses may be decreased to a minimum of 25 mm if SAES Q-006

I4
required to achieve compaction. Section 5.6
J Laboratory Testing
All quality tests and sampling on raw materials shall be performed by

SAES Q-006
J1 a Saudi Aramco approved independent laboratory in the presence of
Section 5.4.5
Contractor and Saudi Aramco Representatives.

ITEM
No.
Third Party Agency's Quality Personnel assigned to the Work must

be technically competent to perform their duties and shall have a Schedule "Q"
J2
recommendation for approval from Saudi Aramco to perform Section 5.5
applicable Tests.
Tests performed in accordance to applicable Standards in the Schedule "Q"

J3
presence of Contractor and Saudi Aramco Representatives. Section 1.4
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-Q-006 -- Asphalt and Sulfur Extended Asphalt Concrete Paving, 22 May 2016
2- Schedule "Q" -- Project Quality Requirements
3- General Specifications for Road and Bridge Construction, Ministry of Transport (MOT) -- November 1998
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

Receiving Inspection - General Requirement for Conventional, Sulfur Extended

B Receiving Inspection - Conventional Hot Mix Asphalt

C Receiving Inspection - Sulfur Extended Hot Mix Aphalt

D Receiving Inspection - Polymer-Modified Asphalt Mix

Placement and Compaction - General Requirement for Conventional, Sulfur

If the placing of material is discontinued or if material in place becomes cold (less

F Conventional Hot Mix Asphalt

G Polymer-Modified Hot Mix Asphalt

Polymer modified asphalt mix shall be placed and compacted at a temperature

H Sulfur Extended Hot Mix Asphalt

I Asphalt Concrete Reconstruction

Asphalt concrete shall be placed in a minimum two lifts and compacted in

Lift thicknesses may be decreased to a minimum of 25 mm if required to achieve SAES Q-006

Tests performed in accordance to applicable Standards in the presence of Schedule "Q"

2- Schedule "Q" -- Project Quality Requirements

Contractor / Third-Party Saudi Aramco

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Greater than 70mm thick layers may be implemented if approved by

In no case shall thin layers of fine materials be added to the top of

Each asphalt paving layer shall be placed as continuously as

Joints shall be made in such a manner as to create a continuous SAES-Q-006

When the pavement construction involves two or more courses, SAES-Q-006

If the placing of material is discontinued or if material in place

Areas of asphalt which fail to meet the required tolerances and/or

Newly placed sections are protected from traffic by barricades or

Saudi Aramco: Company General Use

F Conventional Hot Mix Asphalt

G Polymer-Modified Hot Mix Asphalt

Polymer modified asphalt mix shall be placed and compacted at a

H Sulfur Extended Hot Mix Asphalt

Rolling and compaction is carried out immediately after the Sulfur

I Asphalt Concrete Reconstruction

Asphalt concrete shall be placed in a minimum two lifts and

Lift thicknesses may be decreased to a minimum of 25 mm if SAES Q-006

All quality tests and sampling on raw materials shall be performed by

Saudi Aramco: Company General Use

Third Party Agency's Quality Personnel assigned to the Work must

Tests performed in accordance to applicable Standards in the Schedule "Q"

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

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SAIC-Q-1061 Conventional Asphalt & Sulfur Extended Asphalt Concrete Receiving, Placement and Testing Inspection

SAIC-Q-1061 Conventional Asphalt & Sulfur Extended Asphalt Concrete Receiving, Placement and Testing Inspection